Pressing mold for compression molding of pet food
By adopting multiple sets of bottom bracket and guide rail frame structures in pet food pressing molds, and using screw linkage operation and top bracket pushing mechanisms, efficient synchronous loading and pressing of pet food is achieved, and the pressing efficiency in the prior art is solved The problem of lowness is suitable for continuous production of production lines.
Patent Information
- Application Number
- CN202411148323.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2024-12-27
AI Technical Summary
The existing pet food pressing molds need to reserve time for picking up materials and placing new raw materials after each pet food pressing and forming, resulting in a long processing process and low efficiency, which makes it impossible to adapt to production line-based continuous pressing production.
A pressing mold for pet food molding is designed, using multiple sets of bottom brackets and guide rail frame structures. Through the forward and reverse linkage of the first screw and the second screw, the mold tooling is staggered and displaced to realize the loading. It works synchronously with pressing, and uses the hoisting pushing mechanism to achieve non-stop loading and pressing, shortening the operating time.
It improves the efficiency of pressing and forming of pet food, shortens processing time, and is adapted to the continuous production process of the production line, achieving efficient dual-synchronous work of loading and pressing.
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Figure CN119184322A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of pet food processing, in particular to a pressing die for pet food compression molding. Background Art
[0002] Benefiting from multiple driving factors such as the development of my country's national economy, the improvement of per capita income level, changes in population and family structure, and the upgrading of consumption concepts, the number of pets kept by Chinese residents has increased rapidly. The pet industry has broad development prospects and huge potential. At the same time, with the popularization of scientific pet-keeping concepts among consumers, pet food has been promoted more and more widely, with more and more types. It is no longer limited to simple granular pet food, and its styles and shapes are becoming more and more diversified.
[0003] In the process of processing and producing standard types of pet food, a compression molding method is usually adopted to mold the pet food into a specified style for better promotion and sales. For example, as shown in a pet food compression mold (publication announcement number CN114209074A) disclosed in the China Patent Network, this type of device uses the upper mold and the lower mold to press the pet food into shape, and after the pet food is pressed and formed, it is pushed out to automatically unload the molded pet food.
[0004] However, there are still some shortcomings in the above-mentioned patents and the pet food pressing molds adopted in the existing market: the existing method of using a single mold to press pet food requires sufficient time to take out the pressed pet food and place new raw materials after each pet food pressing and molding. After the two are completed alternately, the next group of molding can be carried out. The processing process is time-consuming, the compression molding efficiency is relatively low, and it is not convenient for the production line type continuous pressing production of pet food. To this end, the technicians in this field provide a pressing mold for pet food molding to solve the problems raised in the above background technology. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides a pressing die for pet food compression molding, which solves the problem that the prior art pet food compression molding operation is time-consuming and inefficient.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A pressing mold for molding pet food, comprising a plurality of bottom support frames arranged horizontally and guide rail frames symmetrically installed on both sides of the bottom support frame frame; The upper half of the plate frame of the guide rail frame is provided with a first slide rail and a first screw rod in sequence from top to bottom, and a first slide table guided by the first slide rail is sleeved on the outer side of the shaft of the first screw rod, and the lower half of the plate frame of the guide rail frame is provided with a second screw rod and a second slide rail in sequence from top to bottom, and a second slide table guided by the second slide rail is sleeved on the outer side of the shaft of the second screw rod; A mold tooling is installed between the first slide and the second slide; A loading tooling which is vertically opposite to the mold tooling is arranged at one end of the top frame of the guide rail frame, and a pressing tooling which is vertically opposite to the mold tooling is arranged at the other end of the top frame of the guide rail frame.
[0007] As a further technical solution of the present invention: a first mating gear is arranged at one end of the shaft of the first screw rod, and a second mating gear meshing with the first mating gear is arranged at one end of the shaft of the second screw rod, and the toothed discs of the first mating gear and the second mating gear are the same size.
