A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process

Abstract

The present invention discloses a photovoltaic power generation integrated thermal insulation and environmental protection wallboard forming process, which belongs to the technical field of building thermal insulation wallboards. The process adopts three steps of spraying thermal insulation layer, thermal insulation board forming and demoulding assembly. The process is based on the following equipment. The thermal insulation and environmental protection wallboard is formed by spraying and indenting equipment. The thermal insulation and environmental protection wallboard includes a thin-walled steel thermal insulation board frame, a back plate, an opening, a thermal insulation layer, an indentation groove and a photovoltaic frame board. The present invention fixes the thin-walled steel thermal insulation board frame on the top of the processing table through the opening, and then the adjustable spraying device uniformly injects the foaming material into the inner cavity of the thin-walled steel thermal insulation board frame. After the thermal insulation layer is formed, the cylinder works so that the indentation rod passes through the opening and enters the inner cavity of the thin-walled steel thermal insulation board frame. Then the downward pressing driving assembly works so that the indentation rod is pressed down on the formed thermal insulation layer, so that a plurality of indentation grooves are evenly distributed on the thermal insulation layer, thereby ensuring the heat dissipation efficiency of the thermal insulation layer.

Description

Technical Field

[0001] The invention belongs to the technical field of building thermal insulation wall panels, and in particular relates to a forming process of a photovoltaic power generation integrated thermal insulation and environmentally friendly wall panel. Background Art

[0002] Prefabricated buildings refer to buildings that transfer a large amount of on-site work in traditional construction methods to factories, where building components and accessories (such as floor slabs, wall panels, stairs, balconies, etc.) are processed and manufactured in factories, transported to construction sites, and assembled and installed on site through reliable connection methods. Prefabricated buildings mainly include prefabricated concrete structures, steel structures, modern wooden structures, etc., and are representative of modern industrialized production methods because they adopt standardized design, factory production, assembly construction, information management, and intelligent applications.

[0003] With the development of society, society has attached more and more importance to environmental protection. Some prefabricated buildings have photovoltaic power generation equipment installed on the exterior walls and the top of the building to generate electricity to meet daily supply, thereby reducing energy use and achieving environmental protection. However, photovoltaic panels will generate a lot of heat in the process of photovoltaic power generation. The conduction of heat will cause the temperature of the building to rise. Therefore, it is necessary to set insulation materials between the photovoltaic panels and the main walls of buildings with photovoltaic panels to avoid excessive indoor temperature and reduce heat conduction to maintain a relatively suitable indoor temperature. Therefore, photovoltaic power generation integrated insulation and environmentally friendly wall panels have appeared. We have designed a photovoltaic power generation integrated insulation and environmentally friendly wall panel forming process. The built-in insulation material is placed in the wall panel by spraying, and the insulation layer uses a mechanical structure to add indentation grooves to improve its heat dissipation efficiency. At the same time, it improves the processing efficiency of photovoltaic power generation integrated insulation and environmentally friendly wall panels. Summary of the invention

[0004] The purpose of the present invention is to provide a photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process to solve the above-mentioned background technical problems.

[0005] The technical solution of the present invention to solve the above technical problems is as follows: a photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process, the process adopts three steps of spraying thermal insulation layer, thermal insulation board forming and demoulding assembly, the process is based on the use of the following equipment, the thermal insulation and environmentally friendly wallboard is formed by spraying and indenting equipment, the thermal insulation and environmentally friendly wallboard comprises a thin-walled steel thermal insulation board frame, a back plate, an opening, a thermal insulation layer, an indentation groove and a photovoltaic frame plate, the back plate is welded to the rear side of the thin-walled steel thermal insulation board frame, a plurality of the openings are through-opened at the top and bottom and left and right sides of the thin-walled steel thermal insulation board frame, the thermal insulation layer and the indentation groove are formed in the inner cavity of the thin-walled steel thermal insulation board frame by spraying and indenting equipment, the photovoltaic frame board is sleeved on the surface of the thin-walled steel thermal insulation board frame and fixedly installed on the surface of the thin-walled steel thermal insulation board frame by a plurality of screws, a cavity is provided between the photovoltaic frame board and the thermal insulation layer, and the cavity is connected to the opening;

