Automatic cleaning device of vacuum moisture regaining turnover box for tobacco leaf production

By designing an automated turnover box cleaning device, the automatic cleaning and drying of turnover box is achieved by using the conveyor and clamping and flip mechanism, the problem of moisture accumulation caused by tobacco sheet residues in the tobacco production line is solved, and production efficiency and product quality are improved.

CN119187152APending Publication Date: 2024-12-27GANSU TOBACCO IND
View PDF 10 Cites 0 Cited by

Patent Information

Application Number
CN202411318207.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

In the tobacco production line, if the residual tobacco sheets in the turnover box after vacuum reflux are not cleaned in time, it will lead to moisture accumulation, affect product quality, and require a lot of manual cleaning, resulting in high labor intensity and low production efficiency.

Method used

An automatic cleaning device including a conveying mechanism, a lifting mechanism, a clamping and flip mechanism, a first telescopic mechanism and a cleaning mechanism are designed. The turnover box is conveyed through the conveyor, and the clamping and flip mechanism and the cleaning mechanism are used to cooperate with each other to realize the turnover box. Automatically flip and clean the inner walls and dry on the drying table to avoid manual intervention.

Benefits of technology

Automatic cleaning and drying of turnover boxes is realized, cleaning efficiency is improved, labor intensity is reduced, product quality is ensured, and the needs of large-scale production lines are met.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119187152A_ABST
    Figure CN119187152A_ABST
Patent Text Reader

Abstract

The invention provides an automatic cleaning device for a tobacco leaf making vacuum moisture regaining turnover box. The automatic cleaning device comprises a conveying mechanism, a lifting mechanism, a clamping turnover mechanism, a first telescopic mechanism and a cleaning mechanism. The turnover box is placed on the conveying mechanism to move; the cleaning mechanism is arranged above the conveying mechanism, and the cleaning mechanism is connected with the first telescopic mechanism; the lifting mechanism is arranged on the side face of the conveying mechanism, the clamping and overturning mechanism is arranged on the lifting mechanism, and when the turnover box is conveyed to the operation range of the clamping and overturning mechanism, the clamping and overturning mechanism clamps and overturns the opening of the turnover box towards the cleaning mechanism. When the turnover box is conveyed to the operation range of the clamping and overturning mechanism, the turnover box is jacked up through the lifting mechanism, then the turnover box is clamped, fixed and rotated through the clamping and overturning mechanism, an opening of the turnover box faces the cleaning mechanism on the right side, and then the inner wall of the turnover box is cleaned through mutual cooperation of the first telescopic mechanism and the cleaning mechanism; dirt such as internal and external dust and residual tobacco leaves is removed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of tobacco production equipment, in particular to an automatic cleaning device for a tobacco leaf vacuum rehumidification turnover box. Background Art

[0002] After vacuum rehumidification, the tobacco flakes are turned over by the box-turning feeder. During the turning process, the flakes in the box cannot be completely dumped out, and some flakes will always remain at the bottom of the box. If the flakes remaining at the bottom of the box are not cleaned in time, they will re-enter the vacuum rehumidification machine and then undergo the second and third rehumidification. In this way, the remaining flakes adhere to the bottom of the box for a long time. After multiple rehumidifications, the moisture accumulates too much, causing the remaining flakes to form water-stained tobacco leaves. With the operation of the box, the water-stained tobacco leaves may fall at any time and mix into the normal tobacco leaves, and be mistaken for normal tobacco leaves and continue to be produced, causing the moisture content of the normal tobacco leaves to fluctuate, seriously affecting the product quality.

[0003] In order to clean the leaves at the bottom of the turnover box, the on-site operators need to manually clean each turnover box every day. Since there are more than 60 turnover boxes in the tobacco production line, a large number of turnover boxes waiting for manual processing consumes a huge amount of labor; and due to such a large workload, the labor intensity of the operators is greatly increased. If the residual leaves at the bottom of the turnover box cannot be cleaned in time and effectively, the production quality of the product will be seriously affected. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic cleaning device for tobacco leaf vacuum rehumidification turnover boxes, which can solve the problem that a large number of turnover boxes are waiting for manual processing, which consumes a huge amount of labor and seriously affects the production quality of products if the residual leaves at the bottom of the turnover boxes cannot be cleaned in time and effectively;

[0005] The present invention provides an automatic cleaning device for a vacuum rehumidification turnover box for tobacco leaves, comprising a conveying mechanism, a lifting mechanism, a clamping and flipping mechanism, a first telescopic mechanism and a cleaning mechanism; the turnover box is placed on the conveying mechanism for movement; the cleaning mechanism is arranged above the conveying mechanism, and the cleaning mechanism is connected to the first telescopic mechanism; the lifting mechanism is arranged on the side of the conveying mechanism, and the clamping and flipping mechanism is arranged on the lifting mechanism, and when the turnover box is conveyed to the operating range of the clamping and flipping mechanism, the clamping and flipping mechanism clamps and flips the opening of the turnover box toward the cleaning mechanism.

[0006] Furthermore, the lifting mechanism includes a fixed frame, a transmission gear, a chain and a lifting member. The fixed frame is fixed to the side of the conveying mechanism. The two groups of transmission gears are rotatably connected to the upper and lower sides of the fixed frame respectively. The two groups of transmission gears are connected by chain transmission. The lifting member is fixedly connected to the outside of the chain. A limiting slide groove is provided on the fixed frame. The lifting member is slidably connected to the inside of the limiting slide groove. A transmission motor is installed on the outside of the fixed frame, and one group of the transmission gears is connected to the output end of the transmission motor.

