Filler manufacturing equipment
The filler production device addresses the issue of crushing dead corners by employing a movable crushing mechanism and water shower assembly for complete mixing of raw materials and liquids, enhancing the quality of biological deodorizing fillers through uniform distribution and agglomeration prevention.
Patent Information
- Application Number
- CN202411140104.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing filler production devices suffer from crushing dead corners when pouring raw materials, leading to incomplete mixing of auxiliary liquids like liquid bacteria, which affects the granulation quality of biological deodorizing fillers.
A filler production device equipped with a crushing mechanism, water shower assembly, and heating box, featuring a movable crushing system with rotating shafts and a horizontally movable nozzle for complete mixing of raw materials and liquids, along with a heating mechanism to prevent agglomeration.
The device ensures thorough mixing and crushing of raw materials with auxiliary liquids, reducing preparation dead angles and improving the quality of biological deodorizing fillers by ensuring uniform distribution and preventing agglomeration.
Smart Images

Figure CN119186352A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of biological filler production, and in particular relates to a filler production device. Background Art
[0002] Biological deodorizing fillers can be made of natural materials. A common method is to use wood chips or bamboo chips as the basic raw materials, and then add some biological materials with deodorizing functions, such as tea leaves, orange peels, activated carbon, etc. These materials can effectively absorb and decompose odor molecules, thereby playing a deodorizing role.
[0003] The steps of making biological deodorizing filler may include:
[0004] Prepare raw materials: Choose dry sawdust or bamboo chips as the base material of the filler, and prepare biological materials such as tea leaves, orange peels, activated carbon, etc.
[0005] Mixing materials: Mix the base material and biomaterial in a certain proportion to ensure that the biomaterial can be evenly distributed in the filler.
[0006] Solidifying filler: Place the mixed material into a suitable container and use pressure or temperature to solidify the filler and shape it.
[0007] Packaging finished products: Package the solidified biological deodorizing filler for easy use and sale.
[0008] The biological deodorizing filler produced in this way has a natural deodorizing function, can effectively reduce the odor in indoor spaces or cars, and does not pollute the environment. It is a relatively environmentally friendly deodorizing product. When preparing the raw materials of the biological filler, a cutting machine is needed to crush the raw materials, and liquid bacteria are added for mixing, and then granulated to obtain the filler. The existing cutting method is to pour the raw materials into a crusher. Since the crushing knives are mostly fixed, when the raw materials are poured in, there is a tendency for crushing dead corners to occur, which makes it impossible to fully mix the auxiliary mixed liquid such as liquid bacteria when adding them later, which affects the subsequent granulation quality. Therefore, the inventor proposes a filler production device. Summary of the invention
[0009] (1) Technical issues to be solved
[0010] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a filler production equipment, aiming to solve the problem that the prior art is prone to crushing dead corners when pouring the raw materials, making it impossible to fully mix the subsequent auxiliary mixed liquid such as liquid bacteria, affecting the subsequent granulation quality.
[0011] (2) Technical solution
[0012] In order to solve the above technical problems, the present invention provides such a filler production equipment, including a crushing mechanism, a processing box, a water shower assembly and a heating box, wherein the crushing mechanism is arranged above the processing box and is connected thereto, a conduit is connected to the side wall of the processing box, and the conduit is connected to the heating box at a side away from the processing box, and a discharge port is provided on the heating box, and the discharge port corresponds to a granulating machine;
[0013] The water shower assembly includes a fixed frame, a moving block, a nozzle and a transmission pipe. The moving block is arranged on the bottom end surface of the fixed frame. The interior of the moving block is hollow and the side wall is connected to the transmission pipe. The transmission pipe is made of a hose. The nozzle is arranged at the bottom of the moving block and is connected to the moving block. The spraying direction of the nozzle is toward the crushing mechanism.
