Automatic machining and riveting production line for aluminum profiles and corner connectors
By designing an automated aluminum profile and angle code processing production line, using the combination of cutting, punching and riveting mechanisms, the problem of low degree of processing of aluminum profiles in the existing technology is solved, and efficient and accurate aluminum profile and angle code are achieved. Processing.
Patent Information
- Application Number
- CN202411371789.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-29
AI Technical Summary
The existing aluminum profile and angle code processing production lines have low automation, resulting in low efficiency in cutting, drilling and riveting of aluminum profiles, cumbersome operation steps, poor positioning effect, and affecting the overall processing efficiency.
An automated production line including cutting mechanism, punching mechanism and riveting mechanism was designed to achieve efficient processing of aluminum profiles and angle codes through bidirectional cutting, automatic transfer and synchronous transportation, and use a variety of motors and cylinder drive systems to achieve accurate cutting. Punching and riveting.
The automatic processing efficiency of aluminum profiles and angle codes is improved, the processing quality and accuracy are ensured, the operation process is simplified, and the overall production efficiency is improved.
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Figure CN119188330A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of riveting production lines, and in particular relates to a riveting production line for automatic processing of aluminum profiles and angle codes. Background Art
[0002] Aluminum profiles and angle brackets usually need to be riveted, and the aluminum profiles often need to be cut and punched before riveting. Generally, the existing production lines often have a low degree of automation, and the punching and cutting of aluminum profiles are separate operations, resulting in low overall processing efficiency of aluminum profiles. When processing aluminum profiles, the two end faces of the aluminum profiles are often cut first; since the size of aluminum profiles is often large, the position of the positioning mold needs to be adjusted each time the aluminum profile is sent to the cutting station, and the operation steps are cumbersome. At the same time, both end faces of the aluminum profile need to be cut. After one end face is cut, the aluminum profile needs to be manually turned and then cut again, which has low cutting efficiency. After the aluminum profile is cut, it is manually placed on the punching die for punching. Since the punching is done manually, the positioning effect is poor, resulting in poor punching effect. After the aluminum profile is punched, the aluminum profile and the angle bracket are connected through a riveting device. Since the number of angle brackets and aluminum profiles to be processed is large, manual feeding is often slow, resulting in low riveting efficiency for the two and low overall processing efficiency of the product. Therefore, it is necessary to design an automatic riveting production line for aluminum profiles and angle codes to overcome the above difficulties. Summary of the invention
[0003] Aiming at the problems existing in the prior art, the present invention designs an automatic riveting production line for aluminum profiles and angle brackets. The present invention performs bidirectional cutting on aluminum profiles of different sizes through a cutting mechanism, and automatically transports the aluminum profiles to a punching mechanism for processing through a cutting blanking assembly; the riveting of aluminum profiles and angle brackets is automatically completed through the cooperation of an angle bracket feeding assembly and an angle bracket riveting assembly; the automation degree is high and the processing quality is good.
[0004] The inventive objective of the present invention is achieved through the following technical scheme: an automatic processing and riveting production line for aluminum profiles and angle brackets, comprising a main frame, on which a cutting mechanism, a punching mechanism and a riveting mechanism are sequentially arranged, the cutting mechanism comprising two end face cutting assemblies which can move synchronously relative to the main frame; the end face cutting assembly comprises a cutting base, on which a cutting blade assembly which can rotate and move relative to the cutting base is arranged; the cutting base is provided with a positioning assembly for fixing the aluminum profile, and is also provided with a cutting and blanking assembly for transferring the aluminum profile, a first transfer assembly is arranged between the two end face cutting assemblies; when the cutting and blanking assembly is in operation, the aluminum profile is transported to the punching mechanism, and the punching mechanism comprises a synchronous upper and lower material transporting assembly; when the upper and lower material synchronous transporting assembly is in operation, the aluminum profile is transported to the riveting mechanism, and the riveting mechanism comprises an angle bracket feeding assembly and an angle bracket riveting assembly; a feeding synchronous belt is arranged between the angle bracket feeding assembly and the angle bracket riveting assembly.
[0005] Preferably, the cutting blade assembly includes a first cylinder, a cutting guide plate and a blade body, and the cutting guide plate and the cutting base are rotatably connected; the cylinder body of the first cylinder and the cutting base are hinged, and the piston shaft of the first cylinder and the rotating shaft of the cutting guide plate are hinged; a first track is provided on the cutting guide plate, and a first platform that can move axially relative to it is provided on the first track; a first motor and a second motor are provided on the first platform, and the blade body is provided on the first motor; a gear is provided on the motor shaft of the second motor, and a rack that meshes with the gear is fixedly installed on the cutting guide plate, and the first platform moves along the first track when the second motor drives the gear to rotate; a positioning assembly arranged adjacent to the blade body is provided on the cutting base, and a first material transfer support arranged adjacent to the positioning assembly is also provided.
[0006] When the first motor is working, it drives the blade body to rotate, thereby cutting the aluminum profile; when the second motor is working, it drives the gear to rotate, and the gear and the rack are meshed with each other; then at this time, the first platform can move relative to the cutting guide plate along the first track, so that the blade body is close to or away from the aluminum profile. When the first cylinder is working, it can drive the rotating shaft of the cutting guide plate to rotate, so that the cutting guide plate can rotate relative to the cutting base, so that the blade body can achieve different angles of cutting the aluminum profile, and the versatility is better.
[0007] Preferably, the positioning assembly includes a first clamping cylinder and a second clamping cylinder arranged in a pair; the cutting base is provided with a positioning side plate fixedly connected thereto, both ends of the positioning side plate are provided with a pressure plate connecting rod pivotally connected thereto, and the end of the pressure plate connecting rod is provided with a pressure plate body pivotally connected thereto; the second clamping cylinder is arranged on the side of the pressure plate body, and the first clamping cylinder is arranged on the upper end surface of the positioning side plate; a pushing cylinder is provided between the pressure plate connecting rod and the cutting base; the cylinder body of the pushing cylinder is hinged to the cutting base, and the piston shaft of the pushing cylinder is hinged to the pressure plate connecting rod.
[0008] When cutting the aluminum profile, the positioning assembly is used to fix each end face of the aluminum profile, so that the cutting position of the cutting blade assembly is more accurate and the cutting effect is better. The side faces of the aluminum profile are limited by the two second clamping cylinders, and the upper end face of the aluminum profile is limited by the first clamping cylinder; when the cylinder is working, the pressing plate connecting rod is driven to rotate, and when the pressing plate connecting rod rotates, the pressing plate body will automatically support the lower end face of the aluminum profile, thereby positioning the aluminum profile.
[0009] Preferably, the cutting bases are arranged in pairs on the main frame, and a first material transfer assembly is arranged between the two cutting bases; the first material transfer assembly includes a supporting base, and a first rotating motor and a first track plate are arranged on both sides of the supporting base; a first connecting rod is arranged on the first track plate and is rotatably connected thereto, and the first connecting rod is connected to the motor shaft of the first rotating motor; a first horizontal slider capable of horizontally moving relative to the supporting base is arranged, and a first vertical slider capable of vertically moving relative to the supporting base is arranged on the first horizontal slider, and the end of the first connecting rod is slidably connected to the first vertical slider; a supporting platform for placing aluminum profiles is arranged on the upper end surface of the first vertical slider; when the first material transfer assembly is working, the aluminum profiles are transported from the positioning assembly to the first material transfer support; a cutting and blanking assembly is arranged on the side of the first material transfer support, and the cutting and blanking assembly includes a slide cylinder; the slide cylinder is fixedly mounted on the side of the cutting base and is arranged toward the punching mechanism; a lifting cylinder is fixedly mounted on the slider of the slide cylinder, and a second material transfer support is arranged on the piston shaft of the lifting cylinder; the second material transfer support and the first material transfer support are arranged side by side and adjacent to each other.
