Customization tool for electrical welding steel pipe jumper wire

By designing the support frame and bending components, combined with the positioning ring and adjustment plate structure, the problems of cumbersome production of traditional jumper wires and the unadjustable bending width are solved, achieving efficient, standardized batch customization and multi-dimensional adaptability of jumper wires.

CN119187393APending Publication Date: 2024-12-27HUBEI CONSTR ENG TECH CO LTD +1
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Patent Information

Application Number
CN202411385418.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The traditional jumper production method is complicated, and the lack of specialized tools leads to irregular shapes and difficult to meet the needs of large-scale construction. Manual operation is difficult to control the bending width, and the width of existing bending tools is fixed and cannot be adjusted.

Method used

A custom tool for electrical welded steel pipe jumper wire is designed, including support frame, bending assembly and jumper body. The jumper body can be flexibly bending through the positioning ring and adjustment plate structure, and can be adjusted by using thread adjustment rod and slider mechanism. Bending width.

Benefits of technology

It realizes efficient and standardized batch customization of jumper wires, can adapt to a variety of steel pipe sizes, enhances the practicality of the device, and is common and easy to obtain, making it simple and convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electrical welding steel pipe jumper wire customizing tool which comprises a supporting frame, a bending assembly and a jumper wire body, the bending assembly is arranged on the supporting frame, and the jumper wire body is placed in the bending assembly. The customization tool for the electrical welding steel pipe jumper wire has the beneficial effects that the jumper wire body is placed in the positioning ring, the steel pipe body sleeved with the sleeve is pressed downwards, and therefore the jumper wire body is bent, operation is easy and convenient, batch customization can be achieved, and efficient and standardized manufacturing is achieved; the threaded adjusting rod is driven to rotate by twisting the grip, so that the first pressing plate and the second pressing plate synchronously contract, the bending width of the jumper body can be flexibly changed, the machined jumper body can adapt to various different steel pipes, and the practicability of the device is enhanced; materials needed by the tool are common and easy to obtain, and the tool is easy and convenient to manufacture and has wide application value.
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Description

Technical Field

[0001] The invention relates to the technical field of jumper wires, in particular to a custom tool for electric welding steel pipe jumper wires. Background Art

[0002] During the construction of electric welded steel pipes, ground jumpers are required at the pipe connection locations to ensure the reliability and safety of the electrical connection. In the actual electric welded steel pipe connection, in order to better achieve electrical conduction and connection stability, the middle part of the jumper wire needs to be bent so that it can better fit the surface of the steel pipe or adapt to a specific installation layout to ensure good contact and conduction of the electrical connection. Secondly, by setting the bending part, the elasticity and adaptability of the jumper wire can be increased, and when it is affected by certain external forces or environmental changes, there can be a certain deformation buffer space, reducing the risk of damage caused by stress concentration.

[0003] The traditional method of making jumper cables is usually cumbersome and lacks specialized tools to efficiently and accurately customize jumper cables. Generally, workers may need to manually bend and perform other operations to make jumper cables, but this can easily lead to irregular shapes of jumper cables, and manual operation is inefficient and difficult to meet the needs of large-scale construction. At the same time, in actual applications, there may be different requirements for parameters such as the width of the bend of the jumper cable, and manual operation cannot control the width of the bend.

[0004] For example, a Chinese patent discloses a manual flat iron cross-arc bending machine (publication number: CN213763567U), which includes a base, a base compression-resistant extension structure is provided below the base, an arc-shaped bending piece base is provided above the base, an arc-shaped bending piece is provided above the arc-shaped bending piece base, and combined fixing plates are provided on both sides of the arc-shaped bending piece; side panels are provided on both sides of the base, and the side panels on both sides are hinged to the bending structure through shaft sleeve bearings, and a handle is provided on the bending structure; the utility model has the advantages of solving the problem of bending and forming the galvanized flat iron cross-arc of the full-length grounding trunk line of the construction project, reducing the workload of manual bending of the flat iron, and ensuring the forming quality of the galvanized flat iron cross-arc of the full-length grounding trunk line.

[0005] Although the prior art discloses a bending tool, the bending width is fixed and cannot be adjusted according to usage requirements.

[0006] Therefore, it is necessary to propose a customized tool for electric welding steel pipe jumper wire for the above problems. Summary of the invention

[0007] In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a customized tool for electric welding steel pipe jumper wires to solve the above-mentioned problems.

[0008] A customized tool for electric welding steel pipe jumper wires comprises a support frame, a bending assembly and a jumper wire body. The bending assembly is arranged on the support frame, and the jumper wire body is placed in the bending assembly.

[0009] Preferably, the support frame is U-shaped, and one end of the support frame is provided with two symmetrical shaft seats.

