Full-automatic dyeing and chemical material conveying all-in-one machine

Abstract

The invention relates to the technical field of dye equipment, and discloses a full-automatic dye and chemical material conveying all-in-one machine which comprises a plurality of mounting frames, two storage barrels are arranged in the top ends of the mounting frames and used for storing dye, a plurality of weighing sensors are fixedly connected to the peripheries of the storage barrels, and the weighing sensors are used for accurately measuring the weight change. The bottom of the weighing sensor is fixedly connected to the top end of the mounting frame, a stirring mechanism is arranged in the storage barrel, a vacuum suction machine is fixedly connected to the top of the storage barrel, a discharging valve is fixedly connected to the bottom of the storage barrel, and a metering spiral conveying mechanism is arranged at the bottom of the discharging valve. Through the arrangement of the weighing sensor, the vacuum suction machine and the metering spiral conveying mechanism, the dye dissolving machine can be matched with the needed dissolving water amount and temperature according to a dye formula, the dye is stirred and dissolved through the electromagnetic stirrer and conveyed to the dye vat, then feeding metering can be accurately mastered, the production cost is reduced, and meanwhile use is convenient.

Description

Technical Field

[0001] The invention relates to the technical field of dye equipment, in particular to a fully automatic dyeing and chemical material conveying integrated machine. Background Art

[0002] Dyeing and dyeing machine conveyor is an automated device that integrates the functions of dye dissolution and material conveying. This type of equipment is usually used in the textile printing and dyeing industry, and can realize automated operations from dye preparation and conveying to dyeing and dyeing machines, improve production efficiency, reduce labor costs, and ensure dyeing quality.

[0003] In the prior art, the dissolution of dyes and the transportation of materials are generally completed by the cooperation of two devices, that is, two devices are required for dissolution and transportation. Not only is it impossible to accurately control the metering of the feeding, but also various devices are required to cooperate, which increases the production cost and is not convenient to use. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a fully automatic dye and chemical material conveying integrated machine, which solves the problem that in the prior art, the dissolution of dyes and the conveying of materials are generally completed by the cooperation of two devices, which not only makes it impossible to accurately control the metering of the feeding, but also increases the production cost and is not convenient to use.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fully automatic dye and chemical material conveying integrated machine, including multiple mounting frames, two storage barrels are arranged inside the top of the mounting frames, the storage barrels are used to store dyes, the outer periphery of the storage barrels are fixedly connected with multiple weighing sensors, the weight changes are used to accurately measure, the bottom of the weighing sensor is fixedly connected to the top of the mounting frame, a stirring mechanism is arranged inside the storage barrels, a vacuum suction machine is fixedly connected to the top of the storage barrels, a discharge valve is fixedly connected to the bottom of the storage barrels, a metering spiral transmission mechanism is arranged at the bottom of the discharge valve, the accurate metering and conveying are carried out, a dye dissolving mechanism is arranged between the multiple mounting frames, and a dry powder dye suction pipe is fixedly connected to the outside of the storage barrels.

[0006] Preferably, the stirring mechanism includes a motor and a scraper, the bottom of the motor is fixedly connected to the top of the storage barrel, the output end of the stirring mechanism is fixedly connected to a rotating rod, the outside of the rotating rod is fixedly connected to a fixed cylinder, the outside of the fixed cylinder is fixedly connected to a connecting frame, the side of the connecting frame away from the rotating rod is fixedly connected to a plurality of elastic components, the outer sides of the plurality of elastic components are fixedly connected to a side of the scraper close to the rotating rod, and the outside of the fixed cylinder is fixedly connected to a stirring rod.

[0007] Preferably, the elastic component comprises a mounting tube, a compression spring is fixedly connected inside the mounting tube, a limiting plate is slidably connected inside the mounting tube, and a sliding rod is fixedly connected to a side of the limiting plate away from the rotating rod.

[0008] Preferably, the metering screw transmission mechanism includes a connecting discharge cylinder, the top of the connecting discharge cylinder is fixedly connected to the bottom of the discharge valve, the bottom of the connecting discharge cylinder is fixedly connected to a transmission cylinder, the outside of the transmission cylinder is fixedly connected to a discharge valve, the middle of the transmission cylinder is rotatably connected to a rotating shaft, the outside of the rotating shaft is fixedly connected to an auger, the bottom of the storage barrel is fixedly connected to a motor, and the output end of the motor is connected to the side of the rotating shaft away from the dye dissolving mechanism.

