Adaptive photovoltaic module processing tool and processing technology
By introducing adjustment and positioning mechanisms in the photovoltaic module processing tooling, adaptive orientation adjustment and multi-directional limits of photovoltaic modules are achieved, and the problem of insufficient processing flexibility and stability in the prior art is solved, and the quality of the module is improved. performance.
Patent Information
- Application Number
- CN202411199053.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing adaptive photovoltaic module processing tooling lacks support structures and multi-directional limit structures that adapt to the appearance of different photovoltaic modules, resulting in insufficient processing flexibility and stability, affecting the quality and performance of the module.
A suitable photovoltaic module processing tooling including an adjustment mechanism and a positioning mechanism is designed to realize the photovoltaic module through transmission components, support components, displacement components, adaptive components, follow-up components, fixed components, adsorption components and connection components. Adaptive orientation adjustment and multi-directional limits.
It improves flexibility and stability during processing of photovoltaic modules, ensures accurate positioning and fixation of different types of photovoltaic modules, and reduces production costs and time costs.
Smart Images

Figure CN119181669A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of photovoltaic component processing, and in particular relates to adaptive photovoltaic component processing tooling and processing technology. Background Art
[0002] As we all know, under the current background of energy transformation, the photovoltaic industry has developed rapidly. However, traditional photovoltaic module processing tooling often has poor versatility and is difficult to adapt to components of different specifications. This leads to frequent tooling replacement during the production process, increasing production costs and time costs. At the same time, the accuracy and stability of existing tooling need to be improved, which can easily affect the quality and performance of photovoltaic modules. For example, in some small processing plants, due to tooling mismatch, component size deviations and installation difficulties often occur.
[0003] At present, a Chinese invention with publication number: CN114573221A discloses a solar photovoltaic module processing device, which relates to the technical field of solar photovoltaic module processing and solves the problem that when clamping the velvet glass, the force on the velvet glass cannot be uniform, resulting in bulges in the middle of the velvet glass, which causes damage to the glass during cutting. A solar photovoltaic module processing device includes a base, and a clamping actuator is movably arranged above the base. The clamping actuator includes two clamping plates, and the surfaces of the two clamping plates facing each other are provided with guide grooves. This invention can ensure that the velvet glass is uniformly stressed during clamping, and no bulge will appear in the middle, which facilitates the positioning of the velvet glass and avoids damage to the velvet glass during cutting by providing a cutting mechanism, a supporting double-headed screw rod, a clamping actuator and a positioning mechanism.
[0004] The existing adaptive photovoltaic module processing tooling and processing technology have the following disadvantages during processing:
[0005] 1. When using tooling to process adaptive photovoltaic modules, due to the lack of a support structure that can adapt to the shapes of different photovoltaic modules, it is impossible to adapt to the shapes of different photovoltaic modules, which reduces the flexibility of processing photovoltaic modules;
[0006] 2. When using tooling to process the adaptive photovoltaic modules, due to the lack of multi-directional limiting structures for the photovoltaic modules, especially the photovoltaic panels and the photovoltaic panel bases, it is impossible to limit the photovoltaic panels and the photovoltaic panel bases in multiple directions, which reduces the stability of the photovoltaic panels and the photovoltaic panel bases when limiting. Summary of the invention
[0007] The purpose of the present invention is to provide an adaptive photovoltaic module processing tool and processing technology, and the advantages are:
[0008] 1. When using tooling to process adaptive photovoltaic modules, the tooling can adapt to the shapes of different photovoltaic modules, thereby improving the flexibility of processing photovoltaic modules;
[0009] 2. When using tooling to process the adaptive photovoltaic modules, the photovoltaic modules, especially the photovoltaic panels and the photovoltaic panel bases, have a multi-directional limiting structure, so the photovoltaic panels and the photovoltaic panel bases can be limited in multiple directions, thereby improving the stability of the photovoltaic panels and the photovoltaic panel bases when limiting.