[0014] The crushing mechanism includes a collection box, a driving box and a driving shaft. The driving shafts are arranged in multiple groups in parallel in the collection box, and blades are distributed around the outer wall of the driving shaft. A screw is rotatably installed inside the driving box, and a driving motor for driving the screw to rotate is fixed on the outer wall of the driving box. A driving block is provided on the external threaded sleeve of the screw, and the driving block is connected to the driving shaft and moves synchronously.
[0015] Preferably, an outer cover is fixedly connected to the end of the driving block, a second motor is fixed inside the outer cover, a transmission shaft is connected to the output shaft of the second motor, and the second motor is connected to the driving shaft through the transmission shaft.
[0016] Preferably, a driving groove is horizontally opened on the surface of the driving box facing the interior of the collecting box, and a moving block is slidably installed inside the driving groove. The moving block slides horizontally along the driving groove, and the interior of the moving block is hollow and has a rotating hole for the transmission shaft to rotate through.
[0017] Preferably, the heating box has an inner box inside, a temperature raising plate is installed on the side wall of the inner box, and the conduit penetrates into the heating box and communicates with the inner box.
[0018] Preferably, the upper surface of the collection box has two groups of protruding support protrusions, and the upper surfaces of the support protrusions are fixedly connected to support rods. The support rods are vertically arranged, and one end away from the support protrusions is fixedly connected to the bottom end surface of the fixing frame, and the fixing frame is horizontally arranged above the collection box.
[0019] Preferably, a first motor is fixed on the side wall of the fixing frame, a driving screw is embedded on the inner wall of the bottom end of the fixing frame, an end of the driving screw is fixedly connected to the first motor, and the driving screw is rotatably arranged in the fixing frame.
[0020] Preferably, the external thread sleeve of the driving screw is provided with a connecting head, the interior of the connecting head has a threaded hole, the driving screw thread passes through the connecting head, and the connecting head is fixedly mounted on the upper surface of the moving block.
[0021] Preferably, a bearing plate is fixedly mounted on the side wall of the collecting box, the bearing plate is horizontally arranged, and a liquid storage tank is fixed on the upper surface, and the liquid storage tank is connected to an end of the transmission pipe away from the moving block.
[0022] Preferably, the outer cover and the driving block are both arranged inside a driving box, and the driving box is communicated with a collecting box.
[0023] (3) Beneficial effects
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] Thanks to the setting of the crushing mechanism and the water spraying assembly, the present invention can more fully crush and mix the biological raw materials, reduce the preparation dead angle, and improve the preparation quality. Thanks to the movable setting of multiple sets of rotating shafts, compared with the fixed crushing in the prior art, it has a more efficient crushing range and high crushing quality. When it is necessary to add mixed liquid during the crushing process, the moving block moves horizontally under the fixed frame, driving the nozzle to move horizontally above the collection box of the raw material crushing, so that the position of adding liquid is not limited to one place, and the mixing of the raw material and the liquid is more complete;
[0026] Through the cooperation of the moving block and the driving block, multiple groups of rotating shafts have the power to move horizontally in the moving box, and through the cooperation of the outer cover and the second motor, multiple groups of rotating shafts have the power to rotate independently, and the rotation directions can be different, so that the crushing is more thorough and more complete, which meets the preparation needs and can be widely promoted. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0028] Figure 1 It is a structural schematic diagram of the present invention;
[0029] Figure 2 It is a schematic diagram of the structure of the water shower assembly;
[0030] Figure 3 It is a schematic diagram of the crushing mechanism structure;
[0031] Figure 4It is a structural schematic diagram of the drive box and the drive shaft being separated;
[0032] Figure 5 It is a schematic diagram of the connection structure between the drive box and the drive shaft;
[0033] Figure 6 The heating box is disassembled.