[0009] Preferably, the dye dissolving mechanism includes an installation frame, the top of the installation frame is detachably connected to a plurality of fixed seats, a dye dissolving machine is fixedly connected between the plurality of fixed seats, the top of the dye dissolving machine is fixedly connected to a plurality of solenoid valves, the top of the solenoid valve is fixedly connected to a connecting tube, and the bottom of the dye dissolving machine is fixedly connected to an electromagnetic agitator.

[0010] Preferably, a side of the outside of the transmission cylinder away from the mounting frame is fixedly connected to the middle of the connecting cylinder, and the auger is arranged inside the transmission cylinder.

[0011] Preferably, the bottom of the rotating rod is rotatably connected to a stabilizing frame, and the outside of the stabilizing frame is fixedly connected to the inner bottom end of the mounting frame.

[0012] Preferably, a side of the extrusion spring away from the rotating rod is fixedly connected to a side of the limit plate close to the rotating rod, and the sliding rod passes through a side of the mounting tube away from the rotating rod.

[0013] Preferably, a connecting pipe is fixedly connected to the top of the dye dissolving machine, and a threaded cover is threadedly connected to the top of the connecting pipe.

[0014] Preferably, four corners of the bottom of the installation frame are fixedly connected with universal wheels, and a plurality of stabilizing rods are fixedly connected to the inner side of the top end of the installation frame.

[0015] Working principle: When in use, start the vacuum suction machine, which can generate vacuum suction and suck the material into the storage barrel through the dry powder dye suction tube. At this time, start the motor, and the output end of the motor rotates to drive the rotating rod to rotate. After the rotating rod rotates, it can drive the fixed cylinder to rotate. After the fixed cylinder rotates, it can drive the connecting frame to rotate. The connecting frame drives the installation cylinder to rotate, and then drives the elastic component to rotate. The scraper can be driven by the elastic component to clean the inner wall of the storage barrel, and the extrusion spring in the elastic component can be used to give the limit plate a force away from the rotating rod, so that the sliding rod has a force away from the rotating rod, so that the scraper is close to the inner wall of the storage barrel;

[0016] When the material enters the storage barrel, the weight of the storage barrel changes. At this time, it can be accurately measured by the weighing sensor. At this time, the data of the weighing sensor can control the start and stop of the motor, so that the weighing sensor can be used to accurately control the metering. The motor accurately meters the formula into the dissolution barrel, and the motor is started. After the motor starts, it can drive the rotating shaft to rotate. After the rotating shaft rotates, it can drive the auger to rotate. After the auger rotates, it can transmit the material discharged from the discharge valve to the inside of the transmission cylinder through the connection of the discharge cylinder, and then transmit it to the discharge valve or to the dye dissolution mechanism through the transmission cylinder;

[0017] When the material is transferred to the connecting cylinder through the transmission cylinder, the material transmitted by the metering screw transmission mechanism can be passed into the interior of the dye dissolving machine through the solenoid valve by opening the solenoid valve. At this time, the electromagnetic agitator is started. The dye dissolving machine matches the required amount of dissolved water and temperature according to the dye formula, and stirs and dissolves the material through the electromagnetic agitator and transfers it to the dye vat.

[0018] The present invention provides a fully automatic dyeing and chemical material conveying integrated machine. It has the following beneficial effects:

[0019] 1. The present invention can realize automatic and accurate loading and conveying of materials through the arrangement of weighing sensors, vacuum suction machines and metering spiral transmission mechanisms. At the same time, the dye dissolving machine can match the required amount of dissolved water and temperature according to the dye formula, and transport the dye to the dye vat through stirring and dissolving by an electromagnetic stirrer, thereby being able to accurately control the feeding metering, thereby reducing production costs and being convenient to use.

[0020] 2. The present invention can automatically clean the storage barrel by setting a stirring mechanism, and then can clean it without manual work, saving time and effort. Therefore, it can improve the efficiency of cleaning the storage barrel and also reduce the workload of manual work. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A perspective view of the present invention;

[0022] Figure 2 It is a schematic diagram of the structure of the storage barrel in the present invention;

[0023] Figure 3 It is a structural schematic diagram of the stirring rod in the present invention;

[0024] Figure 4 It is a structural schematic diagram of the limiting plate in the present invention;

[0025] Figure 5 It is a structural schematic diagram of the rotating shaft in the present invention;

[0026] Figure 6 It is a structural schematic diagram of the auger in the present invention;

[0027] Figure 7 It is a structural schematic diagram of the dye dissolving machine in the present invention;

[0028] Figure 8 It is a schematic diagram of the structure of the electromagnetic stirrer in the present invention.