[0010] The above technical objectives of the present invention are achieved through the following technical solutions: an adaptive photovoltaic module processing tooling, including an adjustment mechanism and a positioning mechanism, the positioning mechanism is bolted to the top of the adjustment mechanism, the adjustment mechanism includes a transmission assembly, a support assembly, a displacement assembly and an adaptation assembly, the support assembly is bolted to the top of the transmission assembly, the displacement assembly is rotatably connected to the top of the transmission assembly, the top of the displacement assembly is rotatably connected to the bottom of the support assembly, the positioning mechanism includes a follower assembly, a fixed assembly, an adsorption assembly and a connecting assembly, the follower assembly is rotatably connected to the top of the adaptation assembly, the fixed assembly is slidably connected to the inner side of the follower assembly, the adsorption assembly is bolted to the top of the fixed assembly, and the connecting assembly is bolted to the top of the fixed assembly.
[0011] Adopt the above technical solution and set up.
[0012] The present invention is further configured as follows: the transmission assembly includes a fixed chassis, a switching servo motor and a fixed rod, the switching servo motor is bolted to the rear side of the bottom of the fixed chassis, the fixed rod is bolted to the top of the fixed chassis, and the output end of the top of the switching servo motor passes through the fixed chassis and is rotatably connected to the fixed chassis.
[0013] By adopting the above technical solution, through setting up the transmission assembly, the fixed chassis can cooperate with the switching servo motor to drive the displacement assembly to rotate, so that the displacement assembly can drive the adaptation assembly, and the fixed rod can cooperate with the fixed chassis to support and limit the support assembly.
[0014] The present invention is further configured as follows: the support assembly includes a support top plate, a limiting suction cup and a positioning rotating rod, the support top plate is bolted to the top of the fixing rod, the limiting suction cup is bolted to the top of the support top plate, and the positioning rotating rod is rotatably connected to the bottom of the support top plate.
[0015] By adopting the above technical solution, by setting up a support component, the support top plate can cooperate with the limiting suction cup to support and limit the photovoltaic component that needs to be limited, and the positioning rotating rod can assist in limiting the rotation of the displacement component.
[0016] The present invention is further configured as follows: the displacement assembly includes a transmission gear, a displacement gear and a transmission block, the transmission gear is bolted to the output end at the top of the switching servo motor, the displacement gear is bolted to the bottom of the positioning rotating rod, the surface of the transmission gear is meshed with the surface of the displacement gear, and the transmission block is bolted to the surface of the displacement gear and the surface of the transmission gear respectively.
[0017] By adopting the above technical solution, a displacement component is set up, and the transmission gear can cooperate with the displacement gear. The transmission gear drives the displacement gear, thereby changing the orientation of the transmission block, allowing the transmission block to drive the adaptation component to change its orientation, so that the adaptation component can adapt to the shape of the photovoltaic component to be processed.
[0018] The present invention is further configured as follows: the adaptation component includes an adaptation hydraulic rod, an adaptation block and a positioning seat, the adaptation hydraulic rod is bolted to the surface of the transmission block, the adaptation block is bolted to the side of the adaptation hydraulic rod away from the transmission block, and the positioning seat is bolted to the top of the adaptation block.
[0019] By adopting the above technical solution and setting an adaptable component, the adaptable hydraulic rod can drive the adaptable block to move, thereby driving the positioning seat to move, and adaptively adjusting the orientation of the adaptive photovoltaic component to be processed.
[0020] The present invention is further configured as follows: the follower assembly includes a transverse frame, a longitudinal frame and a limiting slide groove, the transverse frame is rotatably connected to the top of the positioning seat, the longitudinal frame is rotatably connected to the inner side of the transverse frame, and the limiting slide grooves are respectively opened on the surface of the transverse frame and the surface of the longitudinal frame.
[0021] By adopting the above technical solution, by setting a follower component, the transverse frame can cooperate with the longitudinal frame, move with the displacement of the positioning seat, and cooperate with the limiting slide groove to adapt to the shape of the adaptive photovoltaic component along with the fixed component.