[0010] Preferably, the press-bending assembly comprises a press-bending steel pipe, a positioning structure and a pressure plate structure, the press-bending steel pipe and the positioning structure are both connected to the support frame, and the pressure plate structure is connected to the press-bending steel pipe.

[0011] Preferably, the bent steel pipe comprises a rotating shaft, a sleeve and a steel pipe body, both ends of the rotating shaft are connected to the shaft seat, one end of the sleeve is connected to the rotating shaft, and one end of the steel pipe body is sleeved in the sleeve.

[0012] Preferably, the positioning structure comprises a support block and a positioning ring, the two support blocks are fixed to the outer sides of the support frame, the positioning ring is fixed to the upper surface of the support block, and the jumper wire body is placed in the positioning ring.

[0013] Preferably, the pressure plate structure comprises a connecting plate, a first pressure plate, a second pressure plate and an adjusting plate, the lower plate surface of the connecting plate is connected to the first pressure plate and the second pressure plate, and the adjusting plate is connected between the first pressure plate and the second pressure plate.

[0014] Preferably, the lower surface of the connecting plate is provided with a first groove, a second groove and a third groove, the upper surface of the first pressing plate is provided with a first protrusion, the upper surface of the second pressing plate is provided with a second protrusion, one side of the first pressing plate and the side opposite to the second pressing plate are provided with hole seats, and the lower surfaces of the first pressing plate and the second pressing plate are both designed as arc surfaces.

[0015] Preferably, the first groove is movably connected to the first protrusion, the second groove is movably connected to the second protrusion, and both ends of the adjustment plate are movably connected to the hole seat respectively.

[0016] Preferably, a threaded adjustment rod is provided on the upper surface of the adjustment plate through a fixed block, a handle is provided on the top of the threaded adjustment rod, a slider is provided in the middle of the threaded adjustment rod, and a connecting rod is connected between the slider and the first pressing plate and the second pressing plate.

[0017] Preferably, a third protrusion is provided on the upper surface of the sliding block, and the third protrusion is slidably connected to the third groove.

[0018] Compared with the prior art, the present invention has the following beneficial effects: the present invention places the jumper wire body in a positioning ring and presses the steel pipe body sleeved in the sleeve downward, thereby bending the jumper wire body; the operation is simple, batch customization is possible, and efficient and standardized production is achieved; the threaded adjusting rod is driven to rotate by twisting the handle, thereby causing the first pressing plate and the second pressing plate to shrink synchronously, and the width of the jumper wire body being bent can be flexibly changed, so that the processed jumper wire body can adapt to a variety of different steel pipes, thereby enhancing the practicability of the device; the materials required for the tool are common and easily available, the production is simple and convenient, and the tool has a wide range of applicable value. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural diagram of the present invention;

[0020] Figure 2 It is a partial schematic diagram of the connection between the bending assembly and the support frame of the present invention;

[0021] Figure 3 It is a structural diagram of a pressing plate of the present invention;

[0022] Figure 4 It is a structural diagram of a connecting plate of the present invention;

[0023] Figure 5 and Figure 6 is a structural diagram of the connection between the first pressing plate and the second pressing plate of the present invention;

[0024] Figure 7 It is a structural diagram of a threaded adjusting rod of the present invention.

[0025] 1. The reference numerals in the figure are as follows: 1. support frame; 101. shaft seat; 2. bending assembly; 201. bending steel pipe; 20101. rotating shaft; 20102. sleeve; 20103. steel pipe body; 202. positioning structure; 20201. support block; 20202. positioning ring; 203. pressure plate structure; 204. connecting plate; 205. first groove; 206. second groove; 207. third groove; 208. first pressure plate; 209. first protrusion; 210; second pressure plate; 211. second protrusion; 212. hole seat; 213. adjustment plate; 214. fixing block; 215. threaded adjustment rod; 216. handle; 217. slider; 218. connecting rod; 219. third protrusion; 3. jumper wire body. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0029] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.

[0030] like Figure 1 Combined with Figures 2 to 7 As shown, a customized tool for electric welding steel pipe jumper wires includes a support frame 1, a bending assembly 2 and a jumper wire body 3. The bending assembly 2 is arranged on the support frame 1, and the jumper wire body 3 is placed in the bending assembly 2.

[0031] Furthermore, the support frame 1 is in a U shape, and one end of the support frame 1 is provided with two symmetrical shaft seats 101 .

[0032] Furthermore, the bending assembly 2 includes a bending steel pipe 201 , a positioning structure 202 and a pressure plate structure 203 . The bending steel pipe 201 and the positioning structure 202 are both connected to the support frame 1 , and the pressure plate structure 203 is connected to the bending steel pipe 201 .