[0006] The spraying and indentation device comprises a processing table, a clamp assembly, an indentation assembly and an adjustable spraying device, wherein the adjustable spraying device is fixedly mounted on the top of the processing table, the clamp assembly comprises two symmetrical fixing bars fixedly connected to the bottom of the processing table, a bidirectional threaded rod is rotatably connected between the two fixing bars, a motor is fixedly mounted on the bottom of the processing table, an output shaft of the motor is fixedly mounted on the bidirectional threaded rod, threaded sleeves are threadedly connected on both sides of the surface of the bidirectional threaded rod, two symmetrical mounting plates are fixedly connected to the top of the threaded sleeve, two clamps clamped on the surface of a thin-walled steel insulation board frame are arranged on the top of the processing table, the two mounting plates are fixedly mounted on the clamps, four movable openings for the mounting plates to slide are opened on the top of the processing table, and the indentation assembly comprises a clamp assembly fixedly connected to the processing table The U-shaped fixing plate at the bottom, the bottom of the U-shaped fixing plate is provided with an L-shaped plate 1, a downward pressing driving assembly is provided between the U-shaped fixing plate and the L-shaped plate 1, the right side of the L-shaped plate 1 is slidably connected to two symmetrical L-shaped plates 2, a cylinder is fixedly installed at the bottom of the inner side of the L-shaped plate 1, and a connecting plate is fixedly installed at the output end of the cylinder, and the two sides of the connecting plate are respectively fixedly connected to the two L-shaped plates 2, the tops of the two L-shaped plates 2 pass through the top of the processing table and are fixedly installed with mounting strips on the inner side, and a plurality of indentation rods adapted to the openings are fixedly connected to the side of the mounting strip close to the thin-walled steel insulation plate frame, the top of the L-shaped plate 1 passes through the top of the processing table and is fixedly installed with a slot plate on the inner side, the slot plate is adapted to the plurality of indentation rods, and a demoulding agent box is installed on the top of the processing table;

[0007] A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process, the forming process method steps are as follows:

[0008] Step 1: Place the thin-walled steel insulation board frame on the top of the processing table and between the two clamping plates. Then the motor drives the bidirectional threaded rod to rotate. The threads cause the two threaded sleeves to move toward each other. The two threaded sleeves move the two clamping plates toward each other through the mounting plate to clamp and fix the thin-walled steel insulation board frame. Then the adjustable spraying device operates to spray the inner cavity of the thin-walled steel insulation board frame until the spraying liquid in the inner cavity of the thin-walled steel insulation board frame is foamed and formed into an insulation layer.

[0009] Step 2: Then the cylinder works and retracts, and the two L-shaped plates 2 move toward the L-shaped plate 1 through the connecting plate, and the L-shaped plate 2 drives the mounting strip and the indentation rod to move, and the surface of the indentation rod is coated with a release agent through the release agent box, and then passes through the opening through the thin-walled steel insulation plate frame and is inserted into the hole on the slot plate. At this time, the top of the surface of the indentation rod contacts the top of the inner cavity of the opening, and multiple indentation rods are located above the insulation layer;

[0010] Step 3: Cylinder 2 extends, so that the force rod drives the rotating rod to rotate counterclockwise, and the rotating rod drives the dart-shaped plate to rotate counterclockwise, thereby causing the two connecting rods to rotate, and the two connecting rods push the two movable plates to move back to each other, so that the diagonal support rod rotates and moves, and the bottom of the diagonal support rod pushes L-shaped plate 1 to move downward, and L-shaped plate 1 drives L-shaped plate 2 to move downward, and L-shaped plate 1 and L-shaped plate 2 drive the mounting strip, indentation rod and slot plate to move downward, and the slot plate can limit the indentation rod to avoid lateral bending during the downward pressing process of the indentation rod. The indentation rod will press multiple indentation grooves on the top of the formed insulation layer, and then the cylinder will extend, so that the L-shaped plate 2 drives the mounting strip and the indentation rod to move, so that the indentation rod will be separated from the inner cavity of the thin-walled steel insulation board frame, and then the motor will reverse, so that the two clamps will cancel the clamping of the thin-walled steel insulation board frame, and the thin-walled steel insulation board frame will be removed, and then the inner support plate will be installed on the inner side of the thin-walled steel insulation board frame by rivets, and then the photovoltaic frame board is put on the front side of the thin-walled steel insulation board frame, and finally the photovoltaic frame board is installed on the thin-walled steel insulation board frame by screws.

[0011] Preferably, two symmetrical inner support plates are installed on the inner side of the thin-walled steel insulation plate frame by rivets, and the front side of the inner support plates is flush with the front side of the thin-walled steel insulation plate frame.

[0012] Preferably, two symmetrical guide rods are fixedly connected between the two fixing bars, and the threaded sleeves are slidably connected to the surfaces of the two guide rods.

[0013] Preferably, two symmetrical anti-slip grooves are provided at the bottom of the inner side of the L-shaped plate 1, and the L-shaped plate 2 is slidably connected to the inner cavity of the anti-slip grooves.

