Feedback high-precision press-in device

Through the synergistic effect of the upper pressure head mechanism and the hoisting mechanism, combined with the position adjustment of the self-adjusting assembly under the external electric field or magnetic field and multi-angle positioning feedback, the problem of poor accuracy and stability of the traditional pressing device is solved, and high accuracy is achieved , highly adaptable and highly automated press-in operation.

CN119188224APending Publication Date: 2024-12-27XIAMEN KELIJIE AUTOMATION TECH CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411419661.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

During the machining process, traditional pressing devices have problems such as low accuracy, poor stability, and difficulty in adapting to different workpiece sizes, which cannot meet the needs of modern industry for high-precision pressing.

Method used

The synergistic effect of the upper pressure head mechanism and the hoisting mechanism is adopted, and the position adjustment of the first self-adjustment component and the second self-adjustment component under the external electric field or magnetic field is adjusted, and the multi-angle positioning device is used to realize high-precision pressing. operate.

Benefits of technology

It realizes high-precision pressing, improves the adaptability and stability of the device, improves production efficiency and automation, can adapt to the needs of different workpiece sizes and shapes, and reduces manual operation and errors.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119188224A_ABST
    Figure CN119188224A_ABST
Patent Text Reader

Abstract

The invention relates to a feedback high-precision press-in device which comprises a riveting support and further comprises an upper pressing head mechanism, a lower pressing head mechanism, a lower pressing head mechanism and a feeding mechanism. The jacking mechanism is telescopically arranged on the riveting support, is coaxial with the upper pressure head mechanism and is used for providing riveting power; the jig mechanism is movably arranged between the upper pressure head mechanism and the jacking mechanism; the jacking mechanism can drive the jig mechanism to get close to the upper pressing head mechanism to complete riveting. The multi-angle position measuring device is detachably mounted on the riveting bracket, the upper pressure head mechanism, the jacking mechanism and the jig mechanism; the multi-angle position measuring device is used for transmitting position measuring information to the upper computer. The high-precision press-in device has the advantages of being high in press-in precision, high in adaptability, high in stability, high in automation degree and the like, and the requirements of modern industrial production for the high-precision press-in process can be fully met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of mechanical processing equipment, and in particular to a feedback high-precision pressing device. Background Art

[0002] In the process of machining, high-precision press-fit assembly of different parts is an important process. Traditional press-fit devices often have problems such as low precision, poor stability, and difficulty in adapting to different workpiece sizes. With the continuous improvement of industrial production requirements for product quality and precision, a device that can achieve high-precision press-fit operations and real-time feedback adjustments is needed. Summary of the invention

[0003] The object of the present invention is to provide a high-precision pressing device with feedback that can achieve high-precision pressing operation and ensure the accuracy and stability of the pressing position through the synergistic effect of the upper pressure head mechanism and the lifting mechanism, as well as the position adjustment of the first self-adjusting component and the second self-adjusting component under the action of an external electric field or magnetic field, so as to solve the above-mentioned technical problems.

[0004] To realize the above technical solution, the technical solution of the present invention is as follows: a feedback high-precision press-in device, including a riveting bracket, the feedback high-precision press-in device also includes:

[0005] An upper pressing head mechanism is fixedly arranged on the inner side of the riveted bracket;

[0006] A lifting mechanism is telescopically arranged on the riveting bracket and is coaxially arranged with the upper pressing head mechanism to provide riveting power;

[0007] A jig mechanism is movably disposed between the upper pressure head mechanism and the lifting mechanism; the lifting mechanism can drive the jig mechanism to move closer to the upper pressure head mechanism to complete riveting; and

[0008] A multi-angle positioning device, which can be detachably mounted on the riveting bracket, the upper pressure head mechanism, the lifting mechanism and the fixture mechanism; the multi-angle positioning device is used to transmit the positioning information to the host computer;

[0009] Wherein: when the lifting mechanism drives the fixture mechanism to move closer to the upper pressure head mechanism and press tightly; the multi-angle positioning device sends a signal to connect or cut off the external electric field or magnetic field, and the upper pressure head mechanism and the lifting mechanism are deformed in the external electric field or magnetic field.

[0010] Furthermore, the upper pressure head mechanism comprises an upper pressure head base assembly; an upper pressure head guide sleeve is detachably mounted on the bottom of the upper pressure head base assembly vertically downward; an upper pressure shaft assembly is movably mounted on the inner side of the upper pressure head guide sleeve; a multi-angle positioning device is detachably mounted on the inner side of the upper pressure head guide sleeve, and one side of the multi-angle positioning device is arranged in surface contact with the end face of the upper pressure shaft assembly; a first self-adjusting assembly is arranged on the lower end face of the upper pressure shaft assembly; an upper pressure head is coaxially mounted on the first self-adjusting assembly;

[0011] Wherein: the first self-adjusting component adjusts the spatial position height of the upper pressure head along the axis direction of the upper pressure shaft component under the action of an external electric field or magnetic field.