[0022] The present invention is further configured as follows: the fixing assembly includes a slide plate, a guide rod and a fixing plate, the slide plate is slidably connected to the inner side of the transverse frame and the inner side of the longitudinal frame respectively, the guide rod is slidably connected to the inner side of the limiting slide groove, the inner side of the guide rod is bolted to the slide plate, and the fixing plate is bolted to the inner side of the slide plate.
[0023] By adopting the above technical solution and setting a fixing component, the slide plate can cooperate with the guide rod, and as the fixing plate moves inside the limiting slide groove, the adsorption component and the connection component can be driven to adapt to the shape of the photovoltaic component.
[0024] The present invention is further configured as follows: the adsorption assembly includes an air supply pipe, an air pump and a guide suction cup, the air supply pipe is bolted to the top of the fixed plate, the air pump is connected to the bottom of the air supply pipe, and the guide suction cup is connected to the top of the air supply pipe.
[0025] By adopting the above technical solution and setting up an adsorption component, the air supply pipe can cooperate with the vacuum pump. When the guide suction cup supports the photovoltaic component to be processed, the air pump can extract the air at the air supply pipe to generate negative pressure at the guide suction cup, thereby limiting the photovoltaic component to be processed.
[0026] The present invention is further configured as follows: the connecting assembly includes a connecting rotating rod, a connecting servo motor and a connecting clamp, the connecting rotating rod is rotatably connected to the side of the fixed plate away from the air supply pipe, the connecting servo motor is bolted to the bottom of the fixed plate, the output end at the top of the connecting servo motor is bolted to the connecting rotating rod, and the connecting clamp is bolted to the top of the connecting rotating rod.
[0027] By adopting the above technical solution and setting a connection component, the connection rotating rod can cooperate with the connection servo motor to drive the connection clamp to rotate, so that the connection clamp can limit the pre-installation hole of the photovoltaic component.
[0028] The processing technology of the adaptive photovoltaic module processing tooling includes the following steps:
[0029] S1. Adaptive adjustment: First, place the photovoltaic module to be processed on the limit suction cup and be adsorbed by the limit suction cup. Then, energize and start the adjustment mechanism. Switch the servo motor to drive the transmission gear to rotate, and the transmission gear will drive the displacement gear to rotate. The displacement gear will drive the transmission block to adjust the position of the hydraulic rod, so as to change the position of the adaptation block, and let the positioning seat drive the positioning mechanism to adjust the position adaptively, so that the positioning mechanism can adapt to the shape of the photovoltaic module with the required limit. Then, use external processing equipment to process the photovoltaic module;
[0030] S2. Multi-directional limiting: First, when the adjustment mechanism drives the horizontal frame and the longitudinal frame to make adaptive directional adjustments, the slide plate will move inside the limiting slide groove along with the guide rod driving the fixed plate until it is adjusted to a position that adapts to the shape of the photovoltaic module to be processed. Then, the positioning mechanism will be energized and started, and the vacuum pump will extract the air from the air supply pipe, allowing the guide suction cup to generate negative pressure to adsorb and limit the photovoltaic module. After that, the connecting servo motor will drive the connecting rod to rotate the connecting clamp, and the connecting clamp will limit the assembly of the photovoltaic module.
