Multifunctional laminating machine and use method
The multifunctional laminator addresses cooling inefficiencies by using dual adjusting and clamping components to ensure stable product cooling and continuous operation, improving production efficiency.
Patent Information
- Application Number
- CN202411675982.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing laminators face inefficiencies due to insufficient cooling times leading to unstable product structures and dimensional deviations, or excessive cooling times that waste production cycles and increase costs.
A multifunctional laminator with dual adjusting and clamping components that allow simultaneous product removal and chamber preparation, ensuring sufficient cooling time while maintaining continuous production.
Enhances production efficiency by allowing uninterrupted lamination processes with sufficient product cooling and chamber readiness for the next cycle.
Smart Images

Figure CN119175929A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of laminators, and in particular to a multifunctional laminator and a use method thereof. Background Art
[0002] A laminator is a mechanical device that applies a certain amount of pressure on the surface of multiple layers of material to press these materials tightly together. It is widely used in solar cell modules, printing, PCB circuit boards and other fields. The laminator can provide uniform temperature, pressure and vacuum environment to make the multiple layers of materials tightly combined, and can reduce defects such as bubbles and delamination, thereby improving the performance and reliability of the product. The laminator can process many different types of materials, such as glass, plastic, metal foil, composite materials, etc. Therefore, the laminator has important application value in many fields, and with the development of technology and changes in market demand, its use prospects will be broader.
[0003] When the raw materials are laminated by a laminator, the upper and lower chambers inside the laminator will create a vacuum space. The raw materials are subjected to specific temperature and specific pressure in this vacuum space to form the desired product. After lamination, the product usually needs to be cooled. Cooling can help the molecular structure inside the product reach a stable state, thereby fixing the physical and chemical properties of the product. At the same time, it can avoid residual stress caused by rapid temperature changes or uneven cooling. It can also prevent the thermal expansion of the product at high temperature from causing dimensional changes. After sufficient cooling, the product size can be stabilized within the design requirements, thereby improving the dimensional accuracy and assembly accuracy of the product.
[0004] After the existing laminators laminate the raw materials and form the desired products, the products are usually placed inside the lower chamber for cooling. The products can be taken out only after they are fully cooled. If the cooling time is too short, the internal structure of the product may not be fully solidified or stabilized, resulting in physical properties that do not meet expectations, affecting the product's performance and reliability. Short-term cooling may cause uneven thermal shrinkage of the product, resulting in dimensional deviations and affecting the assembly accuracy with other components. In addition, short cooling time can easily generate large residual stresses inside the product, which can damage the performance of the product when it is taken out. If the cooling time is too long, a lot of time will be wasted, reducing production efficiency, thereby increasing production costs and production cycles. Summary of the invention
[0005] In view of the above-mentioned problems existing in the prior art, the technical problem to be solved by the present invention is: after the existing laminator completes lamination of the raw materials and forms the desired product, the product is usually placed inside the lower chamber for cooling. If the cooling time is too short, the internal structure of the product may not be fully solidified or stabilized; if the cooling time is too long, a lot of time will be wasted, thereby reducing the production efficiency.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions: a multifunctional laminator, comprising a laminator body, an upper chamber and a lower chamber are arranged inside the laminator body, a sealing strip is connected to one side of the upper chamber and the lower chamber, a pressure plate is arranged inside the upper chamber, a limit seat is fixedly connected inside the lower chamber, a base is connected inside the limit seat, and a bearing platform is fixedly connected to the upper surface of the base; A support plate is fixedly installed on one side of the laminator body, a driving assembly is arranged on the upper surface of the support plate, an adjusting assembly is arranged on the upper surface of the support plate, the driving assembly is used to drive the adjusting assembly to operate, the adjusting assembly includes a reciprocating screw rod, the adjusting assembly is connected to a clamping assembly, the clamping assembly includes a clamping block, the adjusting assembly is used to adjust the position of the clamping assembly, and the clamping assembly is used to clamp the base.
