An intelligent cutting device and cutting process for aluminum frame raw materials of new energy vehicles

By introducing water spraying devices and cleaning mechanisms into the intelligent cutting equipment, the accuracy problem caused by thermal deformation of aluminum frame raw materials during the cutting process is solved, and higher cutting accuracy and equipment maintenance efficiency are achieved.

CN119187683BActive Publication Date: 2025-06-20HUBEI RUIMEI PRECISION CASTING CO LTD
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Patent Information

Application Number
CN202411550402.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-06-20
Estimated Expiration
2044-11-01

AI Technical Summary

Technical Problem

During the cutting process of automotive aluminum frame raw materials, the heat generated due to the friction between the cutting tool and the aluminum material causes the local temperature of the aluminum frame raw materials to be too high, and thermal deformation occurs, affecting the size and shape accuracy.

Method used

An intelligent cutting device is designed, including a water spray device and a cleaning mechanism. The water spray device reduces the cutting temperature by spraying cooling water, and the cleaning mechanism removes the debris produced by the cutting through the water flow and a brush, preventing heat accumulation and debris accumulation.

Benefits of technology

It effectively reduces the temperature of aluminum frame raw materials during the cutting process, prevents thermal deformation, improves cutting accuracy and product quality, and at the same time, the cleaning mechanism ensures the normal operation and maintenance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an intelligent cutting device and a cutting process for aluminum frame raw materials of new energy vehicles, which relates to the field of cutting. The device includes a cutting frame. A placement groove is provided at the top of the cutting frame. Support feet are evenly arranged at the bottom of the cutting frame. A first fixing plate is fixedly connected to the outer surface of the cutting frame. A first telescopic rod is fixedly connected to the outer surface of the first fixing plate. The output end of the first telescopic rod is fixedly connected to a loading plate. A bottom unit is fixedly connected to the bottom of the cutting frame. A top unit is fixedly connected to the top of the cutting frame. A space plate is fixedly connected to one end of the placement groove close to the first telescopic rod. The frame raw material is placed into the placement groove. The movement of the frame raw material is realized through the first telescopic rod and the loading plate. Then, the top unit presses and fixes the frame raw material and clears debris before pressing. Finally, the bottom unit cuts the raw material frame and keeps the cutting tool at normal temperature.
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Description

Technical Field

[0001] The present invention relates to the technical field of cutting, and specifically to an intelligent cutting device and cutting process for raw materials of aluminum frames of new energy vehicles. Background Art

[0002] The intelligent cutting of raw materials for automotive aluminum frames is an advanced manufacturing technology. This technology uses specially designed intelligent cutting equipment to precisely process raw materials for automotive aluminum frames. The equipment includes structures such as a cutting box, a cutting unit, a side limit unit, and a top limit unit. The cutting box provides stable support for the whole, the conveying device of the cutting unit can accurately convey the aluminum profile to the cutting position, the hydraulic cylinder drives the cutting machine main body to complete the cutting action, and the side limit unit and the top limit unit accurately limit the aluminum profile from different directions to prevent deviation during cutting. The entire cutting process realizes automation and intelligence, effectively ensuring cutting accuracy, quality, and efficiency. At the same time, it pays attention to safety protection and maintenance convenience, greatly meeting the requirements of high-quality cutting processes for the production of aluminum frames of new energy vehicles.

[0003] When cutting raw materials for automotive aluminum frames, due to the high thermal conductivity of aluminum, but during the cutting process, due to the friction between the cutting tool and the aluminum material, a large amount of heat will still be generated, which may cause the local temperature of the raw materials for the aluminum frame to be too high and thermal deformation to occur, changing its original shape and affecting both the dimensional accuracy and shape accuracy of the frame. Summary of the Invention

[0004] In view of the deficiencies of the prior art, the technical solution adopted by the present invention to solve its technical problems is: An intelligent cutting device and cutting process for raw materials of aluminum frames of new energy vehicles according to the present invention includes a cutting frame. A placement groove is provided at the top of the cutting frame, support feet are evenly arranged at the bottom of the cutting frame, a first fixed plate is fixedly connected to the outer surface of the cutting frame, a first telescopic rod is fixedly connected to the outer surface of the first fixed plate, a load-bearing plate is fixedly connected to the output end of the first telescopic rod, a bottom unit is fixedly connected to the bottom of the cutting frame, a top unit is fixedly connected to the top of the cutting frame, and a space plate is fixedly connected to one end of the placement groove close to the first telescopic rod;