[0034] The markings in the attached drawings are: 1. crushing mechanism; 2. processing box; 3. conduit; 4. heating box; 5. granulator; 6. water shower assembly; 7. liquid storage tank; 8. bearing plate; 9. fixing frame; 10. first motor; 11. support rod; 12. moving block; 13. nozzle; 14. connector; 15. driving screw; 16. transmission pipe; 17. driving motor; 18. collecting box; 19. driving shaft; 20. supporting protrusion; 21. driving box; 22. driving block; 23. outer cover; 24. blade; 27. second motor; 28. driving slot; 29. moving block; 30. inner box; 31. temperature raising plate. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] This specific embodiment is a filler production device, and its structural schematic diagram is as follows Figure 1 As shown, it includes a crushing mechanism 1, a processing box 2, a water shower assembly 6 and a heating box 4. The crushing mechanism 1 is arranged above the processing box 2 and is connected thereto. A conduit 3 is connected to the side wall of the processing box 2. The conduit 3 is connected to the heating box 4 at a side away from the processing box 2. The heating box 4 is provided with a discharge port, and the discharge port corresponds to a granulating machine 5. A carrying plate 8 is fixedly installed on the side wall of the collecting box 18. The carrying plate 8 is arranged horizontally, and a liquid storage tank 7 is fixed on the upper surface.
[0037] Reference Figure 2 The water shower assembly 6 includes a fixed frame 9, a moving block 12, a nozzle 13 and a transmission pipe 16. The moving block 12 is arranged on the bottom end surface of the fixed frame 9. The interior of the moving block 12 is hollow and the side wall is connected to the transmission pipe 16. The transmission pipe 16 is made of a hose. The nozzle 13 is arranged at the bottom of the moving block 12 and is connected to the moving block 12. The spray direction of the nozzle 13 is toward the crushing mechanism 1. When the water shower assembly 6 works, the mixed liquid in the liquid storage tank 7 is led to the nozzle 13 through the transmission pipe 16 and sprayed toward the inside of the collection box 18. The liquid storage tank 7 is used to store liquid bacteria, nutrient solution and other auxiliary liquids for preparing fillers.
[0038] Reference Figure 3 The crushing mechanism 1 includes a collection box 18, a driving box 21 and a driving shaft 19. A plurality of driving shafts 19 are arranged in parallel in the collection box 18, and blades 24 are distributed around the outer wall of the driving shaft 19. A screw rod is rotatably installed inside the driving box 21, and a driving motor 17 for driving the screw rod to rotate is fixed on the outer wall of the driving box 21. A driving block 22 is provided on the external threaded sleeve of the screw rod, and the driving block 22 is connected to the driving shaft 19 and moves synchronously.
[0039] Reference Figure 3 , Figure 4 , Figure 5 The end of the driving block 22 is fixedly connected with an outer cover 23, and a second motor 27 is fixed inside the outer cover 23. A transmission shaft is connected to the output shaft of the second motor 27, and the second motor 27 is connected to the driving shaft 19 through the transmission shaft. A driving groove 28 is horizontally opened on the surface of the driving box 21 facing the inside of the collection box 18, and a moving block 29 is slidably installed inside the driving groove 28. The moving block 29 slides horizontally along the driving groove 28, and the inside of the moving block 29 is hollow and has a rotating hole for the transmission shaft to rotate through. The driving motor 17 is started to drive the screw rod inside the driving box 21 to rotate forward or flip, so that the driving block 22 is forced to move, and the driving block 22 drives the rotating shaft to rotate through the outer cover 23 and the moving block 29. Since the moving block 29 is limited in the driving groove 28, the driving block 22 has a limiting force and will not rotate synchronously with the internal screw rod.
[0040] Reference Figure 1 , Figure 6 The heating box 4 has an inner box 30 inside, a temperature raising plate 31 is installed on the side wall of the inner box 30 , and the conduit 3 penetrates into the heating box 4 and communicates with the inner box 30 .