[0029] Among them, 1. mounting frame; 2. weighing sensor; 3. storage barrel; 4. stirring mechanism; 401. motor; 402. rotating rod; 403. fixing cylinder; 404. connecting frame; 405. mounting cylinder; 406. extrusion spring; 407. limit plate; 408. sliding rod; 409. scraper; 410. stabilizing frame; 411. stirring rod; 5. vacuum suction machine; 6. metering spiral transmission mechanism; 601. connecting discharge cylinder ; 602, transmission cylinder; 603, discharge valve; 604, rotating shaft; 605, auger; 606, motor; 7, dye dissolving mechanism; 701, installation frame; 702, fixing seat; 703, dye dissolving machine; 704, solenoid valve; 705, connecting cylinder; 706, connecting pipe; 707, threaded cover; 708, universal wheel; 709, electromagnetic stirrer; 8, dry powder dye suction pipe; 9, discharge valve; 10, stabilizer bar. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Example:

[0032] Please refer to the attached Figure 1 -Attached Figure 8The embodiment of the present invention provides a fully automatic dyeing and chemical material conveying integrated machine, including multiple mounting frames 1, two storage barrels 3 are arranged inside the top of the mounting frame 1, the storage barrel 3 is used to store dyes, multiple weighing sensors 2 are fixedly connected to the periphery of the storage barrel 3, the weighing sensors 2 are used to accurately measure the weight change of the storage barrel 3, the bottom of the weighing sensors 2 is fixedly connected to the top of the mounting frame 1, a stirring mechanism 4 is arranged inside the storage barrel 3, the stirring mechanism 4 can stir the inside of the storage barrel 3, a vacuum suction machine 5 is fixedly connected to the top of the storage barrel 3, the vacuum suction machine 5 can provide vacuum suction, a discharge valve 9 is fixedly connected to the bottom of the storage barrel 3, a metering screw conveying mechanism 6 is arranged at the bottom of the discharge valve 9, the metering screw conveying mechanism 6 and the weighing sensor 2 are matched for accurate metering and conveying, a dye dissolving mechanism 7 is arranged between the multiple mounting frames 1, the dye dissolving mechanism 7 can perform stirring and dissolving, a dry powder dye suction pipe 8 is fixedly connected to the outside of the storage barrel 3, and the dry powder dye suction pipe 8 can facilitate the material to enter the interior of the storage barrel 3.

[0033] The stirring mechanism 4 includes a motor 401 and a scraper 409. The bottom of the motor 401 is fixedly connected to the top of the storage barrel 3. The motor 401 can provide power. The output end of the stirring mechanism 4 is fixedly connected to a rotating rod 402. The rotating rod 402 can transmit the power of the motor 401. The outside of the rotating rod 402 is fixedly connected to a fixed cylinder 403. The fixed cylinder 403 provides an installation position. The outside of the fixed cylinder 403 is fixedly connected to a connecting frame 404. The connecting frame 404 provides connection conditions. The connecting frame 404 is fixedly connected to a side away from the rotating rod 402 with multiple elastic components. The outer sides of the multiple elastic components are fixedly connected to the scraper 409. On the side close to the rotating rod 402, the outside of the fixed cylinder 403 is fixedly connected with a stirring rod 411, the elastic component can make the scraper 409 close to the inner wall of the storage barrel 3, the stirring rod 411 has the function of stirring the material inside the storage barrel 3, the elastic component includes a mounting cylinder 405, the mounting cylinder 405 provides a mounting position, the inside of the mounting cylinder 405 is fixedly connected with an extrusion spring 406, the extrusion spring 406 can provide elasticity, the inside of the mounting cylinder 405 is slidably connected with a limit plate 407, the limit plate 407 has a limiting function, and the side of the limit plate 407 away from the rotating rod 402 is fixedly connected with a sliding rod 408, the sliding rod 408 has a connection The bottom of the rotating rod 402 is rotatably connected to a stabilizing frame 410, which can provide stability when the rotating rod 402 rotates. The outside of the stabilizing frame 410 is fixedly connected to the inner bottom end of the mounting frame 1. The side of the extrusion spring 406 away from the rotating rod 402 is fixedly connected to the side of the limit plate 407 close to the rotating rod 402. The sliding rod 408 penetrates the side of the mounting tube 405 away from the rotating rod 402. The vacuum suction machine 5 is started, and the vacuum suction machine 5 can generate vacuum suction and suck the material into the storage barrel 3 through the dry powder dye suction pipe 8. At this time, the motor 401 is started, and the output end of the motor 401 rotates with The rotating rod 402 is driven to rotate, and after the rotating rod 402 rotates, the fixed cylinder 403 can be driven to rotate. After the fixed cylinder 403 rotates, the connecting frame 404 can be driven to rotate, and the mounting cylinder 405 is driven to rotate through the connecting frame 404, and then the elastic component can be driven to rotate, and the scraper 409 can be driven by the elastic component to clean the inner wall of the storage barrel 3, and the extrusion spring 406 in the elastic component can be used to give the limit plate 407 a force away from the rotating rod 402, so that the sliding rod 408 has a force away from the rotating rod 402, so that the scraper 409 is close to the inner wall of the storage barrel 3.

