Silicon steel sheet shaping device
By designing a silicon steel sheet shaping device, and using feeding drive parts and plastic shaping drive parts to automatically shaping, the problems of low efficiency and damage of manual strike shaping in the existing technology are solved, and efficient and low-damage silicon steel sheet shaping is achieved, which improves the transformer manufacturing yield.
Patent Information
- Application Number
- CN202411402508.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-27
AI Technical Summary
In the prior art, silicon steel sheets need to be manually tapped and shaved during the transformer assembly process, which is time-consuming and labor-intensive, and easy to damage, resulting in low assembly efficiency and reduced yield.
A silicon steel sheet shaping device is designed, including a mounting base, feeding drive, plastic drive and cylinder control cabinet. Through the synergy between feeding drive and plastic drive, the silicon steel sheet is automatically shaped to a designated position to avoid manual knocking. hit.
It improves the efficiency and yield of silicon steel sheet shaping, reduces the possibility of silicon steel sheet damage, and improves the overall yield of transformer manufacturing.
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Figure CN119187279A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric meter assembly, and in particular to a silicon steel sheet shaping device. Background Art
[0002] The electric energy meter is equipped with a transformer, which requires the silicon steel sheets to be assembled into a frame and then wound with enameled coils. The current method is that workers first insert the silicon steel sheets into the frame, and then knock the silicon steel sheets neatly and flat. During the knocking process, due to the large number of stacked silicon steel sheets, the friction between the silicon steel sheets is relatively large, and it takes multiple knocks to knock them into place, which is time-consuming and laborious. Due to manual knocking, the force on each silicon steel sheet is inconsistent, and the silicon steel sheets that are stressed by multiple knocks may be damaged, thereby reducing the assembly yield. Summary of the invention
[0003] The object of the present invention is to provide a silicon steel sheet shaping device, which can facilitate the shaping of silicon steel sheets of a transformer and has high shaping efficiency and high shaping yield.
[0004] To achieve this object, the present invention adopts the following technical solutions:
[0005] The present invention discloses a silicon steel sheet shaping device, comprising: a mounting seat, the mounting seat is provided with an avoidance groove arranged through it; a feeding drive member, the feeding drive member is installed on the mounting seat; a feeding member, the feeding member has a feeding groove arranged through it, the feeding groove is used to accommodate at least one transformer, and the feeding member is connected to the feeding drive member; a limiting member, the limiting member is installed on the mounting seat and is located above the avoidance groove; a shaping drive member, the shaping drive member is installed on the mounting seat, and the power output end of the shaping drive member is arranged corresponding to the avoidance groove; wherein: after the feeding drive member drives the feeding member to move to the position where the feeding groove corresponds to the avoidance groove, the shaping drive member can drive the transformer in the feeding groove to rise and stop at the limiting member.
[0006] In some embodiments, the feeding drive component includes a feeding cylinder, and the shaping drive component includes a shaping cylinder; the silicon steel sheet shaping device also includes a cylinder control cabinet, and the cylinder control cabinet has two cylinder control modules, two solenoid valves, two time relays and a foot switch, wherein: the two cylinder control modules are electrically connected to the feeding cylinder and the shaping cylinder, respectively, to adjust the airflow size and movement speed of the feeding cylinder and the shaping cylinder; the two solenoid valves are respectively connected to the two cylinder control modules to control the on-off state of the air circuit of the feeding cylinder and the shaping cylinder; the two time relays are connected to the feeding cylinder and the shaping cylinder to control the movement cycle duration of the feeding cylinder and the shaping cylinder; the foot switch is electrically connected to the cylinder control cabinet, and is used to control the connection and isolation between the cylinder control cabinet and the air pump.
[0007] In some embodiments, the feeding trough is formed with open grooves at both ends along its length direction.
[0008] In some embodiments, the silicon steel sheet shaping device further includes a feeding mounting plate, wherein the feeding mounting plate includes a connected vertical plate and a horizontal plate, wherein the vertical plate is connected to the feeding drive member, and the horizontal plate is connected to the mounting seat.
[0009] In some specific embodiments, the feed drive member is connected to the vertical plate via a first connecting member; and / or: a second connecting member passes through the horizontal plate and is connected to the mounting seat.
[0010] In some embodiments, the silicon steel sheet shaping device includes a support member, one end of which is connected to the mounting seat, and the other end of which is connected to the limiting member.
[0011] In some specific embodiments, the third connecting member passes through the limiting member to be connected to the upper end of the supporting member; and / or: the fourth connecting member passes through the mounting seat to be connected to the lower end of the supporting member.