[0033] Furthermore, the bent steel pipe 201 includes a rotating shaft 20101, a sleeve 20102 and a steel pipe body 20103, both ends of the rotating shaft 20101 are connected to the shaft seat 101, one end of the sleeve 20102 is connected to the rotating shaft 20101, and one end of the steel pipe body 20103 is sleeved in the sleeve 20102.

[0034] Furthermore, the positioning structure 202 includes a support block 20201 and a positioning ring 20202 , the two support blocks 20201 are fixed on the outer sides of the support frame 1 , the positioning ring 20202 is fixed on the upper surface of the support block 20201 , and the jumper wire body 3 is placed in the positioning ring 20202 .

[0035] Furthermore, the pressure plate structure 203 includes a connecting plate 204 , a first pressure plate 208 , a second pressure plate 210 and an adjustment plate 213 , the lower plate surface of the connecting plate 204 is connected to the first pressure plate 208 and the second pressure plate 210 , and an adjustment plate 213 is connected between the first pressure plate 208 and the second pressure plate 210 .

[0036] Furthermore, the lower surface of the connecting plate 204 is provided with a first groove 205, a second groove 206 and a third groove 207, the upper surface of the first pressure plate 208 is provided with a first protrusion 209, the upper surface of the second pressure plate 210 is provided with a second protrusion 211, one side of the first pressure plate 208 and the side opposite to it of the second pressure plate 210 are provided with a hole seat 212, and the lower surfaces of the first pressure plate 208 and the second pressure plate 210 are both designed to be curved surfaces.

[0037] Furthermore, the first groove 205 is movably connected to the first protrusion 209 , the second groove 206 is movably connected to the second protrusion 211 , and both ends of the adjustment plate 213 are movably connected to the hole seat 212 .

[0038] Furthermore, a threaded adjustment rod 215 is provided on the upper surface of the adjustment plate 213 through a fixed block 214, a handle 216 is provided at the top of the threaded adjustment rod 215, a slider 217 is provided in the middle of the threaded adjustment rod 215, and a connecting rod 218 is connected between the slider 217 and the first pressure plate 208 and the second pressure plate 210.

[0039] Furthermore, a third protrusion 219 is provided on the upper surface of the sliding block 217 , and the third protrusion 219 is slidably connected to the third groove 207 .

[0040] Compared with the prior art, the present invention has the following beneficial effects: the present invention places the jumper body 3 in the positioning ring 20202, and presses the steel pipe body 20103 sleeved in the sleeve 20102 downward, thereby bending the jumper body 3. The operation is simple, and batch customization is possible, thus achieving efficient and standardized production. The threaded adjustment rod 215 is driven to rotate by twisting the handle 216, thereby achieving synchronous contraction of the first pressure plate 208 and the second pressure plate 210, and the width of the jumper body 3 being bent can be flexibly changed, so that the processed jumper body 3 can adapt to a variety of different steel pipes, thereby enhancing the practicability of the device. The materials required for the tool are common and easily available, and the production is simple and convenient, thus having a wide range of applicable value.

[0041] Working principle:

[0042] Step 1: Insert the jumper wire body 3 into the two positioning rings 20202;

[0043] Step 2: Connect the adjustment plate 213 to the first pressing plate 208 and the second pressing plate 210, and connect the first pressing plate 208 and the second pressing plate 210 to the connecting plate 204;

[0044] Step 3: When the bending width of the jumper body 3 needs to be changed, the handle 216 is twisted to rotate the threaded adjustment rod 215, thereby causing the first pressing plate 208 and the second pressing plate 210 to shrink synchronously, changing the area directly in contact with the jumper body 3, and adjusting the width of the bending portion of the jumper body 3;

[0045] Step 4: Put one end of the steel pipe body 20103 into the sleeve 20102;

[0046] Step 5: Grasp the other end of the steel pipe body 20103 and press it downward, thereby driving the connecting plate 204, the first pressing plate 208 and the second pressing plate 210 to move downward to bend the jumper wire body 3;

[0047] Step 6: Lift the other end of the steel pipe body 20103 and take out the jumper wire body 3.

[0048] Insert the jumper wire body 3 into the positioning rings 20202 at both ends. The positioning rings 20202 can prevent the jumper wire body 3 from tilting too high at both ends during the bending process. Insert one end of the steel pipe body 20103 into the sleeve 22, and press downward by grasping the other end of the steel pipe body 20103 to drive the connecting plate 204, the first pressure plate 208 and the second pressure plate 210 to move downward to bend the jumper wire body 3.