[0034] The metering spiral transmission mechanism 6 includes a connecting discharge cylinder 601, which provides connection conditions. The top of the connecting discharge cylinder 601 is fixedly connected to the bottom of the discharge valve 9, and the bottom of the connecting discharge cylinder 601 is fixedly connected to a transmission cylinder 602. The outside of the transmission cylinder 602 is fixedly connected to a discharge valve 603 for discharge. The discharge valve 603 can, the middle of the transmission cylinder 602 is rotatably connected to a rotating shaft 604, and the rotating shaft 604 can transmit power. The outside of the rotating shaft 604 is fixedly connected to an auger 605, and the auger 605 can cooperate with the transmission cylinder 602 to transmit materials. The bottom of the storage barrel 3 is fixedly connected to a motor 606, and the output end of the motor 606 is connected to the side of the rotating shaft 604 away from the dye dissolving mechanism 7. The side of the outside of the transmission cylinder 602 away from the mounting frame 1 is fixedly connected to the connecting cylinder 705. In the middle part, the auger 605 is arranged inside the transmission cylinder 602. When the material enters the storage barrel 3, the weight of the storage barrel 3 changes. At this time, it can be accurately measured by the weighing sensor 2. At this time, the data of the weighing sensor 2 can control the start and stop of the motor 606, so that the weighing sensor 2 can be used to accurately control the metering. The motor 606 accurately meters the formula amount into the dissolution barrel, and the motor 606 is started. After the motor 606 is started, it can drive the rotating shaft 604 to rotate. After the rotating shaft 604 rotates, it can drive the auger 605 to rotate. After the auger 605 rotates, it can transmit the material discharged by the discharge valve 9 to the inside of the transmission cylinder 602 through the connection discharge barrel 601, and then transmit it to the discharge valve 603 or to the dye dissolution mechanism 7 through the transmission barrel 602.

[0035] The dye dissolving mechanism 7 includes an installation frame 701, which provides an installation position. The top of the installation frame 701 is detachably connected with a plurality of fixing seats 702, which provide installation conditions. A dye dissolving machine 703 is fixedly connected between the plurality of fixing seats 702. The dye dissolving machine 703 can match the required amount of dissolved water and temperature according to the dye formula, and is stirred, dissolved and transported to the dye vat by an electromagnetic stirrer 709. The top of the dye dissolving machine 703 is fixedly connected with a plurality of electromagnetic valves 704, and the top of the electromagnetic valve 704 is fixedly connected with a connecting tube 705, which serves the function of installation connection. The bottom of the dye dissolving machine 703 is fixedly connected with an electromagnetic stirrer 709, which is a prior art and will not be described in detail here. The top of the dye dissolving machine 703 is fixedly connected with a connecting pipe 706. The connecting pipe 706 is convenient for discharging and taking out materials. The top of the connecting pipe 706 is threadedly connected with a threaded cover 707, and the threaded cover 707 can seal the connecting pipe 706. The four corners of the bottom of the mounting frame 701 are fixedly connected with universal wheels 708. The universal wheels 708 facilitate the movement of the mounting frame 1. A plurality of stabilizing rods 10 are fixedly connected to the inner side of the top of the mounting frame 1. The stabilizing rods 10 can provide stability for the mounting frame 1. When the material is transmitted to the connecting cylinder 705 through the transmission cylinder 602, the material transmitted by the metering spiral transmission mechanism 6 can be passed into the interior of the dye dissolving machine 703 through the electromagnetic valve 704 by opening the electromagnetic valve 704. At this time, the electromagnetic agitator 709 is started. The dye dissolving machine 703 matches the required amount of dissolved water and temperature according to the dye formula, and stirs and dissolves the material through the electromagnetic agitator 709 and transports it to the dye vat.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic dyeing and chemical material conveying machine, comprising a plurality of mounting frames (1), characterized in that: Two storage barrels (3) are arranged inside the top of the mounting frame (1), and the (3) are used to store dyes. A plurality of weighing sensors (2) are fixedly connected to the periphery of the storage barrels (3), and the (2) are used to accurately measure the weight change of (3). The bottom of the weighing sensor (2) is fixedly connected to the top of the mounting frame (1). A stirring mechanism (4) is arranged inside the storage barrels (3), and the (4) is used to stir the dyes. A vacuum suction machine (5) is fixedly connected to the top of the storage barrels (3), and a discharge valve (9) is fixedly connected to the bottom of the storage barrels (3). A metering screw conveying mechanism (6) is arranged at the bottom of the discharge valve (9), and the (6) is matched with (2) for accurate metering and conveying. A dye dissolving mechanism (7) is arranged between the plurality of mounting frames (1), and a dry powder dye suction pipe (8) is fixedly connected to the outside of the storage barrels (3).