[0007] Through the above technical solution, after the driving component drives the adjusting component to operate, the adjusting component drives the clamping component to adjust the position, the clamping component clamps the base, and moves the base out from the inside of the lower chamber, so that the bearing platform connected to the upper surface of the base drives the product to move out synchronously, which is convenient for the product to be cooled outside the lower chamber. It can not only ensure that the product cools down for a sufficient time, but also vacate the position inside the lower chamber to facilitate the lamination of the next group of raw materials, thereby improving the production efficiency of the product.
[0008] Furthermore, the driving assembly includes a servo motor, one end of the servo motor is transmission-connected to a pawl, one side of the pawl is fixedly connected to a driving shaft, the outer surface of the pawl is sleeved with a ratchet, the outer surface of the ratchet is sleeved with a belt, the two ends of the belt are respectively connected to driven pulleys, and the driven pulley is fixedly connected to the reciprocating screw.
[0009] Through the above technical solution, the servo motor can drive the drive shaft to rotate through the pawl. When the pawl rotates forward, the ratchet remains stationary. When the pawl rotates reversely, the pawl drives the ratchet to rotate synchronously. Then the ratchet drives the two driven pulleys to rotate simultaneously through the belt, and the two driven pulleys respectively drive the two reciprocating screws to rotate.
[0010] Furthermore, two groups of adjusting components and clamping components are provided, and the adjusting components and the clamping components are symmetrically distributed with respect to the longitudinal center line of the laminator body.
[0011] Through the above technical solution, since two groups of adjustment components and clamping components are provided, when the first group of adjustment components and clamping components move the base supporting the product out of the lower chamber, the second group of adjustment components and clamping components will move the base not supporting the product into the lower chamber. Through the coordinated action of the two groups of adjustment components and clamping components, the laminator can be guaranteed to perform uninterrupted lamination work, which is beneficial to improving the production efficiency of the product.
[0012] Furthermore, the reciprocating screw is threadedly connected to a slide, the upper surface of the support plate is fixedly connected to a first guide rail, the slide and the first guide rail are connected in a sliding manner, the upper surface of the slide is fixedly connected to a load-bearing seat, and the load-bearing seat and the clamping block are connected in a fixed manner.
[0013] Through the above technical solution, the reciprocating screw drives the slide to perform linear motion by rotating, and the first guide rail limits the movement of the slide, so that the slide drives the clamping block to perform precise position adjustment through the load-bearing seat.
[0014] Furthermore, a second guide rail is fixedly connected to the upper surface of the load-bearing seat, and the connection between the clamping block and the second guide rail is a sliding connection. A limiting rod is fixedly connected to one side of the clamping block, a through groove is provided inside the load-bearing seat, and the limiting rod passes through the through groove. The upper surface of the support plate is fixedly connected to a limiting plate, and a limiting groove is provided inside the limiting plate, and the connection between the limiting rod and the limiting groove is a sliding connection.
[0015] Through the above technical solution, when the load-bearing seat drives the clamping block to perform linear motion, the clamping block will adjust its position in the horizontal direction under the interaction of the limit plate, the limit groove and the limit rod, which not only facilitates the subsequent precise clamping of the base by the clamping assembly, but also helps to avoid collision between the two sets of adjustment assemblies and the clamping assembly.
[0016] Furthermore, the clamping block is internally rotatably connected to a driven wheel, and the upper and lower sides of the driven wheel are respectively connected to the first rack and the second rack, one side of the first rack and the second rack are fixedly connected to a connecting rod, one side of the connecting rod is equidistantly connected to a docking shaft, and the outer surface of the base is provided with a docking groove, and the docking shaft corresponds to the docking groove one by one.
[0017] Through the above technical solution, the driven wheel can drive the first rack and the second rack to move at the same time by rotating, the first rack and the second rack can respectively drive the connecting rod to move horizontally, and the connecting rod drives the docking shaft to adjust the position. When the docking shaft is engaged and connected with the docking groove, the clamping assembly clamps the base. When the docking shaft and the docking groove are separated from each other, the clamping assembly releases the clamping work on the base.
[0018] Furthermore, a driving wheel is sleeved on the outer surface of the driving shaft, and the driving wheel is located below the driven wheel.
[0019] Through the above technical solution, when the driven wheel moves to the top of the driving wheel and is meshed and connected with the driving wheel, the driving wheel will drive the driven wheel to rotate as the driving shaft drives the driving wheel to rotate.