[0049] When the width of the bending part of the jumper wire body 3 needs to be changed, the handle 216 is rotated to drive the threaded adjustment rod 215 to rotate. Since the threaded adjustment rod 215 is self-locking and threadedly connected with the slider 217, the threaded adjustment rod 215 will drive the slider 217 to move in the left and right directions when it rotates. When the slider 217 moves, it will squeeze the connecting rod 218 to make it swing. Since the connecting rod 218 is respectively hinged to the first pressing plate 208 and the second pressing plate 210, and two groups are arranged in a front-to-back symmetrical distribution, the rotation of the two groups of connecting rods 218 will drive the first pressing plate 208 and the second pressing plate 210 to open or contract synchronously, thereby The area in direct contact with the jumper body 3 is changed to adjust the width of the bending part of the jumper body 3. The arc surface design of the first pressure plate 208 and the second pressure plate 210 can avoid damage to the jumper body 4 during the bending process, and the two are connected by a slider 217. When separated, the slider 217 can fill the gap to prevent the middle part of the jumper body 3 from being pressed out with a bulge. After the jumper body 3 is bent, move the jumper body 3 forward or backward to disengage one end of it from the single-sided positioning ring 20202, and then disengage the other end from the other side of the positioning ring 20202 in the same way to complete the disassembly.

[0050] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A custom tool for electric welding steel pipe jumper wires, characterized in that: It comprises a support frame (1), a bending assembly (2) and a jumper wire body (3); the bending assembly (2) is arranged on the support frame (1), and the jumper wire body (3) is placed in the bending assembly (2).

2. The electric welding steel pipe jumper wire customization tool according to claim 1, characterized in that: The support frame (1) is in a U shape, and one end of the support frame (1) is provided with two symmetrical shaft seats (101).

3. The electric welding steel pipe jumper wire customization tool according to claim 1, characterized in that: The bending assembly (2) comprises a bending steel pipe (201), a positioning structure (202) and a pressure plate structure (203); the bending steel pipe (201) and the positioning structure (202) are both connected to the support frame (1); and the pressure plate structure (203) is connected to the bending steel pipe (201).

4. The electric welding steel pipe jumper wire customization tool as claimed in claim 3, characterized in that: The bent steel pipe (201) comprises a rotating shaft (20101), a sleeve (20102) and a steel pipe body (20103); both ends of the rotating shaft (20101) are connected to the shaft seat (101); one end of the sleeve (20102) is connected to the rotating shaft (20101); and one end of the steel pipe body (20103) is sleeved in the sleeve (20102).

5. The electric welding steel pipe jumper wire customization tool as claimed in claim 3, characterized in that: The positioning structure (202) comprises a support block (20201) and a positioning ring (20202), wherein the two support blocks (20201) are fixed on the outer sides of the support frame (1), the positioning ring (20202) is fixed on the upper surface of the support block (20201), and the jumper wire body (3) is placed in the positioning ring (20202).

6. The electric welding steel pipe jumper wire customization tool as claimed in claim 3, characterized in that: The pressure plate structure (203) comprises a connecting plate (204), a first pressure plate (208), a second pressure plate (210) and an adjusting plate (213); the lower plate surface of the connecting plate (204) is connected to the first pressure plate (208) and the second pressure plate (210); and the adjusting plate (213) is connected between the first pressure plate (208) and the second pressure plate (210).

7. A custom tool for electric welding steel pipe jumper wires as claimed in claim 6, characterized in that: The lower surface of the connecting plate (204) is provided with a first groove (205), a second groove (206) and a third groove (207); the upper surface of the first pressing plate (208) is provided with a first protrusion (209); the upper surface of the second pressing plate (210) is provided with a second protrusion (211); a side surface of the first pressing plate (208) and a side surface of the second pressing plate (210) opposite thereto are both provided with a hole seat (212); and the lower surfaces of the first pressing plate (208) and the second pressing plate (210) are both designed to be arc surfaces.

8. The electric welding steel pipe jumper wire customization tool as claimed in claim 7, characterized in that: The first groove (205) is movably connected to the first protrusion (209), the second groove (206) is movably connected to the second protrusion (211), and both ends of the adjustment plate (213) are movably connected to the hole seat (212) respectively.

9. The electric welding steel pipe jumper wire customization tool according to claim 7, characterized in that: A threaded adjustment rod (215) is provided on the upper plate surface of the adjustment plate (213) via a fixing block (214); a handle (216) is provided at the top end of the threaded adjustment rod (215); a slider (217) is provided at the middle portion of the threaded adjustment rod (215); a connecting rod (218) is connected between the slider (217) and the first pressing plate (208) and the second pressing plate (210).

10. The electric welding steel pipe jumper wire customization tool according to claim 9, characterized in that: The upper surface of the sliding block (217) is provided with a third protrusion (21601), and the third protrusion (21601) is slidably connected to the third groove (207).

Citation Information

Patent Citations

  • Manual bending press for flat iron bridging arc

    CN213763567U

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    CN115846469A

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    CN205798064U

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