[0012] In some embodiments, the mounting seat includes: a first mounting plate, the avoidance groove is provided on the first mounting plate, and the feeding drive member and the limiting member are both installed on the first mounting plate; a second mounting plate, the second mounting plate is spaced apart from the first mounting plate, and the shaping drive member is installed on the second mounting plate; a support column, the two ends of the support column are respectively connected to the first mounting plate and the second mounting plate.
[0013] In some specific embodiments, the fifth connecting member passes through the first mounting plate and is connected to the upper end of the support column; and / or: the sixth connecting member passes through the second mounting plate and is connected to the lower end of the support column.
[0014] In some specific embodiments, there are a plurality of support columns, and the plurality of support columns are arranged at intervals along the outer contour of the first mounting plate.
[0015] The beneficial effects of the silicon steel sheet shaping device of the present invention are as follows: in the actual working process, at least one transformer that needs to be shaped is placed in the feeding trough, and then the feeding drive is started to drive the feeding member to move. The feeding member can drive the transformer to move to the position corresponding to the avoidance groove. At this time, the transformer just moves to the top of the power output end of the shaping drive. After the shaping drive is started, it can drive the transformer to move upward. When the transformer stops on the limiter, the limiter can apply a reaction force to the transformer so that the silicon steel sheet on the transformer is pressed to the specified position. After the shaping is completed, the shaping drive first returns to the original position, and the feeding drive drives the feeding member to return to the original position. The operator can take out the transformer that has been shaped, and complete a cycle of shaping action. In the present invention, the silicon steel sheet on the transformer is shaped by the feeding drive and the shaping drive. Compared with the manual knocking shaping method in the prior art, the silicon steel sheet shaping device disclosed in the present invention has higher shaping efficiency and better shaping effect, and is not easy to damage the silicon steel sheet, thereby improving the manufacturing yield of the transformer.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of a silicon steel sheet shaping device according to an embodiment of the present invention;
[0018] Figure 2 1. It is an exploded schematic diagram of a partial structure of a silicon steel sheet shaping device according to an embodiment of the present invention;
[0019] Figure 3 Schematic diagram of the structure of the feeding member according to the embodiment of the present invention.
[0020] Reference numerals:
[0021] 10. Mounting seat; 101. First mounting plate; 1011. Avoidance groove; 102. Second mounting plate; 103. Support column; 11. Feeding drive member; 12. Feeding member; 121. Feeding trough; 122. Opening groove; 13. Limiting member; 14. Shaping drive member; 141. Shaping drive plate; 15. Cylinder control cabinet; 16. Time relay; 17. Foot switch; 18. Feeding mounting plate; 19. First connecting member; 20. Second connecting member; 21. Support member; 22. Third connecting member; 23. Fourth connecting member; 24. Fifth connecting member; 25. Sixth connecting member. DETAILED DESCRIPTION
[0022] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0023] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0025] In the description of this embodiment, the terms "upper", "lower", "right", etc., directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0026] The present invention discloses a silicon steel sheet shaping device, referring to Figure 1 and Figure 2As shown, the silicon steel sheet shaping device of this embodiment includes a mounting seat 10, a feeding drive 11, a feeding member 12, a stopper 13 and a shaping drive 14. The mounting seat 10 is provided with a through-set avoidance groove 1011. The feeding drive 11 is mounted on the mounting seat 10. The feeding member 12 has a through-set feeding groove 121. The feeding groove 121 is used to accommodate at least one transformer. The feeding member 12 is connected to the feeding drive 11. The stopper 13 is mounted on the mounting seat 10 and is located above the avoidance groove 1011. The shaping drive 14 is mounted on the mounting seat 10, and the power output end of the shaping drive 14 is arranged corresponding to the avoidance groove 1011. After the feeding drive 11 drives the feeding member 12 to move to the position corresponding to the feeding groove 121 and the avoidance groove 1011, the shaping drive 14 can drive the transformer in the feeding groove 121 to rise and stop at the stopper 13. It can be understood that in the actual working process, at least one transformer that needs to be shaped is placed in the feeding trough 121, and then the feeding drive 11 is started to drive the feeding member 12 to move. The feeding member 12 can drive the transformer to move to the position corresponding to the avoidance groove 1011. At this time, the transformer just moves to the top of the power output end of the shaping drive 14. After the shaping drive 14 is started, it can drive the transformer to move upward. When the transformer stops on the limit member 13, the limit member 13 can apply a reaction force to the transformer so that the silicon steel sheet on the transformer is pressed to the specified position. After the shaping is completed, the shaping drive 14 first returns to its original position, and the feeding drive 11 drives the feeding member 12 to return to its original position. The operator can take out the shaped transformer and complete a cycle of shaping action. In this embodiment, the silicon steel sheets on the transformer are shaped by the feeding drive 11 and the shaping drive 14. Compared with the manual tapping shaping method in the prior art, the silicon steel sheet shaping device disclosed in this embodiment has higher shaping efficiency and better shaping effect, and is not easy to damage the silicon steel sheets, thereby improving the manufacturing yield of the transformer.