[0020] Furthermore, the lower chamber is internally connected with a limiting assembly, which includes a first rotating cylinder and a second rotating cylinder. One side of the first rotating cylinder and the second rotating cylinder is rotatably connected to a driven rod, and the other end of the driven rod is rotatably connected to a slider. The interior of the lower chamber is fixedly connected to a support rod, and the upper end of the support rod is fixedly connected to a guide seat. The connection between the slider and the guide seat is a sliding connection, one side of the slider is fixedly connected to a positioning shaft, and a positioning groove is provided on the inner side of the base.
[0021] Through the above technical solution, the first rotating drum and the second rotating drum can respectively drive the driven rod connected thereto to move by rotation, and the driven rod drives the slider to move, so that the slider slides on the outer surface of the guide seat, and the slider drives the positioning shaft to adjust the position by sliding. When the positioning shaft is engaged and connected with the positioning groove, the limiting assembly limits the base, and when the positioning shaft and the positioning groove are separated from each other, the limiting assembly releases the limiting work on the base.
[0022] Furthermore, one end of the driving shaft is fixedly connected to the first rotating drum, one side of the driven wheel is fixedly connected to a fixed shaft, and the other end of the fixed shaft is interconnected with the second rotating drum.
[0023] Through the above technical solution, the driving shaft can drive the first rotating drum to rotate, and the driven wheel can drive the second rotating drum to rotate through the fixed shaft.
[0024] The present invention also discloses a method for using the multifunctional laminator, comprising the following steps: S1: Ensure that all the connecting wires of the laminator body have been connected, and turn on the main power switch and gas source in the equipment distribution box; S2: According to the process requirements, set the working value of the temperature controller, vacuum time, pressurization time and lamination time; S3: placing the raw materials on the carrying platform and fixing the raw materials by the positioning tooling above the carrying platform; S4: Press the lifting button on the control panel to connect the upper chamber and the lower chamber tightly, press the vacuum pump button on the control panel, the vacuum pump starts working, and the upper chamber and the lower chamber enter a vacuum state, press the heating button on the control panel, and the equipment starts heating; S5: After the heating is completed, the pressurization button on the control panel is pressed, and the pressure mechanism inside the upper chamber applies pressure to the raw materials through the pressure plate, so that the raw materials are tightly pressed together under a specific temperature, pressure and vacuum environment; S6: After lamination, the upper chamber and the lower chamber are separated from each other to expose the product; S7: The driving component drives the first group of adjusting components to move, and the first group of adjusting components drives the first group of clamping components to move toward the product, and clamps the first group of bases through the first group of clamping components. After clamping, the driving component drives the first group of adjusting components to move in the opposite direction, and the first group of adjusting components drives the first group of bases to move synchronously through the first group of clamping components to move the product out of the lower chamber. During this process, the driving component drives the second group of adjusting components and the second group of clamping components to move, so that the second group of clamping components moves the second group of bases to the inside of the lower chamber, and the bearing platform above the second group of bases is used to support subsequent raw materials; S8: After the product removed from the lower chamber is cooled, the positioning tooling above the carrying platform is opened to take out the pressed product; S9: Repeat S3-S8 to perform uninterrupted lamination work on the raw materials.
[0025] Through the above technical solution, when lamination is completed and the required product is obtained, the driving component will drive the two groups of adjustment components to operate at the same time, and the two groups of adjustment components will drive the clamping components to adjust the position respectively. When the first group of adjustment components and the clamping components move the base supporting the product out of the lower chamber, the second group of adjustment components and the clamping components will move the base that does not support the product into the lower chamber. The moved products are cooled outside the lower chamber, which can ensure that the products have sufficient cooling time. At the same time, the position inside the lower chamber is vacated to facilitate the lamination of the next group of raw materials, thereby improving the production efficiency of the product.
[0026] Compared with the prior art, the present invention has at least the following advantages: Firstly, in the present invention, when lamination is completed and the desired product is obtained, the driving component will simultaneously drive the two groups of adjusting components to operate, and the two groups of adjusting components will respectively drive the clamping components to adjust the position, and when the first group of adjusting components and the clamping components move the base supporting the product out of the lower chamber, the second group of adjusting components and the clamping components will move the base not supporting the product into the lower chamber, and the moved products will be cooled outside the lower chamber, which can ensure that the products have sufficient cooling time, and at the same time, the position inside the lower chamber is vacated to facilitate the lamination of the next group of raw materials, thereby improving the production efficiency of the product.