[0041] Reference Figure 2 , Figure 3The upper surface of the collecting box 18 has two groups of protruding support protrusions 20, and the upper surface of the support protrusions 20 is fixedly connected with a support rod 11, which is arranged vertically, and one end of the support rod 11 away from the support protrusions 20 is fixedly connected to the bottom end surface of the fixing frame 9, and the fixing frame 9 is arranged horizontally above the collecting box 18. A first motor 10 is fixed on the side wall of the fixing frame 9, and a driving screw 15 is embedded and installed on the inner wall of the bottom end of the fixing frame 9. The end of the driving screw 15 is fixedly connected to the first motor 10, and the driving screw 15 is rotatably arranged in the fixing frame 9. The external thread sleeve of the driving screw 15 is provided with a connector 14, and the interior of the connector 14 has a threaded hole. The driving screw 15 is threaded through the connector 14, and the connector 14 is fixedly installed on the upper surface of the moving block 12. The liquid storage tank 7 is connected with the end of the transmission pipe 16 away from the moving block 12. The outer cover 23 and the driving block 22 are both arranged inside the driving box 21, and the driving box 21 is connected with the collecting box 18. The first motor 10 starts, driving the driving screw 15 to rotate forward and reverse. Since the connector 14 is threadedly connected to the driving screw 15, the moving block 12 is forced to move horizontally and reciprocatingly below the fixed frame 9, so that the nozzle 13 moves horizontally above the collection box 18, and is not limited to spraying liquid in one position. Through the cooperation of the moving block 29 and the driving block 22, multiple groups of rotating shafts have the power to move horizontally in the moving box, and through the cooperation of the outer cover 23 and the second motor 27, multiple groups of rotating shafts have the power to rotate independently, and the rotation directions can be different, so that the crushing is more thorough and more sufficient, meeting the preparation needs, and can be widely promoted.
[0042] Working principle: When in use, first pour the raw materials for preparing biological fillers into the collection box 18 for crushing, and the driving motor 17 starts to drive the screw inside the driving box 21 to rotate forward or reverse, so that the driving block 22 is forced to move, and the driving block 22 drives the rotating shaft to rotate through the outer cover 23 and the moving block 29. Since the moving block 29 is limited in the driving groove 28, the driving block 22 has a limiting force and will not rotate synchronously with the internal screw. When the moving block 29 moves, the driving shaft 19 rotatably mounted thereon moves horizontally in the collection box 18. When the rotating shaft has the force to move back and forth horizontally in the collection box 18, the second motor 27 starts and drives the rotating shaft to rotate through the transmission shaft, and then the blade 24 on the outer wall of the rotating shaft crushes the filler raw materials entering the collection box 18. At this time, the water shower component 6 works. The mixed liquid in the liquid storage tank 7 is led to the nozzle 13 through the transmission pipe 16 and sprayed toward the inside of the collection box 18. The liquid storage tank 7 is used to store liquid bacteria, nutrient solution and other auxiliary liquids for preparing fillers. At this time, the first motor 10 is started, driving the driving screw 15 to rotate forward and reverse. Since the connecting head 14 is threadedly connected to the driving screw 15, the moving block 12 is forced to move horizontally back and forth below the fixed frame 9, so that the nozzle 13 moves horizontally above the collection box 18, and is not limited to spraying liquid at one position. With the lateral movement setting of the driving shaft 19, the raw materials entering the collection box 18 are more fully crushed and mixed, reducing preparation dead angles and improving preparation quality. When the crushing is completed, the raw materials and liquid are mixed in a fluid state. At this time, they enter the conduit 3 through the processing box 2 and are transferred from the conduit 3 to the heating box 4;
[0043] Since the heating box 4 is provided with a heated inner box 30, when the fluid raw material enters the inner box 30, the temperature raising plate 31 is started. The temperature raising plate 31 is based on the electric heating principle, and its working method is well known to those skilled in the art. When the raw material is heated, it can effectively avoid agglomeration and condensation, thereby improving the efficiency of subsequent processing. It can also be used as a storage box for short-term storage. Then the raw material enters the granulating machine 5 for granulation, and subsequent packaging is carried out after the granulation is completed. The overall process is compactly coordinated, which effectively improves the preparation quality of the biological filler.