[0005] The bottom unit includes a first support plate. The first support plates are symmetrically arranged at both ends of the cutting frame. A first servo motor is fixedly connected to the outer surface of the first support plate. A first lead screw is fixedly connected to the output end of the first servo motor. A moving platform is threadedly connected to the outer surface of the first lead screw. A cutting unit is fixedly connected to the top of the moving platform. A flushing unit is fixedly connected to one end of the moving platform away from the cutting unit;

[0006] The cutting unit includes a second fixed plate, the second fixed plates are symmetrically arranged on the top of the moving platform, a second servo motor is fixedly connected to the top of the second fixed plate, a first rotating shaft is fixedly connected to the output end of the second servo motor, a rotating block is fixedly connected to the end of the first rotating shaft away from the second servo motor, a cutting knife is fixedly connected to the outer surface of the rotating block, a notch is provided at the center of the rotating block, water through-channels are uniformly arranged on the rotating block, and the water through-channels penetrate from the notch to the outer surface of the cutting knife.

[0007] Preferably, the bottom of the first support plate is fixedly connected to both ends of the cutting frame, and the bottom of the second fixed plate is fixedly connected to the top of the moving platform.

[0008] Preferably, the flushing unit includes a third fixed plate, a water spraying device is fixedly connected to the top of the third fixed plate, a spray head is fixedly connected to one end of the water spraying device close to the cutting knife, a water receiving pipe is fixedly connected to the end of the water spraying device away from the spray head, a second support plate is fixedly connected to the outer surface of the water spraying device, and a cleaning mechanism is fixedly connected to the bottom of the second support plate.

[0009] Preferably, the cleaning mechanism includes support columns, the number of the support columns is two, circular plates are fixedly connected to the ends of the support columns away from the second support plate, sliding grooves are provided on the opposite surfaces of the two circular plates, sliding blocks are uniformly arranged on the outer surfaces of the sliding grooves, the outer surfaces of the sliding blocks are slidably connected to the sliding grooves, a brush is fixedly connected to one end of the sliding block close to the first lead screw, and a water blocking plate is fixedly connected to the end of the sliding block away from the brush.

[0010] Preferably, the bottom of the third fixed plate is fixedly connected to the top of the moving platform, and one end of the support column is fixedly connected to the bottom of the second support plate.

[0011] Preferably, the top unit includes a third support plate, the third support plates are symmetrically arranged at both ends of the support frame, a top plate is fixedly connected to the top of the third support plate, a hydraulic device is fixedly connected to the top of the top plate, a second telescopic rod is arranged at the output end of the hydraulic device, and a pressing mechanism is fixedly connected to the bottom of the second telescopic rod.

[0012] Preferably, the pressing mechanism includes a pressing plate, pressing pads are symmetrically arranged at the bottom of the pressing plate, side air outlet plates are symmetrically arranged at the bottom of the pressing pads, a telescopic spring is fixedly connected to the inner wall of the pressing plate, a compressed air plate is fixedly connected to the end of the telescopic spring away from the side air outlet plate, an inclined block is arranged at the end of the compressed air plate away from the telescopic spring, a connecting column is fixedly connected to the top of the inclined block, an adhesion mechanism is fixedly connected to the outer surface of the side air outlet plate, the outer surface of the compressed air plate is slidably connected to the inner wall of the pressing plate, and the top of the connecting column is fixedly connected to the bottom of the top plate.

[0013] Preferably, the adhesion mechanism includes an inner plate, a servo motor III is fixedly connected to the outer surface of the inner plate, a lead screw II is fixedly connected to the output end of the servo motor III, a moving block I is threadedly connected to the outer surface of the lead screw II, a rotating shaft II is rotatably connected to the outer surface of the moving block I, an adhesion sleeve is sleeved on the outer surface of the rotating shaft II, a moving block II is rotatably connected to one end of the rotating shaft II away from the moving block I, and a guide rod is slidably connected to the inner wall of the moving block II.