[0007] Furthermore, the clamping and flipping mechanism includes a second telescopic mechanism and a clamping mechanism, the second telescopic mechanism is connected to the lifting mechanism, and the clamping mechanism is connected to the second telescopic mechanism.

[0008] Furthermore, the second telescopic mechanism includes a lifting member and an end face gear, the end face gear is rotatably connected to the outer side of the lifting member, a fixed seat is also fixedly installed on the outer side of the lifting member, a rotating rod is rotatably connected inside the fixed seat, one end of the rotating rod is fixedly connected to a driving gear meshing with the end face gear, and the other end of the rotating rod is fixedly connected to a first connecting arm, the other end of the first connecting arm is rotatably connected to a second connecting arm, one end of the second connecting arm away from the first connecting arm is rotatably connected to the peripheral surface of the movable plate, and a first driving motor is also installed on the outer side of the lifting member, and one group of the driving gears is connected to the output end of the first driving motor.

[0009] The cam is connected to the second extension mechanism, and the clamping mechanism comprises a rotating plate, which is rotatably connected to the second extension mechanism, and the rotating plate is transmission-connected to the second driving motor, and two groups of guide rods are fixedly connected to the rotating plate through a first connecting block, and mounting plates are fixedly installed at both ends of the guide rods, and a second connecting block is also fixedly installed on the rotating plate, and a first screw rod is rotatably connected to the inside of one group of the mounting plates, and a movable plate is threadedly connected to the outer surface of the first screw rod, and the movable plate is slidably connected to one end of the outer surface of the guide rod, and a transmission plate is slidably connected to the other end of the outer surface of the guide rod, and connecting rods are rotatably connected to the transmission plate and the movable plate, and the other ends of the two groups of connecting rods are respectively rotatably connected to the two ends of the rotating member, and the rotating member is rotatably connected to the middle part of the rotating plate, and clamping members are welded on the outer sides of the transmission plate and the movable plate, and a first stepper motor is fixedly installed on the middle part of the outer side of one group of the mounting plates, and one end of the first screw rod is fixedly connected to the output end of the first stepper motor.

[0010] Furthermore, the first telescopic mechanism includes a connecting frame, a telescopic sleeve, a second stepping motor, a second screw rod, a moving block and a telescopic member; the connecting frame is arranged above the conveying mechanism, and the cleaning mechanism is connected to the connecting frame through the telescopic sleeve; the second stepping motor is fixedly installed at the inner bottom end of the telescopic sleeve, and a connecting plate is also fixedly connected to the first section of the telescopic sleeve, one end of the second screw rod is fixedly connected to the output end of the second stepping motor, and the other end of the second screw rod is rotatably connected to the inside of the connecting plate, the moving block is threadedly connected to the outer surface of the second screw rod, and the inner bottom end of the first section of the telescopic sleeve is fixed A first fixed shaft is fixedly connected, a first rotating arm and a second rotating arm are rotatably connected to the outer surface of the first fixed shaft, and a second fixed shaft is fixedly connected to the top end of the cylinder body of the last section of the telescopic sleeve, and a third rotating arm and a fourth rotating arm are rotatably connected to the outer surface of the second fixed shaft, the bottom end of the telescopic member is rotatably connected to the first rotating arm and the second rotating arm respectively, and the top end of the telescopic member is rotatably connected to the third rotating arm and the fourth rotating arm respectively, the moving block is connected to the telescopic member, and a limiting groove is provided in the middle cylinder body of the telescopic sleeve, a limiting rod is provided on the telescopic member, and the limiting rod is slidably connected to the inside of the limiting groove.

[0011] Furthermore, the cleaning mechanism includes a long plate, which is fixedly connected to the outer end of the first telescopic mechanism, and both outer ends of the long plate are fixedly connected to the frame through short plates. A nozzle is also provided on the long plate, and bristles are installed on the peripheral surface of the frame, and a third screw rod is rotatably connected to one side of the interior of the frame, and a connecting rod is fixedly installed on the other side of the interior of the frame, and a brush plate is slidably connected to the outer surface of the connecting rod, and the brush plate is threadedly connected to the outer surface of the third screw rod, one end of the third screw rod is fixedly connected to the output end of the third stepper motor, and the third stepper motor is installed on the inner wall of the frame.

[0012] Furthermore, a lifting mechanism is provided below the conveying mechanism, and the lifting mechanism includes a second lifting device, a lifting plate and a top plate, the lifting plate is connected to the lifting drive device, at least two top plates are connected to the lifting plate at intervals, and the conveying mechanism is provided with a gap for the top plates to pass up and down.

[0013] Furthermore, the second lifting device includes a dual-axis motor and a connecting frame, the dual-axis motor and four groups of connecting frames are fixed below the conveying mechanism, a fourth screw rod is provided inside the connecting frame, the bottom end of the fourth screw rod is fixedly installed with a first bevel gear, a first transmission rod is rotatably connected between the fourth screw rods on the front and rear sides, second bevel gears meshing with the first bevel gear are fixedly installed at both ends of the first transmission rod, and a third bevel gear is fixedly connected to the middle part of the outer surface of the first transmission rod, both output ends of the dual-axis motor are fixedly connected with the second transmission rod, and the other end of the second transmission rod is fixedly connected with the fourth bevel gear meshing with the third bevel gear; the outer surfaces of the fourth screw rods on the front and rear sides are threadedly connected to the lifting plate.