[0031] In summary, the present invention has the following beneficial effects:
[0032] 1. By setting the adjustment mechanism, the transmission component can cooperate with the support component to limit the displacement component, and can drive the displacement component to rotate, so as to adjust the direction of the adaptation component. The adaptation component can cooperate with the displacement component to adjust the orientation of the positioning mechanism, so that the positioning mechanism can adapt to the shape of different types of adaptive photovoltaic components, so as to facilitate the positioning mechanism to position the photovoltaic components, and improve the flexibility of limiting different types of adaptive photovoltaic components;
[0033] 2. By setting a positioning mechanism, the follower component can cooperate with the fixed component to drive the fixed component to adapt to the shape of the adaptive photovoltaic component as the position of the adjustment mechanism is adjusted, thereby improving the stability of the adsorption component and the connection component when limiting the photovoltaic component. The connection component can cooperate with the adsorption component, and the adsorption component can adsorb the photovoltaic panel, thereby increasing the stability of the photovoltaic component when it is fixed. The connection component can be temporarily positioned with the threaded holes, snap-in holes and other structures at the pre-installation part of the photovoltaic base, thereby further increasing the stability of the photovoltaic base when it is limited. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0035] Figure 2 It is a schematic diagram of the structure of the regulating mechanism of the present invention;
[0036] Figure 3 It is a schematic diagram of the transmission assembly structure of the present invention;
[0037] Figure 4 It is a schematic diagram of the support assembly structure of the present invention;
[0038] Figure 5 It is a schematic diagram of the structure of the displacement component and the adaptation component of the present invention;
[0039] Figure 6 It is a schematic diagram of the positioning mechanism structure of the present invention;
[0040] Figure 7 It is a schematic diagram of the structure of the follower assembly of the present invention;
[0041] Figure 8 It is a schematic diagram of the structure of the fixing assembly of the present invention;
[0042] Fig. 9 It is a schematic diagram of the structure of the adsorption component of the present invention;
[0043] Fig.10 is a schematic diagram of the structure of the connection assembly of the present invention;
[0044] Fig.11 It is a schematic diagram of the processing technology of the present invention.
[0045] Reference numerals: 1, adjustment mechanism; 101, transmission assembly; 1011, fixed chassis; 1012, switching servo motor; 1013, fixed rod; 102, support assembly; 1021, support top plate; 1022, limit suction cup; 1023, positioning rotating rod; 103, displacement assembly; 1031, transmission gear; 1032, displacement gear; 1033, transmission block; 104, adaptation assembly; 1041, adaptation hydraulic rod; 1042, adaptation block; 1043 , positioning seat; 2, positioning mechanism; 201, follow-up component; 2011, horizontal frame; 2012, longitudinal frame; 2013, limiting slide; 202, fixing component; 2021, slide plate; 2022, guide rod; 2023, fixing plate; 203, adsorption component; 2031, air supply pipe; 2032, vacuum pump; 2033, guide suction cup; 204, connecting component; 2041, connecting rotating rod; 2042, connecting servo motor; 2043, connecting clamp. DETAILED DESCRIPTION
[0046] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0047] Embodiment 1:
[0048] refer to Figure 1-6 The adaptive photovoltaic module processing tooling includes an adjusting mechanism 1, and the adjusting mechanism 1 includes a transmission component 101, a support component 102, a displacement component 103 and an adaptation component 104. The support component 102 is bolted to the top of the transmission component 101, and the displacement component 103 is rotatably connected to the top of the transmission component 101. The top of the displacement component 103 is rotatably connected to the bottom of the support component 102. By setting the adjusting mechanism 1, the transmission component 101 can cooperate with the support component 102 to limit the displacement component 103, and can drive the displacement component 103 to rotate, so that the direction of the adaptive component 104 can be adjusted. The adaptive component 104 can cooperate with the displacement component 103 to adjust the orientation of the positioning mechanism 2, so that the positioning mechanism 2 can adapt to the shape of different types of adaptive photovoltaic modules, so that it is convenient for the positioning mechanism 2 to position the photovoltaic module, and the flexibility of limiting different types of adaptive photovoltaic modules is improved.
[0049] like Figure 3As shown, the transmission assembly 101 includes a fixed chassis 1011, a switching servo motor 1012 and a fixed rod 1013. The switching servo motor 1012 is bolted to the rear side of the bottom of the fixed chassis 1011, and the fixed rod 1013 is bolted to the top of the fixed chassis (1011). The output end of the top of the switching servo motor 1012 passes through the fixed chassis 1011 and is rotatably connected to the fixed chassis 1011. By setting the transmission assembly 101, the fixed chassis 1011 can cooperate with the switching servo motor 1012 to drive the displacement assembly 103 to rotate, so that the displacement assembly 103 can drive the adaptation assembly 104, and the fixed rod 1013 can cooperate with the fixed chassis 1011 to support and limit the support assembly 102.