[0012] Furthermore, the upper pressure head base assembly includes a first fixed top plate; the first fixed top plate is connected to the riveted bracket via a first guide block; a second fixed top plate is adjustably mounted on the bottom of the first fixed top plate; the first fixed top plate is connected to the second fixed top plate via a second guide block, and the adjacent first guide blocks and second guide blocks are perpendicular to each other; a pressure head adjustment positioning block is detachably mounted on one side corresponding to the first guide block / second guide block; the first fixed top plate / The second fixed top plate is provided with a through-going long strip hole;

[0013] The upper pressure head guide sleeve is provided in a columnar shape; one end of the upper pressure head guide sleeve is provided with an inwardly concave rectangular through groove along the axis;

[0014] The upper pressure shaft assembly comprises an oil-free bushing fixedly mounted on the upper pressure head guide sleeve; a pressure head movable shaft is movably inserted on the oil-free bushing; one side of the pressure head movable shaft is prevented from rotating by a square limit block; a section of the pressure head movable shaft extends outside the axis line and has a columnar extrusion portion in surface contact with the multi-angle positioning device; a T-shaped upper pressure head connection fixing seat is detachably mounted on the other end; the first self-adjusting assembly is embedded on the end surface of the pressure head connection fixing seat;

[0015] The first self-adjusting component includes a first deformable sheet layer, an insulating sheet layer and a second deformable sheet layer which are tightly bonded in sequence from the inside to the outside along the axis of the pressure head connecting the fixing seat; the first deformable sheet layer and the second deformable sheet layer are both made of a giant magnetostrictive material that deforms from width to thickness; two power supply circuits supply power to the first deformable sheet layer and the second deformable sheet layer respectively, and under the inverse piezoelectric effect, the first deformable sheet layer and the second deformable sheet layer are deformed to adjust the spatial height position of the upper pressure head;

[0016] The upper pressure head is a columnar rotary lever; a second long strip-shaped groove is arranged in a circumferential array on one end surface of the upper pressure head; and an inwardly concave rotary inclined surface is arranged on the upper side of the upper pressure head along the axis.

[0017] Furthermore, the lifting mechanism comprises:

[0018] A first power source, adjustably mounted on the riveted bracket, for providing power;

[0019] A positioning jig is movably inserted on the riveted bracket; the first power source can drive the positioning jig to move back and forth in the vertical direction, and a multi-angle positioning device is detachably installed on one side of the positioning jig;

[0020] A lifting mechanism is rotatably disposed on the riveted bracket and is coaxially disposed with the positioning fixture, and the first power source can drive the lifting mechanism to rotate; and

[0021] A second self-adjusting component is embedded on the end surface of the positioning fixture and is used to adjust the spacing;

[0022] Wherein: when the multi-angle positioning device does not interfere with the riveted bracket, the external electric field or magnetic field acts on the second self-adjusting component to adjust the distance between the adjacent lifting mechanism and the upper pressure head mechanism when they are pressed together along the axis direction of the positioning fixture.

[0023] Furthermore, the first power source is a servo motor, and the servo motor is adjustably mounted on the riveted bracket through a motor mounting plate; the output end of the servo motor is transmission-connected to the lifting mechanism through a synchronous belt;

[0024] The positioning fixture comprises a lifting guide seat movably inserted on the riveted bracket; a connecting rod is installed on one side of the lifting guide seat, and an upper connecting rod is installed on the other side; a multi-angle positioning device is detachably installed on the lifting guide seat, and a first sensor is installed on the lifting guide seat; the first sensor and the multi-angle positioning device are arranged at 90 degrees; the connecting rod and the upper connecting rod are both provided with through holes;

[0025] The lifting mechanism comprises a rotating seat fixed on the riveted bracket; the rotating seat is rotatably provided with a screw; the screw is meshed with a screw nut; a servo positioning block is detachably installed at one end of the screw nut;

[0026] The second self-adjusting component includes a third deformable sheet layer, a second insulating sheet layer and a fourth deformable sheet layer which are tightly bonded in sequence from the inside to the outside along the axis of the upper connecting rod; the third deformable sheet layer and the fourth deformable sheet layer are both made of a giant magnetostrictive material that deforms from width to thickness; two power supply circuits respectively supply power to the third deformable sheet layer and the fourth deformable sheet layer, and under the inverse piezoelectric effect, the third deformable sheet layer and the fourth deformable sheet layer are deformed to adjust the spatial height position of the fixture mechanism;

[0027] Furthermore, the fixture mechanism comprises:

[0028] A fixture bottom plate is fixed on the riveted bracket, and the fixture bottom plate has opening and closing slide grooves symmetrically arranged thereon;

[0029] A second driving source is fixed on the riveted bracket and is used to provide power;

[0030] A first bearing member is movably disposed on the fixture bottom plate, and the second driving source can drive the first bearing member to move back and forth; and

[0031] A second bearing component is movably disposed on the fixture bottom plate and is meshed with the first bearing component through a gear rack transmission;

[0032] Wherein: the second driving source drives the first bearing component to move in the width direction when moving in the length direction, and drives the second bearing component to move in the opposite direction.