[0014] Preferably, the downward pressure drive assembly includes a fixed box fixedly connected to the bottom of the inner cavity of the U-shaped fixing plate, the inner cavity of the fixed box is slidably connected to two symmetrical movable plates, the two movable plates are rotatably connected to a plurality of diagonal support rods on the opposite sides through a rotating shaft, the bottom of the diagonal support rod passes through the bottom of the U-shaped fixing plate and is rotatably connected to the L-shaped plate through a rotating shaft, and a plurality of movable grooves for the movement of the diagonal support rods are provided at the bottom of the inner cavity of the U-shaped fixing plate.

[0015] Preferably, a rotating rod is rotatably connected to the bottom of the inner cavity of the fixed box, a dart-shaped plate is fixedly connected to the surface of the rotating rod, both ends of the surface of the dart-shaped plate are rotatably connected to connecting rods via rotating shafts, and the ends of the connecting rods are rotatably connected to the movable plate via rotating shafts.

[0016] Preferably, the bottom of the rotating rod surface is fixedly connected to a force rod, the bottom of the inner cavity of the fixed box is rotatably connected to cylinder 2 via a rotating shaft, and the output end of cylinder 2 is rotatably connected to the end of the force rod via a rotating shaft.

[0017] Preferably, four corners of the inner bottom of the L-shaped plate are fixedly connected with T-shaped limiting rods, and the top of the T-shaped limiting rod passes through the inner side of the U-shaped fixing plate and is slidably connected to the U-shaped fixing plate.

[0018] Preferably, a movable opening three for the L-shaped plate one to move up and down is provided on the top of the processing table, and two movable openings two for the L-shaped plate two to move are provided on the top of the processing table.

[0019] Preferably, the demoulding agent box is composed of two box bodies, which are installed together, and the box bodies are filled with sponges, and the indentation rod passes through the sponge between the two box bodies.

[0020] The beneficial effects of the present invention are:

[0021] 1. The present invention fixes a thin-walled steel insulation panel frame on the top of a processing table through an opening, and then an adjustable spray device uniformly injects the foaming material into the inner cavity of the thin-walled steel insulation panel frame. After the insulation layer is formed, the cylinder works to make the indentation rod pass through the opening and enter the inner cavity of the thin-walled steel insulation panel frame. Then the downward pressure driving component works to make the indentation rod press down on the formed insulation layer, so that a plurality of indentation grooves are evenly distributed on the insulation layer, thereby ensuring the heat dissipation efficiency of the insulation layer. The built-in insulation material can be placed in the wall panel by spraying, and the insulation layer is provided with indentation grooves by a mechanical structure to improve its heat dissipation efficiency, thereby improving the processing efficiency of the photovoltaic power generation integrated insulation and environmentally friendly wall panel.

[0022] 2. The present invention can increase the deformation resistance of the thin-walled steel insulation board frame, increase the strength of the overall structure of the thin-walled steel insulation board frame, and improve the stability and reliability of the thin-walled steel insulation board frame through the provision of the inner support plate.

[0023] 3. The present invention provides a T-shaped limit rod, which can drive the T-shaped limit rod to slide on the U-shaped fixed plate during the lifting and lowering process of the L-shaped plate 1, thereby providing guidance and limitation for the sliding of the L-shaped plate 1, and ensuring that the L-shaped plate 1 will not separate from the U-shaped fixed plate, thereby improving the stability of its movement.

[0024] 4. The present invention provides a release agent box, a sponge in the release agent box, and the sponge absorbs the release agent. The indentation rod passing through the sponge in the release agent box can arrange a layer of release agent on the surface, and the material on the insulation layer will not adhere to the indentation rod during the indentation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The above and / or other advantages of the present invention will become clearer and easier to understand through the detailed description made in conjunction with the following drawings, which are only exemplary and do not limit the present invention, wherein:

[0026] Figure 1 A three-dimensional schematic diagram of an embodiment of the present invention;

[0027] Figure 2 An exploded schematic diagram of a photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard according to an embodiment of the present invention;

[0028] Figure 3 It is a three-dimensional schematic diagram of a processing table, a fixture assembly and an indentation assembly according to an embodiment of the present invention;

[0029] Figure 4 An exploded schematic diagram of a processing table and a fixture assembly according to an embodiment of the present invention;

[0030] Figure 5 It is a three-dimensional exploded schematic diagram of a processing table and an indentation assembly according to an embodiment of the present invention;

[0031] Figure 6 It is a three-dimensional exploded schematic diagram of an indentation component according to an embodiment of the present invention;

[0032] Figure 7 It is a three-dimensional schematic diagram of a downward pressing driving assembly according to an embodiment of the present invention.