2. The fully automatic dyeing and chemical material conveying machine according to claim 1 is characterized in that: The stirring mechanism (4) comprises a motor (401) and a scraper (409); the bottom of the motor (401) is fixedly connected to the top of the storage barrel (3); the output end of the stirring mechanism (4) is fixedly connected to a rotating rod (402); the outside of the rotating rod (402) is fixedly connected to a fixed cylinder (403); the outside of the fixed cylinder (403) is fixedly connected to a connecting frame (404); a side of the connecting frame (404) away from the rotating rod (402) is fixedly connected to a plurality of elastic components; the outer sides of the plurality of elastic components are fixedly connected to a side of the scraper (409) close to the rotating rod (402); and the outside of the fixed cylinder (403) is fixedly connected to a stirring rod (411).

3. The fully automatic dyeing and chemical material conveying machine according to claim 2 is characterized in that: The elastic component comprises a mounting tube (405), the interior of which is fixedly connected to a compression spring (406), the interior of which is slidably connected to a limit plate (407), and the side of the limit plate (407) away from the rotating rod (402) is fixedly connected to a sliding rod (408).

4. The fully automatic dyeing and chemical material conveying machine according to claim 1 is characterized in that: The metering screw conveying mechanism (6) includes a connecting discharge cylinder (601), the top of the connecting discharge cylinder (601) is fixedly connected to the bottom of the discharge valve (9), the bottom of the connecting discharge cylinder (601) is fixedly connected to a transmission cylinder (602), the outside of the transmission cylinder (602) is fixedly connected to a discharge valve (603), the middle of the transmission cylinder (602) is rotatably connected to a rotating shaft (604), the outside of the rotating shaft (604) is fixedly connected to an auger (605), the bottom of the storage barrel (3) is fixedly connected to a motor (606), and the output end of the motor (606) is connected to a side of the rotating shaft (604) away from the dye dissolving mechanism (7).

5. The fully automatic dyeing and chemical material conveying machine according to claim 1 is characterized in that: The dye dissolving mechanism (7) comprises a mounting frame (701), the top of the mounting frame (701) is detachably connected to a plurality of fixing seats (702), a dye dissolving machine (703) is fixedly connected between the plurality of fixing seats (702), the top of the dye dissolving machine (703) is fixedly connected to a plurality of solenoid valves (704), the top of the solenoid valve (704) is fixedly connected to a connecting cylinder (705), and the bottom of the dye dissolving machine (703) is fixedly connected to an electromagnetic stirrer (709).

6. The fully automatic dyeing and chemical material conveying machine according to claim 4, characterized in that: The outer side of the transmission cylinder (602) away from the mounting frame (1) is fixedly connected to the middle part of the connecting cylinder (705), and the auger (605) is arranged inside the transmission cylinder (602).

7. The fully automatic dyeing and chemical material conveying machine according to claim 2, characterized in that: The bottom of the rotating rod (402) is rotatably connected to a stabilizing frame (410), and the outside of the stabilizing frame (410) is fixedly connected to the inner bottom end of the mounting frame (1).

8. The fully automatic dyeing and chemical material conveying machine according to claim 3 is characterized in that: The side of the compression spring (406) away from the rotating rod (402) is fixedly connected to the side of the limiting plate (407) close to the rotating rod (402), and the sliding rod (408) passes through the side of the installation tube (405) away from the rotating rod (402).

9. The fully automatic dyeing and chemical material conveying machine according to claim 5, characterized in that: A connecting pipe (706) is fixedly connected to the top of the dye dissolving machine (703), and a threaded cover (707) is threadedly connected to the top of the connecting pipe (706).

10. The fully automatic dyeing and chemical material conveying machine according to claim 5, characterized in that: Universal wheels (708) are fixedly connected to the four corners of the bottom of the installation frame (701), and a plurality of stabilizing rods (10) are fixedly connected to the inner side of the top end of the installation frame (1).

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