[0033] Furthermore, the second driving source is a cylinder, the cylinder is mounted on the riveted bracket through a cylinder mounting seat, and sensors are provided corresponding to the telescopic positions of the cylinder;

[0034] The first bearing component and the second bearing component are arranged in mirror image with each other;

[0035] The first bearing component comprises a first bearing platform movably arranged on the bottom plate of the jig; a lateral moving component is movably arranged on the top of the first bearing platform, a guide shaft on the lateral moving component extends to the inside of the opening and closing slide slot; a jig lifting device is telescopically inserted on the top of the lateral moving component; a rivet joint component is detachably installed on the lateral moving component;

[0036] When the lifting mechanism drives the jig to move upward, the rivet head assembly can be inserted into the jig.

[0037] Furthermore, the jig lifting device includes a jig support plate movably inserted through a guide shaft; a jig side plate provided with a hook tooth portion is detachably mounted on the jig support plate; a first jig plate is inserted into the jig support plate; a second jig plate is contacted on the first jig plate; the first jig plate and the second jig plate are fixed by the jig side plate; the second jig plate is provided with a positioning block; a positioning clamping element is provided on the positioning block which can be deformed radially;

[0038] A material unloading jig is detachably mounted on one side of the jig bottom plate.

[0039] Furthermore, the multi-angle positioning device includes a force sensor, a contact digital sensor and a laser sensor; the force sensor is installed on the upper pressure head mechanism; the contact digital sensor is installed on the lifting mechanism; the fixture mechanism is detachably installed at the starting position of the first bearing component / the second bearing component.

[0040] Furthermore, the feedback high-precision pressing device also includes a controller; the controller is connected to the upper pressing head mechanism 、 Lifting mechanism 、 Fixture mechanism 、 The multi-angle positioning device is electrically connected.

[0041] Compared with the prior art, the present invention has the following beneficial effects:

[0042] 1) The present invention can achieve high-precision pressing:

[0043] Precise control of self-adjusting components: The first self-adjusting component of the upper pressure head mechanism and the second self-adjusting component of the lifting mechanism use deformable sheets made of giant magnetostrictive materials. Under the action of external electric or magnetic fields, the spatial position height of the upper pressure head and the fixture mechanism can be adjusted very accurately, and the spacing between the lifting mechanism and the upper pressure head mechanism can also be adjusted when they are pressed together, thereby achieving high-precision pressing operations.

[0044] Multi-angle positioning feedback: The multi-angle positioning device includes force sensors, contact digital sensors and laser sensors, which are installed in different positions. It can monitor various parameters in the pressing process in real time and transmit the positioning information to the host computer. Based on the feedback information, the controller can adjust various parameters in the pressing process in time to further improve the pressing accuracy.

[0045] 2) The present invention can improve the adaptability and flexibility of the device:

[0046] Adjustable mechanism design: The upper press head base assembly is connected to the riveted bracket by means of the first guide block and the second guide block, and the first fixed top plate and the second fixed top plate can be adjusted and installed. Adjacent guide blocks are arranged perpendicular to each other, and the press head adjustment positioning block can be detachably installed. These designs enable the upper press head mechanism to be adjusted in multiple directions to adapt to different workpiece sizes and press-in requirements.

[0047] Flexible movement of the fixture mechanism: The first bearing member and the second bearing member in the fixture mechanism are driven by gear rack meshing. Driven by the second driving source (cylinder), it can move in the length and width directions and in opposite directions, so as to adapt to workpieces of different shapes and complex pressing process requirements.

[0048] Replaceable unloading jig: The unloading jig can be detachably installed on one side of the jig base plate and can be replaced according to different workpieces and production requirements, which improves the versatility and adaptability of the device.

[0049] 3) The present invention can enhance the stability and reliability of the device:

[0050] Solid riveted bracket: The riveted bracket provides a stable support structure for the entire device, ensuring that each mechanism remains stable during the press-in process and reducing errors caused by vibration and displacement.

[0051] Reliable lifting mechanism: The lifting mechanism uses a servo motor as the first power source, and drives the lifting mechanism to rotate through a synchronous belt. The positioning fixture is movably inserted on the riveted bracket, and is equipped with a first sensor and a multi-angle positioning device to ensure accurate control and stable operation of the lifting process.

[0052] Stable upper pressure head mechanism: The upper pressure shaft assembly is movably arranged inside the upper pressure head guide sleeve, and the cooperation between the oil-free bushing and the pressure head movable shaft ensures the smooth movement of the upper pressure head. At the same time, the first self-adjusting assembly is embedded on the end surface of the pressure head connection fixing seat, which improves the stability and reliability of the upper pressure head.

[0053] 4) The present invention can: improve production efficiency and automation

[0054] Automatic control: The feedback high-precision press-in device is equipped with a controller, which is electrically connected to the upper pressure head mechanism, lifting mechanism, fixture mechanism and multi-angle positioning device to achieve automatic control of the entire device, reducing the time and labor intensity of manual operation, thereby improving production efficiency.

[0055] Quick response and adjustment: The multi-angle positioning device can provide real-time feedback on the parameters during the pressing process. The controller can respond quickly and make adjustments, reducing the time for debugging and adjustment and further improving production efficiency.