[0027] Optionally, the power output end of the shaping drive member 14 is connected to a shaping drive plate 141. Therefore, in the actual working process, the shaping drive plate 141 can stably drive the transformer to rise, realize shaping, and is conducive to improving the shaping yield.
[0028] refer to Figure 1 and Figure 2As shown, the feeding drive 11 includes a feeding cylinder, and the shaping drive 14 includes a shaping cylinder; the silicon steel sheet shaping device also includes a cylinder control cabinet 15, and the cylinder control cabinet 15 has two cylinder control modules, two solenoid valves, two time relays 16 and a foot switch 17. The two cylinder control modules are electrically connected to the feeding cylinder and the shaping cylinder respectively to adjust the air flow size and movement speed of the feeding cylinder and the shaping cylinder; the two solenoid valves are connected to the two cylinder control modules respectively to control the air path on-off state of the feeding cylinder and the shaping cylinder; the two time relays 16 are connected to the feeding cylinder and the shaping cylinder to control the movement cycle length of the feeding cylinder and the shaping cylinder; the foot switch 17 is electrically connected to the cylinder control cabinet 15, and is used to control the connection and isolation between the cylinder control cabinet 15 and the air pump. It is understandable that in the actual working process, after the staff places the transformer into the feeding trough 121, they step on the foot switch 17, so that the cylinder control cabinet 15 is powered and connected to the air pump, and the two solenoid valves are actuated successively, so that the feeding cylinder and the shaping cylinder move successively, and the time relay 16 is used to adjust the movement cycle duration of the feeding cylinder and the shaping cylinder. In this way, the control of a shaping process can be realized very conveniently, and in the whole process, the operator only needs to place the transformer into the feeding trough 121 and then step on the foot switch 17. Not only is the operation very convenient, but it also has high safety and avoids work-related injuries.
[0029] Of course, it should be additionally explained here that in other embodiments of the present invention, the feeding drive 11 and the shaping drive 14 can also select electric push rods or servo motors to drive other ball screws and other structures according to actual needs, and are not limited to cylinder structures.
[0030] Optionally, in order to ensure that the feeding piece 12 does not tilt during movement, a slide rail can be set on one of the feeding piece 12 and the mounting seat 10, and a slider can be set on the other. The cooperation between the slide rail and the slider can ensure that the feeding piece 12 can only move in the direction in which the slide rail extends, thereby ensuring that the feeding piece 12 can drive the transformer to accurately move to the power output end of the shaping drive member 14.
[0031] refer to Figure 3 As shown, the feed slot 121 is formed with open slots 122 at both ends along its length direction. It is understandable that the provision of the open slots 122 facilitates the operator to operate more conveniently when inserting or removing the transformer, thereby facilitating the insertion or removal of the transformer.
[0032] refer to Figure 2As shown, the silicon steel sheet shaping device further includes a feed mounting plate 18, and the feed mounting plate 18 includes a connected vertical plate and a horizontal plate, the vertical plate is connected to the feed drive member 11, and the horizontal plate is connected to the mounting seat 10. It can be understood that the use of an L-shaped feed mounting plate 18 can facilitate the connection between the feed drive member 11 and the mounting seat 10, and can improve the connection stability of the feed drive member 11, thereby ensuring that the feed drive member 11 can stably drive the feed member 12 to move during the shaping process.
[0033] Optionally, the feeding cylinder is connected to the vertical plate via a first connecting member 19. The first connecting member 19 may be a nut, and the feeding cylinder has a stud, which passes through the vertical plate and is locked by the nut, thereby facilitating the installation of the feeding cylinder and ensuring the installation stability of the feeding cylinder.
[0034] Optionally, the second connecting member 20 passes through the horizontal plate and is connected to the mounting seat 10. The second connecting member 20 can be a structure such as a screw, a fixing pin, etc. The horizontal plate is connected to the mounting seat 10 through the second connecting member 20, which is conducive to ensuring the connection stability between the feeding mounting plate 18 and the mounting seat 10, thereby ensuring the installation stability of the feeding drive member 11. Of course, in other embodiments of the present invention, the horizontal plate can also be directly welded to the mounting seat 10, and the connection method between the horizontal plate and the mounting seat 10 can be selected according to actual needs, and is not limited to the above limitations.