[0014] Furthermore, a box pushing mechanism is provided at the downstream end of the conveying mechanism, drying platforms are provided on both sides of the downstream end of the conveying mechanism, a drying mechanism is provided on the drying platform, and a slide plate is provided on the downstream side of the drying platform.

[0015] Furthermore, the box pushing mechanism includes mounting blocks, which are provided in two groups and are respectively fixedly mounted on the outside of the drying platform, a fifth screw rod is rotatably connected between the two groups of mounting blocks, the outer surface of the fifth screw rod is threadedly connected with a box pushing plate, the box pushing plate is slidably connected to the outer surface of the fixing rod, and the two ends of the fixing rod are respectively fixedly connected to the inner sides of the two groups of mounting blocks.

[0016] Furthermore, the drying mechanism includes an L-shaped plate, which is welded to the top of the drying platform, a cylinder is fixedly installed on the top of the horizontal plate of the L-shaped plate, a mounting piece is arranged below the horizontal plate of the L-shaped plate, a middle part of the top of the mounting piece is fixedly connected to the output end of the cylinder, and a drying lamp is arranged on the peripheral surface and the bottom end of the mounting piece.

[0017] The technical solution of the present invention transports the turnover box through a conveyor, and when the turnover box moves to the operating range of the clamping and flipping mechanism, the turnover box is lifted up by the lifting mechanism, and then the turnover box is clamped and fixed by the cooperation of the lifting mechanism, the second telescopic mechanism and the clamping mechanism, and then the turnover box is driven to rotate, so that the turnover box is in a horizontal state, and the opening faces the right cleaning mechanism, and then the inner wall of the turnover box is cleaned by the cooperation of the first telescopic mechanism and the cleaning mechanism, and the dust, residual tobacco leaves and other dirt inside and outside the turnover box are removed, which is convenient and fast; the cleaned turnover box is reset to the conveyor for continued transportation, and when it moves to the position of the drying table, the turnover box is lifted up again by the lifting mechanism, and then the turnover box is pushed to the drying table by the box pushing mechanism, and then the inside of the turnover box is dried by the drying mechanism. The above operation process does not require manual operation, and realizes automatic cleaning and drying, so that the turnover box can be quickly put into use in the production line, which is convenient and fast, improves the cleaning efficiency, and meets the needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is another perspective structural schematic diagram of the present invention;

[0021] Figure 3 It is a schematic diagram of the internal structure of the fixing frame of the present invention;

[0022] Figure 4 For the present invention Figure 3 Schematic diagram of the proposed enlarged structure at B;

[0023] Figure 5 It is a structural schematic diagram of the second telescopic mechanism in the present invention;

[0024] Figure 6 It is a structural schematic diagram of the clamping mechanism in the present invention;

[0025] Figure 7 It is a structural schematic diagram of the cleaning mechanism in the present invention;

[0026] Figure 8 It is a schematic diagram of the internal structure of the frame in the present invention;

[0027] Fig. 9 It is a structural schematic diagram of the first telescopic mechanism in the present invention;

[0028] Fig.10 For the present invention Fig. 9 Schematic diagram of the proposed enlarged structure at C;

[0029] Fig.11 For the present invention Fig. 9 Schematic diagram of the proposed enlarged structure at D;

[0030] Fig.12 It is a structural schematic diagram of the lifting mechanism in the present invention;

[0031] Fig.13 It is a structural schematic diagram of the drying mechanism in the present invention;

[0032] Fig.14 For the present invention Figure 2 Schematic diagram of the proposed enlarged structure at A;

[0033] Description of reference numerals:

[0034] 1. Bottom plate; 101. Conveying mechanism; 102. Fixing frame; 103. Lifting member; 104. Connecting frame; 105. First sleeve; 106. Second sleeve; 107. Third sleeve; 108. Fourth sleeve; 109. Drying table; 110. Slide plate;

[0035] 2. Lifting mechanism; 201. Transmission gear; 202. Chain; 203. Limiting slide; 204. Transmission motor;

[0036] 3. Second telescopic mechanism; 301. End gear; 302. Fixed seat; 303. Rotating rod; 304. Driving gear; 305. First connecting arm; 306. Second connecting arm; 307. First driving motor; 308. Movable plate; 309. Second driving motor;

[0037] 4. Clamping mechanism; 401. Rotating plate; 402. First connecting block; 403. Guide rod; 404. Mounting plate; 405. Second connecting block; 406. First screw rod; 407. First stepper motor; 408. Transmission plate; 409. Moving plate; 410. Rotating member; 411. Connecting rod; 412. Clamping member;

[0038] 5. First telescopic mechanism; 501. Second stepping motor; 502. Second screw rod; 503. Connecting plate; 504. First rotating arm; 505. Second rotating arm; 506. Moving block; 507. Third rotating arm; 508. Fourth rotating arm; 509. Telescopic member; 510. Limiting groove; 511. Limiting rod;

[0039] 6. Cleaning mechanism; 601. Long board; 602. Frame; 603. Nozzle; 604. Brush; 605. Third screw rod; 606. Connecting rod; 607. Brush plate; 608. Third stepping motor;

[0040] 7. Lifting mechanism; 701. Connecting frame; 702. Fourth screw rod; 703. First bevel gear; 704. Lifting plate; 705. Top plate; 706. First transmission rod; 707. Second bevel gear; 708. Third bevel gear; 709. Dual-axis motor; 710. Second transmission rod; 711. Fourth bevel gear;

[0041] 8. Box-pushing mechanism; 801. Mounting block; 802. Fifth screw rod; 803. Fixed rod; 804. Box-pushing plate;

