Hanging type welding operation platform for bracket-free special-shaped steel column and mounting method
By designing a horn-free special-shaped steel column hanging welding operation platform, using prefabricated walkways, guardrails and triangular support frames, combined with the installation methods of limiting plates and tower cranes, the problem that the special-shaped steel columns cannot use standardized platforms is solved, and the standardized platform is achieved. Smooth and safe welding operation space.
Patent Information
- Application Number
- CN202310851329.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-12
- Publication Date
- 2024-12-24
AI Technical Summary
In steel structure construction, special-shaped steel columns without cow leg support cannot be welded using standard steel column platforms, and there is a lack of suitable hanging welding operation platform and installation methods.
A non-legged special-shaped steel column hanging welding operation platform was designed, including prefabricated walkways, guardrails and triangular support frames, connected to the steel columns through bracket lifting lugs, installed using limiting plates and tower cranes, and if necessary When erecting steel springboards to ensure the stability and safety of the platform.
A standardized welding operation platform is established on the steel column without bull leg, providing a stable working space and safety channels, ensuring the safety and efficiency of welding operations.
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Figure CN119177764A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel structure construction, and in particular to a non-corbel special-shaped steel column hanging type welding operation platform and an installation method thereof. Background Art
[0002] With the development of economy and construction industry, the application of steel structure buildings is becoming more and more common. In the process of steel structure construction, we often encounter unconventional special-shaped steel columns, and the steel columns are not supported by brackets, and it is impossible to place a standardized steel column platform.
[0003] Therefore, how to provide a non-corbel special-shaped steel column hanging welding operation platform and installation method has become a technical problem that technical personnel in this field urgently need to solve. Summary of the invention
[0004] The main purpose of the present invention is to provide a non-corbel special-shaped steel column hanging type welding operation platform and an installation method to solve the above problems.
[0005] To achieve the above-mentioned purpose, the present invention provides a corbel-free special-shaped steel column hanging welding operation platform, comprising an assembled walkway, a guardrail and a triangular support frame, wherein the triangular support frame is fixedly installed at the bottom end of the assembled walkway, the guardrail is installed on one side of the assembled walkway, a bracket ear is installed on one side of the steel column, and the two ends of the triangular support frame away from the side of the assembled walkway are respectively connected to the steel column and the bracket ear.
[0006] Furthermore, two prefabricated walkways are provided, which are located on both sides of the steel column respectively.
[0007] Furthermore, a steel springboard is provided between the two assembled walkways.
[0008] Furthermore, two safety ropes are synchronously pulled at both ends of the two oppositely arranged guardrails.
[0009] Furthermore, the side of the guardrail opposite to the triangular support frame is connected with a limiting clamping plate, and the assembled walkway is clamped by the limiting clamping plate.
[0010] Furthermore, a steel ladder is installed on the steel column, and a fall arrester is installed on the steel column on one side of the ladder.
[0011] Furthermore, the fabricated walkway includes a plurality of fabricated panels, and adjacent fabricated panels are rotationally connected via a damping shaft.
[0012] Furthermore, the prefabricated walkway also includes a bolt assembly, one end of the prefabricated plate is connected to a plug-in block, and the other end is provided with a plug-in groove adapted to the plug-in block, and after the plug-in blocks of adjacent prefabricated plates are inserted into the plug-in grooves, they are locked by the bolt assembly.
[0013] A method for installing a non-corbel special-shaped steel column hanging type welding operation platform comprises the following steps:
[0014] Step S1, hang a steel ladder on the side of a steel column, and weld a bracket lug on the top of the steel column through the pre-hung steel ladder;
[0015] Step S2, according to the height distance between the hanging ears and the two columns, after welding and manufacturing the hanging triangular support frame on the ground, assemble it into a whole with the assembled walkway and guardrail, and fix it firmly on the left and right with limit clamps;
[0016] Step S3, using a tower crane to hoist the assembled temporary operating platform as a whole to the top of the steel column for installation through the hoisting holes set in advance on the limit card plate, and fastening it to the steel column and the bracket ears with bolts;
[0017] Step S4, after the assembled walkways on both sides are installed and tightened and stabilized, two safety ropes are synchronously pulled at both ends of the two oppositely arranged guardrails; and a steel springboard is set up between the two assembled walkways.