[0056] In summary, the feedback high-precision pressing device has many advantages such as high-precision pressing, strong adaptability, high stability, and high degree of automation, and can fully meet the needs of modern industrial production for high-precision pressing technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0057] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0058] Figure 1 It is a front view of the present invention. DETAILED DESCRIPTION

[0059] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0060] In order to enable those skilled in the art to better understand the scheme of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0061] Please see attached Figure 1 As shown: A feedback high-precision press-in device, including a riveting bracket 1, the feedback high-precision press-in device also includes:

[0062] The upper pressing head mechanism 2 is fixedly arranged on the inner side of the riveting bracket 1;

[0063] A lifting mechanism 3 is telescopically arranged on the riveting bracket 1 and is coaxially arranged with the upper pressing head mechanism 2 to provide riveting power;

[0064] A fixture mechanism 4 is movably disposed between the upper pressure head mechanism 2 and the lifting mechanism 3; the lifting mechanism 3 can drive the fixture mechanism 4 to move closer to the upper pressure head mechanism 2 to complete riveting; and

[0065] The multi-angle positioning device 5 is detachably mounted on the riveting bracket 1, the upper pressure head mechanism 2, the lifting mechanism 3 and the fixture mechanism 4; the multi-angle positioning device 5 is used to transmit the positioning information to the host computer;

[0066] Wherein: when the lifting mechanism 3 drives the fixture mechanism 4 to move closer to the upper pressure head mechanism 2 and press it tightly; the multi-angle positioning device 5 sends a signal to connect or cut off the external electric field or magnetic field, and the upper pressure head mechanism 2 and the lifting mechanism 3 are deformed in the external electric field or magnetic field.

[0067] On the basis of the above embodiment, the upper pressure head mechanism 2 comprises an upper pressure head base assembly 21; an upper pressure head guide sleeve 22 is detachably mounted on the bottom of the upper pressure head base assembly 21 along the vertical downward direction; an upper pressure shaft assembly 23 is movably mounted on the inner side of the upper pressure head guide sleeve 22; a multi-angle positioning device 5 is detachably mounted on the inner side of the upper pressure head guide sleeve 22, and one side of the multi-angle positioning device 5 is arranged in surface contact with the end face of the upper pressure shaft assembly 23; a first self-adjusting assembly 24 is arranged on the lower end face of the upper pressure shaft assembly 23; an upper pressure head 25 is coaxially mounted on the first self-adjusting assembly 24;

[0068] Wherein: the first self-adjusting component 24 adjusts the spatial position height of the upper pressure head 25 along the axial direction of the upper pressure shaft component 23 under the action of the external electric field or magnetic field.

[0069] Specifically, the first self-adjusting component of the upper pressure head mechanism and the second self-adjusting component of the lifting mechanism use a deformable sheet made of giant magnetostrictive material. Under the action of an external electric field or magnetic field, the spatial position height of the upper pressure head and the fixture mechanism can be adjusted very accurately, and the spacing between the lifting mechanism and the upper pressure head mechanism when pressed together can also be adjusted, thereby achieving high-precision pressing operations; the multi-angle positioning device includes force sensors, contact digital sensors, and laser sensors, which are installed in different positions, and can monitor various parameters in the pressing process in real time, and transmit the positioning information to the host computer. Based on the feedback information, the controller can adjust the various parameters in the pressing process in a timely manner to further improve the pressing accuracy.

[0070] On the basis of the above embodiment, the upper pressure head base assembly 21 includes a first fixed top plate 211; the first fixed top plate 211 is connected to the riveted bracket 1 through a first guide block 212; a second fixed top plate 213 is adjustably installed at the bottom of the first fixed top plate 211; the first fixed top plate 211 and the second fixed top plate 213 are connected through a second guide block 214, and the adjacent first guide blocks 212 and second guide blocks 214 are perpendicular to each other; a pressure head adjustment positioning block 215 is detachably installed on one side corresponding to the first guide block 212 / second guide block 214; the first fixed top plate 211 / The second fixed top plate 213 is provided with a through-going long strip hole;

[0071] The upper pressure head guide sleeve 22 is provided in a columnar shape; one end of the upper pressure head guide sleeve 22 is provided with an inwardly concave rectangular through groove along the axis;

[0072] The upper pressure shaft assembly 23 includes an oil-free bushing 231 fixed on the upper pressure head guide sleeve 22; a pressure head movable shaft 232 is movably inserted on the oil-free bushing 231; one side of the pressure head movable shaft 232 is prevented from rotating by a square limit block; a section of the pressure head movable shaft 232 extends along the axis line and has a columnar extrusion portion in contact with the multi-angle positioning device 5; the other end is detachably mounted with a T-shaped upper pressure head connection fixing seat 233; the first self-adjusting assembly 24 is embedded on the end surface of the pressure head connection fixing seat 233;

[0073] The first self-adjusting component 24 includes a first deformable sheet 241, an insulating sheet 242 and a second deformable sheet 243 which are tightly bonded in sequence from the inside to the outside along the axis of the pressure head connection fixing seat 233; the first deformable sheet 241 and the second deformable sheet 243 are both made of giant magnetostrictive materials that deform from width to thickness; two power supply circuits supply power to the first deformable sheet 241 and the second deformable sheet 243 respectively, and under the inverse piezoelectric effect, the first deformable sheet 241 and the second deformable sheet 243 are deformed to adjust the spatial height position of the upper pressure head 25;

[0074] The upper pressure head 25 is a cylindrical rotary lever; a second long strip-shaped groove is arranged in a circumferential array on one end surface of the upper pressure head 25; and an inwardly concave rotary inclined surface is arranged along the axis of the upper pressure head 25.