[0033] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0034] 1. Insulation environmentally friendly wall panel, 11. Thin-walled steel insulation board frame, 12. Back plate, 13. Opening, 14. Insulation layer, 15. Indentation groove, 16. Photovoltaic frame board, 17. Inner support plate, 2. Processing table, 3. Clamp assembly, 31. Fixing bar, 32. Bidirectional threaded rod, 33. Motor, 34. Threaded sleeve, 35. Mounting plate, 36. Clamp, 37. Movable port 1, 38. Guide rod, 4. Indentation assembly, 41. U-shaped fixing plate, 42. L-shaped plate 1, 43. Down-pressing drive assembly, 431. fixed box, 432. movable plate, 433. diagonal support rod, 434. movable groove, 435. rotating rod, 436. dart-shaped plate, 437. connecting rod, 438. force rod, 439. cylinder 2, 4310. T-shaped limit rod, 44. L-shaped plate 2, 45. cylinder, 46. connecting plate, 47. mounting strip, 48. indentation rod, 49. slot plate, 410. anti-slip slide groove, 411. movable mouth 2, 412. movable mouth 3, 413. demoulding agent box, 5. adjustable spraying device. DETAILED DESCRIPTION

[0035] Hereinafter, an embodiment of the photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process of the present invention will be described with reference to the accompanying drawings.

[0036] The embodiments described herein are specific embodiments of the present invention, which are used to illustrate the concept of the present invention. They are all explanatory and exemplary and should not be construed as limiting the embodiments of the present invention and the scope of the present invention. In addition to the embodiments described herein, those skilled in the art can also adopt other obvious technical solutions based on the claims and contents disclosed in the specification of this application, including technical solutions that adopt any obvious replacements and modifications to the embodiments described herein.

[0037] The drawings of this specification are schematic diagrams, which assist in explaining the concept of the present invention and schematically show the shapes of various parts and their mutual relationships. Please note that in order to clearly show the structures of various components of the embodiments of the present invention, the drawings are not drawn according to the same scale. The same reference numerals are used to represent the same parts.

[0038] Embodiment 1: Figure 1-7A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process according to an embodiment of the present invention is shown. The process adopts three steps of spraying the thermal insulation layer, forming the thermal insulation board and demoulding and assembling. The process is based on the following equipment. The thermal insulation and environmentally friendly wallboard 1 is formed by spraying and creasing equipment. The thermal insulation and environmentally friendly wallboard 1 includes a thin-walled steel thermal insulation board frame 11, a back plate 12, openings 13, a thermal insulation layer 14, an indentation groove 15 and a photovoltaic frame plate 16. The back plate 12 is welded to the rear side of the thin-walled steel thermal insulation board frame 11. A plurality of openings 13 are opened through the top and bottom and left and right sides of the thin-walled steel thermal insulation board frame 11. The thermal insulation layer 14 and the indentation groove 15 are formed by spraying and creasing equipment on the thin-walled The inner cavity of the steel insulation plate frame 11, the photovoltaic frame plate 16 is sleeved on the surface of the thin-walled steel insulation plate frame 11 and fixed to the surface of the thin-walled steel insulation plate frame 11 by multiple screws, a cavity is provided between the photovoltaic frame plate 16 and the insulation layer 14, the cavity is connected to the opening 13, and two symmetrical inner support plates 17 are installed on the inner side of the thin-walled steel insulation plate frame 11 by rivets, and the front side of the inner support plate 17 is flush with the front side of the thin-walled steel insulation plate frame 11. By setting the inner support plate 17, the deformation resistance of the thin-walled steel insulation plate frame 11 can be increased, the strength of the overall structure of the thin-walled steel insulation plate frame 11 is increased, and the stability and reliability of the thin-walled steel insulation plate frame 11 are improved;

