Automatic spraying equipment
The automatic spraying device addresses uneven spray distribution on tire paper by using a combination of fixed and mobile nozzles controlled by an industrial camera, enhancing production quality and reducing waste.
Patent Information
- Application Number
- CN202411573697.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2024-12-27
AI Technical Summary
The existing single fixed spraying method for tire paper in the dry reconstituted tobacco process often results in uneven distribution of spray liquid, leading to reduced production quality and increased costs due to material waste.
An automatic spraying device comprising a feeding mechanism, fixed and mobile spraying mechanisms, and a detection mechanism with an industrial camera to ensure uniform spraying by adjusting the position of mobile spraying nozzles based on image analysis.
The device achieves uniform spraying on tire paper surfaces, improving the quality and yield of the final product by correcting uneven spray distribution.
Smart Images

Figure CN119186904A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of paper spraying equipment, and more specifically, to an automatic spraying equipment. Background Art
[0002] In recent years, new methods of dry-process reconstituted tobacco have gradually attracted people's attention. This new method draws on the papermaking process to develop a new type of reconstituted tobacco production technology. Its process includes the steps of anhydrous decomposition of wood pulp fiber to make a sheet base, low-temperature crushing pretreatment of tobacco raw materials, preparation of coating liquid, coating the sheet base with the coating liquid, and drying and slicing to form the final product. Dry-process reconstituted tobacco plays an important role in cigarette production. It can not only reduce the cost of cigarettes, but also improve the intrinsic quality of cigarettes.
[0003] Among them, the spraying process is a very important process in the process of dry reconstituted tobacco leaves. The spraying process refers to spraying the spray liquid evenly on the surface of the tire paper to prepare for the next baking process. The spraying amount during the spraying process is directly related to the quality of the finished tobacco leaves.
[0004] At present, the single fixed spraying method is more commonly used in the spraying process, that is, the nozzle is fixed at the corresponding position to spray the tire paper at a certain angle. This spraying method sometimes causes the spray liquid on the tire paper surface to be unevenly distributed, thereby reducing the spraying pass rate, causing material waste and increasing the company's production costs.
[0005] In summary, how to solve the problem of low qualified rate caused by uneven spraying of tire paper is an urgent problem to be solved by those skilled in the art. Summary of the invention
[0006] In view of this, the object of the present invention is to provide an automatic spraying device to improve the uniformity of spraying on the tire paper surface and improve the qualified rate of the product.
[0007] In order to achieve the above object, the present invention provides the following technical solutions:
[0008] An automatic spraying device, comprising:
[0009] A feeding mechanism, the feeding mechanism is used to transport tire paper;
[0010] A fixed spraying mechanism, wherein the fixed spraying mechanism comprises a fixed spraying nozzle;
[0011] A mobile spraying mechanism, the mobile spraying mechanism comprising a mobile spraying nozzle and an X-axis driving member, the X-axis driving member being used to control the mobile spraying nozzle to move in a direction perpendicular to the tire paper moving direction;
[0012] A detection mechanism, the detection mechanism comprising an industrial camera, the industrial camera is located between the fixed spraying mechanism and the mobile spraying mechanism, and is used to capture images of the tire paper sprayed by the fixed spraying mechanism;
[0013] The moving component can control the moving spray nozzle to move to the position where re-coating is required according to the comparison result of the tire paper image after spraying by the fixed spray nozzle collected by the industrial camera.
[0014] The present invention further includes:
[0015] A frame, on which the feeding mechanism, the fixed spraying mechanism, the mobile spraying mechanism and the detection mechanism are all installed;
[0016] A control box, the control box is mounted on the frame, and the X-axis driving member and the industrial camera are both electrically connected to the control box;
[0017] The feeding mechanism includes two sets of identical conveyor belts, which are respectively located under the fixed spraying mechanism and the movable spraying mechanism;
[0018] A rotating shaft, the rotating shaft is rotatably mounted on the frame, a mounting plate is mounted on the rotating shaft, and the fixed spray nozzle is mounted on the mounting plate;
[0019] Two mounting blocks, both ends of the rotating shaft are rotatably connected to the two mounting blocks respectively, and the two mounting blocks can slide on the frame along the tire paper moving direction.
[0020] Furthermore, the present invention realizes angle limitation between the rotating shaft and the mounting block through damping rotation;
[0021] Alternatively, the angle limitation is achieved by arranging a limiting mechanism for limiting the angle of the rotating shaft on the mounting block.