[0075] Based on the above embodiment, the lifting mechanism 3 includes:

[0076] A first power source 31, which is adjustably mounted on the riveted bracket 1 and is used to provide power;

[0077] A positioning fixture 32 is movably inserted on the riveting bracket 1; the first power source 31 can drive the positioning fixture 32 to move back and forth in the vertical direction, and a multi-angle positioning device 5 is detachably installed on one side of the positioning fixture 32;

[0078] A lifting mechanism 33 is rotatably disposed on the riveting bracket 1 and is coaxially disposed with the positioning fixture 32, and the first power source 31 can drive the lifting mechanism 33 to rotate; and

[0079] A second self-adjusting component 34 is embedded on the end surface of the positioning fixture 32 and is used to adjust the spacing;

[0080] Wherein: when the multi-angle positioning device 5 does not interfere with the riveted bracket 1, the external electric field or magnetic field acts on the second self-adjusting component 34 to adjust the distance between the adjacent lifting mechanism 3 and the upper pressure head mechanism 2 when they are pressed together along the axial direction of the positioning fixture 32.

[0081] Based on the above embodiment, the first power source 31 is a servo motor, and the servo motor is adjustably mounted on the riveted bracket 1 through a motor mounting plate; the output end of the servo motor is transmission-connected to the lifting mechanism 33 through a synchronous belt;

[0082] The positioning fixture 32 includes a lifting guide seat 321 movably inserted on the riveting bracket 1; a connecting rod 322 is installed on one side of the lifting guide seat 321, and an upper connecting rod 323 is installed on the other side; a multi-angle positioning device 5 is detachably installed on the lifting guide seat 321, and a first sensor 324 is installed on the lifting guide seat 321; the first sensor 324 is arranged at 90 degrees with the multi-angle positioning device 5; the connecting rod 322 and the upper connecting rod 323 are both provided with through holes;

[0083] The lifting mechanism 33 comprises a rotating seat 331 fixed on the riveted bracket 1; the rotating seat 331 is rotatably provided with a screw rod 332; the screw rod 332 is meshed with a screw rod nut 333; a servo positioning block 334 is detachably installed at one end of the screw rod nut 333;

[0084] The second self-adjusting component 34 includes a third deformable sheet 341, a second insulating sheet 342 and a fourth deformable sheet 343 which are tightly bonded in sequence from the inside to the outside along the axis of the upper connecting rod 323; the third deformable sheet 341 and the fourth deformable sheet 343 are both made of giant magnetostrictive materials that deform from width to thickness; two power supply circuits supply power to the third deformable sheet 341 and the fourth deformable sheet 343 respectively, and under the inverse piezoelectric effect, the third deformable sheet 341 and the fourth deformable sheet 343 are deformed to adjust the spatial height position of the fixture mechanism 4;

[0085] Based on the above embodiment, the fixture mechanism 4 includes:

[0086] A fixture bottom plate 41 is fixed on the riveted bracket 1, and an opening and closing slide groove 411 is symmetrically provided on the fixture bottom plate 41;

[0087] A second driving source 42 is fixed on the riveted bracket 1 and is used to provide power;

[0088] A first bearing member 43 is movably disposed on the fixture bottom plate 41, and the second driving source 42 can drive the first bearing member 43 to move back and forth; and

[0089] The second bearing member 44 is movably disposed on the fixture bottom plate 41 and is meshed with the first bearing member 43 through a gear rack transmission;

[0090] The second driving source 42 drives the first bearing member 43 to move in the width direction while moving in the length direction, and drives the second bearing member 44 to move in the opposite direction.

[0091] Based on the above embodiment, the second driving source 42 is a cylinder, which is mounted on the riveted bracket 1 through a cylinder mounting seat, and sensors are provided corresponding to the telescopic positions of the cylinder;

[0092] The first bearing member 43 and the second bearing member 44 are mirror images of each other;

[0093] The first bearing component 43 includes a first bearing platform 431 movably arranged on the fixture bottom plate 41; a lateral moving component 432 is movably arranged on the top of the first bearing platform 431, and a guide shaft on the lateral moving component 432 extends to the inside of the opening and closing slide slot 411; a fixture lifting 433 is retractably inserted on the top of the lateral moving component 432; a rivet joint component 434 is detachably installed on the lateral moving component 432;

[0094] When the lifting mechanism 33 drives the jig lift 433 to move upward, the rivet head assembly 434 can be inserted into the jig lift 433 .

[0095] On the basis of the above embodiment, the jig lifting 433 includes a jig support plate movably inserted through a guide shaft; a jig side plate provided with a hook tooth portion is detachably mounted on the jig support plate; a first jig plate is inserted into the jig support plate; a second jig plate is contacted on the first jig plate; the first jig plate and the second jig plate are fixed by the jig side plate; the second jig plate is provided with a positioning block; a positioning clamping element is provided on the positioning block which can be deformed radially;

[0096] A material cutting jig is detachably mounted on one side of the jig bottom plate 41 .