[0014] Preferably, the bottom of the support plate III is fixedly connected to the outer surface of the cutting frame, the top of the pressing plate is fixedly connected to the bottom of the telescopic rod II, and the outer surface of the inner plate is fixedly connected to the outer surface of the side air outlet plate.

[0015] A cutting process for an intelligent cutting device for aluminum frame raw materials of new energy vehicles includes the following steps:

[0016] S1: Place the aluminum frame raw material of the vehicle into the placement groove, and drive the carrier plate through the telescopic rod I to push the frame raw material to the gap of the placement groove for convenient subsequent cutting;

[0017] S2: The hydraulic device in the top unit will move the telescopic rod II downward, so that the pressing mechanism fixes the frame raw material and blows the wind, and at the same time the adhesion mechanism will clean the waste chips generated by cutting;

[0018] S3: The moving platform will move along the lead screw I and drive the cutting unit to cut the frame raw material;

[0019] S4: During the cutting process of the cutting unit, the flushing mechanism will flush the cutting unit and drive the cleaning mechanism to remove the debris on the lead screw I.

[0020] The beneficial effects of the present invention are as follows:

[0021] 1. By setting the bottom unit in the present invention, during the cutting process, due to the high thermal conductivity of aluminum, a large amount of heat will still be generated due to the friction between the cutting tool and the aluminum material, which may cause the local temperature of the aluminum frame raw material to be too high and thermal deformation to occur, changing its original shape, and affecting both the dimensional accuracy and shape accuracy of the frame. The water spraying device will spray cooling water from the nozzle, and the nozzle is facing the notch. The water will enter the notch, and the centrifugal force generated by the rotation of the rotating block will cause the water to flow out from the through water groove. It can not only cool down the temperature generated by cutting, but the flowing water will also flow along the outer wall of the cutting tool and take away the debris adhering to the cutting tool.

[0022] 2. By providing a cleaning mechanism in the present invention, water flushes the water-blocking plate, thereby driving the sliding block and the support rod to rotate along the sliding groove, and then driving the brush to brush the second lead screw, removing the debris that falls onto the second lead screw during the cutting of raw materials, preventing these aluminum chips from entering between the lead screw and the moving platform of the equipment, increasing the friction between components, and affecting the normal operation of the equipment.

[0023] 3. By providing a pressing mechanism in the present invention, during the downward movement of the pressing plate, the connecting column and the inclined block move upward relative to the air-pressing plate, thereby driving the air-pressing plate to move in the direction of the telescopic spring and compressing the air in the pressing plate to be ejected from the side air outlet plate, blowing away the debris generated during the previous cutting and adhering to the top of the frame raw material and the pressing pad.

[0024] 4. By providing an adhesion mechanism in the present invention, the adhesion sleeve will adhere to the debris that cannot be blown off from the pressing pad and the frame raw material. At the same time, the adhesion sleeve will also adhere to impurities such as dust that are difficult to blow off, preventing there from being a gap between the pressing pad and the frame raw material, ensuring insufficient pressing, and the possibility of the movement of the raw material frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic structural diagram of the present invention.

[0026] Figure 2 is a bottom view of the structure of the present invention.

[0027] Figure 3 is a schematic structural diagram of the bottom unit of the present invention.

[0028] Figure 4 is a schematic structural diagram of the cutting unit of the present invention.

[0029] Figure 5 is a partial schematic structural diagram of the cutting unit of the present invention.

[0030] Figure 6 is a schematic structural diagram of the flushing unit of the present invention.

[0031] Figure 7 is a schematic structural diagram of the cleaning mechanism of the present invention.

[0032] Figure 8 is a schematic structural diagram of the top unit of the present invention.

[0033] Figure 9 is a schematic structural diagram of the pressing mechanism of the present invention.

[0034] Figure 10 is a cross-sectional view of the structure of the pressing mechanism of the present invention.

[0035] Figure 11 is a schematic structural diagram of the adhesion mechanism of the present invention.