[0039] The spraying and indentation device comprises a processing table 2, a fixture assembly 3, an indentation assembly 4 and an adjustable spraying device 5, wherein the adjustable spraying device 5 is fixedly installed on the top of the processing table 2, the fixture assembly 3 comprises two symmetrical fixing bars 31 fixedly connected to the bottom of the processing table 2, a bidirectional threaded rod 32 is rotatably connected between the two fixing bars 31, a motor 33 is fixedly installed at the bottom of the processing table 2, an output shaft of the motor 33 is fixedly installed with the bidirectional threaded rod 32, both sides of the surface of the bidirectional threaded rod 32 are threadedly connected with a threaded sleeve 34, and the top of the threaded sleeve 34 is fixedly installed. Two symmetrical mounting plates 35 are connected, and two clamping plates 36 clamped on the surface of the thin-walled steel insulation plate frame 11 are arranged on the top of the processing table 2. The two mounting plates 35 are fixedly installed with the clamping plates 36. Four movable openings 37 for the mounting plates 35 to slide are opened on the top of the processing table 2. Two symmetrical guide rods 38 are fixedly connected between the two fixing strips 31. The threaded sleeves 34 are slidably connected to the surfaces of the two guide rods 38. The indentation assembly 4 includes a U-shaped fixing plate 41 fixedly connected to the bottom of the processing table 2. The bottom of the U-shaped fixing plate 41 is provided with an L-shaped A downward driving assembly 43 is provided between the plate 1 42, the U-shaped fixed plate 41 and the L-shaped plate 1 42, the right side of the L-shaped plate 1 42 is slidably connected to two symmetrical L-shaped plates 2 44, a cylinder 45 is fixedly installed at the bottom of the inner side of the L-shaped plate 1 42, a connecting plate 46 is fixedly installed at the output end of the cylinder 45, and both sides of the connecting plate 46 are respectively fixedly connected to the two L-shaped plates 2 44, the tops of the two L-shaped plates 2 44 penetrate to the top of the processing table 2 and are fixedly installed with mounting strips 47 on the inner side, and the mounting strips 47 are close to one side of the thin-walled steel insulation plate frame 11. A plurality of indentation rods 48 adapted to the openings 13 are fixedly connected, the top of the L-shaped plate 42 passes through the top of the processing table 2 and a slot plate 49 is fixedly installed on the inner side, the slot plate 49 is adapted to the plurality of indentation rods 48, a demoulding agent box 413 is installed on the top of the processing table 2, through the setting of the demoulding agent box 413, the sponge in the demoulding agent box 413 absorbs the demoulding agent, and the indentation rod 48 passing through the sponge in the demoulding agent box 413 can arrange a layer of demoulding agent on the surface, and the indentation rod 48 will not adhere to the material on the thermal insulation layer 14 during the indentation process;

[0040] A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process, the forming process method steps are as follows:

[0041] Step 1: Place the thin-walled steel insulation board frame 11 on the top of the processing table 2 and between the two clamping plates 36. Then the motor 33 drives the bidirectional threaded rod 32 to rotate. The two threaded sleeves 34 move toward each other due to the thread. The two threaded sleeves 34 move toward each other through the mounting plate 35 to clamp and fix the thin-walled steel insulation board frame 11. Then the adjustable spraying device 5 works to spray the inner cavity of the thin-walled steel insulation board frame 11 until the spraying liquid in the inner cavity of the thin-walled steel insulation board frame 11 is foamed and formed into an insulation layer 14.

[0042] Step 2: The cylinder 45 then retracts, and the two L-shaped plates 44 move toward the L-shaped plate 1 42 through the connecting plate 46. The L-shaped plate 44 drives the mounting strip 47 and the indentation rod 48 to move. The surface of the indentation rod 48 is coated with a release agent through the release agent box 413, passes through the opening 13, passes through the thin-walled steel insulation plate frame 11, and is inserted into the hole on the slot plate 49. At this time, the top of the surface of the indentation rod 48 contacts the top of the inner cavity of the opening 13, and multiple indentation rods 48 are located above the insulation layer 14.

[0043] Step 3: The second cylinder 439 is extended, so that the force rod 438 drives the rotating rod 435 to rotate counterclockwise, and the rotating rod 435 drives the dart-shaped plate 436 to rotate counterclockwise, thereby causing the two connecting rods 437 to rotate, and the two connecting rods 437 push the two movable plates 432 to move back to each other, so that the diagonal support rod 433 rotates and moves, and the bottom of the diagonal support rod 433 pushes the L-shaped plate 1 42 to move downward, and the L-shaped plate 1 42 drives the L-shaped plate 2 44 to move downward, and the L-shaped plate 1 42 and the L-shaped plate 2 44 drive the mounting strip 47, the indentation rod 48 and the slot plate 49 to move downward, and the slot plate 49 can limit the indentation rod 48 to avoid the indentation rod 48 from pressing down. Side bending occurs, so that the indentation rod 48 presses a plurality of indentation grooves 15 on the top of the formed insulation layer 14, and then the cylinder 45 extends, so that the L-shaped plate 44 drives the mounting strip 47 and the indentation rod 48 to move, so that the indentation rod 48 is separated from the inner cavity of the thin-walled steel insulation plate frame 11, and then the motor 33 is reversed, so that the two clamps 36 cancel the clamping of the thin-walled steel insulation plate frame 11, and the thin-walled steel insulation plate frame 11 is removed, and then the inner support plate 17 is installed on the inner side of the thin-walled steel insulation plate frame 11 by rivets, and then the photovoltaic frame panel 16 is put on the front side of the thin-walled steel insulation plate frame 11, and finally the photovoltaic frame panel 16 is installed on the thin-walled steel insulation plate frame 11 by screws.