[0027] Secondly, in the present invention, after the base and the carrying platform are moved out from the lower chamber, it is convenient for the staff to inspect and observe the products above the carrying platform to ensure that the products are completely cooled before taking out the materials. At the same time, it is convenient for the staff to inspect and repair the positioning tooling above the carrying platform.
[0028] Third, in the present invention, the clamping assembly and the limiting assembly work together. When the base needs to be installed inside the lower chamber, after the clamping assembly drives the base to move to a specified position, the clamping assembly will release the clamping work on the base, and the limiting assembly will limit the base, so that the base is stable inside the lower chamber. When the base needs to be moved out of the lower chamber, after the clamping assembly moves to a specified position, the clamping assembly will clamp the base, and the limiting assembly will release the limiting work on the base, so that the base can be moved out stably. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the position structure of the upper chamber and the lower chamber in the present invention; Figure 3 It is a structural schematic diagram of the regulating component in the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 It is a schematic diagram of the connection structure between the limit seat and the base in the present invention; Figure 6 It is a bottom view structural schematic diagram of the clamping block in the present invention; Figure 7 It is a schematic diagram of the connection structure between the first rack and the connecting rod in the present invention; Figure 8 A schematic diagram of the structure of the base in the present invention; Fig. 9 It is a schematic diagram of the rear view structure of the limiting component in the present invention.
[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Laminator body; 2. Upper chamber; 3. Lower chamber; 4. Sealing strip; 5. Pressure plate; 6. Limit seat; 7. Base; 8. Load-bearing platform; 9. Support plate; 10. Servo motor; 11. Ratchet; 12. Drive shaft; 13. Ratchet; 14. Belt; 15. Driven pulley; 16. Reciprocating screw; 17. Slide; 18. First guide rail; 19. Load-bearing seat; 20. Second guide rail; 21. Clamping block; 2 2. Through slot; 23. Limit rod; 24. Limit plate; 25. Limit slot; 26. Driving wheel; 27. Driven wheel; 28. First rack; 29. Second rack; 30. Connecting rod; 31. Docking shaft; 32. Docking slot; 33. First rotating drum; 34. Fixed shaft; 35. Second rotating drum; 36. Driven rod; 37. Sliding block; 38. Guide seat; 39. Support rod; 40. Positioning shaft; 41. Positioning slot. DETAILED DESCRIPTION
[0031] The present invention is further described in detail below. The technical solutions in the embodiments of the present application are clearly and completely described; obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments, and all other embodiments obtained by ordinary technicians in this field without creative work based on the embodiments in the present application are within the scope of protection of the present application.
[0032] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0033] See also Figure 1-Figure 9 ; Embodiment 1: A multifunctional laminator comprises a laminator body 1, wherein an upper chamber 2 and a lower chamber 3 are arranged inside the laminator body 1, a sealing strip 4 is connected to one side of the upper chamber 2 and the lower chamber 3, a pressure plate 5 is arranged inside the upper chamber 2, a limited seat 6 is fixedly connected inside the lower chamber 3, a base 7 is connected inside the limited seat 6, a bearing platform 8 is fixedly connected to the upper surface of the base 7, a support plate 9 is fixedly installed on one side of the laminator body 1, a driving assembly is arranged on the upper surface of the support plate 9, an adjusting assembly is arranged on the upper surface of the support plate 9, the driving assembly is used to drive the adjusting assembly to operate, the adjusting assembly comprises a reciprocating screw 16, the adjusting assembly is connected to a clamping assembly, the clamping assembly comprises a clamping block 21, the adjusting assembly is used to adjust the position of the clamping assembly, the clamping assembly is used to clamp the base 7, two groups of the adjusting assembly and the clamping assembly are arranged, and the adjusting assembly and the clamping assembly are symmetrically distributed about the longitudinal center line of the laminator body 1.