[0010] When the first rotating motor is working, it drives the end of the first connecting rod to move along the path on the first track plate; since the first horizontal slider can only move horizontally relative to the support base, the first vertical slider can only move vertically relative to the first horizontal slider; when the first connecting rod drives the first vertical slider to move, the support platform on the first vertical slider can move along the path on the first track plate, thereby automatically transporting the aluminum profile from the positioning component to the first material transfer support; then the aluminum profile is transported to the punching mechanism through the cutting and unloading component; the lifting cylinder starts to work first, supporting the aluminum profile through the second material transfer support; then the sliding rod cylinder works to bring the aluminum profile close to the punching mechanism; then the lifting cylinder contracts to place the aluminum profile on the punching mechanism.
[0011] Preferably, the main frame is provided with a second track arranged in pairs, and the second track is provided with an end cutting assembly; the main frame is also provided with a double-axis motor, and the motor shaft of the double-axis motor is provided with a screw; a cutting base is provided on the second track, and the threaded holes and the screw on the cutting base are meshed with each other; a transmission belt assembly for transporting waste is provided under the cutting base; the main frame is also provided with a second material transfer assembly for loading aluminum profiles, and the second material transfer assembly is arranged directly above the cutting base; the second material transfer assembly includes a material transfer motor seat, a material transfer clamp seat, a third track and a fourth track; the main frame is provided with a third track fixedly connected thereto, and the third track is provided with a fourth track. A material transfer motor seat is provided on the three tracks; a third motor is provided on the material transfer motor seat, a gear is provided on the motor shaft of the third motor, and a rack is provided on the main frame; the gear on the third motor and the rack on the main frame are meshed with each other, and the third motor drives the material transfer motor seat to move along the third track when working; the material transfer jaw seat is provided with a fourth track and a rack, and the material transfer jaw seat and the material transfer motor seat are slidably connected; the material transfer motor seat is provided with a fourth motor, a gear is provided on the motor shaft of the fourth motor, and the rack on the material transfer jaw seat and the gear on the fourth motor are meshed with each other; the fourth motor drives the material transfer jaw seat to move along the fourth track when working; the first jaw cylinder is fixedly installed on the material transfer jaw seat.
[0012] When the dual-axis motor is working, it drives the screw to rotate, and the screw is installed on the main frame through the bearing; the threaded hole on the cutting base and the screw are meshed with each other, so when the screw rotates, the cutting base can move axially along the second track; so it is convenient to adjust the axial spacing of the two end face cutting components, and it is convenient to cut the end faces of aluminum profiles of different lengths at the same time, with good versatility and high processing efficiency. By setting up a transmission belt assembly, it is convenient to transfer the cut waste. By setting up a second material transfer assembly, it is convenient to automatically grab the aluminum profile in a two-dimensional space and place it in the end face cutting assembly for cutting operations. When the third motor is working, it drives the material transfer motor seat to move along the third track, and when the fourth motor is working, it drives the material transfer jaw seat to move along the fourth track; the first jaw cylinder is fixedly installed on the material transfer jaw seat, and the aluminum profile can be placed and grabbed by the first jaw cylinder.
[0013] Preferably, the punching mechanism includes a loading and conveying assembly, which includes a number of blocking members arranged side by side and in pairs; the punching mechanism also includes a punching frame, on which is provided a positioning mold for placing the aluminum profile, and the punching frame is also provided with a clamping assembly for fixing the aluminum profile; a punching device for punching holes in the aluminum profile is provided on the side of the clamping assembly, and a loading and unloading synchronous conveying assembly is provided directly above the punching device and the clamping assembly.
[0014] By setting the blocking member, it is convenient to position and sort the aluminum profiles, so that the loading and unloading synchronous conveying component can simultaneously grab the aluminum profiles of the loading and conveying component and the aluminum profiles on the positioning mold.
[0015] Preferably, the clamping assembly comprises a clamping shield, a second cylinder, a clamping block shaft and a clamping member; the clamping shield is fixedly mounted on the punching frame, and the clamping block shaft is mounted on the clamping shield and the punching frame through a bearing; a rack that can move axially relative to the clamping shield is provided inside the clamping shield, a gear is provided at the end of the clamping block shaft, and the piston shaft of the second cylinder is fixedly connected to the rack; when the second cylinder drives the rack to move, the clamping block shaft rotates relative to the punching frame; a clamping member that rotates synchronously with the clamping block shaft is provided on the clamping block shaft; the punching device includes It includes a punching movable side plate, a punching die and a first oil cylinder, the punching die is fixedly mounted on the punching movable side plate and is arranged toward the positioning die; the punching frame is provided with a fifth track for mounting the punching movable side plate, the punching movable side plate is provided with a strip push rod hinged thereto, and a first oil cylinder is provided between the strip push rod and the punching frame; one end of the first oil cylinder is hinged to the punching frame, and the other end of the first oil cylinder is hinged to the strip push rod; when the first oil cylinder pushes the strip push rod, the punching die on the punching movable side plate moves toward the positioning die.
[0016] When the second cylinder is working, it drives the rack to move axially relative to the clamping shield, and the rack and the gear mesh with each other, so that the gear will drive the pressing block shaft to rotate relative to the punching frame; when the pressing block shaft rotates, it drives the clamping piece to turn, so that the clamping piece can clamp and fix the aluminum profile on the positioning mold. When the first oil cylinder is working, it drives the bar push rod to move, and when the bar push rod moves, it drives the punching movable side plate to move along the fifth track close to the positioning mold; when the punching movable side plate moves, it drives the punching mold to punch the aluminum profile. Since the movement of the punching mold is controlled by the first oil cylinder, the punching force is uniform and the punching effect is better.
[0017] Preferably, the loading and unloading synchronous conveying assembly includes a punching transfer seat, and a second rotating motor and a second track plate are respectively provided at both ends of the punching transfer seat; a horizontal movable plate which can move horizontally relative to the punching transfer seat is provided, and a vertical frame which can move vertically relative to the horizontal movable plate is provided; a second connecting rod which can rotate relative to the second track plate is provided, and the second connecting rod is connected to the motor shaft of the second rotating motor; the end of the second connecting rod away from the second rotating motor is slidably connected to the vertical frame, and two groups of second clamping cylinders arranged in pairs are provided on the vertical frame; the first group of the second clamping cylinders is arranged close to the end of the loading and conveying assembly, and the second group of the second clamping cylinders is arranged close to the punching device.
[0018] When the second rotary motor is working, it drives the end of the second connecting rod to move along the path of the second track plate; since the horizontal moving plate can only move horizontally relative to the punching transfer seat, the vertical frame can only move vertically relative to the horizontal moving plate; the end of the second connecting rod away from the second rotary motor is slidably connected to the vertical frame, so when the end of the second connecting rod moves, it can drive the vertical frame to move along the path of the second track plate; two groups of second clamping claw cylinders arranged in pairs are provided on the vertical frame, so the first group of the second clamping claw cylinders can transport the aluminum profile from the loading and conveying assembly to the positioning mold; the second group of the second clamping claw cylinders can transport the aluminum profile from the positioning mold to the riveting mechanism. By completing the loading and unloading processes at the same time through the synchronous conveying assembly, the material transfer speed is faster, which improves the overall processing efficiency of the product.
[0019] Preferably, the riveting mechanism includes a feeding synchronous belt, and the side of the feeding synchronous belt is provided with an angle code feeding assembly and an angle code riveting assembly, and the angle code feeding assembly and the angle code riveting assembly are arranged in pairs on the same side of the feeding synchronous belt; the initial end of the feeding synchronous belt is provided with a riveting feeding assembly, and the end end of the feeding synchronous belt is provided with a length detection assembly; the riveting mechanism also includes a riveting frame, and the riveting feeding assembly is installed on the riveting frame; the riveting feeding assembly includes a feeding guide rail frame, and the feeding guide rail frame is provided with a sixth track arranged in pairs, and the sixth track is provided with a feed The feeding moving plate is provided with a feeding rotating shaft connected to the feeding moving plate for rotation, and a gear rotating synchronously with the feeding rotating shaft is provided on the feeding rotating shaft; a rack fixedly connected to the feeding guide rail frame is provided between the two sixth rails, and the gear on the feeding rotating shaft and the rack on the feeding guide rail frame are meshed with each other; a third cylinder is provided on the riveting frame, and the piston shaft of the third cylinder is fixedly connected to the feeding moving plate; when the third cylinder pushes the feeding moving plate to move, the feeding rotating shaft rotates relative to the feeding moving plate, and third clamping claw cylinders are fixedly installed at both ends of the feeding rotating shaft.