[0008] As a further technical solution of the present invention: a brake motor is installed at one end of the plate frame of the guide rail frame, and a brake pulley is provided at the output end of the brake motor, and a transmission pulley is provided at the other end of the shaft rod of the two groups of the first screw rods, and the brake pulley and the transmission pulley are connected by a transmission belt.
[0009] As a further technical solution of the present invention: the two groups of mold tooling are arranged in a horizontally staggered manner.
[0010] As a further technical solution of the present invention: the mold tooling includes a tooling frame, a tooling table is arranged at the upper end of the mold frame of the tooling frame, and a plurality of groups of mold grooves are arranged on the plate surface of the tooling table, and a supporting and pushing mechanism corresponding to the mold grooves is arranged inside the mold frame of the tooling frame.
[0011] As a further technical solution of the present invention: the supporting and pushing mechanism includes a plurality of groups of center frames arranged inside the mold frame of the tooling frame, and each group of center frames is connected with a plurality of groups of lifting guide rods vertically opposite to the mold groove along the direction of the plate frame, the outer side of the arm of the lifting guide rod is sleeved with a compression spring which is pressed against the center frame, and the top end of the arm of the lifting guide rod is provided with a supporting mold seat extending to the inside of the mold groove, the bottom end of the arm of the lifting guide rod is provided with an iron ring, and an electromagnetic magnet fixed on the tooling frame is installed directly below the iron ring.
[0012] As a further technical solution of the present invention: the loading tooling includes a first support frame that is horizontally opposite to each other, a first electric push rod is installed through the middle of the support frame of the first support frame, and a first hanging support frame is installed at the telescopic end of the first electric push rod, a loading template that is vertically opposite to the mold tooling is fixed to the bottom end of the support frame of the first hanging support frame, and a plurality of groups of loading pipes are arranged on the plate surface of the loading template.
[0013] As a further technical solution of the present invention: both ends of the first support frame are symmetrically connected with a first lifting guide rod fixedly connected to the first suspension frame.
[0014] As a further technical solution of the present invention: the pressing tooling includes a second support frame horizontally opposite to each other, a second electric push rod is installed through the middle of the support frame of the second support frame, and a second hanging support frame is installed at the telescopic end of the second electric push rod, a pressing template vertically opposite to the mold tooling is fixed to the bottom end of the support frame of the second hanging support frame, and a plurality of pressing die heads are arranged on the plate surface of the pressing template.
[0015] As a further technical solution of the present invention: both ends of the bracket of the second support frame are symmetrically connected with second lifting guide rods fixedly connected to the second suspension frame.
[0016] The present invention provides a pressing die for molding pet food, which has the following beneficial effects compared with the prior art: When the pet food pressing mold of the present design is in use, based on the forward and reverse linkage operation of the first screw rod and the second screw rod, the corresponding first slide and the second slide are pushed to be displaced in opposite linkage, so that the two groups of mold tooling are symmetrically displaced in a relative state, one group is displaced to the bottom of the feeding tooling for feeding, and the other group is displaced to the bottom of the pressing tooling for synchronous pressing and forming. Then, based on the cyclic dislocation displacement of the two groups of mold tooling, the pet food pressed and formed in the mold tooling is pushed back, and the pushing of the supporting and pushing mechanism is utilized to push the molded pet food out and collect it, and the mold tooling after feeding is simultaneously pushed out to carry out the synchronous pressing and forming process, and the pet food is subjected to non-stop feeding and pressing dual synchronous work, and its pressing and forming is more efficient and time-saving, which is suitable for the continuous production process in the form of a production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the structure of a compression mold for molding pet food; Figure 2 A schematic diagram of a first transmission of a mold tooling in a compression mold for molding pet food; Figure 3 A schematic diagram of a second transmission of a mold tooling in a compression mold for molding pet food; Figure 4 It is a schematic diagram of the structure of a feeding tool in a compression mold for molding pet food; Figure 5 A schematic diagram of the structure of a pressing tool in a pressing mold for molding pet food; Figure 6 The present invention is a schematic diagram of the structure of a mold tooling in a compression mold for molding pet food.