[0034] It is worth noting that since there are two groups of adjustment components and clamping components, the driving component can drive the two groups of adjustment components to operate at the same time. When the first group of adjustment components and clamping components move the base 7 supporting the product out of the lower chamber 3, the second group of adjustment components and clamping components will move the base 7 not supporting the product into the lower chamber 3. Through the coordinated action of the two groups of adjustment components and clamping components, the laminator can be guaranteed to perform uninterrupted lamination work, which is beneficial to improving the production efficiency of the product.
[0035] See also Figure 1-Figure 4The driving assembly includes a servo motor 10, one end of which is transmission-connected to a pawl 11, one side of which is fixedly connected to a driving shaft 12, the outer surface of the pawl 11 is sleeved with a ratchet 13, the outer surface of the ratchet 13 is sleeved with a belt 14, the two ends of the belt 14 are respectively connected to driven pulleys 15, and the driven pulley 15 is fixedly connected to a reciprocating screw 16.
[0036] The principle of driving the adjustment component to operate is: the servo motor 10 can drive the pawl 11 to rotate, and the pawl 11 can drive the drive shaft 12 to rotate synchronously. When the pawl 11 rotates forward, the ratchet 13 remains stationary. When the pawl 11 rotates reversely, the pawl 11 drives the ratchet 13 to rotate synchronously, and then the ratchet 13 drives two driven pulleys 15 to rotate simultaneously through the belt 14. The two driven pulleys 15 respectively drive two reciprocating screws 16 to rotate, thereby driving two sets of adjustment components to operate at the same time.
[0037] See also Figure 1-Figure 5 ; The reciprocating screw rod 16 is threadedly connected with a slide 17, and a first guide rail 18 is fixedly connected to the upper surface of the support plate 9, and the connection mode of the slide 17 and the first guide rail 18 is a sliding connection. A load-bearing seat 19 is fixedly connected to the upper surface of the slide 17, and the connection mode of the load-bearing seat 19 and the clamping block 21 is a fixed connection. The upper surface of the load-bearing seat 19 is fixedly connected with a second guide rail 20, and the connection mode of the clamping block 21 and the second guide rail 20 is a sliding connection. A limiting rod 23 is fixedly connected to one side of the clamping block 21, and a through groove 22 is provided inside the load-bearing seat 19, and the limiting rod 23 passes through the through groove 22. A limiting plate 24 is fixedly connected to the upper surface of the support plate 9, and a limiting groove 25 is provided inside the limiting plate 24, and the connection mode of the limiting rod 23 and the limiting groove 25 is a sliding connection.
[0038] The principle of position adjustment of the clamping assembly is that when the two reciprocating screw rods 16 rotate simultaneously and drive the two sets of adjustment assemblies to operate, (such as the attached Figure 3As shown, assuming that the first group of adjustment components and clamping components are located on the right side of the support plate 9, and assuming that the second group of adjustment components and clamping components are located on the left side of the support plate 9) The motion trajectory of the first group of clamping components is as follows: the reciprocating screw 16 drives the slide 17 to move in a straight line through rotation, and the slide 17 moves toward the direction close to the lower chamber 3, and the first guide rail 18 will limit the movement of the slide 17. In this process, the slide 17 drives the clamping block 21 to move synchronously through the load-bearing seat 19, and the limit The rod 23 will slide inside the limiting groove 25. Under the interaction of the limiting plate 24, the limiting groove 25 and the limiting rod 23, the limiting rod 23 will drive the clamping block 21 to adjust its position in the horizontal direction, and the second guide rail 20 will limit the movement of the clamping block 21. By accurately adjusting the position of the clamping block 21, it is not only convenient for the clamping assembly to accurately clamp the base 7 later, but also helps to avoid collision between the two groups of adjustment components and the clamping assembly. When the clamping block 21 moves to the innermost position (such as the attached Figure 3 As shown), the base 7 can be clamped by the clamping assembly at this time. After clamping, the adjusting assembly drives the clamping assembly to move in the opposite direction, thereby moving the base 7 out of the lower chamber 3. During this process, the movement trajectory of the second group of clamping assemblies is opposite to that of the first group of clamping assemblies, thereby facilitating the second group of clamping assemblies to move the base 7 connected thereto to the interior of the lower chamber 3.
