Component-based process management system
Through the component-based process management system, the complexity of production management in the existing technology based on a single part is solved, and more efficient production management and consistency of parts production processes are achieved.
Patent Information
- Application Number
- CN202411182854.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2024-12-24
AI Technical Summary
The existing process management system uses a single part as the minimum control unit, resulting in complex production management and inconvenient use for users, and the inability to effectively manage raw materials.
Design a component-based process management system, enter the components of the product to be produced through the product module, and supplement the corresponding parts in the component information, set up component completion judgment nodes, optimize the production process design and material collection process, and reduce repeated design and Human error.
Improve production efficiency, reduce production error rate, simplify data entry and process design, and ensure consistency of parts production processes.
Abstract
Description
Technical Field
[0001] The present invention relates to the field of information technology, and in particular to a process management system. Background Art
[0002] At present, the process management model of domestic manufacturing enterprises basically takes parts as the smallest control unit, so most of the information systems on the market currently design process management systems based on a single part model.
[0003] However, with the continuous improvement of the national informatization level, some manufacturing companies have hoped to manage the raw materials in the production process in the form of components or certain groups.
[0004] Note: A component refers to a number of parts with the same functional structure that make up a product; a part refers to a single raw material used to assemble a product. Summary of the invention
[0005] In view of the fact that the above existing process management systems manage raw materials based on statistics of individual parts, which makes production management complicated and inconvenient for users, it is necessary to propose a component-based process management system.
[0006] A component-based process management system, including product module and process module.
[0007] The product module is used to input various components of the product to be produced and to supplement the parts constituting the corresponding components in the component information;
[0008] The process module is used to design the production process of the product to be produced, and to implement the production process to the production site; a component completion status determination node is set in the production process to identify the completion progress of the product to be produced.
[0009] Preferably, the information of the product module can be entered manually or retrieved from a third-party system, thereby simplifying the workload of manual entry and more effectively ensuring the accuracy of the data. That is, the less human participation, the more effectively errors caused by human factors can be reduced.
[0010] Preferably, a dedicated person is appointed to divide the components of each product to be produced and classify the parts contained in each component to facilitate the classification and collection of parts, so as to effectively improve the efficiency of collecting production materials and reduce possible errors in the material collection process.
[0011] Preferably, if a part needs to be used in at least two components, the production process is designed only once, and the production process of the same part is shared with the production process of each component provided with the part, thereby effectively reducing the workload of repeated design and improving the efficiency of process design.
[0012] Preferably, the determination method before designing the parts production process is:
[0013] If the creation time of the component is later than that of the part, it means that the production process of the part is not the first design and there is already a usable production process;
[0014] If the creation time of the component is earlier than the creation time of the part, it means that the production process of the part needs a new design, that is, the production process of the part is designed for the first time.
[0015] Preferably, the method for adjusting the production process of the same parts between components is:
[0016] If the part is produced for the first time, the production process of the part is designed directly in the parts list;
[0017] If the part is not produced for the first time, the part is marked as a "queue" part, and the production process of the part is shared from other components without the need for redesign;
[0018] If the production process design of the parts that share the production process is completed, the production process will be shared to each corresponding component and the mark of the part "in the queue" will be cancelled.
[0019] By designing the same part only once and sharing the production process for other components, the consistency of the production process for the same parts is ensured, thus avoiding unnecessary mistakes.
[0020] Preferably, the component-based process management system further includes a product revision module, which is used to modify the production process of each part. The specific modification method is:
[0021] Initiate modification task: The operator fills in the part production process modification application form according to the revision requirements;
[0022] Review production process: The modified new version of the production process enters the review process.
[0023] Preferably, in initiating the modification task, it is also necessary to confirm whether to retain the original version of the production process.
[0024] If the original production process is retained, the operator will create a new modification node, update the production process on the modification node, and release a new version of the production process. The released new version of the production process enters the review process;
[0025] If the original production process is not retained, the operating personnel will directly update the production process at the modification node and release a new version of the production process. The released new version of the production process enters the review process.