[0044] Embodiment 2: It is basically the same as Embodiment 1, and furthermore: two symmetrical anti-slip grooves 410 are provided at the bottom of the inner side of the L-shaped plate 1 42, the L-shaped plate 2 44 is slidably connected to the inner cavity of the anti-slip groove 410, a movable opening 3 412 for the L-shaped plate 1 42 to move up and down is provided on the top of the processing table 2, and two movable openings 2 411 for the L-shaped plate 2 44 to move are provided on the top of the processing table 2, the demolding agent box 413 is composed of two box bodies, the two box bodies are installed together, the box bodies are filled with sponges, and the indentation rod 48 passes through the sponge between the two box bodies.

[0045] Embodiment 3: It is basically the same as Embodiment 1, and furthermore, the pressing drive assembly 43 includes a fixing box 431 fixedly connected to the bottom of the inner cavity of the U-shaped fixing plate 41, the inner cavity of the fixing box 431 is slidably connected to two symmetrical movable plates 432, the opposite sides of the two movable plates 432 are rotatably connected to a plurality of diagonal support rods 433 through a rotating shaft, the bottom of the diagonal support rod 433 penetrates to the bottom of the U-shaped fixing plate 41 and is rotatably connected to the L-shaped plate 42 through a rotating shaft, a plurality of movable grooves 434 for the movement of the diagonal support rod 433 are provided at the bottom of the inner cavity of the U-shaped fixing plate 41, a rotating rod 435 is rotatably connected to the bottom of the inner cavity of the fixing box 431, a dart-shaped plate 436 is fixedly connected to the surface of the rotating rod 435, and both ends of the surface of the dart-shaped plate 436 are rotatably connected to connecting rods 437 through rotating shafts, and the ends of the connecting rods 437 are connected to the inner cavity of the fixing box 431. It is rotatably connected to the movable plate 432 through a rotating shaft, and a force-applying rod 438 is fixedly connected to the bottom of the surface of the rotating rod 435. The bottom of the inner cavity of the fixed box 431 is rotatably connected to a cylinder 2 439 through a rotating shaft. The output end of the cylinder 2 439 is rotatably connected to the end of the force-applying rod 438 through a rotating shaft. The four corners of the bottom inner side of the L-shaped plate 1 42 are fixedly connected with a T-shaped limit rod 4310, and the top of the T-shaped limit rod 4310 penetrates to the inner side of the U-shaped fixed plate 41 and is slidably connected to the U-shaped fixed plate 41. Through the setting of the T-shaped limit rod 4310, the T-shaped limit rod 4310 will be driven to slide on the U-shaped fixed plate 41 during the lifting and lowering process of the L-shaped plate 1 42, thereby providing guidance and limitation for the sliding of the L-shaped plate 1 42, and also ensuring that the L-shaped plate 1 42 will not separate from the U-shaped fixed plate 41, thereby improving the stability of its movement.

[0046] In summary: the photovoltaic power generation integrated thermal insulation and environmentally friendly wall panel forming process, by fixing the thin-walled steel insulation panel frame 11 on the top of the processing table 2 through the opening 13, and then the adjustable spraying device 5 evenly injects the foaming material into the inner cavity of the thin-walled steel insulation panel frame 11, after the insulation layer 14 is formed, the cylinder 45 works, so that the indentation rod 48 passes through the opening 13 and enters the inner cavity of the thin-walled steel insulation panel frame 11, and then the downward pressure driving component 43 works, so that the indentation rod 48 is pressed down on the formed insulation layer 14, so that a plurality of indentation grooves 15 are evenly distributed on the insulation layer 14, thereby ensuring the heat dissipation efficiency of the insulation layer 14, and thus achieving the purpose of placing the built-in insulation material in the wall panel by spraying, and using a mechanical structure to add indentation grooves on the insulation layer to improve its heat dissipation efficiency, while improving the processing efficiency of the photovoltaic power generation integrated thermal insulation and environmentally friendly wall panel.

[0047] The technical features disclosed above are not limited to the disclosed combinations with other features. Those skilled in the art may also make other combinations between the technical features according to the purpose of the invention to achieve the purpose of the invention.