[0018] In the figure: 1, bottom support frame; 2, guide rail frame; 3, feeding tooling; 31, first support frame; 32, first lifting guide rod; 33, first electric push rod; 34, first hanging support frame; 35, feeding template; 36, feeding pipe; 4, pressing tooling; 41, second support frame; 42, second lifting guide rod; 43, second electric push rod; 44, second hanging support frame; 45, pressing template; 46, pressing die; 5, mold tooling; 51, tooling frame; 52, tooling Table; 53, mold groove; 54, center frame; 55, lifting guide rod; 56, compression spring; 57, top support mold base; 58, iron ring; 59, electromagnetic magnet; 6, first screw rod; 7, first slide rail; 8, first slide table; 9, second screw rod; 10, second slide rail; 11, second slide table; 12, first pair of gears; 13, second pair of gears; 14, brake motor; 15, brake pulley; 16, traction pulley; 17, transmission belt; 18, transmission pulley. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-6 The present invention provides a technical solution for a compression mold for molding pet food: a compression mold for molding pet food, comprising a plurality of bottom support frames 1 arranged horizontally and guide rail frames 2 symmetrically installed on both sides of the bottom support frame 1, a brake motor 14 is installed at one end of the plate frame of the guide rail frame 2, and a brake pulley 15 is provided at the output end of the brake motor 14, a transmission pulley 18 is provided at the other end of the shaft of the two groups of first screw rods 6, and the brake pulley 15 and the transmission pulley 18 are connected by a transmission belt 17, by controlling the brake motor 14 to work, the brake pulley 15 is driven to rotate, by the tensioning traction of the traction pulley 16, under the transit transmission of the transmission belt 17, the transmission pulley 18 is driven to rotate, and then the first screw rod 6 is driven to rotate, and the symmetrical meshing rotation of the two groups of mating gears is used to drive the second screw rod 9 to operate in conjunction with the first screw rod 6, so as to drive the corresponding components to operate.
[0021] The upper half of the plate frame of the guide rail frame 2 is provided with a first slide rail 7 and a first screw rod 6 in sequence from top to bottom, and the outer side of the shaft of the first screw rod 6 is sleeved with a first slide 8 guided by the first slide rail 7, and the lower half of the plate frame of the guide rail frame 2 is provided with a second screw rod 9 and a second slide rail 10 in sequence from top to bottom, and the outer side of the shaft of the second screw rod 9 is sleeved with a second slide 11 guided by the second slide rail 10, one end of the shaft of the first screw rod 6 is provided with a first mating gear 12, and one end of the shaft of the second screw rod 9 is provided with a second mating gear 13 meshing with the first mating gear 12, and the toothed discs of the first mating gear 12 and the second mating gear 13 are the same size, and the two sets of mold fixtures 5 are arranged in a horizontal staggered manner, through By utilizing the meshing transmission of the first mating gear 12 and the second mating gear 13, the first screw rod 6 and the second screw rod 9 maintain symmetrical rotation in the forward and reverse directions, and then push the first slide 8 and the second slide 11 on their shafts to slide symmetrically in the forward and reverse directions along the guide directions of the first slide rail 7 and the second slide rail 10 in turn, pushing the corresponding two groups of mold tooling 5 to symmetrically displace in a relative state. When one group of mold tooling 5 is displaced to the bottom of the feeding tooling 3 for feeding, the other group of mold tooling 5 is displaced to the bottom of the pressing tooling 4 for synchronous pressing and molding. Then, based on the cyclic dislocation displacement of the two groups of mold tooling 5, the pet food is fed and pressed synchronously without stopping.