[0097] Based on the above embodiment, the multi-angle positioning device 5 includes a force sensor, a contact digital sensor and a laser sensor; the force sensor is installed on the upper pressure head mechanism 2; the contact digital sensor is installed on the lifting mechanism 3; the fixture mechanism 4 is detachably installed at the starting position of the first bearing component 43 / the second bearing component 44.

[0098] Based on the above embodiment, the feedback high-precision pressing device further includes a controller; the controller is connected to the upper pressing head mechanism 2 、 Lifting mechanism 3 、 Fixture mechanism 4 、 The multi-angle positioning device 5 is electrically connected.

[0099] During specific use, the riveted bracket is installed in a suitable working position to ensure its stability and reliability. Then, the upper pressure head base assembly is installed on the inner side of the riveted bracket through the first guide block and the second guide block, and the position of the upper pressure head base assembly is adjusted according to the workpiece size and the pressing requirements. The upper pressure head guide sleeve is installed at the bottom of the upper pressure head base assembly, and the upper pressure shaft assembly is installed in the pressure head guide sleeve, and it is ensured that the multi-angle positioning device is in surface contact with the end face of the upper pressure shaft assembly. The first self-adjusting assembly and the upper pressure head are installed so that they can be adjusted in position under the action of an external electric field or magnetic field. Furthermore, the first power source (servo motor) is installed on the riveted bracket through the motor mounting plate, and the position is adjusted so that it can be driven by the synchronous belt to drive the lifting mechanism to rotate. The positioning fixture is movably inserted on the riveted bracket, and the multi-angle positioning device and the first sensor are installed. The lifting mechanism is installed on the riveted bracket to ensure that it is coaxially arranged with the positioning fixture. The second self-adjusting assembly is installed so that it can adjust the spacing under the action of an external electric field or magnetic field. Then the fixture base plate is fixed on the riveted bracket, and the second driving source (cylinder) and the sensor are installed. The first bearing component and the second bearing component are installed on the bottom plate of the fixture and connected by gear rack meshing transmission. The fixture lifting and riveting head assembly are installed to ensure that the lifting mechanism can drive the fixture to lift and move upward, and the riveting head assembly can be inserted into the fixture lifting. Then the force sensor is installed on the upper pressure head mechanism, the contact digital sensor is installed on the lifting mechanism, and the laser sensor is installed on the starting position of the first bearing component or the second bearing component of the fixture mechanism. Finally, the controller is electrically connected to the upper pressure head mechanism, the lifting mechanism, the fixture mechanism and the multi-angle positioning device for debugging and parameter setting. After completion, the workpiece is placed on the fixture mechanism, and the first bearing component and the second bearing component are driven to move by the second driving source to transport the workpiece to the pressing position. The first power source (servo motor) is started, and the lifting mechanism is driven to rotate by the synchronous belt to make the positioning fixture rise, driving the fixture mechanism to rise upward. When the fixture mechanism rises to a certain position, the multi-angle positioning device starts to work and transmits the positioning information to the host computer. The host computer analyzes and judges based on this information, and applies an external electric field or magnetic field to the first self-adjusting component and the second self-adjusting component through the controller, adjusts the position of the upper pressure head and the lifting mechanism, so that the upper pressure head contacts the workpiece and starts pressing. During the pressing process, the multi-angle positioning device monitors the parameters such as the pressing force and position in real time, and transmits the information to the host computer. The host computer continuously adjusts the external electric field or magnetic field based on this information to deform the first self-adjusting component and the second self-adjusting component, thereby adjusting the position of the upper pressure head and the lifting mechanism to ensure the accuracy and stability of the pressing process. When the pressing is completed, the first power source and the second drive source move in the opposite direction, causing the fixture mechanism to descend and remove the workpiece from the device. The entire design can achieve high-precision pressing operation and ensure the accuracy and stability of the pressing position through the synergistic effect of the upper pressure head mechanism and the lifting mechanism, as well as the position adjustment of the first self-adjusting component and the second self-adjusting component under the action of the external electric field or magnetic field.The use of a multi-angle positioning device can measure various parameters in the pressing process in real time and transmit the information to the host computer. According to the feedback information, the controller can adjust the position and pressure of the upper pressure head mechanism and the lifting mechanism in time to achieve precise control of the pressing process; in addition, by adjusting the position of the upper pressure head mechanism and the lifting mechanism, as well as the movable design of the fixture mechanism, it can adapt to workpieces of different sizes and shapes, improving the versatility and adaptability of the device; the structural design of the riveted bracket and the close cooperation between the various mechanisms ensure the stability and reliability of the device during the pressing process, and reduce the errors caused by vibration and displacement. The use of the controller realizes the automatic control of the entire device, improving production efficiency and convenience of operation.

[0100] In summary, the feedback high-precision pressing device of the present invention has the advantages of high-precision pressing, multi-angle positioning and feedback, strong adaptability, high stability, and high degree of automation, and can meet the needs of modern industrial production for high-precision pressing technology.