[0039] See also Figure 1-Figure 7 The clamping block 21 is internally rotatably connected to a driven wheel 27, and the upper and lower sides of the driven wheel 27 are respectively connected to a first rack 28 and a second rack 29, and one side of the first rack 28 and the second rack 29 are fixedly connected to a connecting rod 30, and one side of the connecting rod 30 is equidistantly connected to a docking shaft 31, and the outer surface of the base 7 is provided with a docking groove 32, and the docking shaft 31 corresponds to the docking groove 32 one by one, and the outer surface of the drive shaft 12 is sleeved with a driving wheel 26, and the driving wheel 26 is located below the driven wheel 27.
[0040] The principle of clamping the base 7 is that when the clamping block 21 moves to the innermost position (as shown in the attached Figure 3 As shown), at this time, the clamping block 21 drives the driven wheel 27 to move just above the driving wheel 26 and is meshed with the driving wheel 26. During the process of the driving shaft 12 driving the driving wheel 26 to rotate, the driving wheel 26 will drive the driven wheel 27 to rotate. The driven wheel 27 can simultaneously drive the first rack 28 and the second rack 29 to move by rotating. The first rack 28 and the second rack 29 can respectively drive the connecting rod 30 to move horizontally. The connecting rod 30 drives the docking shaft 31 to adjust the position. When the docking shaft 31 is engaged with the docking groove 32, the clamping assembly clamps the base 7. When the docking shaft 31 and the docking groove 32 are separated from each other, the clamping assembly releases the clamping work on the base 7.
[0041] See also Figure 1-Figure 9 The lower chamber 3 is internally connected with a limiting assembly, which includes a first rotating cylinder 33 and a second rotating cylinder 35. One side of the first rotating cylinder 33 and the second rotating cylinder 35 are both rotatably connected with a driven rod 36, and the other end of the driven rod 36 is rotatably connected with a slider 37. A support rod 39 is fixedly connected to the interior of the lower chamber 3, and a guide seat 38 is fixedly connected to the upper end of the support rod 39. The slider 37 and the guide seat 38 are connected in a sliding manner. A positioning shaft 40 is fixedly connected to one side of the slider 37, and a positioning groove 41 is provided on the inner side of the base 7. One end of the drive shaft 12 is fixedly connected to the first rotating cylinder 33, and one side of the driven wheel 27 is fixedly connected with a fixed shaft 34, and the other end of the fixed shaft 34 is interconnected with the second rotating cylinder 35.
[0042] The principle of limiting the base 7 is that when the clamping block 21 moves to the innermost position, as shown in the attached Figure 3 As shown, when the base 7 is clamped by the clamping assembly, the driving shaft 12 can drive the first rotating cylinder 33 to rotate, and the driven wheel 27 drives the second rotating cylinder 35 to rotate through the fixed shaft 34. The first rotating cylinder 33 and the second rotating cylinder 35 can respectively drive the driven rod 36 connected thereto to move through rotation, and the driven rod 36 drives the slider 37 to move, so that the slider 37 slides on the outer surface of the guide seat 38, and the slider 37 drives the positioning shaft 40 to adjust the position through sliding, so that the positioning shaft 40 and the positioning groove 41 are separated from each other, thereby releasing the limiting work on the base 7; when the clamping assembly releases the clamping work on the base 7, the positioning shaft 40 will be engaged and connected with the positioning groove 41, thereby limiting the base 7.