[0042] 9. Drying mechanism; 901. L-shaped plate; 902. Cylinder; 903. Mounting part; 904. Drying lamp. DETAILED DESCRIPTION

[0043] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0045] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] Example 1

[0047] Please refer to Figure 1-14 As shown, an automatic cleaning device for a vacuum rehumidification turnover box for tobacco leaves comprises a conveying mechanism 101, a lifting mechanism 2, a clamping and flipping mechanism, a first telescopic mechanism 5 and a cleaning mechanism 6; the turnover box is placed on the conveying mechanism 101 for movement; the cleaning mechanism 6 is arranged above the conveying mechanism 101, and the cleaning mechanism 6 is connected to the first telescopic mechanism 5; the lifting mechanism 2 is arranged on the side of the conveying mechanism 101, and the clamping and flipping mechanism is arranged on the lifting mechanism 2, and when the turnover box is conveyed to the operating range of the clamping and flipping mechanism, the clamping and flipping mechanism clamps and flips the opening of the turnover box toward the cleaning mechanism 6.

[0048] Specifically, two sets of conveying mechanisms 101 are arranged on the bottom plate 1, and the front and rear sides of the top of the bottom plate 1 are welded with fixed frames 102, and the interiors of the fixed frames 102 on both sides are connected to the lifting members 103 through the lifting mechanisms 2, and the lifting members 103 on both sides are installed with second telescopic mechanisms 3 on the sides close to each other, and the clamping mechanism 4 is installed on the second telescopic mechanism 3, and the right side of the top of the bottom plate 1 is fixedly connected with a connecting frame 104, and the connecting frame 104 is fixedly installed with a first sleeve 105, and the interior of the first sleeve 105 is slidably connected with the second sleeve 106, and the interior of the second sleeve 106 is slidably connected with the third sleeve 107, the third sleeve 107 is internally slidably connected with the fourth sleeve 108, and the first sleeve 105, the second sleeve 106, the third sleeve 107 and the fourth sleeve 108 are connected by the first telescopic mechanism 5, the outer end of the fourth sleeve 108 is installed with a cleaning mechanism 6, the top of the bottom plate 1 is also provided with a lifting mechanism 7, and drying tables 109 are installed on the front and rear outer sides of the right conveyor 101, the outer sides of the two groups of drying tables 109 are provided with a pushing box mechanism 8, and the top of the drying table 109 is provided with a drying mechanism 9, and the side of the two groups of drying tables 109 away from each other is fixedly connected with a slide plate 110.

[0049] In this scheme, the turnover box is transported by the conveyor 101. When the turnover box moves to the position of the fixed frame 102, the lifting mechanism 7 lifts the turnover box up. Then, the lifting mechanism 2, the second telescopic mechanism 3 and the clamping mechanism 4 cooperate with each other to clamp and fix the turnover box. Then, the turnover box is driven to rotate so that the turnover box is in a horizontal state with the opening facing the right. Then, the first telescopic mechanism 5 and the cleaning mechanism 6 cooperate with each other to clean the inner wall of the turnover box to remove dust, residual tobacco leaves and other dirt inside and outside the turnover box. It is convenient and quick; the cleaned turnover box is reset to the conveyor 101 to continue to be transported, and when it moves to the position of the drying table 109, the turnover box is lifted up again by the lifting mechanism 7, and then the turnover box is pushed to the drying table 109 by the pushing box mechanism 8, and then the inside of the turnover box is dried by the drying mechanism 9. The above operation process does not require manual operation, and realizes automatic cleaning and drying, so that the turnover box can be quickly put into use in the production line, which is convenient and quick, improves the cleaning efficiency, and meets the needs of the staff.

[0050] Example 2

[0051] The lifting mechanism 2 includes a fixed frame 102, two groups of transmission gears 201, a chain 202 and a lifting member 103. The fixed frame 102 is fixed to the side of the conveying mechanism 101. The two groups of transmission gears 201 are rotatably connected to the upper and lower sides inside the fixed frame 102 respectively. The two groups of transmission gears 201 are connected through the chain 202 for transmission. The lifting member 103 is fixedly connected to the outer surface of the chain 202. A limiting slide groove 203 is provided on the fixed frame 102. The lifting member 103 is slidably connected to the inside of the limiting slide groove 203. A transmission motor 204 is installed on the outer side of the fixed frame 102, and one group of transmission gears 201 is fixedly connected to the output end of the transmission motor 204.

[0052] Specifically, in the present solution, the working principle of the lifting mechanism 2 is as follows: the output end of the transmission motor 204 drives one group of transmission gears 201 to rotate, so that the chain 202 is transmitted, driving the lifting member 103 to move up and down, thereby driving the second telescopic mechanism 3 and the clamping mechanism 4 to move up and down as a whole; and by setting a limiting slide groove 203, the movement distance of the lifting member 103 is the length of the limiting slide groove 203, which also improves the stability of the movement of the lifting member 103.