[0022] In the present invention, the detection mechanism further comprises:
[0023] A mounting frame, the mounting frame is mounted on the frame, the industrial camera is mounted on the mounting frame, and the mounting frame can slide on the frame along the tire paper moving direction;
[0024] An adjusting bolt is threadably mounted on the mounting bracket, and the industrial camera is connected to the adjusting bolt.
[0025] The present invention further comprises:
[0026] A Y-axis slide rail is installed on the frame and arranged along the tire paper moving direction;
[0027] A Y-axis slider, slidably mounted on the Y-axis slide rail;
[0028] A Y-axis driving member, used for controlling the Y-axis slider to slide on the Y-axis slide rail;
[0029] The movable spray nozzle is connected to the Y-axis slider and moves along the Y-axis direction following the Y-axis slider.
[0030] The present invention further comprises:
[0031] The Y-axis lead screw is rotatably mounted on the frame and arranged along the Y-axis direction. The Y-axis slider is threadedly matched with the Y-axis lead screw, and the Y-axis driving member controls the rotation of the Y-axis lead screw.
[0032] The present invention further comprises:
[0033] An X-axis slide rail is installed on the Y-axis slide block and is arranged perpendicular to the Y-axis direction;
[0034] An X-axis slider, slidably mounted on the X-axis slide rail;
[0035] The movable spray nozzle is connected to the X-axis slider and moves along the X-axis direction following the X-axis slider.
[0036] The present invention further comprises:
[0037] The X-axis lead screw is rotatably mounted on the Y-axis slider and is arranged along the X-axis direction. The X-axis slider and the X-axis lead screw are threadedly matched, and the X-axis driving member controls the rotation of the X-axis lead screw.
[0038] The present invention further comprises:
[0039] The Z-axis slide rail is installed on the X-axis slide block and is arranged perpendicular to the X-axis direction and the Y-axis direction in pairs;
[0040] A Z-axis slider, sliding on the Z-axis slide rail, and the movable spray nozzle is installed on the Z-axis slider;
[0041] A Z-axis driving member, used for controlling the Z-axis slider to slide on the Z-axis slide rail;
[0042] The Z-axis lead screw is rotatably mounted on the X-axis slider and is arranged along the Z-axis direction. The Z-axis slider and the Z-axis lead screw are threadedly matched, and the Z-axis driving component controls the rotation of the Z-axis lead screw.
[0043] The automatic spraying equipment provided by the present invention, when in use, places the tire paper to be sprayed on the feeding mechanism, the feeding mechanism is used to transport the tire paper, the tire paper first passes through the fixed spraying mechanism, the fixed spraying mechanism includes a fixed spraying nozzle, the tire paper is sprayed through the fixed spraying nozzle, and then the feeding mechanism continues to transport the tire paper to the direction of the mobile spraying mechanism, the detection mechanism includes an industrial camera, the industrial camera is located between the fixed spraying mechanism and the mobile spraying mechanism, and is used to collect images of the tire paper sprayed by the fixed spraying mechanism, the mobile spraying mechanism includes a mobile spraying nozzle and an X-axis driving member, the X-axis driving member is used to control the mobile spraying nozzle to move in a direction perpendicular to the moving direction of the tire paper, that is, the tire paper spraying image is collected by the industrial camera, and compared with the pre-stored photos, so that the X-axis driving member of the mobile spraying mechanism drives the mobile spraying nozzle to move, and the uneven position of the tire paper spraying is supplemented, so as to realize automatic and uniform spraying of the tire paper surface, thereby ensuring the quality of the spraying process and improving the qualified rate of the final product. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0045] Figure 1 It is a schematic diagram of the overall structure of the device provided by the present invention;
[0046] Figure 2 This is a schematic diagram of the structure of the specific structure axial side provided by the present invention;
[0047] Figure 1-Figure 2 , the reference numerals include:
[0048] 1. Frame; 2. Feeding mechanism; 3. Fixed spraying mechanism; 301. Mounting plate; 302. Fixed spraying nozzle; 303. Rotating shaft; 304. Mounting block; 4. Mobile spraying mechanism; 401. X-axis driving member; 402. Mobile spraying nozzle; 403. Y-axis slide rail; 404. Y-axis slider; 405. Y-axis driving member; 406. Y-axis lead screw; 408. X-axis lead screw; 409. X-axis slider; 410. Z-axis slider; 411. Z-axis slide rail; 412. Z-axis driving member; 5. Detection mechanism; 501. Industrial camera; 502. Mounting frame; 503. Adjusting bolt; 6. Control box. DETAILED DESCRIPTION
[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0050] The core of the present invention is to provide an automatic spraying device to improve the uniformity of spraying on the tire paper surface and improve the qualified rate of the product.