[0022] A mold tooling 5 is installed between the first slide 8 and the second slide 11. The mold tooling 5 includes a tooling frame 51. A tooling table 52 is arranged at the upper end of the mold frame of the tooling frame 51, and a plurality of groups of mold grooves 53 are arranged on the plate surface of the tooling table 52. A top support and pushing mechanism corresponding to the mold grooves 53 is arranged inside the mold frame of the tooling frame 51. The top support and pushing mechanism includes a plurality of groups of center frames 54 arranged inside the mold frame of the tooling frame 51, and each group of center frames 54 is connected with a plurality of groups of lifting guide rods 55 vertically opposite to the mold grooves 53 along the direction of its plate frame. The outer side of the arm of the lifting guide rod 55 is sleeved with a compression spring 56 pressed against the center frame 54, and a top support mold seat 57 extending to the inside of the mold groove 53 is arranged at the top of the arm of the lifting guide rod 55. There is an iron ring 58, and an electromagnetic magnet 59 fixed to the tooling frame 51 is installed directly below the iron ring 58. After the pet food is pressed and formed and pushed back to its original position, the power of the electromagnetic magnet 59 is gradually reduced, so that the magnetic attraction of the electromagnetic magnet 59 to the iron ring 58 is gradually reduced until it disappears. While the magnetic attraction is gradually released, based on the elastic force combination of the compression spring 56 and the lifting guide rod 55, the supporting mold base 57 is pushed to support along the mold groove 53, and the pet food pressed in the mold groove 53 is pushed out, so as to facilitate the integrated material removal of the pet food. After the material is removed, the electromagnetic magnet 59 is energized again to generate magnetic attraction, and the iron ring 58 is sucked in. The lifting guide rod 55 is used to pull the supporting mold base 57 downward and reset, so that the mold groove 53 is exposed and used as a loading tooling groove for the next group of pet food.
[0023] A feeding fixture 3 which is vertically opposite to the mold fixture 5 is arranged at one end of the top frame of the guide rail frame 2. The feeding fixture 3 includes a first support frame 31 which is horizontally opposite to each other. A first electric push rod 33 is installed through the middle of the support of the first support frame 31, and a first hanging support frame 34 is installed at the telescopic end of the first electric push rod 33. A feeding template 35 which is vertically opposite to the mold fixture 5 is fixed to the bottom end of the support of the first hanging support frame 34, and a plurality of groups of feeding pipes 36 are arranged on the surface of the feeding template 35. The two ends of the support of the first support frame 31 are symmetrically connected with the first hanging support. The first lifting guide rod 32 fixedly connected to the frame 34, by setting the first electric push rod 33 in the loading tooling 3 as a telescopic component in a two-stage telescopic form, so that the combination of the loading template 35 and the loading tube 36 is opposite to the two groups of horizontally displaced mold tooling 5 in turn, and the mold tooling 5 is accurately loaded. Subsequently, by controlling the telescopic brake of the first electric push rod 33, under the guidance of the arm force of the first lifting guide rod 32, the combination of the loading template 35 and the loading tube 36 is pushed downward to different heights in turn, so as to perform the loading process opposite to the two groups of mold tooling 5.
[0024] The other end of the top frame of the guide rail frame 2 is provided with a pressing tool 4 which is vertically opposite to the mold tool 5. The pressing tool 4 includes a second support frame 41 which is horizontally opposite to each other. A second electric push rod 43 is installed through the middle of the support of the second support frame 41, and a second hanging support frame 44 is installed at the telescopic end of the second electric push rod 43. A pressing template 45 which is vertically opposite to the mold tool 5 is fixed to the bottom end of the support of the second hanging support frame 44, and a plurality of groups of pressing die heads 46 are arranged on the surface of the pressing template 45. The two ends of the support of the second support frame 41 are symmetrically connected with the second hanging support frame 44. The second lifting guide rod 42 connected thereto, by setting the second electric push rod 43 in the pressing tooling 4 as a telescopic component in a two-stage telescopic form, can make the combination of the pressing template 45 and the pressing die head 46 relatively molded with the two sets of horizontally offset mold tooling 5 in turn, and perform a precise pressing process on the pet food in the mold tooling 5. Subsequently, by controlling the telescopic brake of the second electric push rod 43, under the guidance of the arm force of the second lifting guide rod 42, the combination of the pressing template 45 and the pressing die head 46 is pushed downward to different heights in turn, so as to perform a molding process on the pet food in the mold tooling 5.