[0036] Figure 12 It is the cutting process block diagram of the present invention.

[0037] In the figure: 1. Cutting frame; 2. Placing groove; 3. Supporting feet; 4. First fixing plate; 5. First telescopic rod; 6. Carrying plate; 7. Bottom unit; 8. Top unit; 9. Space plate; 71. First supporting plate; 72. First servo motor; 73. First lead screw; 74. Moving platform; 75. Cutting unit; 76. Flushing unit; 751. Second fixing plate; 752. Second servo motor; 753. First rotating shaft; 754. Rotating block; 755. Cutting tool; 756. Notch; 757. Water through groove; 761. Third fixing plate; 762. Spraying device; 763. Nozzle; 764. Water connection pipe; 765. Second supporting plate; 766. Cleaning mechanism; 7661. Supporting column; 7662. Circular plate; 7663. Sliding groove; 7664. Sliding block; 7665. Supporting rod; 7666. Water blocking plate; 7667. Brush; 81. Third supporting plate; 82. Top plate; 83. Hydraulic device; 84. Second telescopic rod; 85. Pressing mechanism; 851. Pressing plate; 852. Pressing pad; 853. Side air outlet plate; 854. Telescopic spring; 855. Air pressing plate; 856. Inclined block; 857. Connecting column; 858. Adhesion mechanism; 8581. Inner plate; 8582. Third servo motor; 8583. Second lead screw; 8584. First moving block; 8585. Second rotating shaft; 8586. Adhesion sleeve; 8587. Second moving block; 8588. Guide rod. Detailed implementation manners

[0038] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners. The embodiments of the present invention are given for the purpose of illustration and description, and are not exhaustive or limited to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and enable those of ordinary skill in the art to understand the present invention and thus design various embodiments with various modifications suitable for specific purposes.

[0039] Embodiment 1, use Figures 1-12 A new energy vehicle aluminum frame raw material intelligent cutting device and its cutting process of an embodiment of the present invention are described as follows.

[0040] As Figures 1-2As shown in the figure, an intelligent cutting device and its cutting process for the aluminum frame raw material of a new energy vehicle according to the present invention include a cutting frame 1. A placement groove 2 is provided at the top of the cutting frame 1. Support feet 3 are evenly arranged at the bottom of the cutting frame 1. A first fixing plate 4 is fixedly connected to the outer surface of the cutting frame 1. A first telescopic rod 5 is fixedly connected to the outer surface of the first fixing plate 4. The output end of the first telescopic rod 5 is fixedly connected to a load-bearing plate 6. A bottom unit 7 is fixedly connected to the bottom of the cutting frame 1. A top unit 8 is fixedly connected to the top of the cutting frame 1. A space plate 9 is fixedly connected to one end of the placement groove 2 close to the first telescopic rod 5;

[0041] When the present invention works, the frame raw material needs to be placed in the placement groove 2. The movement of the frame raw material is realized through the first telescopic rod 5 and the load-bearing plate 6. Then, the top unit 8 presses and fixes the frame raw material and removes debris before pressing. Finally, the bottom unit 7 cuts the raw material frame and keeps the cutting tool at room temperature.

[0042] As Figure 3 shown, the bottom unit 7 includes a first support plate 71. The first support plates 71 are symmetrically arranged at both ends of the cutting frame 1. A first servo motor 72 is fixedly connected to the outer surface of the first support plate 71. A first lead screw 73 is fixedly connected to the output end of the first servo motor 72. A moving platform 74 is threadedly connected to the outer surface of the first lead screw 73. A cutting unit 75 is fixedly connected to the top of the moving platform 74. A flushing unit 76 is fixedly connected to one end of the moving platform 74 away from the cutting unit 75;

[0043] When the first servo motor 72 drives the first lead screw 73 to rotate, and then drives the moving platform 74 to move along the lead screw, the cutting unit 75 will also start to work.