[0018] The beneficial effects of the present invention are:
[0019] The present invention sets a bracket lug on the top of the steel column, assembles the hanging triangular support frame with the assembled walkway and guardrail into a whole after welding, and temporarily fixes it through the limit card plate on the triangular support frame, thereby realizing the stable placement of the standardized steel column platform. If the distance of the cross-sectional dimension of the steel column is too short, a steel springboard can be set up to form a temporary passage to ensure the stability of the platform. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the installation structure of the assembled walkway, guardrail and triangular support frame of the present invention;
[0022] Figure 3 It is a structural schematic diagram of the tripod support frame of the present invention;
[0023] Figure 4 It is a structural schematic diagram of the assembled walkway of the present invention.
[0024] Among them, in the figure:
[0025] 1. Assembled walkway; 2. Guardrail; 3. Triangle support frame; 4. Steel column; 5. Bracket lug; 6. Steel springboard; 7. Safety rope; 8. Limiting card plate; 9. Fall arrester; 10. Steel ladder; 11. Assembled plate; 12. Damping shaft; 13. Bolt assembly; 14. Plug-in block. DETAILED DESCRIPTION
[0026] In order to achieve the above-mentioned purpose and effect, the technical means and structures adopted by the present invention are described in detail with reference to the accompanying drawings for the features and functions of the preferred embodiments of the present invention.
[0027] like Figure 1-3 As shown, the present invention provides a non-corbel special-shaped steel column hanging welding operation platform, comprising an assembled walkway 1, a guardrail 2 and a triangular support frame 3, wherein the triangular support frame 3 is fixedly mounted at the bottom of the assembled walkway 1, the guardrail 2 is mounted on one side of the assembled walkway 1, a bracket ear 5 is mounted on one side of the steel column 4, and the two ends of the triangular support frame 3 away from the assembled walkway 1 are respectively connected to the steel column 4 and the bracket ear 5. The assembled walkway 1 is provided with two, respectively located on both sides of the steel column 4.
[0028] A steel springboard 6 is set up between the two assembled walkways 1 to facilitate the passage of workers. Two safety ropes 7 are synchronously pulled at both ends of the two oppositely arranged guardrails 2 to improve the safety of the operation.
[0029] In this embodiment, the side of the guardrail 2 opposite to the triangular support frame 3 is connected with a limiting card plate 8, and the limiting card plate 8 fixed on the guardrail 2 and the limiting card plates 8 fixed on the upper and lower sides of the triangular support frame 3 form a fixing groove adapted to the assembled walkway 1, and the assembled walkway 1 is clamped by the limiting card plate 8. The assembled walkway 1 is stably clamped by the limiting card plate 8, thereby ensuring the stability of the installation of the assembled walkway 1.
[0030] In this embodiment, a steel ladder 10 is installed on the steel column 4, and a fall arrester 9 is installed on the steel column 4 on one side of the ladder. The steel ladder 10 is convenient for operators to go up and down the operating platform after the operating platform is set up. When climbing the steel ladder 10, the operators tie the safety rope 7 of the fall arrester 9 to their bodies to avoid the risk of accidental falling, thereby improving the safety of personal protection.
[0031] refer to Figure 4 In this embodiment, the fabricated walkway 1 includes a plurality of fabricated panels 11, and adjacent fabricated panels 11 are rotatably connected via a damping shaft 12. The fabricated walkway also includes a bolt assembly 13, one end of the fabricated panel is connected to a plug-in block 14, and the other end is provided with a plug-in slot adapted to the plug-in block. After the plug-in blocks 14 of adjacent fabricated panels are inserted into the plug-in slot, they are locked by the bolt assembly 13. The number of fabricated panels 11 can be reasonably adjusted according to demand, and the setting of the damping shaft can realize the folding placement of the fabricated walkway 1 and reduce the occupied space on the ground; when unfolded, a certain force can be generated to prevent the fabricated walkway 1 from folding, thereby facilitating the installation of the bolt assembly 13.