[0025] The working principle of the present invention is as follows: when the pet food is molded by the pressing mold, the brake motor 14 is first controlled to work, driving the combined transmission of the brake pulley 15, the transmission belt 17, and the transmission pulley 18, and then driving the first screw rod 6 to rotate, and the meshing transmission of the first mating gear 12 and the second mating gear 13 is used to drive the first screw rod 6 and the second screw rod 9 to operate in linkage, and the first screw rod 6 and the second screw rod 9 are driven to rotate symmetrically in the forward and reverse directions by the forward and reverse symmetrical rotation of the first screw rod 6 and the second screw rod 9, and the first slide 8 and the second slide 11 on the shaft rod are driven to slide symmetrically in the forward and reverse directions along the guide rail directions of the first slide rail 7 and the second slide rail 10 in turn, and the corresponding two sets of mold tooling 5 are driven to be symmetrically displaced in a relative state; Further, when one group of mold fixtures 5 is displaced to the bottom of the feeding fixture 3 for feeding, the other group of mold fixtures 5 is displaced to the bottom of the pressing fixture 4 for synchronous pressing and molding. Then, based on the telescopic brake of the first electric push rod 33 in the feeding fixture 3, the combination of the feeding template 35 and the feeding tube 36 is pushed down to the die groove 53 port in the mold fixture 5, and the pet food raw materials are fed into the die groove 53. Synchronously, based on the telescopic brake of the pressing fixture 4, the combination of the pressing template 45 and the pressing die head 46 is pushed down into the die groove 53 in the mold fixture 5, and the pet food inside is synchronously molded and molded. Then, based on the cyclic displacement of the two sets of mold fixtures 5, the pet food is fed and pressed synchronously in a cyclic and non-stop manner. After each pressing and forming of the pet food in the mold fixture 5, the power of the electromagnetic magnet 59 is gradually reduced, so that the magnetic attraction of the electromagnetic magnet 59 on the iron ring 58 is gradually reduced until it disappears. While the magnetic attraction is gradually released, based on the elastic force combination of the compression spring 56 and the lifting guide rod 55, the supporting mold seat 57 is pushed to support along the mold groove 53, so that the pet food pressed in the mold groove 53 is pushed out. , so as to facilitate the integrated material collection of pet food, saving the operation time and difficulty of the operation. After the material collection is completed, the electromagnetic magnet 59 is energized again to generate magnetic attraction, which attracts the iron ring 58, so that the top support mold base 57 moves down and resets, exposing the mold groove 53 as the loading tooling groove for the next group of pet food. Then, this type of method is installed to press and form the pet food while simultaneously loading the pet food. The pressing process is performed in a cyclic and continuous form, which is suitable for the continuous production process of the modular form of the production line.
[0026] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A compression mold for pet food compression molding, characterized in that: It comprises a plurality of bottom support frames (1) arranged horizontally and guide rail frames (2) symmetrically installed on both sides of the bottom support frames (1); The upper half of the plate frame of the guide rail frame (2) is provided with a first slide rail (7) and a first screw rod (6) in sequence from top to bottom, and the shaft of the first screw rod (6) is sleeved with a first slide table (8) guided by the first slide rail (7); the lower half of the plate frame of the guide rail frame (2) is provided with a second screw rod (9) and a second slide rail (10) in sequence from top to bottom, and the shaft of the second screw rod (9) is sleeved with a second slide table (11) guided by the second slide rail (10); A mold tooling (5) is installed between the frames of the first slide (8) and the second slide (11); A loading tool (3) vertically opposite to the mold tool (5) is provided at one end of the top frame of the guide rail frame (2), and a pressing tool (4) vertically opposite to the mold tool (5) is provided at the other end of the top frame of the guide rail frame (2).