[0053] Example 3

[0054] Please refer to Figure 5As shown, the clamping and flipping mechanism includes a second telescopic mechanism 3 and a clamping mechanism 4, the second telescopic mechanism 3 is connected to the lifting mechanism 2, and the clamping mechanism 4 is connected to the second telescopic mechanism 3. The second telescopic mechanism 3 includes a lifting member 103 and an end gear 301, the end gear 301 is rotatably connected to the outer side of the lifting member 103, a fixed seat 302 is also fixedly installed on the outer side of the lifting member 103, a rotating rod 303 is rotatably connected inside the fixed seat 302, one end of the rotating rod 303 is fixedly connected to a driving gear 304 meshing with the end gear 301, and the other end of the rotating rod 303 is fixedly connected to a first connecting arm 305, the other end of the first connecting arm 305 is rotatably connected to a second connecting arm 306, one end of the second connecting arm 306 away from the first connecting arm 305 is rotatably connected to the peripheral surface of the movable plate 308, and a first driving motor 307 is also installed on the outer side of the lifting member 103, wherein the outer middle part of a group of driving gears 304 is fixedly connected to the output end of the first driving motor 307. The second telescopic mechanism 3 is connected to the second driving motor 309, and the clamping mechanism 4 includes a rotating plate 401, which is rotatably connected to the second telescopic mechanism 3, and the rotating plate 401 is transmission-connected to the second driving motor 309 (the interiors of the two groups of movable plates 308 are both rotatably connected with rotating shafts, and the outer ends of the rotating shafts are fixedly connected to the rotating plates 401, and the second driving motor 309 is fixedly installed in the middle of the outer sides of one group of movable plates 308, and one group of rotating shafts is fixedly connected to the output end of the second driving motor 309), two groups of guide rods 403 are fixedly connected to the rotating plate 401 through the first connecting block 402, and the two ends of the guide rods 403 are fixedly installed with mounting plates 404, and the rotating plate 401 is also fixedly installed with a second connecting block 405, and the second connecting block 405 is connected to one of the first connecting blocks The inside of the group of mounting plates 404 is rotatably connected to the first screw rod 406, and the outer surface of the first screw rod 406 is threadedly connected to a movable plate 409, the movable plate 409 is slidably connected to one end of the outer surface of the guide rod 403, and the other end of the outer surface of the guide rod 403 is slidably connected to a transmission plate 408, the transmission plate 408 and the movable plate 409 are rotatably connected to connecting rods 411, and the other ends of the two groups of connecting rods 411 are respectively rotatably connected to the two ends of the rotating member 410, the rotating member 410 is rotatably connected to the middle part of the rotating plate 401, and the outer sides of the transmission plate 408 and the movable plate 409 are welded with clamping members 412, and the middle part of the outer side of one of the group of mounting plates 404 is fixedly installed with a first stepper motor 407, and one end of the first screw rod 406 is fixedly connected to the output end of the first stepper motor 407.

[0055] Specifically, in this plan, please refer to Figure 5As shown, the working principle of the second telescopic mechanism 3 is as follows: the driving gear 304 is fixedly connected to the rotating rod 303, and the rotating rod 303 is also fixedly connected to the first connecting arm 305, and they form a fixed right-angle bend; the first connecting arm 305 and the second connecting arm 306 are rotatably connected; when the output end of the first driving motor 307 drives the driving gear 304 connected thereto to rotate, the end gear 301 rotates, driving all the driving gears 304 and the rotating rod 303 to rotate as a whole, driving the first connecting arm 305 to rotate / swing, and causing the second connecting arm 306 rotatably connected thereto to rotate. 06 rotate / swing relative to each other, so that the overall length of the first connecting arm 305 and the second connecting arm 306 is extended or shortened (when the output end of the first driving motor 307 drives the driving gear 304 connected to it to rotate counterclockwise, the first connecting arm 305 swings to the left, driving the second connecting arm 306 and the clamping mechanism to retract; when the driving gear 304 rotates clockwise, the first connecting arm 305 swings to the right, driving the second connecting arm 306 and the clamping mechanism to extend), so that the clamping mechanisms 4 on both sides can approach or move away from each other, and the spacing between the two groups of clamping mechanisms 4 is adapted to the width of the turnover box.

[0056] Please refer to Figure 6 As shown, in the present scheme, the working principle of the clamping mechanism 4 is as follows: the output end of the first stepper motor 407 drives the first screw rod 406 to rotate, so that the movable plate 409 moves, driving the connecting rod 411 connected to the movable plate 409 to rotate, and then the rotating member 410 rotates, so that another group of connecting rods 411 rotates, and then the movable plate 409 and the transmission plate 408 can be close to or away from each other, so that the spacing between the movable plate 409 and the transmission plate 408 is adapted to the length of the turnover box, and there are four groups of clamping members 412 on both sides of the present invention, which realizes the clamping of the four corners of the bottom of the turnover box, and the output end of the second drive motor 309 can also drive the turnover box in the clamped state to be flipped.

[0057] Example 4

[0058] Please refer to Figure 9-11As shown, the first telescopic mechanism 5 includes a connecting frame 104, a telescopic sleeve, a second stepping motor 501, a second screw rod 502, a moving block 506 and a telescopic member 509; the connecting frame 104 is arranged above the conveying mechanism 101, and the cleaning mechanism 6 is connected to the connecting frame 104 through the telescopic sleeve; the second stepping motor 501 is fixedly installed at the inner bottom end of the first sleeve 105, and a connecting plate 503 is also fixedly connected inside the first section of the telescopic sleeve (the first sleeve 105), one end of the second screw rod 502 is fixedly connected to the output end of the second stepping motor 501, and the other end of the second screw rod 502 is rotatably connected to the inside of the connecting plate 503, the moving block 506 is threadedly connected to the outer surface of the second screw rod 502, and the first section of the telescopic sleeve (the first sleeve 105) is fixedly connected to the inner bottom end of the first section of the telescopic sleeve. Fixed axis, the outer surface of the first fixed axis is rotatably connected with the first rotating arm 504 and the second rotating arm 505, and the second fixed axis is fixedly connected to the top end of the last section of the telescopic sleeve (the fourth sleeve 108), the outer surface of the second fixed axis is rotatably connected with the third rotating arm 507 and the fourth rotating arm 508, the bottom end of the telescopic member 509 is rotatably connected to the first rotating arm 504 and the second rotating arm 505 respectively, and the top end of the telescopic member 509 is rotatably connected to the third rotating arm 507 and the fourth rotating arm 508 respectively, the moving block 506 is connected to the telescopic member 509, and the intermediate cylinder (the second sleeve 106 and the third sleeve 107) of the telescopic sleeve is provided with a limiting groove 510, the telescopic member 509 is provided with a limiting rod 511, and the limiting rod 511 is slidably connected to the inside of the limiting groove 510.