[0020] When the third cylinder is working, it drives the feed moving plate to move relative to the feed guide frame. The feed moving plate is provided with a feed rotating shaft connected to the feed guide frame; the gear on the feed rotating shaft and the rack on the feed guide frame mesh with each other, so that when the feed moving plate moves, it can drive the feed rotating shaft to rotate, and when the feed rotating shaft rotates, it can drive the third clamping cylinder to rotate. After the up and down material synchronous conveying components of the punching mechanism work, the aluminum profile is placed on the riveting feed component, and after the riveting feed component works, the aluminum profile is continuously placed on the feeding synchronous belt.
[0021] Preferably, the angle code loading assembly includes an angle code moving plate, a feeding track and a feeding cylinder; the riveting frame is provided with a seventh track, the seventh track is provided with an angle code moving plate, the riveting frame is also provided with a servo motor for pushing the angle code moving plate to move relative to the seventh track, and the servo motor drives the angle code moving plate to move along the seventh track through a screw rod; the angle code moving plate is provided with a plurality of eighth tracks slidably connected thereto, each of the eighth tracks is provided with an angle code hopper; the angle code riveting assembly includes a pushing clamp arm device, which drives the angle code hopper and the eighth track to move synchronously when the pushing clamp arm device is working; the riveting frame is provided with a feeding cylinder, and the piston shaft of the feeding cylinder is provided with a pushing plate; the pushing plate and the angle code hopper are vertically arranged, and the pushing plate and the riveting frame are slidably connected; the riveting frame is provided with a feeding track arranged adjacent to the angle code hopper, and the feeding track is provided with a track guide plate; the feeding track is connected to the angle code riveting assembly.
[0022] The operator places the angle code hopper with angle codes on the eighth track in turn, and the eighth track is connected with the angle code moving plate in a sliding manner, and each of the eighth tracks is arranged side by side and adjacent to each other; then the servo motor works to control the angle code moving plate to move along the seventh track; here, the servo motor drives the screw rod to rotate, and the angle code moving plate and the screw rod are meshed with each other, so that the angle code moving plate moves to align the angle code hopper with the pushing clamp arm device, so that the pushing clamp arm device works to push the angle code hopper and the eighth track to the initial end of the feeding track synchronously. Then the feeding cylinder works to control the pushing plate to extend into the hole of the angle code hopper, so that the angle codes in the angle code hopper will be pushed into the feeding track in turn; because the feeding track is provided with a track guide plate, the angle codes will be arranged side by side in turn. Then the angle codes will be transported to the angle code riveting assembly through the feeding track for processing. The servo motor and the pushing clamp arm device cooperate with each other to make the angle code hopper move conveniently in two-dimensional space, so as to facilitate accurate and automatic fixed-point feeding.
[0023] Preferably, the angle code riveting assembly includes a mounting plate body, which is slidably connected to the riveting frame; the mounting plate body is provided with a clamp arm pushing device, a second oil cylinder, an angle code conveyor, a first positioning cylinder and a second positioning cylinder; the angle code conveyor is connected to the angle code feeding assembly, and the clamp arm pushing device includes a fifth motor and a clamp arm body, which is slidably connected to the mounting plate body; the mounting plate body is provided with a driving screw rod rotatably connected thereto, and the driving screw rod is provided with a driving connecting plate meshing therewith; the end of the driving connecting plate is fixedly connected to the clamp arm body, and the driving screw rod is provided with a driving connecting plate meshing therewith. The rod is connected to the motor shaft of the fifth motor; when the fifth motor is working, it controls the movement of the clamping arm body relative to the angle code feeding assembly; a second oil cylinder is provided above the end of the angle code conveyor, and a riveting die head is provided on the second oil cylinder; a first positioning cylinder is also provided at the end of the angle code conveyor, and a first positioning piece is provided on the first positioning cylinder; a fifth cylinder is also provided at the end of the angle code conveyor, which is vertically arranged with the first positioning cylinder, and a limiting push plate is provided on the fifth cylinder; a second positioning cylinder is also provided above the end of the angle code conveyor, and a fourth clamping claw cylinder is also provided on the edge of the mounting plate body.
[0024] The angle code will be pushed onto the angle code conveyor along the feeding track, and then the angle code conveyor will work to transport the angle code to the vicinity of the riveting die head; before riveting, the fifth cylinder controls the limit push plate to extend; in this way, the limit push plate will push the angle code at the end of the angle code conveyor to the bottom of the riveting die head, and at the same time, the limit push plate will separate the remaining angle codes, so that the single angle code can be riveted in sequence; when the angle code is directly below the riveting die head, the first positioning cylinder controls the first positioning piece to limit the side of the angle code; the second positioning cylinder works to limit the upper end face of the angle code; when the fourth clamping claw cylinder works, it clamps and limits the aluminum profile. When the clamping arm device works, it can push the angle code hopper to move. When the fifth motor works, it drives the driving screw to rotate, and when the driving screw rotates, it drives the driving connecting plate to move, and when the driving connecting plate moves, it drives the clamping arm body to extend and retract. Here, the mounting plate body and the riveting frame are slidably connected, so that the spacing between the two angle code riveting assemblies can be adjusted conveniently, and the processing of aluminum profiles of different lengths can be adapted conveniently, with better versatility.
[0025] Preferably, the length detection assembly includes a main box body, a limit cylinder and a rotary encoder; the main box body and the limit cylinder are respectively arranged on both sides of the feeding synchronous belt, and the main box body is provided with a guide shaft and a telescopic rack that can be telescoped relative to it, and the end of the guide shaft is fixedly installed with a measuring push plate; the end of the telescopic rack is fixedly installed on the measuring push plate, and a rotary encoder is provided under the main box body, and a measuring gear is provided on the rotating shaft of the rotary encoder, and the telescopic rack and the measuring gear are meshed with each other; a lifting cylinder is provided between the main box body and the limit cylinder, and a clamping positioning cylinder is provided on the piston shaft of the lifting cylinder, and the lifting cylinder is fixedly installed on the side wall of the riveting frame.
[0026] When the limit cylinder is working, it pushes the aluminum profile to move relative to the feeding synchronous belt, so that the end of the aluminum profile will push the measuring push plate to move, and the movement of the measuring push plate will drive the telescopic rack to move, and the movement of the telescopic rack will drive the measuring gear to rotate; then the rotary encoder can detect the number of rotations of the measuring gear. By measuring the number of rotations of the gear, the rotary encoder can automatically convert the axial length of the aluminum profile, thereby detecting whether the length of the aluminum profile is qualified.