2. A pressing die for molding pet food according to claim 1, characterized in that: A first mating gear (12) is disposed at one end of the shaft of the first screw rod (6), and a second mating gear (13) meshing with the first mating gear (12) is disposed at one end of the shaft of the second screw rod (9), and the toothed discs of the first mating gear (12) and the second mating gear (13) are of the same size.
3. The pet food compression molding die according to claim 1, characterized in that: A brake motor (14) is mounted on one end of the plate frame of the guide rail frame (2), and a brake pulley (15) is provided at the output end of the brake motor (14). A transmission pulley (18) is provided at the other end of the shaft rods of the two sets of the first screw rods (6), and the brake pulley (15) and the transmission pulley (18) are connected to each other via a transmission belt (17).
4. The pet food compression molding die according to claim 1, characterized in that: The two groups of mold tools (5) are arranged in a horizontally staggered manner.
5. The pet food compression molding die according to claim 1, characterized in that: The mold tooling (5) comprises a tooling frame (51), a tooling table (52) is arranged at the upper end of the tooling frame of the tooling frame (51), and a plurality of groups of mold grooves (53) are arranged on the plate surface of the tooling table (52), and a supporting and pushing mechanism corresponding to the mold grooves (53) is arranged inside the mold frame of the tooling frame (51).
6. The pet food compression molding die according to claim 5, characterized in that: The supporting and pushing mechanism comprises a plurality of sets of center frames (54) arranged inside the die frame of the tooling frame (51), and each set of center frames (54) is connected with a plurality of sets of lifting guide rods (55) vertically opposite to the die groove (53) along the plate frame direction thereof, the outer side of the arm of the lifting guide rod (55) is sleeved with a compression spring (56) which is pressed against the center frame (54), and the top end of the arm of the lifting guide rod (55) is provided with a supporting die seat (57) extending into the die groove (53), and the bottom end of the arm of the lifting guide rod (55) is provided with an iron ring (58), and an electromagnetic magnet (59) fixed to the tooling frame (51) is installed directly below the iron ring (58).
7. The pet food compression molding die according to claim 1, characterized in that: The loading tooling (3) comprises a first support frame (31) which is horizontally opposite to each other, a first electric push rod (33) is installed through the middle of the support of the first support frame (31), and a first hanging support frame (34) is installed at the telescopic end of the first electric push rod (33), a loading template (35) which is vertically opposite to the mold tooling (5) is fixed to the bottom end of the support of the first hanging support frame (34), and a plurality of groups of loading pipes (36) are arranged on the plate surface of the loading template (35).
8. The pet food compression molding die according to claim 7, characterized in that: Both ends of the first support frame (31) are symmetrically connected through a first lifting guide rod (32) that is fixedly connected to the first suspension frame (34).
9. The pet food compression molding die according to claim 1, characterized in that: The pressing tool (4) comprises a second support frame (41) which is horizontally opposite to each other, a second electric push rod (43) is installed through the middle of the support of the second support frame (41), and a second hanging support frame (44) is installed at the telescopic end of the second electric push rod (43), a pressing template (45) which is vertically opposite to the mold tool (5) is fixed to the bottom end of the support of the second hanging support frame (44), and a plurality of groups of pressing die heads (46) are arranged on the plate surface of the pressing template (45).
10. The pet food compression molding die according to claim 9, characterized in that: The two ends of the second support frame (41) are symmetrically connected through a second lifting guide rod (42) which is fixedly connected to the second suspension frame (44).
Citation Information
Patent Citations
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