Claims

1. A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process, characterized in that: The process adopts three steps of spraying the insulation layer, forming the insulation board and demoulding and assembling. The process is based on the following equipment. The insulation environmentally friendly wallboard (1) is formed by spraying and indenting equipment. The insulation environmentally friendly wallboard (1) comprises a thin-walled steel insulation board frame (11), a back plate (12), openings (13), an insulation layer (14), an indentation groove (15) and a photovoltaic frame plate (16). The back plate (12) is welded to the rear side of the thin-walled steel insulation board frame (11). A plurality of the openings (13) penetrate the back plate (12). The openings are formed on the top and bottom and left and right sides of the thin-walled steel insulation plate frame (11); the insulation layer (14) and the indentation groove (15) are formed in the inner cavity of the thin-walled steel insulation plate frame (11) by spraying and indenting equipment; the photovoltaic frame plate (16) is sleeved on the surface of the thin-walled steel insulation plate frame (11) and fixed to the surface of the thin-walled steel insulation plate frame (11) by a plurality of screws; a cavity is provided between the photovoltaic frame plate (16) and the insulation layer (14), and the cavity is connected to the opening (13); The spraying and creasing device comprises a processing table (2), a fixture assembly (3), a creasing assembly (4) and an adjustable spraying device (5), wherein the adjustable spraying device (5) is fixedly mounted on the top of the processing table (2), and the creasing assembly (4) comprises a U-shaped fixing plate (41) fixedly connected to the bottom of the processing table (2), an L-shaped plate 1 (42) is arranged at the bottom of the U-shaped fixing plate (41), a downward pressing driving assembly (43) is arranged between the U-shaped fixing plate (41) and the L-shaped plate 1 (42), two symmetrical L-shaped plates 2 (44) are slidably connected to the right side of the L-shaped plate 1 (42), a cylinder (45) is fixedly mounted on the bottom of the inner side of the L-shaped plate 1 (42), and a connecting plate (46) is fixedly mounted on the output end of the cylinder (45), and the connecting plate (46) The two sides are respectively fixedly connected to two L-shaped plates (44), the tops of the two L-shaped plates (44) pass through the top of the processing table (2) and are fixedly installed with mounting strips (47) on the inner sides, and a plurality of indentation rods (48) matched with the openings (13) are fixedly connected to the mounting strips (47) on one side close to the thin-walled steel insulation plate frame (11), the top of the L-shaped plate (42) passes through the top of the processing table (2) and is fixedly installed with a slot plate (49) on the inner side, and the slot plate (49) is matched with the plurality of indentation rods (48), and a demoulding agent box (413) is installed on the top of the processing table (2), and the demoulding agent box (413) is composed of two box bodies, which are installed together, and the box bodies are filled with sponges, and the indentation rods (48) pass through the sponges between the two box bodies.

2. A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process according to claim 1, characterized in that: Two symmetrical inner support plates (17) are mounted on the inner side of the thin-walled steel insulation plate frame (11) via rivets, and the front side of the inner support plate (17) is flush with the front side of the thin-walled steel insulation plate frame (11).

3. A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process according to claim 2, characterized in that: The clamp assembly (3) comprises two symmetrical fixing bars (31) fixedly connected to the bottom of the processing table (2), a bidirectional threaded rod (32) being rotatably connected between the two fixing bars (31), a motor (33) being fixedly installed at the bottom of the processing table (2), an output shaft of the motor (33) being fixedly installed to the bidirectional threaded rod (32), threaded sleeves (34) being threadedly connected to both sides of the surface of the bidirectional threaded rod (32), two symmetrical mounting plates (35) being fixedly connected to the top of the threaded sleeve (34), two clamping plates (36) clamped on the surface of the thin-walled steel insulation plate frame (11) being arranged at the top of the processing table (2), the two mounting plates (35) being fixedly installed to the clamping plates (36), four movable openings (37) for sliding the mounting plates (35) being opened at the top of the processing table (2), two symmetrical guide rods (38) being fixedly connected between the two fixing bars (31), the threaded sleeves (34) being slidably connected to the surfaces of the two guide rods (38).

4. A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process according to claim 3, characterized in that: Two symmetrical anti-slip grooves (410) are provided at the bottom of the inner side of the L-shaped plate 1 (42), and the L-shaped plate 2 (44) is slidably connected to the inner cavity of the anti-slip grooves (410).

5. A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process according to claim 4, characterized in that: The downward pressing driving assembly (43) comprises a fixing box (431) fixedly connected to the bottom of the inner cavity of the U-shaped fixing plate (41); the inner cavity of the fixing box (431) is slidably connected to two symmetrical movable plates (432); the two movable plates (432) are rotatably connected to a plurality of diagonal support rods (433) on opposite sides via a rotating shaft; the bottom of the diagonal support rods (433) penetrates the bottom of the U-shaped fixing plate (41) and is rotatably connected to the L-shaped plate (42) via a rotating shaft; and the bottom of the inner cavity of the U-shaped fixing plate (41) is provided with a plurality of movable grooves (434) for the diagonal support rods (433) to move.