[0026] The beneficial effects of the technical solution of the present invention are as follows: the products to be produced are divided into components with relatively independent functions, and the components are used as production units, which solves the problems of long production process lines and multiple designs of the same parts caused by directly producing products with the smallest unit parts, thereby improving production efficiency and reducing production error rates. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] none. DETAILED DESCRIPTION
[0028] In order to more clearly illustrate the technical solution of the present invention, the following description is some typical embodiments of the present invention. For ordinary technicians in this field, other solutions can be obtained based on these embodiments without paying any creative work.
[0029] Taking the production of a mechanical equipment as an example, the technical scheme of the present invention is explained. The mechanical equipment is divided into component A, component B, component C and component D according to function, wherein component A includes A01 parts, A02 parts, A03 parts, A04 parts and A05 parts, component B includes B01 parts, B02 parts, B03 parts and A03 parts, component C includes C01 parts, C02 parts, C03 parts, C04 parts and A03 parts, and component D includes D01 parts and D02 parts.
[0030] In this embodiment, the component-based process management system includes a basic configuration module for setting system parameters, including user settings, authority settings, etc., a parameter configuration module for setting production parameters, including product types, production equipment conditions, etc., including product modules and process modules.
[0031] The product module is used to input various components of the product to be produced, and to supplement the parts constituting the corresponding components in the component information; specifically, component A, component B, component C and component D are input in the elaboration module, and the corresponding parts are input in each component list;
[0032] The process module is used to design the production process of the product to be produced, and to implement the production process to the production site; a component completion status determination node is set in the production process to identify the completion progress of the product to be produced.
[0033] Specifically, the component completion status determination node is provided with a completion state, an ongoing state, and a preparation state. The following takes a mechanical device of this embodiment as an example to explain in detail:
[0034] The designed parts A, B, C and D are sent to the production management system as a whole, and production starts according to the production plan.
[0035] First, produce A01, A02, A03, A04 and A05 in component A. The production or material picking order of each part is carried out according to the assembly order of component A. After each part is produced, the corresponding part is transferred to the assembly area of component A for corresponding assembly. When the production of the first sequence of parts begins, the status of component A is marked as "in progress";
[0036] Second, in the production preparation stage of component A, before any part is produced, the status of component A is marked as preparation status;
[0037] Third, if all the parts included in component A have been produced, and component A has been assembled and tested, the status of component A is marked as completed;
[0038] Fourth, parts B, C and D are manufactured according to the above three steps;
[0039] Fifth, the components marked as completed are transported to the product assembly area, where the individual components are assembled into products with completed functions.
[0040] As a supplement to this embodiment, the information of the product module can be manually entered or retrieved from a third-party system, thereby simplifying the workload of manual entry and more effectively ensuring the accuracy of the data, that is, the less human participation, the more effectively errors caused by human factors can be reduced. For example, the third-party system can be a product production management system, a raw material system, etc.
[0041] As a further supplement to this embodiment, a dedicated person in charge can be set up to divide the components of each product to be produced and classify the parts contained in each component to facilitate the classification and collection of parts, so as to effectively improve the efficiency of collecting production materials and reduce possible errors in the material collection process.
[0042] As a supplement to this embodiment, if a part needs to be used in at least two components, a production process is designed once, and the production process of the same part is shared with the production process of each component equipped with the part, thereby effectively reducing the workload of repeated design and improving the efficiency of process design. Specifically, part A03 is a part shared by components A, B, and C. After the components and corresponding parts are established in the order of component A, component B, component C, and component D, part A03 is first designed in component A, and the production process of part A03 in components B and component C can be directly retrieved and shared from component A without having to be designed again.
[0043] As a further supplement to this embodiment, the determination method before the production process design of part 03 is as follows:
[0044] If the creation time of the component is later than that of the part, it means that the production process of the part is not the first design and there is already a usable production process;
[0045] If the creation time of the component is earlier than the creation time of the part, it means that the production process of the part needs a new design, that is, the production process of the part is designed for the first time.