[0051] Please refer to Figure 1-Figure 2 , an automatic spraying device, including a feeding mechanism 2, a fixed spraying mechanism 3, a mobile spraying mechanism 4 and a detection mechanism 5, the feeding mechanism 2 is used to transport tire paper, the fixed spraying mechanism 3 includes a fixed spraying nozzle 302, the mobile spraying mechanism 4 includes a mobile spraying nozzle 402 and an X-axis driving member 401, the X-axis driving member 401 is used to control the mobile spraying nozzle 402 to move in a direction perpendicular to the moving direction of the tire paper, the detection mechanism 5 includes an industrial camera 501, the industrial camera 501 is located between the fixed spraying mechanism 3 and the mobile spraying mechanism 4, and is used to collect images of the tire paper sprayed by the fixed spraying mechanism 3, and the mobile component can control the mobile spraying nozzle 402 to move to a position where re-coating is required according to the comparison result of the tire paper image after spraying by the fixed spraying nozzle 302 collected by the industrial camera 501.
[0052] It should be noted that the embodiment of the present invention also includes a control box 6, the X-axis driving component 401 and the industrial camera 501 are electrically connected to the control box 6, and a control board is provided inside the control box 6 for controlling the actions of the electrical components of the equipment.
[0053] In addition, in the embodiment of the present invention, the feeding mechanism 2 can be controlled by the control box 6 to move the tire paper, move the position requiring additional spraying to the mobile nozzle, and increase the range of the additional spraying.
[0054] Preferably, in order to further facilitate the control of the tire paper movement, in some embodiments, the feeding mechanism 2 includes two sets of identical conveyor belts, which are respectively located under the fixed spraying mechanism 3 and the mobile spraying mechanism 4. Two conveyor belts are used to separately control the tire paper re-coating and the fixed spray nozzle 302 to meet production needs.
[0055] When in use, the tire paper to be sprayed is placed on the feeding mechanism 2, and the feeding mechanism 2 is used to transport the tire paper. The tire paper first passes through the fixed spraying mechanism 3, and the fixed spraying mechanism 3 includes a fixed spraying nozzle 302. The tire paper is sprayed through the fixed spraying nozzle 302, and then the feeding mechanism 2 continues to transport the tire paper to the direction of the mobile spraying mechanism 4. The detection mechanism 5 includes an industrial camera 501, which is located between the fixed spraying mechanism 3 and the mobile spraying mechanism 4 and is used to collect images of the tire paper sprayed by the fixed spraying mechanism 3. The mobile spraying mechanism 4 is used to collect images of the tire paper sprayed by the fixed spraying mechanism 3. The mechanism 4 includes a mobile spray nozzle 402 and an X-axis driving member 401. The X-axis driving member 401 is used to control the mobile spray nozzle 402 to move in a direction perpendicular to the moving direction of the tire paper. That is to say, the tire paper spraying image is collected by the industrial camera 501 and compared with the pre-stored photos, so that the X-axis driving member 401 of the mobile spraying mechanism 4 drives the mobile spray nozzle 402 to move, and the uneven position of the tire paper spraying is supplemented, so as to realize automatic and uniform spraying of the tire paper surface, thereby ensuring the quality of the spraying process and improving the qualified rate of the final product.
[0056] Please refer to Figure 1-Figure 2 In order to facilitate the adjustment of the spraying angle of the fixed spray nozzle 302, in some embodiments, the fixed spray mechanism 3 also includes a rotating shaft 303, which is rotatably mounted on the frame 1, and a mounting plate 301 is mounted on the rotating shaft 303. The fixed spray nozzle 302 is mounted on the mounting plate 301. That is to say, the rotating shaft 303 is rotatably mounted on the frame 1 to achieve the angle adjustment of the fixed spray nozzle 302 to meet the requirements of different spraying directions and to make quick adjustments according to actual production needs.