[0044] As Figures 4-5 shown, the cutting unit 75 includes a second fixing plate 751. The second fixing plates 751 are symmetrically arranged at the top of the moving platform 74. A second servo motor 752 is fixedly connected to the top of the second fixing plate 751. A first rotating shaft 753 is fixedly connected to the output end of the second servo motor 752. A rotating block 754 is fixedly connected to one end of the first rotating shaft 753 away from the second servo motor 752. A cutting knife 755 is fixedly connected to the outer surface of the rotating block 754. A notch 756 is provided at the center of the rotating block 754. Water through grooves 757 are evenly arranged on the rotating block 754. The water through grooves 757 penetrate from the notch 756 to the outer surface of the cutting knife 755.

[0045] Servo motor two 752 drives the rotation of rotating shaft one 753, which in turn drives the rotation of rotating block 754 and cutting tool 755, and cuts the frame raw material. However, during the cutting process, due to the high thermal conductivity of aluminum, a large amount of heat is still generated due to the friction between the cutting tool and the aluminum material. The water spraying device 762 sprays cooling water from the nozzle 763. The nozzle 763 is facing the notch 756, and the water will enter the notch 756. The centrifugal force generated by the rotation of the rotating block 754 will cause the water to flow out from the water through groove 757, which can not only cool the temperature generated by cutting. When the water pressure sprayed by the water spraying device 762 is small, the flowing water will flow along the outer wall of the cutting tool 755 and carry away the debris adhering to the cutting tool 755.

[0046] The bottom of the first support plate 71 is fixedly connected to both ends of the cutting frame 1, and the bottom of the second fixing plate 751 is fixedly connected to the top of the moving platform 74.

[0047] As Figure 6 shown, the flushing unit 76 includes a third fixing plate 761. A water spraying device 762 is fixedly connected to the top of the third fixing plate 761. One end of the water spraying device 762 close to the cutting tool 755 is fixedly connected to a nozzle 763, and one end of the water spraying device 762 far from the nozzle 763 is fixedly connected to a water connection pipe 764. A second support plate 765 is fixedly connected to the outer surface of the water spraying device 762, and a cleaning mechanism 766 is fixedly connected to the bottom of the second support plate 765.

[0048] The water connection pipe 764 will be connected to the water source during operation, so as to ensure the normal operation of the water spraying device 762.

[0049] The specific working process is as follows:

[0050] During operation, the first servo motor 72 drives the rotation of the first lead screw 73, which in turn drives the moving platform 74 to move along the lead screw. The second servo motor 752 drives the rotation of the rotating shaft one 753, which in turn drives the rotation of the rotating block 754 and the cutting tool 755, and cuts the frame raw material. During the cutting process, the water spraying device 762 sprays cooling water from the nozzle 763. The nozzle 763 is facing the notch 756, and the water will enter the notch 756. The centrifugal force generated by the rotation of the rotating block 754 will cause the water to flow out from the water through groove 757, which can not only cool the temperature generated by cutting. When the water pressure sprayed by the water spraying device 762 is small, the flowing water will flow along the outer wall of the cutting tool 755 and carry away the debris adhering to the cutting tool 755.

[0051] Example two, use Figures 1-12 A new energy vehicle aluminum frame raw material intelligent cutting device and its cutting process of an embodiment of the present invention are described as follows.

[0052] As Figure 7As shown in the figure, an intelligent cutting device and its cutting process for the raw materials of an aluminum frame of a new energy vehicle according to the present invention, on the basis of Embodiment 1, the cleaning mechanism 766 includes support columns 7661, the number of support columns 7661 is two, and one end of the support column 7661 away from the second support plate 765 is fixedly connected with a circular plate 7662. A sliding groove 7663 is arranged on the opposite surface of the two circular plates 7662. A sliding block 7664 is evenly arranged on the outer surface of the sliding groove 7663. The outer surface of the sliding block 7664 is slidably connected with the sliding groove 7663. One end of the sliding block 7664 close to the first lead screw 73 is fixedly connected with a brush 7667, and one end of the sliding block 7664 away from the brush 7667 is fixedly connected with a water blocking plate 7666.