[0027] Compared with the prior art, the present invention has the following beneficial effects: 1. The spacing between the two end face cutting assemblies of the present invention can be adjusted automatically, which is convenient for processing aluminum profiles of different sizes and has good versatility; 2. The cutting blade assembly can rotate relative to the cutting base, which is convenient for cutting aluminum profiles at different angles; the aluminum profile is fixed by the positioning assembly, and the cutting effect is good and the cutting process is safe and reliable; 3. The aluminum profile is automatically transferred by the first material transfer assembly, and the aluminum profile is conveniently transported from the cutting mechanism to the punching mechanism by the cutting and unloading assembly; the aluminum profile is conveniently automatically transported to the end face cutting assembly for cutting by the second material transfer assembly. 4. The aluminum profile is pressed and fixed by the clamping assembly, and then the aluminum profile is punched by the punching device; the punching is accurate and reliable, which is convenient for punching aluminum profiles of different sizes; 5. The loading and unloading are synchronized by the loading and unloading synchronous conveying assembly, and the aluminum profile punching loading and aluminum profile unloading are synchronized, which greatly improves the overall processing efficiency of the product. 6. The angle code feeding component can realize fast and continuous feeding of angle codes; stack the angle codes and place them in the angle code hopper, and then move the angle code hopper in two-dimensional space to facilitate accurate and fixed-point feeding of angle codes. 7. The angle codes and aluminum profiles are fixed by multiple positioning devices, and then riveted by the riveting die head, and the riveting effect is good and reliable. 8. The length detection component can accurately detect the length of the processed aluminum profile, and the detection is accurate and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A top view of the present invention; Figure 2 is a three-dimensional diagram of the cutting mechanism; Figure 3 is a perspective view of an end face cutting assembly; Figure 4 is a three-dimensional diagram of a cutting disc assembly; Figure 5 A perspective view of the cutting blade assembly hidden for the end cutting assembly; Figure 6 A perspective view of the end cutting assembly hiding the cutting mechanism; Figure 7 is a three-dimensional diagram of the punching mechanism; Figure 8 is a three-dimensional diagram of a clamping assembly; Fig. 9A three-dimensional diagram of the components being transported synchronously for loading and unloading; Fig.10 It is a schematic diagram of the working state of the punching device; Fig.11 It is a three-dimensional diagram of the riveting mechanism; Fig.12 It is a three-dimensional diagram of the angle bracket riveting assembly; Fig.13 This is an exploded view of the angle bracket riveting assembly; Fig.14 A three-dimensional diagram of the corner loading assembly; Fig.15 A three-dimensional image of the corner code loading assembly from another perspective; Fig.16 A three-dimensional diagram of a riveting feed assembly; Fig.17 is a three-dimensional diagram of a length detection component; Markings in the figure: 1. main frame; 2. cutting mechanism; 21. end face cutting assembly; 211. cutting base; 22. cutting blade assembly; 221. first cylinder; 222. cutting guide plate; 223. blade body; 224. first track; 225. first platform; 226. first motor; 227. second motor; 23. positioning assembly; 231. first clamping cylinder; 232. second clamping cylinder; 233. positioning side plate; 234. pressing plate connecting rod; 235. pressing plate body; 236. pushing cylinder; 24. cutting and unloading assembly; 241. sliding rod cylinder; 242. lifting cylinder; 243. second material transfer support; 25. first material transfer assembly; 251. supporting base; 252. first rotating motor; 253 , first track plate; 254, first connecting rod; 255, first horizontal slider; 256, first vertical slider; 257, support platform; 26, first transfer support; 27, transmission belt assembly; 3, punching mechanism; 31, upper and lower material synchronous conveying assembly; 311, punching transfer seat; 312, second rotating motor; 313, second track plate; 314, horizontal moving plate; 315, vertical frame; 316, second connecting rod; 317, second clamping cylinder; 32, punching frame; 33, positioning mold; 34, clamping assembly; 341, clamping shield; 342, second cylinder; 343, pressing block shaft; 344, clamping member; 35, punching device; 351, punching movable side plate; 352, punching mold; 353, first Oil cylinder; 354, strip push rod; 36, feeding and conveying assembly; 361, blocking member; 37, fifth track; 4, riveting mechanism; 41, corner code feeding assembly; 411, corner code moving plate; 412, feeding track; 413, feeding cylinder; 414, seventh track; 415, servo motor; 416, eighth track; 417, corner code hopper; 418, push plate; 419, track guide plate; 42, corner code riveting assembly; 421, mounting plate body; 422, second oil cylinder; 423, corner code conveyor; 424, first positioning cylinder; 425, second positioning cylinder; 426, riveting die head; 427, first positioning member; 428, fifth cylinder; 429, limit push plate; 43, feeding synchronous belt; 45, riveting Frame; 46, pushing clamp arm device; 461, fifth motor; 462, clamp arm body; 463, driving screw rod; 464, driving connecting plate; 5, second track; 6, double-axis motor; 7, second material transfer assembly; 71, material transfer motor seat; 72, material transfer clamping jaw seat; 73, third track; 74, fourth track; 75, first clamping jaw cylinder; 76, third motor; 77, fourth motor; 8, riveting feed assembly; 81, feed guide rail frame; 82, sixth track; 83, feed moving plate; 84, feed rotating shaft; 85, third cylinder; 86, third clamping jaw cylinder; 9, length detection assembly; 91, main box body; 92, limit cylinder; 93, rotary encoder; 94, guide shaft; 95, telescopic rack; 96, measuring push plate;97. Measuring gear; 98. Lifting cylinder; 99. Clamping and positioning cylinder; 10. Fourth clamping jaw cylinder. ; DETAILED DESCRIPTION
[0029] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings: like Figures 1 to 17 As shown, this embodiment discloses an automatic riveting production line for aluminum profiles and angle codes, comprising a main frame 1, on which a cutting mechanism 2, a punching mechanism 3 and a riveting mechanism 4 are sequentially arranged, the cutting mechanism 2 comprising two end face cutting assemblies 21 which can move synchronously relative to the main frame 1; the end face cutting assembly 21 comprises a cutting base 211, on which a cutting blade assembly 22 which can rotate and move relative to the cutting base 211 is arranged; the cutting base 211 is provided with a positioning assembly 23 for fixing the aluminum profile, A cutting and blanking assembly 24 for transferring aluminum profiles is also provided, and a first transfer assembly 25 is provided between the two end face cutting assemblies 21; when the cutting and blanking assembly 24 is working, the aluminum profile is transported to the punching mechanism 3, and the punching mechanism 3 includes a loading and unloading synchronous transport assembly 31; when the loading and unloading synchronous transport assembly 31 is working, the aluminum profile is transported to the riveting mechanism 4, and the riveting mechanism 4 includes an angle code loading assembly 41 and an angle code riveting assembly 42; a feeding synchronous belt 43 is provided between the angle code loading assembly 41 and the angle code riveting assembly 42.
[0030] The cutting blade assembly 22 includes a first cylinder 221, a cutting guide plate 222 and a blade body 223, and the cutting guide plate 222 is rotatably connected to the cutting base 211; the cylinder body of the first cylinder 221 is hinged to the cutting base 211, and the piston shaft of the first cylinder 221 is hinged to the rotating shaft of the cutting guide plate 222; a first track 224 is provided on the cutting guide plate 222, and a first platform 225 that can move axially relative to it is provided on the first track 224; a first motor 226 and a second motor 227 are provided on the first platform 225, and the blade body 223 is provided on the first motor 226; a gear is provided on the motor shaft of the second motor 227, and a rack that meshes with the gear is fixedly installed on the cutting guide plate 222, and the first platform 225 moves along the first track 224 when the second motor 227 drives the gear to rotate; a positioning assembly 23 arranged adjacent to the blade body 223 is provided on the cutting base 211, and a first material transfer support 26 arranged adjacent to the positioning assembly 23 is also provided. The positioning assembly 23 includes a first clamping cylinder 231 and a second clamping cylinder 232 arranged in a pair; the cutting base 211 is provided with a positioning side plate 233 fixedly connected thereto, and both ends of the positioning side plate 233 are provided with a pressure plate connecting rod 234 pivotally connected thereto, and the end of the pressure plate connecting rod 234 is provided with a pressure plate body 235 pivotally connected thereto; the second clamping cylinder 232 is arranged on the side of the pressure plate body 235, and the first clamping cylinder 231 is arranged on the upper end surface of the positioning side plate 233; a pushing cylinder 236 is provided between the pressure plate connecting rod 234 and the cutting base 211; the cylinder body of the pushing cylinder 236 is hinged to the cutting base 211, and the piston shaft of the pushing cylinder 236 is hinged to the pressure plate connecting rod 234.The cutting bases 211 are arranged in pairs on the main frame 1, and a first material transfer assembly 25 is arranged between the two cutting bases 211; the first material transfer assembly 25 includes a supporting base 251, and a first rotating motor 252 and a first track plate 253 are arranged on both sides of the supporting base 251; the first track plate 253 is provided with a first connecting rod 254 connected to the first track plate 253 for rotation, and the first connecting rod 254 is connected to the motor shaft of the first rotating motor 252; the supporting base 251 is provided with a first horizontal slider 255 that can move horizontally relative to it, and the first horizontal slider 255 is provided with a first vertical slider 256 that can move vertically relative to it, and the end of the first connecting rod 254 slides with the first vertical slider 256 connection; the upper end surface of the first vertical slider 256 is provided with a support platform 257 for placing the aluminum profile; the first material transfer component 25 transports the aluminum profile from the positioning component 23 to the first material transfer support 26 when working; the side of the first material transfer support 26 is provided with a cutting and blanking component 24, and the cutting and blanking component 24 includes a slide cylinder 241; the slide cylinder 241 is fixedly installed on the side of the cutting base 211 and is arranged toward the punching mechanism 3; a lifting cylinder 242 is fixedly installed on the slider of the slide cylinder 241, and a second material transfer support 243 is provided on the piston shaft of the lifting cylinder 242; the second material transfer support 243 and the first material transfer support 26 are arranged side by side and adjacent to each other.