[0050] like Figure 4 As shown, the support assembly 102 includes a support top plate 1021, a limiting suction cup 1022 and a positioning rotating rod 1023. The support top plate 1021 is bolted to the top of the fixing rod 1013, the limiting suction cup 1022 is bolted to the top of the support top plate 1021, and the positioning rotating rod 1023 is rotatably connected to the bottom of the support top plate 1021. By setting the support assembly 102, the support top plate 1021 can cooperate with the limiting suction cup 1022 to support and limit the photovoltaic assembly that needs to be limited, and the positioning rotating rod 1023 can assist in limiting the rotation of the displacement assembly 103.
[0051] like Figure 5 As shown, the displacement component 103 includes a transmission gear 1031, a displacement gear 1032 and a transmission block 1033. The transmission gear 1031 is bolted to the output end at the top of the switching servo motor 1012, the displacement gear 1032 is bolted to the bottom of the positioning rotating rod 1023, the surface of the transmission gear 1031 is meshed with the surface of the displacement gear 1032, and the transmission block 1033 is bolted to the surface of the displacement gear 1032 and the surface of the transmission gear 1031 respectively. By setting the displacement component 103, the transmission gear 1031 can cooperate with the displacement gear 1032, and the displacement gear 1032 is driven by the transmission gear 1031, so that the orientation of the transmission block 1033 can be changed, so that the transmission block 1033 drives the adaptation component 104 to change its orientation, so that the adaptation component 104 can adapt to the shape of the photovoltaic component to be processed.
[0052] like Figure 5As shown, the adaptation component 104 includes an adaptation hydraulic rod 1041, an adaptation block 1042 and a positioning seat 1043. The adaptation hydraulic rod 1041 is bolted to the surface of the transmission block 1033, the adaptation block 1042 is bolted to the side of the adaptation hydraulic rod 1041 away from the transmission block 1033, and the positioning seat 1043 is bolted to the top of the adaptation block 1042. By setting the adaptation component 104, the adaptation hydraulic rod 1041 can drive the adaptation block 1042 to move, thereby driving the positioning seat 1043 to move, and adaptively adjusting the orientation of the adaptive photovoltaic component to be processed.
[0053] Brief description of the usage process: First, place the photovoltaic component to be processed on the limiting suction cup 1022 and be sucked by the limiting suction cup 1022, then power on and start the adjustment mechanism 1, switch the servo motor 1012 to drive the transmission gear 1031 to rotate, the transmission gear 1031 will drive the displacement gear 1032 to rotate, the displacement gear 1032 will drive the transmission block 1033 to adjust the position of the hydraulic rod 1041, so as to change the position of the adaptation block 1042, and let the positioning seat 1043 drive the positioning mechanism 2 to adjust the position adaptively, so that the positioning mechanism 2 can adapt to the shape of the photovoltaic component with the required limit, and then use external processing equipment to process the photovoltaic component.
[0054] Embodiment 2:
[0055] refer to Figure 6-11 The adaptive photovoltaic module processing tooling includes a positioning mechanism 2, which is bolted to the top of the adjustment mechanism 1. The positioning mechanism 2 includes a follower component 201, a fixed component 202, an adsorption component 203 and a connection component 204. The follower component 201 is rotatably connected to the top of the adaptation component 104, the fixed component 202 is slidably connected to the inner side of the follower component 201, the adsorption component 203 is bolted to the top of the fixed component 202, and the connection component 204 is bolted to the top of the fixed component 202. By setting the positioning mechanism 2, the follower component 201 can be connected to the fixed component 202. The fixed component 202 cooperates with the fixed component 202 to drive the fixed component 202 to adapt to the shape of the adaptive photovoltaic component as the orientation of the adjustment mechanism 1 is adjusted, thereby improving the stability of the adsorption component 203 and the connection component 204 when limiting the photovoltaic component. The connection component 204 can cooperate with the adsorption component 203, and the adsorption component 203 can adsorb the photovoltaic panel, thereby increasing the stability of the photovoltaic component when it is fixed. The connection component 204 can be temporarily positioned with the threaded holes, snap-in holes and other structures at the pre-installation part of the photovoltaic base, thereby further increasing the stability of the photovoltaic base when it is limited.