[0053] When the water pressure controlled by the water spraying device 762 and the power of the second servo motor 752 are relatively large, the water flowing out of the water through groove 757 will flow to the cleaning mechanism 766. The falling water will wash the water blocking plate 7666, thereby driving the sliding block 7664 and the support rod 7665 to rotate along the sliding groove 7663, and then driving the brush 7667 to brush the second lead screw 8583, so as to brush off the debris falling on the second lead screw 8583 during the cutting of the raw material, avoiding these aluminum chips from entering between the lead screw of the equipment and the moving platform 74, increasing the friction between components, and affecting the normal operation of the equipment.

[0054] The bottom of the third fixing plate 761 is fixedly connected with the top of the moving platform 74, and one end of the support column 7661 is fixedly connected with the bottom of the second support plate 765.

[0055] As Figure 8 shown, the top unit 8 includes a third support plate 81, the third support plate 81 is symmetrically arranged at both ends of the support frame, the top of the third support plate 81 is fixedly connected with a top plate 82, the top of the top plate 82 is fixedly connected with a hydraulic device 83, and the output end of the hydraulic device 83 is provided with a second telescopic rod 84, and the bottom of the second telescopic rod 84 is fixedly connected with a pressing mechanism 85.

[0056] After one end of the cutting is completed, the first telescopic rod 5 will push the frame raw material to move a specific distance and then perform cutting. The top mechanism needs to perform a reciprocating motion before each cutting.

[0057] As Figures 9-10As shown, the pressing mechanism 85 includes a pressing plate 851. Pressing pads 852 are symmetrically arranged at the bottom of the pressing plate 851. Side air outlet plates 853 are symmetrically arranged at the bottom of the pressing pads 852. A telescopic spring 854 is fixedly connected to the inner wall of the pressing plate 851. One end of the telescopic spring 854 away from the side air outlet plate 853 is fixedly connected to a compressed air plate 855. An inclined block 856 is arranged at one end of the compressed air plate 855 away from the telescopic spring 854. A connecting column 857 is fixedly connected to the top of the inclined block 856. An adhesion mechanism 858 is fixedly connected to the outer surface of the side air outlet plate 853. The outer surface of the compressed air plate 855 is slidably connected to the inner wall of the pressing plate 851. The top of the connecting column 857 is fixedly connected to the bottom of the top plate 82.

[0058] The hydraulic device 83 drives the second telescopic rod 84 to move downward, so that the pressing plate 851 and the pressing pads 852 fix the frame raw material, avoiding the movement of the frame away during the cutting process. At the same time, during the downward movement of the pressing plate 851, the connecting column 857 and the inclined block 856 move upward relative to the compressed air plate 855, thereby driving the compressed air plate 855 to move towards the direction of the telescopic spring 854, and compressing the air in the pressing plate 851 to be ejected from the side air outlet plate 853, blowing away the debris generated by the previous cutting and adhering to the top of the frame raw material and the pressing pads 852.

[0059] As Figure 11 shown, the adhesion mechanism 858 includes an inner plate 8581. A servo motor three 8582 is fixedly connected to the outer surface of the inner plate 8581. A second lead screw 8583 is fixedly connected to the output end of the servo motor three 8582. A first moving block 8584 is threadedly connected to the outer surface of the second lead screw 8583. A second rotating shaft 8585 is rotatably connected to the outer surface of the first moving block 8584. An adhesion sleeve 8586 is sleeved on the outer surface of the second rotating shaft 8585. One end of the second rotating shaft 8585 away from the first moving block 8584 is rotatably connected to a second moving block 8587. A guide rod 8588 is slidably connected to the inner wall of the second moving block 8587.

[0060] Before the pressing plate 851 is about to contact the frame raw material, the servo motor three 8582 drives the second lead screw 8583 to rotate, thereby driving the first moving block 8584 and the second moving block 8587 to move along the direction of the guide rod 8588, so that the adhesion sleeve 8586 adheres to the debris that cannot be blown off on the pressing pads 852 and the frame raw material. At the same time, the adhesion sleeve 8586 also adheres to impurities such as dust that are difficult to blow, avoiding the existence of gaps between the pressing pads 852 and the frame raw material, insufficient pressing, and the possibility of movement of the raw material frame.

[0061] The bottom of the third support plate 81 is fixedly connected to the outer surface of the cutting frame 1. The top of the pressing plate 851 is fixedly connected to the bottom of the second telescopic rod 84. The outer surface of the inner plate 8581 is fixedly connected to the outer surface of the side air outlet plate 853.