[0031] The main frame 1 is provided with a second track 5 arranged in pairs, and the second track 5 is provided with an end face cutting component 21; the main frame 1 is also provided with a double-axis motor 6, and the motor shaft of the double-axis motor 6 is provided with a screw; the second track 5 is provided with a cutting base 211, and the threaded holes and the screw on the cutting base 211 are meshed with each other; a transmission belt component 27 for transporting waste is provided below the cutting base 211; the main frame 1 is also provided with a second material transfer component 7 for aluminum profile loading, and the second material transfer component 7 is arranged directly above the cutting base 211; the second material transfer component 7 includes a material transfer motor seat 71, a material transfer clamp seat 72, a third track 73 and a fourth track 74; the main frame 1 is provided with a third track 73 fixedly connected thereto, and the third track 73 is provided with The material transfer motor seat 71; a third motor 76 is provided on the material transfer motor seat 71, a gear is provided on the motor shaft of the third motor 76, and a rack is provided on the main frame 1; the gear on the third motor 76 and the rack on the main frame 1 are meshed with each other, and the third motor 76 drives the material transfer motor seat 71 to move along the third track 73 when working; the material transfer jaw seat 72 is provided with a fourth track 74 and a rack, and the material transfer jaw seat 72 and the material transfer motor seat 71 are slidably connected; the material transfer motor seat 71 is provided with a fourth motor 77, and a gear is provided on the motor shaft of the fourth motor 77, and the rack on the material transfer jaw seat 72 and the gear on the fourth motor 77 are meshed with each other; when the fourth motor 77 is working, it drives the material transfer jaw seat 72 to move along the fourth track 74; the first jaw cylinder 75 is fixedly installed on the material transfer jaw seat 72.
[0032] The punching mechanism 3 includes a loading and conveying assembly 36, which includes a plurality of blocking members 361 arranged side by side and in pairs; the punching mechanism 3 also includes a punching frame 32, on which a positioning mold 33 for placing an aluminum profile is provided, and the punching frame 32 is also provided with a clamping assembly 34 for fixing the aluminum profile; a punching device 35 for punching holes in the aluminum profile is provided on the side of the clamping assembly 34, and a loading and unloading synchronous conveying assembly 31 is provided directly above the punching device 35 and the clamping assembly 34. The clamping assembly 34 includes a clamping shield 341, a second cylinder 342, a clamping block shaft 343 and a clamping member 344; the clamping shield 341 is fixedly mounted on the punching frame 32, and the clamping block shaft 343 is mounted on the clamping shield 341 and the punching frame 32 through a bearing; a rack that can move axially relative to the clamping shield 341 is provided inside the clamping shield 341, a gear is provided at the end of the clamping block shaft 343, and the piston shaft of the second cylinder 342 is fixedly connected to the rack; when the second cylinder 342 drives the rack to move, the clamping block shaft 343 rotates relative to the punching frame 32; a clamping member 344 that rotates synchronously with the clamping block shaft 343 is provided on the clamping block shaft 343; the punching device 35 includes a punching movable side plate 3 51. A punching die 352 and a first oil cylinder 353. The punching die 352 is fixedly mounted on the punching movable side plate 351 and is arranged toward the positioning die 33. The punching frame 32 is provided with a fifth track 37 for mounting the punching movable side plate 351. The punching movable side plate 351 is provided with a bar push rod 354 hinged thereto, and a first oil cylinder 353 is provided between the bar push rod 354 and the punching frame 32. One end of the first oil cylinder 353 is hinged to the punching frame 32, and the other end of the first oil cylinder 353 is hinged to the bar push rod 354. When the first oil cylinder 353 pushes the bar push rod 354, the punching die 352 on the punching movable side plate 351 moves toward the positioning die 33. The loading and unloading synchronous conveying assembly 31 includes a punching material transfer seat 311, and the two ends of the punching material transfer seat 311 are respectively provided with a second rotating motor 312 and a second track plate 313; the punching material transfer seat 311 is provided with a horizontal movable plate 314 which can move horizontally relative to it, and the horizontal movable plate 314 is provided with a vertical frame 315 which can move vertically relative to it; the second track plate 313 is provided with a second connecting rod 316 which can rotate relative to it, and the second connecting rod 316 is connected to the motor shaft of the second rotating motor 312; the end of the second connecting rod 316 away from the second rotating motor 312 is slidably connected to the vertical frame 315, and the vertical frame 315 is provided with two groups of second clamping cylinders 317 arranged in pairs; the first group of the second clamping cylinders 317 are arranged close to the end of the loading and conveying assembly 36, and the second group of the second clamping cylinders 317 are arranged close to the punching device.
[0033] The riveting mechanism 4 includes a feeding synchronous belt 43, and the side of the feeding synchronous belt 43 is provided with an angle code feeding component 41 and an angle code riveting component 42, and the angle code feeding component 41 and the angle code riveting component 42 are arranged in pairs on the same side of the feeding synchronous belt 43; the initial end of the feeding synchronous belt 43 is provided with a riveting feeding component 8, and the end end of the feeding synchronous belt 43 is provided with a length detection component 9; the riveting mechanism 4 also includes a riveting frame 45, and the riveting feeding component 8 is installed on the riveting frame 45; the riveting feeding component 8 includes a feeding guide rail frame 81, and the feeding guide rail frame 81 is provided with a sixth track 82 arranged in pairs, and the sixth track 82 is provided with a feeding moving Plate 83; a feed rotating shaft 84 rotatably connected to the feed moving plate 83 is provided on the feed rotating shaft 84, and a gear rotating synchronously therewith is provided on the feed rotating shaft 84; a rack fixedly connected to the feed guide rail frame 81 is provided between the two sixth rails 82, and the gear on the feed rotating shaft 84 and the rack on the feed guide rail frame 81 are meshed with each other; a third cylinder 85 is provided on the riveting frame 45, and the piston shaft of the third cylinder 85 is fixedly connected to the feed moving plate 83; when the third cylinder 85 pushes the feed moving plate 83 to move, the feed rotating shaft 84 rotates relative to the feed moving plate 83, and third clamping claw cylinders 86 are fixedly installed at both ends of the feed rotating shaft 84. The angle code feeding assembly 41 includes an angle code moving plate 411, a feeding track 412 and a feeding cylinder 413; the riveting frame 45 is provided with a seventh track 414, the seventh track 414 is provided with an angle code moving plate 411, the riveting frame 45 is also provided with a servo motor 415 for pushing the angle code moving plate 411 to move relative to the seventh track 414, the servo motor 415 drives the angle code moving plate 411 to move along the seventh track 414 through a screw rod; the angle code moving plate 411 is provided with a plurality of eighth tracks 416 slidably connected thereto, each of the eighth tracks 416 is provided with an angle code hopper 417; The code riveting assembly 42 includes a pushing clamp arm device 46, which drives the angle code hopper 417 and the eighth track 416 to move synchronously when working; a feed cylinder 413 is provided on the riveting frame 45, and a push plate 418 is provided on the piston shaft of the feed cylinder 413; the push plate 418 and the angle code hopper 417 are vertically arranged, and the push plate 418 and the riveting frame 45 are slidably connected; the riveting frame 45 is provided with a feeding track 412 adjacent to the angle code hopper 417, and a track guide plate 419 is provided on the feeding track 412; the feeding track 412 is connected to the angle code riveting assembly 42.The angle code riveting assembly 42 includes a mounting plate body 421, and the mounting plate body 421 is slidably connected to the riveting frame 45; the mounting plate body 421 is provided with a pushing clamp arm device 46, a second oil cylinder 422, an angle code conveyor 423, a first positioning cylinder 424 and a second positioning cylinder 425; the angle code conveyor 423 is connected to the angle code feeding assembly 41, and the pushing clamp arm device 46 includes a fifth motor 461 and a clamp arm body 462, and the clamp arm body 462 is slidably connected to the mounting plate body 421; the mounting plate body 421 is provided