[0035] refer to Figure 1 and Figure 2 As shown, the silicon steel sheet shaping device includes a support member 21, one end of the support member 21 is connected to the mounting seat 10, and the other end is connected to the stopper 13. It can be understood that the support member 21 can ensure the connection between the stopper 13 and the mounting seat 10, improve the connection stability of the stopper 13, and ensure that the stopper 13 can exert sufficient reaction force toward the silicon steel sheet during the shaping process to achieve the shaping of the silicon steel sheet.
[0036] Optionally, the third connecting member 22 passes through the limiting member 13 and is connected to the upper end of the supporting member 21. The third connecting member 22 may be a structure such as a screw or a fixing pin. The limiting member 13 is connected to the supporting member 21 through the third connecting member 22, which is conducive to ensuring the connection stability between the limiting member 13 and the supporting member 21. Of course, in other embodiments of the present invention, the limiting member 13 may also be directly welded to the supporting member 21. The connection method between the limiting member 13 and the supporting member 21 may be selected according to actual needs and is not limited to the above-mentioned limitation.
[0037] Optionally, the fourth connecting member 23 passes through the mounting seat 10 and is connected to the lower end of the support member 21. The fourth connecting member 23 may be a structure such as a screw or a fixing pin. Connecting the mounting seat 10 to the support member 21 through the fourth connecting member 23 is conducive to ensuring the connection stability between the mounting seat 10 and the support member 21, thereby ensuring the connection stability of the limit member 13. Of course, in other embodiments of the present invention, the mounting seat 10 may also be directly welded to the support member 21, and the connection method between the mounting seat 10 and the support member 21 may be selected according to actual needs and is not limited to the above-mentioned limitation.
[0038] refer to Figure 1-Figure 2 As shown, the mounting seat 10 includes a first mounting plate 101, a second mounting plate 102 and a support column 103. The first mounting plate 101 is provided with an avoidance groove 1011, and the feeding drive member 11 and the limit member 13 are both mounted on the first mounting plate 101. The second mounting plate 102 is spaced apart from the first mounting plate 101, and the shaping drive member 14 is mounted on the second mounting plate 102. The two ends of the support column 103 are respectively connected to the first mounting plate 101 and the second mounting plate 102. It can be understood that the first mounting plate 101 provides an installation space for the feeding drive member 11 and the limit member 13, and the second mounting plate 102 provides an installation space for the shaping drive member 14. The first mounting plate 101, the second mounting plate 102 and the support column 103 constitute a frame structure, which is conducive to reducing the weight of the entire silicon steel sheet shaping device and facilitating the transportation and use of the silicon steel sheet shaping device.
[0039] Optionally, the fifth connecting member 24 passes through the first mounting plate 101 and is connected to the upper end of the support column 103. The fifth connecting member 24 can be a structure such as a screw, a fixing pin, etc. The first mounting plate 101 is connected to the support column 103 through the fifth connecting member 24, which is conducive to ensuring the connection stability between the first mounting plate 101 and the support column 103, thereby ensuring the structural strength of the entire mounting seat 10. Of course, in other embodiments of the present invention, the first mounting plate 101 and the support column 103 can also be directly welded and connected. The connection method between the first mounting plate 101 and the support column 103 can be selected according to actual needs and is not limited to the above limitation.
[0040] Optionally, the sixth connecting member 25 passes through the second mounting plate 102 and is connected to the lower end of the support column 103. The sixth connecting member 25 can be a structure such as a screw, a fixing pin, etc. The second mounting plate 102 is connected to the support column 103 through the sixth connecting member 25, which is conducive to ensuring the connection stability between the second mounting plate 102 and the support column 103, thereby ensuring the structural strength of the entire mounting seat 10. Of course, in other embodiments of the present invention, the second mounting plate 102 and the support column 103 can also be directly welded and connected. The connection method between the second mounting plate 102 and the support column 103 can be selected according to actual needs and is not limited to the above-mentioned limitation.
[0041] Optionally, there are multiple support columns 103, and the multiple support columns 103 are arranged at intervals along the outer contour of the first mounting plate 101. This is conducive to ensuring the stability of the first mounting plate 101, thereby ensuring the installation stability of the feeding drive member 11 and the limit member 13, and the multiple support columns 103 can also ensure the structural strength of the entire mounting seat 10 to avoid deformation.