[0057] Preferably, in order to facilitate the adjustment of the position of the fixed spray nozzle 302 on the feeding mechanism 2 according to the production requirements of use, in some embodiments, the fixed spray mechanism 3 also includes two mounting blocks 304, and the two ends of the rotating shaft 303 are rotatably connected to the two mounting blocks 304 respectively, and the two mounting blocks 304 can slide on the frame 1 along the moving direction of the tire paper. That is to say, the fixed spray nozzle 302 is connected to the two mounting blocks 304, and the two mounting blocks 304 slide on the frame 1, so as to achieve the adjustment of the position of the fixed spray mechanism 3.
[0058] It should be noted that the embodiment of the present invention does not limit the sliding installation of the two mounting blocks 304. In some embodiments, a slide rail can be provided on the mounting frame 502, and the mounting block 304 can be slidably installed on the slide rail. By opening a plurality of through holes on the slide rail and slidingly setting a limit pin on the mounting block 304, the limit pin is inserted into the through hole after moving to a specified position, so that the position of the mounting block 304 can be fixed.
[0059] In other embodiments, a gear may be rotatably mounted on the frame 1, and a rack may be mounted on the mounting block 304. The mounting block 304 may be moved by rotating the gear, thereby achieving high-precision position adjustment.
[0060] In other embodiments, two driving wheels and chains can be installed on the frame 1. By driving the driving wheels to rotate and connecting the chains to the mounting block 304, when the driving wheels rotate to drive the chains to move, the mounting block 304 can be realized, thereby further improving the degree of automation of the device use process, and the moving distance can be controlled with high precision.
[0061] Preferably, in order to keep the fixed spray nozzle 302 working at a fixed angle after the angle is adjusted, in some embodiments, the angle can be limited by damping rotation between the rotating shaft 303 and the mounting block 304, and the angle of the rotating shaft 303 after rotation can be fixed by damping rotation.
[0062] In other embodiments, the angle limitation can be achieved by providing a limiting mechanism for limiting the angle of the rotating shaft 303 on the mounting block 304. Specifically, a limiting pin can be slidably installed on the mounting block 304, and a plurality of limiting holes can be provided on the mounting block 304 in a circular array along the axis of the rotating shaft 303. The angle of the rotating shaft 303 can be fixed by inserting the limiting pin into the limiting hole.
[0063] In other embodiments, a worm wheel can be installed at the end of the rotating shaft 303, and a worm meshing with the worm wheel can be installed on the mounting block 304. The worm wheel is driven to rotate by rotating the worm screw to adjust the angle of the rotating shaft 303. The reverse locking function of the worm wheel and worm screw can fix the angle of the rotating shaft 303, and high-precision angle adjustment can be performed.
[0064] Please refer to Figure 1-Figure 2 In order to facilitate the adjustment of the position of the industrial camera 501, in some embodiments, the detection mechanism 5 also includes a mounting frame 502, the mounting frame 502 is installed on the frame 1, the industrial camera 501 is installed on the mounting frame 502, and the mounting frame 502 can slide on the frame 1 along the tire paper moving direction. That is to say, through the sliding function of the mounting frame 502 on the frame 1, the position of the industrial camera 501 can be quickly adjusted to meet the needs of different production.
[0065] Preferably, in some embodiments, a motor and a lead screw are installed on the frame 1, and the mounting frame 502 is threadedly matched with the lead screw. While the motor controls the rotation of the lead screw, the position of the industrial camera 501 can be adjusted with a high degree of automation.
[0066] Preferably, in some other embodiments, a cylinder may be installed on the frame 1, and the position of the industrial camera 501 may be adjusted by the telescopic function of the cylinder, and a high degree of automation may be achieved.
[0067] Preferably, in some other embodiments, an electric cylinder may be installed on the frame 1, and the position of the industrial camera 501 may be adjusted by the telescopic function of the electric cylinder, and a high degree of automation may be achieved.
[0068] Preferably, in some other embodiments, a hydraulic cylinder may be installed on the frame 1, and the position of the industrial camera 501 may be adjusted by the telescopic function of the hydraulic cylinder, with a high degree of automation.