[0062] As Figure 12 shown, the cutting process of an intelligent cutting device for the raw materials of an aluminum frame of a new energy vehicle includes the following steps:

[0063] S1: Place the raw materials of the aluminum frame of the vehicle into the placement groove 2. The telescopic rod 5 drives the carrier plate 6 to push the frame raw materials to the gap of the placement groove 2 to facilitate subsequent cutting;

[0064] S2: The hydraulic device 83 in the top unit 8 will move the telescopic rod 84 downward, so that the pressing mechanism 85 fixes the frame raw materials and blows wind while the adhesion mechanism 858 will clean the waste chips generated by cutting;

[0065] S3: The moving platform 74 will move along the lead screw 73 and drive the cutting unit 75 to cut the frame raw materials;

[0066] S4: During the cutting process of the cutting unit 75, the flushing mechanism will flush the cutting unit 75 and drive the cleaning mechanism 766 to remove the debris on the lead screw 73.

[0067] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, are implemented according to the conventional means in the art.

Claims

1. An intelligent cutting device for aluminum frame raw materials of new energy vehicles, comprising a cutting frame (1), characterized in that: The top of the cutting frame (1) is provided with a placement groove (2), the bottom of the cutting frame (1) is evenly provided with supporting feet (3), the outer surface of the cutting frame (1) is fixedly connected with a fixing plate (4), the outer surface of the fixing plate (4) is fixedly connected with a telescopic rod (5), the output end of the telescopic rod (5) is fixedly connected with a loading plate (6), the bottom of the cutting frame (1) is fixedly connected with a bottom unit (7), the top of the cutting frame (1) is fixedly connected with a top unit (8), and the end of the placement groove (2) close to the telescopic rod (5) is fixedly connected with a space plate (9); The bottom unit (7) comprises a support plate (71) which is symmetrically arranged at two ends of the cutting frame (1); a servo motor (72) is fixedly connected to the outer surface of the support plate (71); a screw rod (73) is fixedly connected to the output end of the servo motor (72); a moving platform (74) is threadedly connected to the outer surface of the screw rod (73); a cutting unit (75) is fixedly connected to the top of the moving platform (74); and a flushing unit (76) is fixedly connected to one end of the moving platform (74) away from the cutting unit (75); The cutting unit (75) comprises a second fixing plate (751), wherein the second fixing plate (751) is symmetrically arranged on the top of the moving platform (74), the top of the second fixing plate (751) is fixedly connected to a second servo motor (752), the output end of the second servo motor (752) is fixedly connected to a first rotating shaft (753), the end of the first rotating shaft (753) away from the second servo motor (752) is fixedly connected to a rotating block (754), the outer surface of the rotating block (754) is fixedly connected to a cutter (755), a notch (756) is arranged at the center of the rotating block (754), and water grooves (757) are evenly arranged on the rotating block (754), and the water grooves (757) penetrate from the notch (756) to the outer surface of the cutter (755); The flushing unit (76) includes a cleaning mechanism (766); The cleaning mechanism (766) comprises a support column (7661), wherein the number of the support columns (7661) is two, and one end of the support column (7661) away from the second support plate (765) is fixedly connected to a circular plate (7662), and the opposing surfaces of the two circular plates (7662) are provided with sliding grooves (7663), and the outer surfaces of the sliding grooves (7663) are evenly provided with sliding blocks (7664), and the outer surfaces of the sliding blocks (7664) are slidably connected to the sliding grooves (7663), and one end of the sliding block (7664) close to the first screw rod (73) is fixedly connected to a brush (7667), and one end of the sliding block (7664) away from the brush (7667) is fixedly connected to a water blocking plate (7666).

2. According to claim 1, the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles is characterized by: The bottom of the first support plate (71) is fixedly connected to the two ends of the cutting frame (1), and the bottom of the second fixed plate (751) is fixedly connected to the top of the moving platform (74).