[0059] Specifically, the telescopic sleeve includes a first sleeve 105, a second sleeve 106, a third sleeve 107 and a fourth sleeve 108. In this solution, the working principle of the first telescopic mechanism 5 is as follows: the second screw rod 502 is driven to rotate by the output end of the second stepping motor 501, so that the moving block 506 moves left and right. When the moving block 506 moves to the left, the telescopic member 509 is in an extended state, driving the second sleeve 106, the third sleeve 107 and the fourth sleeve 108 to slide to the left. When the moving block 506 moves to the right, the telescopic member 309 is in a retracted state, driving the second sleeve 106, the third sleeve 107 and the fourth sleeve 108 to slide to the right, thereby driving the cleaning mechanism 6 to move left and right.

[0060] Example 5

[0061] Please refer to Figure 7 and Figure 8As shown, the cleaning mechanism 6 includes a long plate 601, which is fixedly connected to the outer end of the fourth sleeve 108, and both outer ends of the long plate 601 are fixedly connected to the frame 602 through short plates. A nozzle 603 is also provided on the long plate 601, and bristles 604 are installed on the peripheral surface of the frame 602, and a third screw rod 605 is rotatably connected to one side of the interior of the frame 602, and a connecting rod 606 is fixedly installed on the other side of the interior of the frame 602, and a brush plate 607 is slidably connected to the outer surface of the connecting rod 606, and the brush plate 607 is threadedly connected to the outer surface of the third screw rod 605, one end of the third screw rod 605 is fixedly connected to the output end of the third stepper motor 608, and the third stepper motor 608 is installed on the inner wall of the frame 602.

[0062] In this solution, the working principle of the cleaning mechanism 6 is as follows: driven by the fourth sleeve 108, the bristles 604 on the peripheral surface of the frame 602 brush the four groups of inner walls of the turnover box; it is worth noting here that the output end of the third stepper motor 608 drives the third screw 605 to rotate, so that the brush plate 607 slides back and forth along the outer surface of the connecting rod 606 to scrape the inner bottom wall of the turnover box. After the brushing is completed, the nozzle 603 is connected to the external water source, and the peripheral surface and bottom of the nozzle 603 can spray water. Driven by the first telescopic mechanism 5, the nozzle 603 can move left and right to spray the inner wall of the turnover box, and wash away the dust, residual tobacco leaves and other dirt inside and outside the turnover box (the inner and outer walls of the turnover box are both mesh structures).

[0063] Example 6

[0064] Please refer to Fig.12 As shown, a lifting mechanism 7 is provided below the conveying mechanism 101, and the lifting mechanism 7 includes a second lifting device, a lifting plate 704 and a top plate 705. The lifting plate 704 is connected to the lifting drive device, and at least two top plates are connected to the lifting plate at intervals. A gap is provided on the conveying mechanism for the top plates to pass up and down. The second lifting device includes a dual-axis motor 709 and a connecting frame 701. The dual-axis motor and the four groups of connecting frames are fixed below the conveying mechanism. The fourth screw rod 702 is rotatably connected inside the connecting frame 701. The bottom end of the fourth screw rod 702 is fixedly installed with a first bevel gear 703. The first transmission rod 706 is rotatably connected between the fourth screw rods 702 on the front and rear sides. Both ends of the first transmission rod 706 are fixedly installed with second bevel gears 707 meshing with the first bevel gear 703, and the middle part of the outer surface of the first transmission rod 706 is fixedly connected with a third bevel gear 708. Both output ends of the dual-axis motor 709 are fixedly connected with a second transmission rod 710, and the other end of the second transmission rod 710 is fixedly connected with a fourth bevel gear 711 meshing with the third bevel gear 708; the outer surfaces of the fourth screw rods 702 on the front and rear sides are threadedly connected with a lifting plate 704, and a top plate 705 is welded to the top of the lifting plate 704.

[0065] For details, please refer to Fig.12 As shown, four sets of connection frames 701 are welded to the top of the bottom plate 1. The left and right sides of the top of the bottom plate 1 are rotatably connected with the first transmission rod 706, and the two ends of the first transmission rod 706 are fixedly installed with the second bevel gear 707 meshing with the first bevel gear 703, and the middle of the outer surface of the first transmission rod 706 is fixedly connected with the third bevel gear 708, and the top of the bottom plate 1 is also provided with a double-axis motor 709, and the two output ends of the double-axis motor 709 are fixedly connected with the second transmission rod 710, and the other end of the second transmission rod 710 is fixedly connected with the fourth bevel gear 711 meshing with the third bevel gear 708.

[0066] In this scheme, the working principle of the lifting mechanism 7 is as follows: when the turnover box moves to the fixed frame 102, the output end on the left side of the dual-axis motor 709 drives the second transmission rod 710 and the fourth bevel gear 711 on the left side to rotate as a whole, so that the first transmission rod 706 and the third bevel gear 708 on the left side rotate as a whole, and then the two groups of second bevel gears 707 connected to the first transmission rod 706 on the left side rotate, so that the two groups of first bevel gears 703 and the fourth screw rod 702 on the left side rotate as a whole, and then the lifting plate 704 and the top plate 705 on the left side move upward as a whole to lift the turnover box; and when the turnover box moves to the drying table 109 position, it can be driven by the output end on the right side of the dual-axis motor 709 in the same way.