[0069] In order to facilitate the adjustment of the distance between the industrial camera 501 and the tire paper, in some embodiments, the detection mechanism 5 also includes an adjusting bolt 503, and the adjusting bolt 503 is threadedly installed on the mounting frame 502, and the industrial camera 501 is connected to the adjusting bolt 503. That is to say, the height of the industrial camera 501 can be adjusted by rotating the adjusting bolt 503, so that the distance between the industrial camera 501 and the tire paper can be quickly adjusted according to usage requirements.
[0070] Preferably, in some embodiments, a pneumatic cylinder, an electric cylinder or a hydraulic cylinder may be used instead of the adjusting bolt 503, and the height of the industrial camera 501 may be adjusted through the telescopic function of the pneumatic cylinder, the electric cylinder or the hydraulic cylinder, with a high degree of automation.
[0071] Please refer to Figure 1-Figure 2 In order to further increase the recoating range of the tire paper, in some embodiments, the mobile spraying mechanism 4 also includes a Y-axis slide rail 403, which is installed on the frame 1 and arranged along the moving direction of the tire paper, a Y-axis slider 404, which is slidably installed on the Y-axis slide rail 403, and a Y-axis driving member 405, which is used to control the Y-axis slider 404 to slide on the Y-axis slide rail 403. The mobile spraying nozzle 402 is connected to the Y-axis slider 404 and moves along the Y-axis direction with the Y-axis slider 404. That is to say, through the cooperation of the Y-axis slider 404, the Y-axis slider 404 and the Y-axis driving member 405, the mobile spraying nozzle 402 is driven to move along the moving direction of the tire paper, so as to increase the operating range when recoating the tire paper and improve the use effect of the device.
[0072] Preferably, in some embodiments, the mobile spraying mechanism 4 also includes a Y-axis screw 406, which is rotatably mounted on the frame 1 and arranged along the Y-axis direction. The Y-axis slider 404 is threadedly matched with the Y-axis screw 406, and the Y-axis driving component 405 controls the rotation of the Y-axis screw 406. That is to say, the Y-axis driving component 405 adopts a motor, and the Y-axis screw 406 is controlled by the motor to rotate to realize the movement of the Y-axis slider 404, thereby driving the mobile spray nozzle 402 to move along the Y-axis direction.
[0073] Preferably, in some embodiments, a pneumatic cylinder, an electric cylinder or a hydraulic cylinder may be used instead of a motor, and the Y-axis slider 404 may be controlled to slide along the Y-axis slide rail 403 through the telescopic function of the pneumatic cylinder, the electric cylinder or the hydraulic cylinder.
[0074] Please refer to Figure 1-Figure 2 In order to further increase the re-coating range of the tire paper, in some embodiments, the mobile spraying mechanism 4 also includes an X-axis slide rail 407, which is installed on the Y-axis slider 404 and is arranged perpendicular to the Y-axis direction. The X-axis slider 409 is slidably installed on the X-axis slide rail 407. The mobile spraying nozzle 402 is connected to the X-axis slider 409 and moves along the X-axis direction with the X-axis slider 409. That is to say, through the cooperation of the X-axis slider 409, the X-axis slider 409 and the X-axis driving member 401, the mobile spraying nozzle 402 is driven to move along the moving direction of the tire paper, so as to increase the operating range when re-coating the tire paper and improve the use effect of the device.
[0075] Preferably, in some embodiments, the mobile spraying mechanism 4 also includes an X-axis screw 408, which is rotatably mounted on the Y-axis slider 404 and is arranged along the X-axis direction. The X-axis slider 409 is threadedly matched with the X-axis screw 408, and the X-axis driving component 401 controls the rotation of the X-axis screw 408. That is to say, the X-axis driving component 401 adopts a motor, and the motor controls the rotation of the X-axis screw 408 to realize the movement of the X-axis slider 409, thereby driving the mobile spray nozzle 402 to move along the X-axis direction.
[0076] Preferably, in some embodiments, a pneumatic cylinder, an electric cylinder or a hydraulic cylinder may be used instead of a motor, and the X-axis slider 409 may be controlled to slide along the X-axis slide rail 407 through the telescopic function of the pneumatic cylinder, the electric cylinder or the hydraulic cylinder.