3. According to claim 2, the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles is characterized by: The flushing unit (76) comprises a fixing plate three (761), the top of the fixing plate three (761) is fixedly connected to a water spray device (762), one end of the water spray device (762) close to the cutter (755) is fixedly connected to a spray head (763), one end of the water spray device (762) away from the spray head (763) is fixedly connected to a water receiving pipe (764), the outer surface of the water spray device (762) is fixedly connected to a supporting plate two (765), and the bottom of the supporting plate two (765) is fixedly connected to a cleaning mechanism (766).

4. According to claim 3, the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles is characterized by: The bottom of the fixed plate three (761) is fixedly connected to the top of the movable platform (74), and one end of the support column (7661) is fixedly connected to the bottom of the support plate two (765).

5. According to claim 4, the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles is characterized by: The top unit (8) comprises a support plate three (81), wherein the support plate three (81) is symmetrically arranged at two ends of the support frame, the top of the support plate three (81) is fixedly connected to a top plate (82), the top of the top plate (82) is fixedly connected to a hydraulic device (83), the output end of the hydraulic device (83) is provided with a telescopic rod two (84), and the bottom of the telescopic rod two (84) is fixedly connected to a pressing mechanism (85).

6. The intelligent cutting equipment for aluminum frame raw materials of new energy vehicles according to claim 5 is characterized by: The pressing mechanism (85) comprises a pressing plate (851), a pressing pad (852) is symmetrically arranged at the bottom of the pressing plate (851), a side air outlet plate (853) is symmetrically arranged at the bottom of the pressing pad (852), a telescopic spring (854) is fixedly connected to the inner wall of the pressing plate (851), an end of the telescopic spring (854) away from the side air outlet plate (853) is fixedly connected to a pressure plate (855), an inclined block (856) is arranged at the end of the pressure plate (855) away from the telescopic spring (854), a connecting column (857) is fixedly connected to the top of the inclined block (856), an adhesion mechanism (858) is fixedly connected to the outer surface of the side air outlet plate (853), the outer surface of the pressure plate (855) is slidably connected to the inner wall of the pressing plate (851), and the top of the connecting column (857) is fixedly connected to the bottom of the top plate (82).

7. The intelligent cutting equipment for aluminum frame raw materials of new energy vehicles according to claim 6 is characterized by: The adhesion mechanism (858) comprises an inner plate (8581), the outer surface of the inner plate (8581) is fixedly connected to a servo motor three (8582), the output end of the servo motor three (8582) is fixedly connected to a screw rod two (8583), the outer surface of the screw rod two (8583) is threadedly connected to a moving block one (8584), the outer surface of the moving block one (8584) is rotatably connected to a rotating shaft two (8585), the outer surface of the rotating shaft two (8585) is sleeved with an adhesion sleeve (8586), the end of the rotating shaft two (8585) away from the moving block one (8584) is rotatably connected to a moving block two (8587), and the inner wall of the moving block two (8587) is slidably connected to a guide rod (8588).

8. The intelligent cutting equipment for aluminum frame raw materials of new energy vehicles according to claim 7 is characterized in that: The bottom of the support plate three (81) is fixedly connected to the outer surface of the cutting frame (1), the top of the pressing plate (851) is fixedly connected to the bottom of the telescopic rod two (84), and the outer surface of the inner plate (8581) is fixedly connected to the outer surface of the side air outlet plate (853).

9. A cutting process based on the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles according to claim 8, characterized in that: The following steps are involved: S1: placing the automobile aluminum frame material into the placement slot (2), and driving the loading plate (6) through the telescopic rod (5) to push the frame material into the gap of the placement slot (2) to facilitate subsequent cutting; S2: The hydraulic device (83) in the top unit (8) moves the telescopic rod 2 (84) downward, so that the pressing mechanism (85) fixes the frame material and blows it with wind, while the adhesion mechanism (858) cleans the waste generated by cutting; S3: The moving platform (74) moves along the screw rod (73) and drives the cutting unit (75) to cut the frame material; S4: During the cutting process of the cutting unit (75), the flushing mechanism flushes the cutting unit (75) and drives the cleaning mechanism (766) to remove the debris on the screw rod (73).

Citation Information

Patent Citations

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    CN106994534A

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