[0043] Embodiment 2: The present invention also discloses a method for using a multifunctional laminator, comprising the following steps: S1: Ensure that all the connecting wires of the laminator body 1 have been connected, and turn on the main power switch and gas source in the equipment distribution box; S2: According to the process requirements, set the working value of the temperature controller, vacuum time, pressurization time and lamination time; S3: placing the raw materials on the carrying platform 8 and fixing the raw materials by the positioning tool above the carrying platform 8; S4: Press the lifting button on the control panel to make the upper chamber 2 and the lower chamber 3 tightly connected, press the vacuum pump button on the control panel, the vacuum pump starts working, and the upper chamber 2 and the lower chamber 3 enter a vacuum state, press the heating button on the control panel, and the equipment starts heating; S5: After the heating is completed, the pressurization button on the control panel is pressed, and the pressure mechanism inside the upper chamber 2 applies pressure to the raw materials through the pressure plate 5, so that the raw materials are tightly pressed together under a specific temperature, pressure and vacuum environment; S6: After lamination is completed, the upper chamber 2 and the lower chamber 3 are separated from each other so that the product is exposed; S7: the driving assembly drives the first group of adjusting assemblies to move, the first group of adjusting assemblies drives the first group of clamping assemblies to move toward the product, and clamps the first group of bases 7 through the first group of clamping assemblies. After clamping, the driving assembly drives the first group of adjusting assemblies to move in the opposite direction, and the first group of adjusting assemblies drives the first group of bases 7 to move synchronously through the first group of clamping assemblies to move the product out of the lower chamber 3. During this process, the driving assembly drives the second group of adjusting assemblies and the second group of clamping assemblies to move, so that the second group of clamping assemblies moves the second group of bases 7 to the inside of the lower chamber 3. The bearing platform 8 above the second group of bases 7 is used to support subsequent raw materials. S8: After the product removed from the lower chamber 3 is cooled, the positioning tool above the carrying platform 8 is opened to take out the pressed product; S9: Repeat S3-S8 to perform uninterrupted lamination of raw materials It should be pointed out that when the lamination is completed and the required product is obtained, the driving component will simultaneously drive the two groups of adjusting components to operate, and the two groups of adjusting components will respectively drive the clamping components to adjust the position. When the first group of adjusting components and the clamping components move the base 7 supporting the product out of the lower chamber 3, the second group of adjusting components and the clamping components will move the base 7 that does not support the product into the lower chamber 3. The moved products are cooled outside the lower chamber 3, which can ensure that the products have sufficient cooling time. At the same time, the position inside the lower chamber 3 is vacated to facilitate the lamination of the next group of raw materials, thereby improving the production efficiency of the product.
[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. A multifunctional laminator, comprising a laminator body (1), characterized in that: An upper chamber (2) and a lower chamber (3) are arranged inside the laminating machine body (1); one side of each of the upper chamber (2) and the lower chamber (3) is connected to a sealing strip (4); a pressure plate (5) is arranged inside the upper chamber (2); a limit seat (6) is fixedly connected inside the lower chamber (3); a base (7) is connected inside the limit seat (6); and a bearing platform (8) is fixedly connected to the upper surface of the base (7); A support plate (9) is fixedly mounted on one side of the laminator body (1); a driving assembly is arranged on the upper surface of the support plate (9); an adjusting assembly is arranged on the upper surface of the support plate (9); the driving assembly is used to drive the adjusting assembly to operate; the adjusting assembly comprises a reciprocating screw rod (16); the adjusting assembly is connected to a clamping assembly; the clamping assembly comprises a clamping block (21); the adjusting assembly is used to adjust the position of the clamping assembly; and the clamping assembly is used to clamp the base (7); The adjustment components and the clamping components are each provided in two groups, and the adjustment components and the clamping components are respectively distributed symmetrically with respect to the longitudinal center line of the laminating machine body (1).
2. A multifunctional laminating machine as claimed in claim 1, characterized in that: The driving assembly comprises a servo motor (10), one end of the servo motor (10) is drivingly connected to a pawl (11), one side of the pawl (11) is fixedly connected to a driving shaft (12), the outer surface of the pawl (11) is sleeved with a ratchet (13), the outer surface of the ratchet (13) is sleeved with a belt (14), both ends of the belt (14) are respectively connected to driven pulleys (15), and the driven pulley (15) is fixedly connected to a reciprocating screw rod (16).
3. A multifunctional laminating machine as claimed in claim 1, characterized in that: The reciprocating screw rod (16) is threadedly connected to a slide table (17); the upper surface of the support plate (9) is fixedly connected to a first guide rail (18); the slide table (17) and the first guide rail (18) are connected in a sliding manner; the upper surface of the slide table (17) is fixedly connected to a bearing seat (19); the bearing seat (19) and the clamping block (21) are connected in a fixed manner.