[0077] Please refer to Figure 1-Figure 2 In order to further increase the re-coating range of the tire paper, in some embodiments, the mobile spraying mechanism 4 also includes a Z-axis slide rail 411, which is installed on the X-axis slider 409 and is perpendicular to the X-axis direction and the Y-axis direction. The Z-axis slider 410 slides on the Z-axis slide rail 411. The mobile spraying nozzle 402 is installed on the Z-axis slider 410. The Z-axis driving member 412 is used to control the Z-axis slider 410 to slide on the Z-axis slide rail 411. That is to say, through the cooperation of the Z-axis slider 410, the Z-axis slider 410 and the Z-axis driving member 412, the mobile spraying nozzle 402 is driven to move along the moving direction of the tire paper, so as to increase the operating range when re-coating the tire paper and improve the use effect of the device.
[0078] Preferably, in some embodiments, the mobile spraying mechanism 4 also includes a Z-axis screw, which is rotatably installed on the X-axis slider 409 and is arranged along the Z-axis direction. The Z-axis slider 410 is threadedly matched with the Z-axis screw, and the Z-axis driving component 412 controls the rotation of the Z-axis screw. That is to say, the Z-axis driving component 412 adopts a motor, and the rotation of the Z-axis screw is controlled by the motor to realize the movement of the Z-axis slider 410, thereby driving the mobile spray nozzle 402 to move along the Z-axis direction.
[0079] Preferably, in some embodiments, a pneumatic cylinder, an electric cylinder or a hydraulic cylinder may be used instead of a motor, and the Z-axis slider 410 may be controlled to slide along the Z-axis slide rail 411 through the telescopic function of the pneumatic cylinder, the electric cylinder or the hydraulic cylinder.
[0080] That is to say, through the vertical coordination of the above-mentioned X direction, Y direction and Z direction, the mobile nozzle can be moved in the height, length and width directions according to the needs of the position where the tire paper needs to be sprayed, which greatly improves the re-coating range of the tire paper, and the driving parts in the X direction, Y direction and Z direction are electrically connected to the control box 6, and each driving part is controlled by the control box 6 to realize automatic adjustment of the position of the mobile spray nozzle 402 according to the image captured by the industrial camera 501.
[0081] That is to say, the key point of the embodiment of the present invention is that the tire paper first passes through the fixed spraying mechanism 3, the fixed spraying mechanism 3 includes a fixed spraying nozzle 302, and the tire paper is sprayed by the fixed spraying nozzle 302, and then the feeding mechanism 2 continues to convey the tire paper to the direction of the mobile spraying mechanism 4, the detection mechanism 5 includes an industrial camera 501, the industrial camera 501 is located between the fixed spraying mechanism 3 and the mobile spraying mechanism 4, and is used to collect images of the tire paper sprayed by the fixed spraying mechanism 3, the mobile spraying mechanism 4 includes a mobile spraying nozzle 402 and an X-axis driving member 401, and the X-axis driving member 401 is used to control the mobile spraying nozzle 402 to move in a direction perpendicular to the moving direction of the tire paper, that is, the tire paper spraying image is collected by the industrial camera 501, and compared with the pre-stored photos, so that the X-axis driving member 401 of the mobile spraying mechanism 4 drives the mobile spraying nozzle 402 to move, and the uneven position of the tire paper spraying is supplemented, so as to realize automatic and uniform spraying of the tire paper surface, thereby ensuring the quality of the spraying process and improving the qualified rate of the final product.
[0082] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0083] The above is a detailed introduction to an automatic spraying device provided by the present invention. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, the present invention can also be improved and modified in a number of ways, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. An automatic spraying equipment, characterized in that: include: A feeding mechanism (2), the feeding mechanism (2) being used for conveying tire paper; A fixed spraying mechanism (3), the fixed spraying mechanism (3) comprising a fixed spraying nozzle (302); A mobile spraying mechanism (4), the mobile spraying mechanism (4) comprising a mobile spraying nozzle (402) and an X-axis driving component (401), the X-axis driving component (401) being used to control the mobile spraying nozzle (402) to move in a direction perpendicular to the tire paper movement direction; A detection mechanism (5), the detection mechanism (5) comprising an industrial camera (501), the industrial camera (501) being located between the fixed spraying mechanism (3) and the mobile spraying mechanism (4), and being used to capture images of tire paper sprayed by the fixed spraying mechanism (3); The mobile component can control the mobile spray nozzle (402) to move to a position where re-coating is required based on a comparison result of an image of the tire paper after being sprayed by the fixed spray nozzle (302) and collected by an industrial camera (501).