[0032] This embodiment also provides a method for installing a non-corbel special-shaped steel column hanging type welding operation platform, comprising the following steps:
[0033] Step S1, in order to facilitate the workers to go up and down after the operation platform is set up, the steel ladder 10 can be hung on the side of the steel column 4, and the 12mm thick bracket ear 5 can be welded on the top of the steel column 4 through the steel ladder 10 hung in advance;
[0034] Step S2, according to the height distance between the lifting lug and the two columns, the hanging triangular support frame 3 is welded on the ground and assembled with the assembled walkway 1 and the 1.2m guardrail to form a whole, and fixed firmly with the limit card plate 8; wherein the hanging triangular support frame 3 is made of L75*6 or L100*6 angle steel;
[0035] Step S3, using a tower crane to hoist the assembled temporary operating platform as a whole to the top of the steel column 4 for installation through the hoisting holes set in advance on the limit card plate 8, and fastening it to the steel column 4 and the bracket ear 5 with bolts;
[0036] Step S4, after the assembled walkways 1 on both sides are installed, tightened and stabilized, two safety ropes 7 are synchronously pulled at both ends of the two oppositely arranged guardrails 2; and a steel springboard 6 is set up between the two assembled walkways 1; wherein the two safety ropes 7 are both made of 9mm steel wire rope.
[0037] The present invention sets a bracket hanging ear 5 on the top of the steel column 4, and after the hanging triangular support frame 3 is welded and manufactured, it is assembled with the assembled walkway 1 and the guardrail into a whole, and temporarily fixed by the limit card plate 8 on the triangular support frame 3, thereby realizing the stable placement of the standardized steel column 4 platform. If the cross-sectional dimension of the steel column 4 is too short, a steel springboard 6 can be set up to form a temporary passage to ensure the stability of the platform. The installation process of the top of the steel column 4 is adopted to provide an effective welding operation space for the special-shaped steel column 4 without a corbel.
[0038] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A non-corbel special-shaped steel column hanging welding operation platform, characterized in that: It includes an assembled walkway, a guardrail and a triangular support frame, wherein the triangular support frame is fixedly installed at the bottom end of the assembled walkway, the guardrail is installed on one side of the assembled walkway, a bracket ear is installed on one side of the steel column, and the two ends of the triangular support frame away from the side of the assembled walkway are respectively connected to the steel column and the bracket ear.
2. The non-corbel special-shaped steel column hanging welding operation platform as claimed in claim 1, characterized in that: There are two assembled walkways, which are respectively located on both sides of the steel column.
3. The non-corbel special-shaped steel column hanging welding operation platform as claimed in claim 2, characterized in that: A steel springboard is arranged between the two assembled walkways.
4. The non-corbel special-shaped steel column hanging welding operation platform as claimed in claim 2, characterized in that: Two safety ropes are synchronously pulled at both ends of the two oppositely arranged guardrails.
5. The non-corbel special-shaped steel column hanging welding operation platform as claimed in claim 1, characterized in that: The side of the guardrail opposite to the triangular support frame is connected with a limiting clamping plate, and the assembled walkway is clamped by the limiting clamping plate.
6. The non-corbel special-shaped steel column hanging welding operation platform as claimed in claim 1, characterized in that: A steel ladder is installed on the steel column, and a fall arrester is installed on the steel column on one side of the ladder.
7. A non-corbel special-shaped steel column hanging welding operation platform as claimed in claim 1 or 3, characterized in that: The assembled walkway comprises a plurality of assembled plates, and adjacent assembled plates are rotationally connected via a damping shaft.
8. The non-corbel special-shaped steel column hanging welding operation platform as claimed in claim 7, characterized in that: The assembled walkway also includes a bolt assembly. One end of the assembled plate is connected to a plug-in block, and the other end is provided with a plug-in groove adapted to the plug-in block. After the plug-in blocks of adjacent assembled plates are inserted into the plug-in grooves, they are locked by the bolt assembly.
9. The method for installing a non-corbel special-shaped steel column hanging welding operation platform according to any one of claims 1 to 8, characterized in that: The steps include: Step S1, hang a steel ladder on the side of a steel column, and weld a bracket lug on the top of the steel column through the pre-hung steel ladder; Step S2, according to the height distance between the hanging ears and the two columns, after welding and manufacturing the hanging triangular support frame on the ground, assemble it into a whole with the assembled walkway and guardrail, and fix it firmly on the left and right with limit clamps; Step S3, using a tower crane to hoist the assembled temporary operating platform as a whole to the top of the steel column for installation through the hoisting holes set in advance on the limit card plate, and fastening it to the steel column and the bracket ears with bolts; Step S4, after the assembled walkways on both sides are installed and tightened and stabilized, two safety ropes are synchronously pulled at both ends of the two oppositely arranged guardrails; and a steel springboard is set up between the two assembled walkways.