[0101] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any person skilled in the art should be able to use the technical content disclosed above to make equivalent embodiments that are equivalent changes by slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A feedback high-precision press-in device, comprising a riveted bracket (1), characterized in that: The feedback high-precision pressing device also includes: An upper pressing head mechanism (2) is fixedly arranged on the inner side of the riveting bracket (1); A lifting mechanism (3) is telescopically arranged on the riveting bracket (1) and is coaxially arranged with the upper pressing head mechanism (2) for providing riveting power; A jig mechanism (4) is movably arranged between the upper pressure head mechanism (2) and the lifting mechanism (3); the lifting mechanism (3) can drive the jig mechanism (4) to move closer to the upper pressure head mechanism (2) to complete riveting; and A multi-angle positioning device (5) is detachably mounted on the riveting bracket (1), the upper pressure head mechanism (2), the lifting mechanism (3) and the fixture mechanism (4); the multi-angle positioning device (5) is used to transmit positioning information to a host computer; Wherein: when the lifting mechanism (3) drives the fixture mechanism (4) to move closer to and press the upper pressure head mechanism (2), the multi-angle positioning device (5) sends a signal to connect or disconnect the external electric field or magnetic field, and the upper pressure head mechanism (2) and the lifting mechanism (3) are deformed in the external electric field or magnetic field.

2. The feedback high-precision press-in device according to claim 1, characterized in that: The upper pressure head mechanism (2) comprises an upper pressure head base assembly (21); an upper pressure head guide sleeve (22) is detachably mounted on the bottom of the upper pressure head base assembly (21) in a vertical downward direction; an upper pressure shaft assembly (23) is movably mounted on the inner side of the upper pressure head guide sleeve (22); a multi-angle positioning device (5) is detachably mounted on the inner side of the upper pressure head guide sleeve (22), and one side of the multi-angle positioning device (5) is arranged in surface contact with the end surface of the upper pressure shaft assembly (23); a first self-adjusting assembly (24) is arranged on the lower end surface of the upper pressure shaft assembly (23); an upper pressure head (25) is coaxially mounted on the first self-adjusting assembly (24); Wherein: the first self-adjusting component (24) adjusts the spatial position height of the upper pressure head (25) along the axial direction of the upper pressure shaft component (23) under the action of an external electric field or magnetic field.

3. The feedback high-precision press-in device according to claim 2, characterized in that: The upper pressure head base assembly (21) comprises a first fixed top plate (211); the first fixed top plate (211) is connected to the riveted bracket (1) via a first guide block (212); a second fixed top plate (213) is adjustably mounted on the bottom of the first fixed top plate (211); the first fixed top plate (211) and the second fixed top plate (213) are connected via a second guide block (214), and adjacent first guide blocks (212) and second guide blocks (214) are arranged perpendicular to each other; a pressure head adjustment positioning block (215) is detachably mounted on one side corresponding to the first guide block (212) / second guide block (214); the first fixed top plate (211) / The second fixed top plate (213) is provided with a through-going long strip hole; The upper pressure head guide sleeve (22) is arranged in a columnar shape; one end of the upper pressure head guide sleeve (22) is provided with an inwardly concave rectangular through-groove along the axis; The upper pressure shaft assembly (23) comprises an oil-free bushing (231) fixedly mounted on the upper pressure head guide sleeve (22); a pressure head movable shaft (232) is movably inserted on the oil-free bushing (231); one side of the pressure head movable shaft (232) is prevented from rotating by a square limit block; a section of the pressure head movable shaft (232) extends outside the axis line and has a columnar extrusion portion in surface contact with the multi-angle positioning device (5); a T-shaped upper pressure head connection fixing seat (233) is detachably mounted on the other end; the first self-adjusting assembly (24) is embedded on the end surface of the pressure head connection fixing seat (233); The first self-adjusting component (24) comprises a first deformable sheet (241), an insulating sheet (242) and a second deformable sheet (243) which are tightly bonded in sequence from the inside to the outside along the axis of the pressure head connection fixing seat (233); the first deformable sheet (241) and the second deformable sheet (243) are both made of a giant magnetostrictive material that deforms from width to thickness; two power supply circuits respectively supply power to the first deformable sheet (241) and the second deformable sheet (243); under the inverse piezoelectric effect, the first deformable sheet (241) and the second deformable sheet (243) are deformed to adjust the spatial height position of the upper pressure head (25); The upper pressure head (25) is a columnar rotary head; a second long strip-shaped groove is arranged in a circumferential array on one end surface of the upper pressure head (25); and an inwardly concave rotary inclined surface is arranged along the axis of the upper pressure head (25).

4. The feedback high-precision press-in device according to claim 1, characterized in that: The lifting mechanism (3) comprises: A first power source (31) is adjustably mounted on the riveted bracket (1) and is used to provide power; A positioning jig (32) is movably inserted on the riveting bracket (1); the first power source (31) can drive the positioning jig (32) to move back and forth in a vertical direction, and a multi-angle positioning device (5) is detachably mounted on one side of the positioning jig (32); A lifting mechanism (33) is rotatably disposed on the riveted bracket (1) and is coaxially disposed with the positioning fixture (32), and the first power source (31) can drive the lifting mechanism (33) to rotate; and A second self-adjusting component (34) is embedded on the end surface of the positioning fixture (32) and is used to adjust the spacing; Wherein: when the multi-angle positioning device (5) does not interfere with the riveted bracket (1), the external electric field or magnetic field acts on the second self-adjusting component (34) to adjust the distance between the adjacent lifting mechanism (3) and the upper pressure head mechanism (2) when they are pressed together along the axis direction of the positioning fixture (32).