2. The automatic spraying equipment according to claim 1, characterized in that: Also includes: A frame (1), the feeding mechanism (2), the fixed spraying mechanism (3), the mobile spraying mechanism (4) and the detection mechanism (5) are all installed on the frame (1); A control box (6), the control box (6) being mounted on the frame (1), the X-axis driving member (401) and the industrial camera (501) being electrically connected to the control box (6); The feeding mechanism (2) comprises two sets of identical conveyor belts, which are respectively located below the fixed spraying mechanism (3) and the movable spraying mechanism (4).
3. The automatic spraying equipment according to claim 2, characterized in that: The fixed spraying mechanism (3) further comprises: A rotating shaft (303), the rotating shaft being rotatably mounted on the frame (1), a mounting plate (301) being mounted on the rotating shaft (303), and the fixed spray nozzle (302) being mounted on the mounting plate (301); Two mounting blocks (304), both ends of the rotating shaft (303) are rotatably connected to the two mounting blocks (304), and the two mounting blocks (304) can slide on the frame (1) along the tire paper moving direction.
4. The automatic spraying equipment according to claim 3, characterized in that: Angle limitation is achieved between the rotating shaft (303) and the mounting block (304) through damping rotation; Alternatively, the angle limitation is achieved by providing a limiting mechanism on the mounting block (304) for limiting the angle of the rotating shaft (303).
5. The automatic spraying equipment according to claim 2, characterized in that: The detection mechanism (5) further comprises: A mounting frame (502), the mounting frame (502) being mounted on the frame (1), the industrial camera (501) being mounted on the mounting frame (502), and the mounting frame (502) being capable of sliding on the frame (1) along a tire paper moving direction; An adjusting bolt (503), the adjusting bolt (503) being threadedly mounted on the mounting frame (502), and the industrial camera (501) being connected to the adjusting bolt (503).
6. The automatic spraying equipment according to claim 2, characterized in that: The mobile spraying mechanism (4) further comprises: A Y-axis slide rail (403) is mounted on the frame (1) and is arranged along the tire paper moving direction; A Y-axis slider (404) is slidably mounted on the Y-axis slide rail (403); A Y-axis driving member (405), used for controlling the Y-axis slider (404) to slide on the Y-axis slide rail (403); The movable spray nozzle (402) is connected to the Y-axis slider (404) and moves along the Y-axis direction following the Y-axis slider (404).
7. The automatic spraying equipment according to claim 6, characterized in that: The mobile spraying mechanism (4) further comprises: The Y-axis lead screw (406) is rotatably mounted on the frame (1) and is arranged along the Y-axis direction. The Y-axis slider (404) is threadedly engaged with the Y-axis lead screw (406). The Y-axis driving member (405) controls the rotation of the Y-axis lead screw (406).
8. The automatic spraying equipment according to claim 7, characterized in that: The mobile spraying mechanism (4) further comprises: An X-axis slide rail (407) is mounted on the Y-axis slide block (404) and is arranged perpendicular to the Y-axis direction; An X-axis slider (409) slidably mounted on the X-axis slide rail (407); The movable spray nozzle (402) is connected to the X-axis slider (409) and moves along the X-axis direction following the X-axis slider (409).
9. The automatic spraying equipment according to claim 8, characterized in that: The mobile spraying mechanism (4) further comprises: The X-axis lead screw (408) is rotatably mounted on the Y-axis slider (404) and is arranged along the X-axis direction. The X-axis slider (409) is threadedly engaged with the X-axis lead screw (408). The X-axis driving member (401) controls the rotation of the X-axis lead screw (408).
10. The automatic spraying equipment according to claim 9, characterized in that: The mobile spraying mechanism (4) further comprises: The Z-axis slide rails (411) are mounted on the X-axis slide block (409) and are arranged perpendicularly to the X-axis direction and the Y-axis direction in pairs; A Z-axis slider (410) slides on the Z-axis slide rail (411), and the movable spray nozzle (402) is installed on the Z-axis slider (410); A Z-axis driving member (412), used for controlling the Z-axis slider (410) to slide on the Z-axis slide rail (411); A Z-axis lead screw is rotatably mounted on the X-axis slider (409) and is arranged along the Z-axis direction. The Z-axis slider (410) is threadedly engaged with the Z-axis lead screw. The Z-axis driving member (412) controls the rotation of the Z-axis lead screw.