[0042] In the description of this specification, the description with reference to the terms "some embodiments", "other embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0043] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A silicon steel sheet shaping device, characterized in that: include: A mounting seat (10), wherein the mounting seat (10) is provided with an avoidance groove (1011) extending therethrough; A feeding drive member (11), wherein the feeding drive member (11) is mounted on the mounting seat (10); A feeding member (12), the feeding member (12) having a feeding trough (121) extending therethrough, the feeding trough (121) being used to accommodate at least one transformer, the feeding member (12) being connected to the feeding driving member (11); A limiting member (13), the limiting member (13) being mounted on the mounting seat (10) and located above the avoidance groove (1011); A shaping drive member (14), the shaping drive member (14) being mounted on the mounting seat (10), and a power output end of the shaping drive member (14) being arranged corresponding to the avoidance groove (1011); wherein: After the feeding drive component (11) drives the feeding component (12) to move to a position where the feeding trough (121) corresponds to the avoidance groove (1011), the shaping drive component (14) can drive the transformer in the feeding trough (121) to rise and stop at the limiting component (13).
2. The silicon steel sheet shaping device according to claim 1, characterized in that: The feeding drive (11) comprises a feeding cylinder, and the shaping drive (14) comprises a shaping cylinder; the silicon steel sheet shaping device further comprises a cylinder control cabinet (15), and the cylinder control cabinet (15) comprises two cylinder control modules, two solenoid valves, two time relays (16) and a foot switch (17), wherein: The two cylinder control modules are electrically connected to the feeding cylinder and the shaping cylinder respectively to adjust the airflow size and movement speed of the feeding cylinder and the shaping cylinder; The two solenoid valves are respectively connected to the two cylinder control modules to control the on-off state of the gas circuits of the feeding cylinder and the shaping cylinder; The two time relays (16) are connected to the feeding cylinder and the shaping cylinder to control the movement cycle duration of the feeding cylinder and the shaping cylinder; The foot switch (17) is electrically connected to the cylinder control cabinet (15) and is used to control the connection and disconnection between the cylinder control cabinet (15) and the air pump.
3. The silicon steel sheet shaping device according to claim 1, characterized in that: The feeding trough (121) is formed with open grooves (122) at both ends along its length direction.
4. The silicon steel sheet shaping device according to claim 1, characterized in that: The silicon steel sheet shaping device also includes a feeding mounting plate (18), and the feeding mounting plate (18) includes a vertical plate and a horizontal plate connected to each other, the vertical plate is connected to the feeding drive member (11), and the horizontal plate is connected to the mounting seat (10).
5. The silicon steel sheet shaping device according to claim 4, characterized in that: The feeding drive member (11) is connected to the vertical plate via a first connecting member (19); and / or: The second connecting member (20) passes through the horizontal plate and is connected to the mounting seat (10).
6. The silicon steel sheet shaping device according to claim 1, characterized in that: The silicon steel sheet shaping device comprises a support member (21), one end of the support member (21) is connected to the mounting seat (10), and the other end of the support member (21) is connected to the limiting member (13).
7. The silicon steel sheet shaping device according to claim 6, characterized in that: The third connecting member (22) passes through the limiting member (13) and is connected to the upper end of the supporting member (21); and / or: The fourth connecting member (23) passes through the mounting seat (10) and is connected to the lower end of the supporting member (21).
8. The silicon steel sheet shaping device according to any one of claims 1 to 7, characterized in that: The mounting seat (10) comprises: A first mounting plate (101), wherein the avoidance groove (1011) is provided on the first mounting plate (101), and the feeding drive component (11) and the limiting component (13) are both mounted on the first mounting plate (101); a second mounting plate (102), the second mounting plate (102) being spaced apart from the first mounting plate (101), and the shaping driving member (14) being mounted on the second mounting plate (102); A support column (103), wherein two ends of the support column (103) are respectively connected to the first mounting plate (101) and the second mounting plate (102).
9. The silicon steel sheet shaping device according to claim 8, characterized in that: A fifth connecting member (24) passes through the first mounting plate (101) and is connected to the upper end of the supporting column (103); and / or: The sixth connecting member (25) passes through the second mounting plate (102) and is connected to the lower end of the supporting column (103).
10. The silicon steel sheet shaping device according to claim 8, characterized in that: There are a plurality of support columns (103), and the plurality of support columns (103) are arranged at intervals along the outer contour of the first mounting plate (101).
Citation Information
Patent Citations
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