4. A multifunctional laminating machine as claimed in claim 3, characterized in that: The upper surface of the load-bearing seat (19) is fixedly connected with a second guide rail (20); the clamping block (21) is connected to the second guide rail (20) in a sliding manner; one side of the clamping block (21) is fixedly connected with a limiting rod (23); a through groove (22) is provided inside the load-bearing seat (19); the limiting rod (23) passes through the through groove (22); the upper surface of the support plate (9) is fixedly connected with a limiting plate (24); a limiting groove (25) is provided inside the limiting plate (24); and the limiting rod (23) and the limiting groove (25) are connected in a sliding manner.
5. A multifunctional laminating machine as claimed in claim 2, characterized in that: The clamping block (21) is rotatably connected to a driven wheel (27) inside, and the driven wheel (27) is respectively connected to a first rack (28) and a second rack (29) on its upper and lower sides, and one side of each of the first rack (28) and the second rack (29) is fixedly connected to a connecting rod (30), and one side of the connecting rod (30) is equidistantly connected to a docking shaft (31), and an outer surface of the base (7) is provided with a docking groove (32), and the docking shaft (31) corresponds to the docking groove (32) one by one.
6. A multifunctional laminating machine as claimed in claim 5, characterized in that: A driving wheel (26) is sleeved on the outer surface of the driving shaft (12), and the driving wheel (26) is located below the driven wheel (27).
7. A multifunctional laminating machine as claimed in claim 1, characterized in that: The lower chamber (3) is internally connected to a limit position assembly, the limit position assembly comprising a first rotating cylinder (33) and a second rotating cylinder (35), one side of each of the first rotating cylinder (33) and the second rotating cylinder (35) being rotatably connected to a driven rod (36), the other end of the driven rod (36) being rotatably connected to a slider (37), the lower chamber (3) being internally fixedly connected to a support rod (39), the upper end of the support rod (39) being fixedly connected to a guide seat (38), the slider (37) and the guide seat (38) being connected in a sliding manner, one side of the slider (37) being fixedly connected to a positioning shaft (40), and a positioning groove (41) being provided on the inner side of the base (7).
8. A multifunctional laminating machine as claimed in claim 6, characterized in that: One end of the driving shaft (12) is fixedly connected to the first rotating drum (33), one side of the driven wheel (27) is fixedly connected to a fixed shaft (34), and the other end of the fixed shaft (34) is interconnected with the second rotating drum (35).
9. A method for using a multifunctional laminator, comprising the multifunctional laminator according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1: Ensure that all the connecting wires of the laminator body (1) are connected properly, and turn on the main power switch and gas source in the equipment distribution box; S2: According to the process requirements, set the working value of the temperature controller, vacuum time, pressurization time and lamination time; S3: placing the raw material on the carrying platform (8), and fixing the raw material by means of a positioning tool above the carrying platform (8); S4: Press the lifting button on the control panel to tightly connect the upper chamber (2) and the lower chamber (3), press the vacuum pump button on the control panel, the vacuum pump starts to work, and the upper chamber (2) and the lower chamber (3) enter a vacuum state, press the heating button on the control panel, and the device starts heating; S5: After the heating is completed, the pressurization button on the control panel is pressed, and the pressure mechanism inside the upper chamber (2) applies pressure to the raw materials through the pressure plate (5), so that the raw materials are tightly pressed together under a specific temperature, pressure and vacuum environment; S6: After lamination is completed, the upper chamber (2) and the lower chamber (3) are separated from each other so that the product is exposed; S7: The driving component drives the first group of adjusting components to move, and the first group of adjusting components drives the first group of clamping components to move toward the product, and clamps the first group of bases (7) through the first group of clamping components. After clamping, the driving component drives the first group of adjusting components to move in the opposite direction, and the first group of adjusting components drives the first group of bases (7) to move synchronously through the first group of clamping components, so as to move the product out of the lower chamber (3). During this process, the driving component drives the second group of adjusting components and the second group of clamping components to move, so that the second group of clamping components moves the second group of bases (7) to the inside of the lower chamber (3). The bearing platform (8) above the second group of bases (7) is used to support the subsequent raw materials. S8: After the product removed from the lower chamber (3) is cooled, the positioning tool above the carrying platform (8) is opened to take out the pressed product; S9: Repeat S3-S8 to perform uninterrupted lamination work on the raw materials.
Citation Information
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