5. The feedback high-precision press-in device according to claim 4, characterized in that: The first power source (31) is a servo motor, and the servo motor is adjustably mounted on the riveted bracket (1) via a motor mounting plate; the output end of the servo motor is transmission-connected to the lifting mechanism (33) via a synchronous belt; The positioning fixture (32) comprises a lifting guide seat (321) movably inserted on the riveting bracket (1); a connecting rod (322) is installed on one side of the lifting guide seat (321), and an upper connecting rod (323) is installed on the other side; a multi-angle positioning device (5) is detachably installed on the lifting guide seat (321), and a first sensor (324) is installed on the lifting guide seat (321); the first sensor (324) and the multi-angle positioning device (5) are arranged at 90 degrees; the connecting rod (322) and the upper connecting rod (323) are both provided with through holes; The lifting mechanism (33) comprises a rotating seat (331) fixed on the riveted bracket (1); the rotating seat (331) is rotatably provided with a screw rod (332); the screw rod (332) is meshed with a screw rod nut (333); a servo positioning block (334) is detachably mounted on one end of the screw rod nut (333); The second self-adjusting component (34) comprises a third deformable sheet (341), a second insulating sheet (342) and a fourth deformable sheet (343) which are tightly bonded in sequence from the inside to the outside along the axis of the upper connecting rod (323); the third deformable sheet (341) and the fourth deformable sheet (343) are both made of giant magnetostrictive material that deforms from width to thickness; two power supply circuits respectively supply power to the third deformable sheet (341) and the fourth deformable sheet (343); under the inverse piezoelectric effect, the third deformable sheet (341) and the fourth deformable sheet (343) are deformed to adjust the spatial height position of the fixture mechanism (4).

6. The feedback high-precision press-in device according to claim 1, characterized in that: The fixture mechanism (4) comprises: A fixture bottom plate (41) is fixedly mounted on the riveted bracket (1), and opening and closing slide grooves are symmetrically arranged on the fixture bottom plate (41); A second driving source (42) is fixedly mounted on the riveted bracket (1) and is used to provide power; A first bearing member (43) is movably disposed on the jig bottom plate (41), and the second driving source (42) can drive the first bearing member (43) to move back and forth; and A second bearing component (44) is movably arranged on the fixture bottom plate (41) and is meshed with the first bearing component (43) through a gear rack transmission; Wherein: the second driving source (42) drives the first bearing component (43) to move in the width direction while moving in the length direction, and drives the second bearing component (44) to move in the opposite direction.

7. The feedback high-precision press-in device according to claim 6, characterized in that: The second driving source (42) is a cylinder, which is mounted on the riveted bracket (1) via a cylinder mounting seat, and sensors are provided corresponding to the telescopic positions of the cylinder; The first bearing component (43) and the second bearing component (44) are arranged in mirror image with each other; The first bearing component (43) comprises a first bearing platform (431) movably arranged on the fixture bottom plate (41); a lateral moving component (432) is movably arranged on the top of the first bearing platform (431), and a guide shaft on the lateral moving component (432) extends to the inside of the opening and closing slide groove; a fixture lifting (433) is telescopically inserted on the top of the lateral moving component (432); a rivet joint component (434) is detachably installed on the lateral moving component (432); When the lifting mechanism (33) drives the jig lift (433) to move upward, the rivet joint assembly (434) can be inserted into the jig lift (433).

8. The feedback high-precision press-in device according to claim 7, characterized in that: The jig lift (433) comprises a jig support plate movably inserted through a guide shaft; a jig side plate provided with a hook tooth portion is detachably mounted on the jig support plate; a first jig plate is inserted into the jig support plate; a second jig plate is contacted with the first jig plate; the first jig plate and the second jig plate are fixed by the jig side plate; the second jig plate is provided with a positioning block; a positioning clamping element is provided on the positioning block which can be deformed in the radial direction; A material unloading jig is detachably mounted on one side of the jig bottom plate (41).

9. The feedback high-precision press-in device according to claim 1, characterized in that: The multi-angle positioning device (5) comprises a force sensor, a contact digital sensor and a laser sensor; the force sensor is mounted on the upper pressure head mechanism (2); the contact digital sensor is mounted on the lifting mechanism (3); and the fixture mechanism (4) is detachably mounted on the starting position of the first bearing component (43) / the second bearing component (44).

10. The feedback high-precision press-in device according to claim 1, characterized in that: The feedback high-precision pressing device also includes a controller; the controller is connected to the upper pressing head mechanism (2) 、 Lifting mechanism (3) 、 Fixture mechanism (4) 、 The multi-angle positioning device (5) is electrically connected.

Citation Information

Cited By

  • Automatic bearing press

    CN121104643A