[0056] like Figure 7As shown, the follower component 201 includes a transverse frame 2011, a longitudinal frame 2012 and a limiting slide groove 2013. The transverse frame 2011 is rotatably connected to the top of the positioning seat 1043, and the longitudinal frame 2012 is rotatably connected to the inner side of the transverse frame 2011. The limiting slide groove 2013 is respectively opened on the surface of the transverse frame 2011 and the surface of the longitudinal frame 2012. By setting the follower component 201, the transverse frame 2011 can cooperate with the longitudinal frame 2012, move with the displacement of the positioning seat 1043, and cooperate with the limiting slide groove 2013 to adapt to the shape of the adaptive photovoltaic component along with the fixed component 202.
[0057] like Figure 8 As shown, the fixing component 202 includes a slide plate 2021, a guide rod 2022 and a fixing plate 2023. The slide plate 2021 is slidably connected to the inner side of the transverse frame 2011 and the inner side of the longitudinal frame 2012 respectively. The guide rod 2022 is slidably connected to the inner side of the limiting slide groove 2013. The inner side of the guide rod 2022 is bolted to the slide plate 2021. The fixing plate 2023 is bolted to the inner side of the slide plate 2021. By setting the fixing component 202, the slide plate 2021 can cooperate with the guide rod 2022. As the fixing plate 2023 moves on the inner side of the limiting slide groove 2013, the adsorption component 203 and the connection component 204 can be driven to adapt to the shape of the photovoltaic component.
[0058] like Fig. 9 As shown, the adsorption component 203 includes an air supply pipe 2031, an air pump 2032 and a guide suction cup 2033. The air supply pipe 2031 is bolted to the top of the fixed plate 2023, the air pump 2032 is connected to the bottom of the air supply pipe 2031, and the guide suction cup 2033 is connected to the top of the air supply pipe 2031. By setting the adsorption component 203, the air supply pipe 2031 can cooperate with the air pump 2032. When the guide suction cup 2033 supports the photovoltaic component to be processed, the air pump can extract the air at the air supply pipe 2031 to generate negative pressure at the guide suction cup 2033, thereby limiting the photovoltaic component to be processed.
[0059] like Fig.10 As shown, the connecting component 204 includes a connecting rotating rod 2041, a connecting servo motor 2042 and a connecting clamp 2043. The connecting rotating rod 2041 is rotatably connected to the side of the fixed plate 2023 away from the air supply pipe 2031, the connecting servo motor 2042 is bolted to the bottom of the fixed plate 2023, the output end of the top of the connecting servo motor 2042 is bolted to the connecting rotating rod 2041, and the connecting clamp 2043 is bolted to the top of the connecting rotating rod 2041. By setting the connecting component 204, the connecting rotating rod 2041 can cooperate with the connecting servo motor 2042 to drive the connecting clamp 2043 to rotate, so that the connecting clamp 2043 can limit the pre-installation hole of the photovoltaic module.
[0060] Brief description of the usage process: First, when the adjustment mechanism 1 drives the horizontal frame 2011 and the longitudinal frame 2012 to perform adaptive azimuth adjustment, the slide plate 2021 will move inside the limiting slide groove 2013 along with the guide rod 2022 to drive the fixing plate 2023 until it is adjusted to a position that adapts to the shape of the photovoltaic module to be processed. Then, the positioning mechanism 2 is energized and started, and the vacuum pump 2032 will extract the air from the air supply pipe 2031, allowing the guide suction cup 2033 to generate negative pressure to adsorb and limit the photovoltaic module. After that, the connecting servo motor 2042 will drive the connecting rotating rod 2041 to rotate the connecting clamp 2043, and the connecting clamp 2043 will limit the assembly point of the photovoltaic module.