[0046] Specifically, component A is created first, followed by component B, component C, and component D. Part A03 contained in component A is the first design production process, while part A03 in components B and C is not the first design and is a direct sharing call.
[0047] As a further supplement to this embodiment, the production process allocation method of the parts is as follows:
[0048] If the part is produced for the first time, the production process of the part is designed directly in the parts list;
[0049] If the part is not produced for the first time, the part is marked as a "queue" part, and the production process of the part is shared from other components without the need for redesign;
[0050] If the production process design of the parts that share the production process is completed, the production process will be shared to each corresponding component and the mark of the part "in the queue" will be cancelled.
[0051] By designing the same part only once and sharing the production process for other components, the consistency of the production process for the same parts is ensured, thus avoiding unnecessary mistakes.
[0052] As a supplement to this embodiment, the component-based process management system further includes a product revision module, which is used to modify the production process of each part. The specific modification method is:
[0053] Initiate modification task: The operator fills in the part production process modification application form according to the revision requirements;
[0054] Review production process: The modified new version of the production process enters the review process.
[0055] As a further supplement to this implementation, in the initiation of the modification task, it is also necessary to confirm whether to retain the original version of the production process.
[0056] If the original production process is retained, the operator will create a new modification node, update the production process on the modification node, and release a new version of the production process. The released new version of the production process enters the review process;
[0057] If the original production process is not retained, the operating personnel will directly update the production process at the modification node and release a new version of the production process. The released new version of the production process enters the review process.
[0058] The above embodiments are merely descriptions of a typical application of the technical solution of the present invention, and reasonable expansion can be carried out on a reasonable basis without requiring creative work.
Claims
1. A component-based process management system, characterized in that: Including product module and process module, The product module is used to input various components of the product to be produced and to supplement the parts constituting the corresponding components in the component information; The process module is used to design the production process of the product to be produced and to implement the production process to the production site; A component completion status determination node is set in the production process to identify the completion progress of the product to be produced.
2. The component-based process management system according to claim 1, characterized in that: The information of the product module can be manually entered or retrieved from a third-party system.
3. The component-based process management system according to claim 2, characterized in that: Appoint a dedicated person to divide each component of the product to be produced and classify the parts contained in each component.
4. The component-based process management system of claim 1, wherein: If a part needs to be used in at least two components, the production process is designed only once, and the production process of the same part is shared with the production process of each component provided with the part.
5. The component-based process management system according to claim 4, characterized in that: The judgment method before designing the parts production process is: If the creation time of the component is later than that of the part, it means that the production process of the part is not the first design and there is already a usable production process; If the creation time of the component is earlier than the creation time of the part, it means that the production process of the part needs a new design and the production process of the part is designed for the first time.
6. The component-based process management system according to claim 5, characterized in that: The method of adjusting the production process of the same parts between components is: If the part is produced for the first time, the production process of the part is designed directly in the parts list; If the part is not produced for the first time, the part is marked as a "queue" part, and the production process of the part is shared from other components without the need for redesign; If the production process design of the parts that share the production process is completed, the production process will be shared to each corresponding component and the "in queue" mark of the part will be cancelled.
7. The component-based process management system of claim 1, wherein: It also includes a product revision module, which is used to modify the production process of each part. The specific modification method is to initiate a modification task: the operator fills in a part production process modification application form according to the revision requirements; Review production process: The modified new version of the production process enters the review process.
8. The component-based process management system of claim 7, wherein: In the modification task, it is also necessary to confirm whether to retain the original version of the production process. If the original production process is retained, the operator will create a new modification node, update the production process on the modification node, and release a new version of the production process. The released new version of the production process enters the review process; If the original production process is not retained, the operating personnel will directly update the production process at the modification node and release a new version of the production process. The released new version of the production process enters the review process.