with a driving screw rod 463 rotatably connected thereto, and the driving screw rod 463 is provided with a driving connecting plate 464 meshing therewith; the end of the driving connecting plate 464 is fixedly connected to the clamp arm body 462, and the driving screw rod 4 63 is connected to the motor shaft of the fifth motor 461; when the fifth motor 461 is working, it controls the clamping arm body 462 to move relative to the angle code feeding assembly 41; a second oil cylinder 422 is provided above the end of the angle code conveyor 423, and a riveting die head 426 is provided on the second oil cylinder 422; a first positioning cylinder 424 is also provided at the end of the angle code conveyor 423, and a first positioning member 427 is provided on the first positioning cylinder 424; a fifth cylinder 428 is also provided at the end of the angle code conveyor 423, which is vertically arranged with the first positioning cylinder 424, and a limiting push plate 429 is provided on the fifth cylinder 428; a second positioning cylinder 425 is also provided above the end of the angle code conveyor 423, and a fourth clamping jaw cylinder 10 is also provided on the edge of the mounting plate body 421. The length detection component 9 includes a main box body 91, a limit cylinder 92 and a rotary encoder 93; the main box body 91 and the limit cylinder 92 are respectively arranged on both sides of the feeding synchronous belt 43, and the main box body 91 is provided with a guide shaft 94 and a telescopic rack 95 that can be telescoped relative to it, and a measuring push plate 96 is fixedly installed at the end of the guide shaft 94; the end of the telescopic rack 95 is fixedly installed on the measuring push plate 96, and a rotary encoder 93 is provided below the main box body 91, and a measuring gear 97 is provided on the rotating shaft of the rotary encoder 93, and the telescopic rack 95 and the measuring gear 97 are meshed with each other; a lifting cylinder 98 is provided between the main box body 91 and the limit cylinder 92, and a clamping positioning cylinder 99 is provided on the piston shaft of the lifting cylinder 98, and the lifting cylinder 98 is fixedly installed on the side wall of the riveting frame 45.
[0034] The specific operation process of this embodiment is as follows: in the initial state, the aluminum profile to be cut is automatically grabbed and placed on the end face cutting component 21 through the second material transfer component 7; before the aluminum profile is cut, the two ends of the aluminum profile are fixed by the positioning components 23 arranged adjacent to it, and then the cutting blade component 22 starts to work to cut the aluminum profile; when the first motor 226 is working, it drives the blade body 223 to rotate, thereby cutting the aluminum profile; when the second motor 227 is working, it drives the gear to rotate, and the gear and the rack are meshed with each other; then at this time, the first platform 225 can move relative to the cutting guide plate 222 along the first track 224, so that the blade body 223 is close to or away from the aluminum profile. When the first cylinder 221 is working, it can drive the rotating shaft of the cutting guide plate 222 to rotate, so that the cutting guide plate 222 can rotate relative to the cutting base 211, so that the blade body 223 can achieve different angles of cutting of the aluminum profile, and the versatility is better. After the end face cutting of the aluminum profile is completed, the first material transfer component 25 transports the aluminum profile from the positioning component 23 to the first material transfer support 26; then the cutting and unloading component 24 works to transport the aluminum profile to the loading and conveying component 36 of the punching mechanism 3, and then the punching mechanism 3 performs punching operations on the aluminum profile.
[0035] The clamping assembly 34 first fixes the aluminum profile. When the second cylinder 342 is working, it drives the rack to move axially relative to the clamping shield 341. The rack and the gear mesh with each other, so that the gear drives the pressing block shaft 343 to rotate relative to the punching frame 32; when the pressing block shaft 343 rotates, it drives the clamping member 344 to turn, so that the clamping member 344 clamps and fixes the aluminum profile on the positioning mold 33. After the aluminum profile is fixed, the punching device 35 starts to work; when the first oil cylinder 353 is working, it drives the bar push rod 354 to move, and when the bar push rod 354 moves, it drives the punching movable side plate 351 to move along the fifth track 37 close to the positioning mold 33; when the punching movable side plate 351 moves, it drives the punching mold 352 to punch the aluminum profile. Since the movement of the punching mold 352 is controlled by the first oil cylinder 353, the punching force is uniform and the punching effect is better. Then the loading and unloading synchronous conveying assembly 31 starts to synchronously convey the aluminum profile, and the second rotating motor 312 drives the end of the second connecting rod 316 to move along the path of the second track plate 313 when it is working; since the horizontal moving plate 314 can only move horizontally relative to the punching transfer seat 311, the vertical frame 315 can only move vertically relative to the horizontal moving plate 314; the end of the second connecting rod 316 away from the second rotating motor 312 is hinged to the vertical frame 315, so when the end of the second connecting rod 316 moves, it can drive the vertical frame 315 to move along the path of the second track plate 313; two groups of second clamping claw cylinders 317 arranged in pairs are provided on the vertical frame 315, so the first group of the second clamping claw cylinders 317 can convey the aluminum profile from the loading and conveying assembly 36 to the positioning mold 33; the second group of the second clamping claw cylinders 317 can convey the aluminum profile from the positioning mold 33 to the riveting mechanism 4. The loading and unloading process is completed simultaneously by the loading and unloading synchronous conveying assembly 31, the material transfer speed is faster, and the overall processing efficiency of the product is improved.
[0036] Then the riveting mechanism 4 starts to work, and the operator places the angle code hopper 417 with the angle code on the eighth track 416 in sequence, and then the servo motor 415 works to control the angle code moving plate 411 to move along the seventh track 414; here, the servo motor 415 works to align the angle code hopper 417 with the pushing clamp arm device 46, so that the pushing clamp arm device 46 works to push the angle code hopper 417 and the eighth track 416 to the initial end of the feeding track 412. Then the feeding cylinder 413 works to control the pushing plate 418 to extend into the hole of the angle code hopper 417, so that the angle codes in the angle code hopper 417 will be pushed into the feeding track 412 in sequence; because the feeding track 412 is provided with a track guide plate 419, the angle codes will be arranged side by side in sequence. Then the angle codes will be transported to the angle code riveting assembly 42 through the feeding track 412 for processing.
[0037] The angle code will be pushed onto the angle code conveyor 423 along the feeding track 412, and then the angle code conveyor 423 will work to transport the angle code to the vicinity of the riveting die head 426; before riveting, the fifth cylinder 428 controls the limit push plate 429 to extend; in this way, the limit push plate 429 will push the angle code at the end of the angle code conveyor 423 to the bottom of the riveting die head 426, and at the same time, the limit push plate 429 will separate the remaining angle codes, so that the single angle code can be riveted in turn; when the angle code is directly below the riveting die head 426, the first positioning cylinder 424 controls the first positioning piece 427 to limit the side of the angle code; the second positioning cylinder 425 works to limit the upper end face of the angle code; when the fourth clamping jaw cylinder 10 works, the aluminum profile is clamped and limited. Here, the mounting plate body 421 and the riveting frame 45 are slidably connected, so that the spacing between the two angle code riveting assemblies 42 can be adjusted conveniently, and the processing of aluminum profiles of different lengths can be adapted conveniently, and the versatility is better. When the limit cylinder 92 is working, it pushes the aluminum profile to move relative to the feeding synchronous belt 43, so that the end of the aluminum profile will push the measuring push plate 96 to move, and when the measuring push plate 96 moves, it drives the telescopic rack 95 to move, and the movement of the telescopic rack 95 drives the measuring gear 97 to rotate; then the rotary encoder 93 can detect the number of rotations of the measuring gear 97, and by measuring the number of rotations of the gear 97, the rotary encoder 93 can automatically convert the axial length of the aluminum profile, thereby detecting whether the length of the aluminum profile is qualified.