[0061] like Fig.11 As shown, the processing technology of the above-mentioned adaptive photovoltaic module processing tooling is applied, and the specific steps are as follows:
[0062] S1. Adaptive adjustment: First, place the photovoltaic module to be processed on the limit suction cup 1022 and be sucked by the limit suction cup 1022. Then, power on and start the adjustment mechanism 1. Switching the servo motor 1012 will drive the transmission gear 1031 to rotate. The transmission gear 1031 will drive the displacement gear 1032 to rotate. The displacement gear 1032 will drive the transmission block 1033 to adjust the position of the hydraulic rod 1041, thereby changing the position of the adaptation block 1042, and allowing the positioning seat 1043 to drive the positioning mechanism 2 to perform adaptive position adjustment, so that the positioning mechanism 2 can adapt to the shape of the photovoltaic module with the required limit. Then, the photovoltaic module can be processed using external processing equipment;
[0063] S2. Multi-directional limiting: First, when the adjusting mechanism 1 drives the transverse frame 2011 and the longitudinal frame 2012 to perform adaptive directional adjustment, the slide plate 2021 will move inside the limiting slide groove 2013 along with the guide rod 2022 to drive the fixing plate 2023 until it is adjusted to a position adapted to the shape of the photovoltaic module to be processed. Then, the positioning mechanism 2 is powered on and started, and the vacuum pump 2032 will extract the air from the air supply pipe 2031, allowing the guide suction cup 2033 to generate negative pressure to adsorb and limit the photovoltaic module. After that, the connecting servo motor 2042 will drive the connecting rotating rod 2041 to rotate the connecting clamp 2043, and the connecting clamp 2043 will limit the assembly point of the photovoltaic module.
[0064] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. An adaptive photovoltaic module processing tool, comprising an adjustment mechanism (1) and a positioning mechanism (2), characterized in that: The positioning mechanism (2) is bolted to the top of the adjustment mechanism (1); the adjustment mechanism (1) comprises a transmission component (101), a support component (102), a displacement component (103) and an adaptation component (104); the support component (102) is bolted to the top of the transmission component (101); the displacement component (103) is rotatably connected to the top of the transmission component (101); the top of the displacement component (103) is rotatably connected to the bottom of the support component (102); the positioning mechanism (2) comprises a follower component (201), a fixed component (202), an adsorption component (203) and a connection component (204); the follower component (201) is rotatably connected to the top of the adaptation component (104); the fixed component (202) is slidably connected to the inner side of the follower component (201); the adsorption component (203) is bolted to the top of the fixed component (202); and the connection component (204) is bolted to the top of the fixed component (202).
2. The adaptive photovoltaic module processing tooling according to claim 1 is characterized in that: The transmission assembly (101) comprises a fixed chassis (1011), a switching servo motor (1012) and a fixing rod (1013); the switching servo motor (1012) is bolted to the rear side of the bottom of the fixed chassis (1011); the fixing rod (1013) is bolted to the top of the fixed chassis (1011); and the output end of the top of the switching servo motor (1012) passes through the fixed chassis (1011) and is rotationally connected to the fixed chassis (1011).
3. The adaptive photovoltaic module processing tooling according to claim 2 is characterized in that: The support assembly (102) comprises a support top plate (1021), a limiting suction cup (1022) and a positioning rotating rod (1023); the support top plate (1021) is bolted to the top of the fixing rod (1013); the limiting suction cup (1022) is bolted to the top of the support top plate (1021); and the positioning rotating rod (1023) is rotatably connected to the bottom of the support top plate (1021).
4. The adaptive photovoltaic module processing tooling according to claim 3 is characterized in that: The displacement assembly (103) comprises a transmission gear (1031), a displacement gear (1032) and a transmission block (1033); the transmission gear (1031) is bolted to the output end at the top of the switching servo motor (1012); the displacement gear (1032) is bolted to the bottom of the positioning rotating rod (1023); the surface of the transmission gear (1031) is meshed with the surface of the displacement gear (1032); and the transmission block (1033) is bolted to the surface of the displacement gear (1032) and the surface of the transmission gear (1031) respectively.