[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A filling production device, comprising a crushing mechanism (1), a processing box (2), a water shower assembly (6) and a heating box (4), characterized in that: The pulverizing mechanism (1) is arranged above the processing box (2) and is in communication therewith; a conduit (3) is connected to the side wall of the processing box (2); the conduit (3) is connected to a heating box (4) at a side away from the processing box (2); a discharge port is provided on the heating box (4), and the discharge port corresponds to a granulating machine (5); The water shower assembly (6) comprises a fixed frame (9), a moving block (12), a nozzle (13) and a transmission pipe (16); the moving block (12) is arranged on the bottom end surface of the fixed frame (9); the interior of the moving block (12) is hollow and the side wall is connected to the transmission pipe (16); the transmission pipe (16) is made of a hose material; the nozzle (13) is arranged at the bottom of the moving block (12) and is connected to the moving block (12); the spraying direction of the nozzle (13) is toward the pulverizing mechanism (1); The pulverizing mechanism (1) comprises a collection box (18), a driving box (21) and a driving shaft (19); a plurality of driving shafts (19) are arranged in parallel in the collection box (18); blades (24) are distributed around the outer wall of the driving shaft (19); a screw rod is rotatably mounted inside the driving box (21); a driving motor (17) for driving the screw rod to rotate is fixed on the outer wall of the driving box (21); a driving block (22) is provided on the outer thread sleeve of the screw rod; the driving block (22) is connected to the driving shaft (19) for synchronous movement.
2. A filler making device according to claim 1, characterized in that: An outer cover (23) is fixedly connected to the end of the driving block (22), a second motor (27) is fixed inside the outer cover (23), a transmission shaft is connected to the output shaft of the second motor (27), and the second motor (27) is connected to the driving shaft (19) via the transmission shaft.
3. A filler making device according to claim 2, characterized in that: A driving groove (28) is horizontally provided on the surface of the driving box (21) facing the inside of the collecting box (18), and a moving block (29) is slidably installed inside the driving groove (28). The moving block (29) slides horizontally along the driving groove (28), and the inside of the moving block (29) is hollow and has a rotating hole for the transmission shaft to rotate through.
4. A filler making device according to claim 1, characterized in that: The heating box (4) has an inner box (30) inside, a temperature raising plate (31) is installed on the side wall of the inner box (30), and the conduit (3) penetrates into the heating box (4) and communicates with the inner box (30).
5. A filler making device according to claim 1, characterized in that: The upper surface of the collection box (18) has two groups of protruding support protrusions (20), and the upper surfaces of the support protrusions (20) are fixedly connected to support rods (11). The support rods (11) are vertically arranged, and one end away from the support protrusions (20) is fixedly connected to the bottom end surface of a fixing frame (9), and the fixing frame (9) is horizontally arranged above the collection box (18).
6. A filling material making device according to claim 5, characterized in that: A first motor (10) is fixed on the side wall of the fixed frame (9), and a driving screw rod (15) is embedded in the inner wall of the bottom end of the fixed frame (9), the end of the driving screw rod (15) is fixedly connected to the first motor (10), and the driving screw rod (15) is rotatably arranged in the fixed frame (9).
7. A filling material making device according to claim 6, characterized in that: The external thread sleeve of the driving screw rod (15) is provided with a connecting head (14), the interior of the connecting head (14) has a threaded hole, the driving screw rod (15) is threaded through the connecting head (14), and the connecting head (14) is fixedly mounted on the upper surface of the moving block (12).
8. A filler making device according to claim 1, characterized in that: A carrying plate (8) is fixedly mounted on the side wall of the collecting box (18); the carrying plate (8) is arranged horizontally and a liquid storage box (7) is fixed on the upper surface; the liquid storage box (7) is connected to an end of the transmission pipe (16) away from the moving block (12).
9. A filler making device according to claim 3, characterized in that: The outer cover (23) and the driving block (22) are both arranged inside the driving box (21), and the driving box (21) is connected to the collecting box (18).
Citation Information
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