[0038] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A production line for automatic processing and riveting of aluminum profiles and angle brackets, comprising a main frame (1), on which a cutting mechanism (2), a punching mechanism (3) and a riveting mechanism (4) are sequentially arranged, characterized in that: The cutting mechanism (2) comprises two end face cutting assemblies (21) which can move synchronously relative to the main frame (1); the end face cutting assembly (21) comprises a cutting base (211), and the cutting base (211) is provided with a cutting blade assembly (22) which can rotate and move relative to the cutting base; the cutting base (211) is provided with a positioning assembly (23) for fixing the aluminum profile, and is also provided with a cutting blanking assembly (24) for transferring the aluminum profile, and a first transfer assembly (25) is provided between the two end face cutting assemblies (21); when the cutting blanking assembly (24) is in operation, the aluminum profile is transported to the punching mechanism (3), and the punching mechanism (3) comprises a synchronous upper and lower material transport assembly (31); when the upper and lower material synchronous transport assembly (31) is in operation, the aluminum profile is transported to the riveting mechanism (4), and the riveting mechanism (4) comprises an angle code feeding assembly (41) and an angle code riveting assembly (42); a feeding synchronous belt (43) is provided between the angle code feeding assembly (41) and the angle code riveting assembly (42).
2. The automatic riveting production line for aluminum profiles and angle brackets according to claim 1 is characterized in that: The cutting blade assembly (22) comprises a first cylinder (221), a cutting guide plate (222) and a blade body (223); the cutting guide plate (222) and the cutting base (211) are rotatably connected; the cylinder body of the first cylinder (221) and the cutting base (211) are hingedly connected; the piston shaft of the first cylinder (221) and the rotating shaft of the cutting guide plate (222) are hingedly connected; the cutting guide plate (222) is provided with a first track (224); the first track (224) is provided with a first platform (225) that can move axially relative to the first track; the first platform (225) is provided with a first A motor (226) and a second motor (227), wherein the first motor (226) is provided with a blade body (223); a gear is provided on the motor shaft of the second motor (227); a rack meshing with the gear is fixedly mounted on the cutting guide plate (222); when the second motor (227) drives the gear to rotate, the first platform (225) moves along the first track (224); a positioning assembly (23) disposed adjacent to the blade body (223) is provided on the cutting base (211), and a first material transfer support (26) disposed adjacent to the positioning assembly (23) is also provided.
3. The automatic riveting production line for aluminum profiles and angle brackets according to claim 2 is characterized in that: The positioning assembly (23) comprises a first clamping cylinder (231) and a second clamping cylinder (232) arranged in pair; the cutting base (211) is provided with a positioning side plate (233) fixedly connected thereto; both ends of the positioning side plate (233) are provided with a pressure plate connecting rod (234) pivotally connected thereto; the end of the pressure plate connecting rod (234) is provided with a pressure plate body (235) pivotally connected thereto; the second clamping cylinder (232) is arranged on the side of the pressure plate body (235), and the first clamping cylinder (231) is arranged on the upper end surface of the positioning side plate (233); a pushing cylinder (236) is provided between the pressure plate connecting rod (234) and the cutting base (211); the cylinder body of the pushing cylinder (236) is hinged to the cutting base (211), and the piston shaft of the pushing cylinder (236) is hinged to the pressure plate connecting rod (234).
4. The automatic riveting production line for aluminum profiles and angle brackets according to claim 2 is characterized in that: The cutting bases (211) are arranged in pairs on the main frame (1), and a first material transfer assembly (25) is arranged between the two cutting bases (211); the first material transfer assembly (25) comprises a support base (251), and a first rotating motor (252) and a first track plate (253) are arranged on both sides of the support base (251); the first track plate (253) is provided with a first connecting rod (254) rotatably connected thereto, and the first connecting rod (254) is connected to the motor shaft of the first rotating motor (252); the support base (251) is provided with a first horizontal slider (255) that can move horizontally relative to the support base (251), and the first horizontal slider (255) is provided with a first vertical slider (256) that can move vertically relative to the support base (251), and the end of the first connecting rod (254) and the first vertical slider (256) slide The first vertical slider (256) is dynamically connected; a support platform (257) for placing the aluminum profile is provided on the upper end surface of the first vertical slider (256); when the first material transfer component (25) is in operation, the aluminum profile is transported from the positioning component (23) to the first material transfer support (26); a cutting and blanking component (24) is provided on the side of the first material transfer support (26), and the cutting and blanking component (24) includes a slide cylinder (241); the slide cylinder (241) is fixedly mounted on the side of the cutting base (211) and is arranged toward the punching mechanism (3); a lifting cylinder (242) is fixedly mounted on the slider of the slide cylinder (241), and a second material transfer support (243) is provided on the piston shaft of the lifting cylinder (242); the second material transfer support (243) and the first material transfer support (26) are arranged side by side and adjacent to each other.
5. The automatic riveting production line for aluminum profiles and angle brackets according to claim 1 is characterized in that: The main frame (1) is provided with a pair of second rails (5), and the second rails (5) are provided with an end face cutting assembly (21); the main frame (1) is also provided with a double-axis motor (6), and the motor shaft of the double-axis motor (6) is provided with a screw; the second rail (5) is provided with a cutting base (211), and the threaded hole on the cutting base (211) and the screw are meshed with each other; a transmission belt assembly (27) for conveying waste is provided below the cutting base (211); the main frame (1) is also provided with a second material transfer assembly (7) for feeding aluminum profiles, and the second material transfer assembly (7) is arranged directly above the cutting base (211); the second material transfer assembly (7) comprises a material transfer motor seat (71), a material transfer clamping claw seat (72), a third rail (73) and a fourth rail (74); the main frame (1) is provided with a third rail (73) fixedly connected thereto, and the third rail (73) is provided with The material transfer motor seat (71) is provided with a third motor (76), a gear is provided on the motor shaft of the third motor (76), and a rack is provided on the main frame (1); the gear on the third motor (76) and the rack on the main frame (1) are meshed with each other, and the third motor (76) drives the material transfer motor seat (71) to move along the third track (73) when it is working; the material transfer clamping claw seat (72) is provided with a fourth track (74) and a rack, and the material transfer clamping claw seat (72) and the material transfer motor seat (71) are slidably connected; the material transfer motor seat (71) is provided with a fourth motor (77), a gear is provided on the motor shaft of the fourth motor (77), and the rack on the material transfer clamping claw seat (72) and the gear on the fourth motor (77) are meshed with each other; when the fourth motor (77) is working, it drives the material transfer clamping claw seat (72) to move along the fourth track (74); and a first clamping claw cylinder (75) is fixedly mounted on the material transfer clamping claw seat (72).
6. The automatic riveting production line for aluminum profiles and angle brackets according to claim 1 is characterized in that: The punching mechanism (3) comprises a loading and conveying assembly (36), the loading and conveying assembly (36) comprising a plurality of blocking members (361) arranged side by side and in pairs; the punching mechanism (3) further comprises a punching frame (32), a positioning die (33) for placing an aluminum profile is provided on the punching frame (32), and a clamping assembly (34) for fixing the aluminum profile is also provided on the punching frame (32); a punching device (35) for punching holes in the aluminum profile is provided on the side of the clamping assembly (34), and a loading and unloading synchronous conveying assembly (31) is provided directly above the punching device (35) and the clamping assembly (34).