5. The adaptive photovoltaic module processing tooling according to claim 4 is characterized in that: The adaptable assembly (104) comprises an adaptable hydraulic rod (1041), an adaptable block (1042) and a positioning seat (1043); the adaptable hydraulic rod (1041) is bolted to the surface of the transmission block (1033); the adaptable block (1042) is bolted to the side of the adaptable hydraulic rod (1041) away from the transmission block (1033); and the positioning seat (1043) is bolted to the top of the adaptable block (1042).
6. The adaptive photovoltaic module processing tooling according to claim 5 is characterized in that: The follower assembly (201) comprises a transverse frame (2011), a longitudinal frame (2012) and a limiting slide groove (2013); the transverse frame (2011) is rotatably connected to the top of the positioning seat (1043); the longitudinal frame (2012) is rotatably connected to the inner side of the transverse frame (2011); and the limiting slide groove (2013) is respectively provided on the surface of the transverse frame (2011) and the surface of the longitudinal frame (2012).
7. The adaptive photovoltaic module processing tooling according to claim 6 is characterized in that: The fixing assembly (202) comprises a slide plate (2021), a guide rod (2022) and a fixing plate (2023); the slide plate (2021) is slidably connected to the inner side of the transverse frame (2011) and the inner side of the longitudinal frame (2012), respectively; the guide rod (2022) is slidably connected to the inner side of the limiting slide groove (2013); the inner side of the guide rod (2022) is bolted to the slide plate (2021); and the fixing plate (2023) is bolted to the inner side of the slide plate (2021).
8. The adaptive photovoltaic module processing tooling according to claim 7 is characterized in that: The adsorption assembly (203) comprises an air supply pipe (2031), an air suction pump (2032) and a guide suction cup (2033); the air supply pipe (2031) is bolted to the top of the fixed plate (2023); the air suction pump (2032) is connected to the bottom of the air supply pipe (2031); and the guide suction cup (2033) is connected to the top of the air supply pipe (2031).
9. The adaptive photovoltaic module processing tooling according to claim 8, characterized in that: The connecting assembly (204) comprises a connecting rotating rod (2041), a connecting servo motor (2042) and a connecting clamp (2043); the connecting rotating rod (2041) is rotatably connected to a side of the fixing plate (2023) away from the air supply pipe (2031); the connecting servo motor (2042) is bolted to the bottom of the fixing plate (2023); the output end at the top of the connecting servo motor (2042) is bolted to the connecting rotating rod (2041); and the connecting clamp (2043) is bolted to the top of the connecting rotating rod (2041).
10. The processing technology of the adaptive photovoltaic module processing tooling according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Adaptive adjustment: First, place the photovoltaic module to be processed on the limit suction cup (1022) and be sucked by the limit suction cup (1022), then power on and start the adjustment mechanism (1), switch the servo motor (1012) to drive the transmission gear (1031) to rotate, the transmission gear (1031) will drive the displacement gear (1032) to rotate, the displacement gear (1032) will drive the transmission block (1033) to adjust the position of the adaptive hydraulic rod (1041), so as to change the position of the adaptive block (1042), and let the positioning seat (1043) drive the positioning mechanism (2) to perform adaptive position adjustment, so that the positioning mechanism (2) can adapt to the shape of the photovoltaic module to be limited, and then use external processing equipment to process the photovoltaic module; S2. Multi-directional limiting: First, when the adjustment mechanism (1) drives the transverse frame (2011) and the longitudinal frame (2012) to perform adaptive directional adjustment, the slide plate (2021) will move inside the limiting slide groove (2013) along with the guide rod (2022) to drive the fixing plate (2023) until it is adjusted to a position that adapts to the shape of the photovoltaic module to be processed. Then, the positioning mechanism (2) is powered on and started, and the vacuum pump (2032) will extract the air from the air supply pipe (2031), allowing the guide suction cup (2033) to generate negative pressure to absorb and limit the photovoltaic module. After that, the connection servo motor (2042) will drive the connection rotating rod (2041) to rotate the connection clamp (2043), and the connection clamp (2043) will limit the assembly position of the photovoltaic module.
Citation Information
Patent Citations
Solar photovoltaic module processing device
CN114573221A
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