[0067] Example 7

[0068] Please refer to Fig.14 As shown, a box-pushing mechanism 8 is provided at the downstream end of the conveying mechanism 101, and drying tables 109 are provided on both sides of the downstream end of the conveying mechanism 101. A drying mechanism 9 is provided on the drying table 109, and a slide plate 110 is provided on the downstream side of the drying table 109. The box-pushing mechanism 8 includes mounting blocks 801, and the mounting blocks 801 are provided in two groups and are respectively fixedly installed on the outside of the drying table 109. A fifth screw rod 802 is rotatably connected between the two groups of mounting blocks 801, and a box-pushing plate 804 is threadedly connected to the outer surface of the fifth screw rod 802. The box-pushing plate 804 is slidably connected to the outer surface of the fixing rod 803, and the two ends of the fixing rod 803 are respectively fixedly connected to the inner sides of the two groups of mounting blocks 801. Please refer to Fig.13 As shown, the drying mechanism 9 includes an L-shaped plate 901, which is welded to the top of the drying table 109, and a cylinder 902 is fixedly installed on the top of the horizontal plate of the L-shaped plate 901. A mounting member 903 is arranged below the horizontal plate of the L-shaped plate 901, and the middle part of the top of the mounting member 903 is fixedly connected to the output end of the cylinder 902, and a drying lamp 904 is arranged on the peripheral surface and the bottom end of the mounting member 903.

[0069] Specifically, in this solution, the working principle of the box pushing mechanism 8 is as follows: Since two groups of drying tables 109 are provided, the fifth screw rod 802 is driven to rotate by the motor on the outside of one group of mounting blocks 801, so that the box pushing plate 804 slides along the outer surface of the fixed rod 803, so that the box pushing plate 804 can push the turnover box to the drying tables 109 on both sides. The working principle of the drying mechanism 9 is as follows: the mounting piece 903 is driven to move up and down by the output end of the cylinder 902, so that the drying lamp 904 can move up and down, and the inner wall of the turnover box is dried, so that the turnover box can be quickly put into use on the production line again.

[0070] The working principle and use process of this device are as follows: the turnover box is transported by the conveyor 101, and when the turnover box moves to the position of the fixed frame 102, the turnover box is lifted up by the lifting mechanism 7, and then the turnover box is clamped and fixed by the cooperation of the lifting mechanism 2, the second telescopic mechanism 3 and the clamping mechanism 4, and then the turnover box is driven to rotate so that the turnover box is in a horizontal state with the opening facing the right, and then the inner wall of the turnover box is cleaned by the cooperation of the first telescopic mechanism 5 and the cleaning mechanism 6, and the dust and residual smoke inside and outside the turnover box are removed. The leaves and other dirt are removed conveniently and quickly; the cleaned turnover box is reset to the conveyor 101 to continue to be transported, and when it moves to the drying table 109, the turnover box is lifted up again by the lifting mechanism 7, and then the turnover box is pushed to the drying table 109 by the pushing box mechanism 8, and then the inside of the turnover box is dried by the drying mechanism 9. The above operation process does not require manual operation, and realizes automatic cleaning and drying, so that the turnover box can be quickly put into use in the production line, which is convenient and fast, improves the cleaning efficiency, and meets the needs of the staff.

[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic cleaning device for a tobacco leaf vacuum rehumidification turnover box, characterized in that: It includes a conveying mechanism, a lifting mechanism, a clamping and flipping mechanism, a first telescopic mechanism and a cleaning mechanism; The turnover box is placed on the conveying mechanism and moved; the cleaning mechanism is arranged above the conveying mechanism, and the cleaning mechanism is connected to the first telescopic mechanism; the lifting mechanism is arranged on the side of the conveying mechanism, and the clamping and flipping mechanism is arranged on the lifting mechanism, and when the turnover box is conveyed to the operating range of the clamping and flipping mechanism, the clamping and flipping mechanism clamps and flips the opening of the turnover box toward the cleaning mechanism.

2. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 1 is characterized in that: The lifting mechanism includes a fixed frame, a transmission gear, a chain and a lifting member. The fixed frame is fixed to the side of the conveying mechanism. Two groups of the transmission gears are rotatably connected to the upper and lower sides of the fixed frame respectively. The two groups of the transmission gears are connected by chain transmission. The lifting member is fixedly connected to the outside of the chain. A limiting slide groove is provided on the fixed frame. The lifting member is slidably connected to the inside of the limiting slide groove. A transmission motor is installed on the outside of the fixed frame, and one group of the transmission gears is connected to the output end of the transmission motor.

3. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 1 is characterized in that: The clamping and flipping mechanism comprises a second telescopic mechanism and a clamping mechanism, the second telescopic mechanism is connected to the lifting mechanism, and the clamping mechanism is connected to the second telescopic mechanism.

4. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 3 is characterized in that: The second telescopic mechanism includes a lifting member and an end face gear, the end face gear is rotatably connected to the outer side of the lifting member, a fixed seat is also fixedly installed on the outer side of the lifting member, a rotating rod is rotatably connected inside the fixed seat, one end of the rotating rod is fixedly connected to a driving gear meshing with the end face gear, and the other end of the rotating rod is fixedly connected to a first connecting arm, the other end of the first connecting arm is rotatably connected to a second connecting arm, one end of the second connecting arm away from the first connecting arm is rotatably connected to the peripheral surface of the movable plate, and a first driving motor is also installed on the outer side of the lifting member, and one group of the driving gears is connected to the output end of the first driving motor.

5. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 3 is characterized in that: The cam is connected to the second transmission mechanism, and the cam is connected to the transmission mechanism by the second transmission mechanism, and the cam is connected to the second transmission mechanism by the second transmission mechanism.

6. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 1 is characterized in that: The first telescopic mechanism includes a connecting frame, a telescopic sleeve, a second stepping motor, a second screw rod, a moving block and a telescopic member; The connecting frame is arranged above the conveying mechanism, and the cleaning mechanism is connected to the connecting frame through the telescopic sleeve; The second stepping motor is fixedly installed at the internal bottom end of the telescopic sleeve, and a connecting plate is also fixedly connected to the first section cylinder of the telescopic sleeve, one end of the second screw rod is fixedly connected to the output end of the second stepping motor, and the other end of the second screw rod is rotatably connected to the inside of the connecting plate, the moving block is threadedly connected to the outer surface of the second screw rod, the bottom end of the first section cylinder of the telescopic sleeve is fixedly connected to the first fixed shaft, the outer surface of the first fixed shaft is rotatably connected to the first rotating arm and the second rotating arm, and the top end of the last section cylinder of the telescopic sleeve is fixedly connected to the second fixed shaft, the outer surface of the second fixed shaft is rotatably connected to the third rotating arm and the fourth rotating arm, the bottom end of the telescopic member is rotatably connected to the first rotating arm and the second rotating arm respectively, and the top end of the telescopic member is rotatably connected to the third rotating arm and the fourth rotating arm respectively, the moving block is connected to the telescopic member, and limiting grooves are provided in the middle cylinder of the telescopic sleeve, a limiting rod is provided on the telescopic member, and the limiting rod is slidably connected to the inside of the limiting groove.

7. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 1 is characterized in that: The cleaning mechanism includes a long plate, which is fixedly connected to the outer end of the first telescopic mechanism, and both outer ends of the long plate are fixedly connected to the frame through short plates. A nozzle is also provided on the long plate, and bristles are installed on the peripheral surface of the frame, and a third screw rod is rotatably connected to one side of the interior of the frame, and a connecting rod is fixedly installed on the other side of the interior of the frame, and a brush plate is slidably connected to the outer surface of the connecting rod, and the brush plate is threadedly connected to the outer surface of the third screw rod, one end of the third screw rod is fixedly connected to the output end of the third stepper motor, and the third stepper motor is installed on the inner wall of the frame.

8. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 1 is characterized in that: A lifting mechanism is provided below the conveying mechanism, and the lifting mechanism includes a second lifting device, a lifting plate and a top plate. The lifting plate is connected to the lifting drive device, at least two top plates are connected to the lifting plate at intervals, and a gap is provided on the conveying mechanism for the top plates to pass up and down.

9. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 8, characterized in that: The second lifting device includes a double-axis motor and a connecting frame, the double-axis motor and four groups of connecting frames are fixed below the conveying mechanism, a fourth screw rod is provided inside the connecting frame, a first bevel gear is fixedly installed on the bottom end of the fourth screw rod, a first transmission rod is rotatably connected between the fourth screw rods on the front and rear sides, second bevel gears meshing with the first bevel gear are fixedly installed on both ends of the first transmission rod, and a third bevel gear is fixedly connected to the middle part of the outer surface of the first transmission rod, both output ends of the double-axis motor are fixedly connected to the second transmission rod, and the other end of the second transmission rod is fixedly connected to the fourth bevel gear meshing with the third bevel gear; the outer surfaces of the fourth screw rods on the front and rear sides are threadedly connected to the lifting plate.

10. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 1, characterized in that: A box pushing mechanism is provided at the downstream end of the conveying mechanism, a drying platform is provided on both sides of the downstream end of the conveying mechanism, a drying mechanism is provided on the drying platform, and a slide plate is provided at the downstream side of the drying platform.

11. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 10, characterized in that: The box pushing mechanism includes mounting blocks, which are provided in two groups and are respectively fixedly mounted on the outside of the drying platform, a fifth screw rod is rotatably connected between the two groups of mounting blocks, the outer surface of the fifth screw rod is threadedly connected with a box pushing plate, the box pushing plate is slidably connected to the outer surface of the fixing rod, and the two ends of the fixing rod are respectively fixedly connected to the inner sides of the two groups of mounting blocks.

12. The automatic cleaning device for the tobacco leaf vacuum rehumidification turnover box according to claim 10, characterized in that: The drying mechanism includes an L-shaped plate, which is welded to the top of the drying table. A cylinder is fixedly installed on the top of the horizontal plate of the L-shaped plate. A mounting piece is arranged below the horizontal plate of the L-shaped plate. The middle part of the top of the mounting piece is fixedly connected to the output end of the cylinder, and a drying lamp is arranged on the peripheral surface and the bottom end of the mounting piece.

Citation Information

Patent Citations

  • Process and system for automatically cleaning tobacco boxes

    CN101722164A

  • Water supply and drainage system of domestic water tank

    CN115815258A

  • VAS fluidized bed tailing material conveying and automatic cleaning and blowing device

    CN116443528A

  • Surveying and mapping level gauge for mining subsidence area of coal mine area

    CN118167898A

  • Handheld scrubber with automatic cleaning solution adding structure

    CN118266808A