7. The automatic riveting production line for aluminum profiles and angle brackets according to claim 6 is characterized in that: The clamping assembly (34) comprises a clamping shield (341), a second cylinder (342), a clamping block rotating shaft (343) and a clamping member (344); the clamping shield (341) is fixedly mounted on the punching frame (32), and the clamping block rotating shaft (343) is mounted on the clamping shield (341) and the punching frame (32) via a bearing; a rack which can move axially relative to the clamping shield (341) is provided inside the clamping shield (341), a gear is provided at the end of the clamping block rotating shaft (343), and a piston shaft of the second cylinder (342) is fixedly connected to the rack; when the second cylinder (342) drives the rack to move, the clamping block rotating shaft (343) rotates relative to the punching frame (32); a clamping member (344) which rotates synchronously with the clamping block rotating shaft (343) is provided on the clamping block rotating shaft (343); the punching device (35) comprises a punching movable side plate (351) , a punching die (352) and a first oil cylinder (353); the punching die (352) is fixedly mounted on the punching movable side plate (351) and is arranged toward the positioning die (33); the punching frame (32) is provided with a fifth track (37) for mounting the punching movable side plate (351); the punching movable side plate (351) is provided with a strip push rod (354) hinged thereto; a first oil cylinder (353) is provided between the strip push rod (354) and the punching frame (32); one end of the first oil cylinder (353) is hinged to the punching frame (32), and the other end of the first oil cylinder (353) is hinged to the strip push rod (354); when the first oil cylinder (353) pushes the strip push rod (354), the punching die (352) on the punching movable side plate (351) moves toward the positioning die (33).
8. The automatic riveting production line for aluminum profiles and angle brackets according to claim 6 is characterized in that: The loading and unloading synchronous conveying assembly (31) comprises a punching material transfer seat (311), and the two ends of the punching material transfer seat (311) are respectively provided with a second rotating motor (312) and a second track plate (313); the punching material transfer seat (311) is provided with a horizontal moving plate (314) capable of horizontal movement relative to the punching material transfer seat (311), and the horizontal moving plate (314) is provided with a vertical frame (315) capable of vertical movement relative to the punching material transfer seat (311); the second track plate (313) is provided with a second connecting rod (316) capable of rotating relative to the second connecting rod (316), and the second connecting rod (316) is connected to the motor shaft of the second rotating motor (312); the end of the second connecting rod (316) away from the second rotating motor (312) is slidably connected to the vertical frame (315), and the vertical frame (315) is provided with two groups of second clamping claw cylinders (317) arranged in pairs; the first group of the second clamping claw cylinders (317) is arranged near the end of the loading and conveying assembly (36), and the second group of the second clamping claw cylinders (317) is arranged near the punching device.
9. The automatic riveting production line for aluminum profiles and angle brackets according to claim 1 is characterized in that: The riveting mechanism (4) comprises a feeding synchronous belt (43), and a corner code feeding assembly (41) and a corner code riveting assembly (42) are arranged on the side of the feeding synchronous belt (43), and the corner code feeding assembly (41) and the corner code riveting assembly (42) are arranged in pairs on the same side of the feeding synchronous belt (43); a riveting feeding assembly (8) is arranged at the initial end of the feeding synchronous belt (43), and a length detection assembly (9) is arranged at the terminal end of the feeding synchronous belt (43); the riveting mechanism (4) further comprises a riveting frame (45), and the riveting feeding assembly (8) is mounted on the riveting frame (45); the riveting feeding assembly (8) comprises a feeding guide rail frame (81), and a sixth track (82) arranged in pairs is arranged on the feeding guide rail frame (81), and a feeding The feed moving plate (83) is provided with a feed rotating shaft (84) rotatably connected thereto, and the feed rotating shaft (84) is provided with a gear that rotates synchronously therewith; a rack fixedly connected to the feed guide rail frame (81) is provided between the two sixth rails (82), and the gear on the feed rotating shaft (84) and the rack on the feed guide rail frame (81) are meshed with each other; a third cylinder (85) is provided on the riveting frame (45), and the piston shaft of the third cylinder (85) is fixedly connected to the feed moving plate (83); when the third cylinder (85) pushes the feed moving plate (83) to move, the feed rotating shaft (84) rotates relative to the feed moving plate (83), and third clamping claw cylinders (86) are fixedly installed at both ends of the feed rotating shaft (84).
10. The automatic riveting production line for aluminum profiles and angle brackets according to claim 9, characterized in that: The angle code feeding assembly (41) comprises an angle code moving plate (411), a feeding track (412) and a feeding cylinder (413); the riveting frame (45) is provided with a seventh track (414), the seventh track (414) is provided with an angle code moving plate (411), the riveting frame (45) is further provided with a servo motor (415) for driving the angle code moving plate (411) to move relative to the seventh track (414), the servo motor (415) drives the angle code moving plate (411) to move along the seventh track (414) through a screw rod; the angle code moving plate (411) is provided with a plurality of eighth tracks (416) slidably connected thereto, each of the eighth tracks (416) is provided with an angle code hopper (417); The riveting assembly (42) comprises a pushing clamp arm device (46), which drives the angle code hopper (417) and the eighth track (416) to move synchronously when the pushing clamp arm device (46) is in operation; a feeding cylinder (413) is provided on the riveting frame (45), and a pushing plate (418) is provided on the piston shaft of the feeding cylinder (413); the pushing plate (418) and the angle code hopper (417) are vertically arranged, and the pushing plate (418) and the riveting frame (45) are slidably connected; the riveting frame (45) is provided with a feeding track (412) arranged adjacent to the angle code hopper (417), and a track guide plate (419) is provided on the feeding track (412); the feeding track (412) is connected to the angle code riveting assembly (42).
11. The automatic riveting production line for aluminum profiles and angle brackets according to claim 9, characterized in that: The angle code riveting assembly (42) comprises a mounting plate body (421), the mounting plate body (421) and the riveting frame (45) are slidably connected; the mounting plate body (421) is provided with a pushing clamping arm device (46), a second oil cylinder (422), an angle code conveyor (423), a first positioning cylinder (424) and a second positioning cylinder (425); the angle code conveyor (423) is connected to the angle code feeding assembly (41); the pushing clamping arm device (46) comprises a fifth motor (461) and a clamping arm body (462), the clamping arm body (462) and the mounting plate body (421) are slidably connected; the mounting plate body (421) is provided with a driving screw rod (463) rotatably connected thereto, and the driving screw rod (463) is provided with a driving connecting plate (464) meshed therewith; the end of the driving connecting plate (464) is fixedly connected to the clamping arm body (462), and the driving screw rod (463) is connected to the mounting plate body (421). (463) is connected to the motor shaft of the fifth motor (461); when the fifth motor (461) is in operation, it controls the clamp arm body (462) to move relative to the angle code feeding assembly (41); a second oil cylinder (422) is provided above the end of the angle code conveyor (423), and a riveting die head (426) is provided on the second oil cylinder (422); a first positioning cylinder (424) is also provided at the end of the angle code conveyor (423), and a first positioning member (427) is provided on the first positioning cylinder (424); a fifth cylinder (428) is also provided at the end of the angle code conveyor (423) and is vertically arranged with the first positioning cylinder (424), and a limit push plate (429) is provided on the fifth cylinder (428); a second positioning cylinder (425) is also provided above the end of the angle code conveyor (423), and a fourth clamping claw cylinder (10) is also provided at the edge of the mounting plate body (421).
12. The automatic riveting production line for aluminum profiles and angle brackets according to claim 9, characterized in that: The length detection assembly (9) comprises a main box body (91), a limit cylinder (92) and a rotary encoder (93); the main box body (91) and the limit cylinder (92) are respectively arranged on both sides of a feeding synchronous belt (43); a guide shaft (94) and a telescopic rack (95) which can be telescopic relative to the main box body (91) are arranged in the main box body (91); a measuring push plate (96) is fixedly mounted at the end of the guide shaft (94); the end of the telescopic rack (95) is fixedly mounted on the measuring push plate (96); a rotary encoder (93) is arranged below the main box body (91); a measuring gear (97) is arranged on the rotating shaft of the rotary encoder (93); the telescopic rack (95) and the measuring gear (97) are meshed with each other; a lifting cylinder (98) is arranged between the main box body (91) and the limit cylinder (92); a clamping positioning cylinder (99) is arranged on the piston shaft of the lifting cylinder (98); and the lifting cylinder (98) is fixedly mounted on the side wall of the riveting frame (45).
Citation Information
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