6. A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process according to claim 5, characterized in that: A rotating rod (435) is rotatably connected to the bottom of the inner cavity of the fixed box (431), a dart-shaped plate (436) is fixedly connected to the surface of the rotating rod (435), both ends of the surface of the dart-shaped plate (436) are rotatably connected to connecting rods (437) via rotating shafts, and the ends of the connecting rods (437) are rotatably connected to the movable plate (432) via rotating shafts.

7. A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process according to claim 6, characterized in that: The bottom of the surface of the rotating rod (435) is fixedly connected to a force applying rod (438), the bottom of the inner cavity of the fixed box (431) is rotatably connected to a second cylinder (439) via a rotating shaft, and the output end of the second cylinder (439) is rotatably connected to the end of the force applying rod (438) via a rotating shaft.

8. The photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process according to claim 7, characterized in that: The four corners of the inner bottom of the L-shaped plate (42) are fixedly connected to T-shaped limit rods (4310), and the top of the T-shaped limit rod (4310) passes through the inner side of the U-shaped fixing plate (41) and is slidably connected to the U-shaped fixing plate (41).

9. A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process according to claim 8, characterized in that: The top of the processing table (2) is provided with a movable opening three (412) for the L-shaped plate one (42) to move up and down, and the top of the processing table (2) is provided with two movable openings two (411) for the L-shaped plate two (44) to move.

10. A photovoltaic power generation integrated thermal insulation and environmentally friendly wallboard forming process, which adopts the spraying and creasing equipment of claim 9 for forming, characterized in that: The molding process steps are as follows: Step 1, spraying the insulation layer: placing the thin-walled steel insulation plate frame (11) on the top of the processing table (2) and between the two clamping plates (36), then the motor (33) drives the bidirectional threaded rod (32) to rotate, and the two threaded sleeves (34) move toward each other due to the thread, and the two threaded sleeves (34) move toward each other through the mounting plate (35) to clamp and fix the thin-walled steel insulation plate frame (11), and then the adjustable spraying device (5) works to spray the inner cavity of the thin-walled steel insulation plate frame (11) until the spraying liquid in the inner cavity of the thin-walled steel insulation plate frame (11) is foamed and formed into an insulation layer (14); Step 2, forming the insulation board: the cylinder (45) then retracts and moves the two L-shaped plates (44) toward the L-shaped plate (42) through the connecting plate (46). The L-shaped plate (44) drives the mounting strip (47) and the indentation rod (48) to move. The surface of the indentation rod (48) is coated with a release agent in the release agent box (413), passes through the opening (13), passes through the thin-walled steel insulation board frame (11), and is inserted into the hole on the slot plate (49). At this time, the top of the surface of the indentation rod (48) contacts the top of the inner cavity of the opening (13), and the plurality of indentation rods (48) are located above the insulation layer (14); Step 3, demoulding assembly: The second cylinder (439) is extended, so that the force rod (438) drives the rotating rod (435) to rotate counterclockwise, and the rotating rod (435) drives the dart-shaped plate (436) to rotate counterclockwise, thereby causing the two connecting rods (437) to rotate, and the two connecting rods (437) push the two movable plates (432) to move back to each other, so that the diagonal support rod (433) rotates and moves, and the bottom of the diagonal support rod (433) pushes the L-shaped plate (42) to move downward, and the L-shaped plate (42) drives the L-shaped plate (44) to move downward, and the L-shaped plate (42) and the L-shaped plate (44) drive the mounting strip (47), the indentation rod (48) and the slot plate (49) to move downward, and the slot plate (49) can limit the indentation rod (48) to prevent the indentation rod (48) from moving downward. During the pressing process, side bending occurs, so that the indentation rod (48) presses a plurality of indentation grooves (15) on the top of the formed insulation layer (14). Then, the cylinder (45) is extended, so that the L-shaped plate 2 (44) drives the mounting strip (47) and the indentation rod (48) to move, so that the indentation rod (48) is separated from the inner cavity of the thin-walled steel insulation plate frame (11). Then, the motor (33) is reversed, so that the two clamping plates (36) cancel the clamping of the thin-walled steel insulation plate frame (11), and the thin-walled steel insulation plate frame (11) is removed. Then, the inner support plate (17) is installed on the inner side of the thin-walled steel insulation plate frame (11) by rivets, and then the photovoltaic frame plate (16) is put on the front side of the thin-walled steel insulation plate frame (11). Finally, the photovoltaic frame plate (16) is installed on the thin-walled steel insulation plate frame (11) by screws.

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