Pipeline beveling machine with adjustable treatment mode
By designing an adjustable pipeline bevel machine, using an annular shell, track, cutting and positioning mechanism, the problems of low efficiency and large space occupancy of traditional equipment when dealing with pipes of different pipe diameters are solved, and efficient and flexible pipeline processing is achieved.
Patent Information
- Application Number
- CN202411576793.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When traditional pipeline bevel machines deal with pipes of different pipe diameters, they need to frequently replace equipment, resulting in low processing efficiency and large space, and labor-intensive handling and classification of pipelines.
A pipe bevel machine with adjustable treatment is designed, including an annular housing, annular track, a cutting mechanism, a positioning mechanism and a flip mechanism. Through the combination of driving components, processing components, positioning components and flip mechanisms, it can adapt to different pipe diameters. The pipes are cut and fixed to achieve flexible processing of the pipes.
This equipment can effectively improve the efficiency of pipeline bevel processing, reduce manual operation, adapt to pipeline processing of different pipe diameters, reduce the space occupation of the equipment, and improve processing accuracy and stability.
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Figure CN119188345A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline beveling machines, and in particular to a pipeline beveling machine with an adjustable processing mode. Background Art
[0002] Before welding, the fracture of the pipe needs to be processed. At this time, a pipe beveling machine is usually used to process the front end face of the pipe. Traditionally, the pipe end face processing is done by flame cutting, polishing with a grinder, and other operations. The bevel angles obtained by these methods are not standardized, the slopes are rough, and the working noise is loud. The pipe beveling machine is easy to operate, with standard angles and smooth cuts. Therefore, the pipe beveling machine is now mostly used for pipe beveling. The pipe beveling machine can process pipes made of various materials such as cast iron, stainless steel, bearing steel, and structural steel.
[0003] In order to cope with pipes of various different diameters, there are also various pipe beveling machines, such as internal expansion pipe beveling machines and external clamp pipe beveling machines. They are beveling machines that process pipes by fixing them inside and outside the pipe respectively. For pipes with too large diameters, it is more convenient to process the pipes through the inside of the pipe, and for pipes with smaller diameters, it is more convenient to process the pipes through the outside of the pipe. At the same time, when processing the pipes on the outside of the pipe, the pipe beveling machine can also be used to cut the pipes. In actual production and use, when a large number of pipes are processed, if there are pipes of different diameters, it is necessary to frequently move the pipes of different diameters to the corresponding pipe beveling machines for processing. Multiple pipe beveling machines take up more space, and the transportation and classification of pipes are also more labor-intensive, resulting in low processing efficiency of pipe beveling. Summary of the invention
[0004] The present invention provides a pipe beveling machine with adjustable processing mode, which solves the problem in the related art that the conventional pipe beveling machine can process a small range of pipe diameters.
[0005] The technical solution of the present invention is as follows: A pipe beveling machine with adjustable processing mode comprises an annular shell, an annular track, a cutting mechanism, a positioning mechanism and a flipping mechanism, wherein the annular track is opened inside the annular shell, the cutting mechanism is arranged in the annular shell, the cutting mechanism is used to cut the pipe, the cutting mechanism comprises a driving component and a processing component, the driving component is arranged in the annular track, a plurality of processing components are arranged circumferentially on the driving component, the driving component is used to drive the processing component to perform circular motion, the processing component is used to perform cutting processing on the pipe surface, a plurality of positioning mechanisms are arranged circumferentially on the annular shell, the positioning mechanism is used to support and fix the pipe, the flipping mechanism is arranged on the annular shell, and the flipping mechanism is used to drive the plurality of positioning mechanisms to rotate.
[0006] The driving assembly includes a driving groove, a motor and a driving ring. The driving groove is opened on the annular shell, the driving groove is connected with the annular track, the motor is fixedly installed in the driving groove, a gear 1 is arranged on the output end of the motor, the driving ring is rotatably arranged in the annular track, a gear ring is arranged on the outer side of the driving ring, and the gear ring is engaged with the gear 1.
[0007] An annular through hole is provided on a side of the annular housing away from the motor, the annular through hole is communicated with the annular track, and the processing assembly is connected with the driving ring through the annular through hole.
[0008] The processing assembly includes a slide groove 1, a slide groove 2, a fixed block and a cutter. The slide groove 1 is fixedly arranged on the driving ring, the slide groove 2 is slidably arranged on the slide groove 1, the fixed block is slidably arranged on the slide groove 2, and the cutter is detachably arranged on the fixed block.
[0009] The positioning mechanism includes a fixing component and a supporting component. The fixing component is rotatably arranged on a side of the annular shell close to the motor, and the fixing component is used to fix the pipeline. The supporting component is arranged on the fixing component and the annular track, and the supporting component is used to support the fixing component.
[0010] The fixed assembly includes gear 2, a fixed base, a sliding frame and a driving cylinder. The gear 2 is rotatably arranged on the annular shell, the fixed base is fixedly installed on the gear 2, the sliding frame is slidably arranged on the fixed base, a spring is arranged between the sliding frame and the fixed base, and the driving cylinder is fixedly arranged in the sliding frame.
[0011] The support assembly includes a support frame 1, a support frame 2 and a pressing plate. The support frame 1 is arranged in a C shape, and the support frame 1 is fixedly arranged on the inner side of the annular shell. The support frame 2 is arranged in a C shape. The support frame 2 has the same orientation as the opening on the support frame 1, and the support frame 2 is fixedly arranged on the outer side of the annular shell. The pressing plates are arranged on both sides of the sliding frame.
[0012] The flipping mechanism includes a flipping ring, an arcuate rack and a locking assembly. The flipping ring is sleeved and rotatably arranged on the annular shell. There are multiple arcuate racks, and multiple arcuate racks are arranged on the flipping ring. The arcuate racks correspond to the positioning mechanism one by one. Each of the gears 2 is meshed with one of the arcuate racks. The locking assembly is arranged on the flipping ring and the gear 2. The locking assembly is used to lock the rotation angle of the fixed base.
[0013] The locking assembly includes a locking groove, a locking bracket 1 and a locking bracket 2. The locking groove is opened on the gear 2. The locking bracket 1 is provided with a plurality of locking brackets, and the plurality of locking brackets 1 are fixedly provided on the flip ring. The locking bracket 1 is detachably connected to the locking groove. The locking bracket 2 is provided with a plurality of locking brackets, and the plurality of locking brackets 2 are fixedly provided on the flip ring. The locking bracket 2 is detachably connected to the locking groove.
[0014] The locking bracket 1 and the locking bracket 2 are respectively arranged on both sides of each arc-shaped rack, and one locking bracket 1 and one locking bracket 2 are respectively arranged between two adjacent arc-shaped racks.
[0015] The working principle and beneficial effects of the present invention are: 1. In the present invention, by setting a sliding frame and a pressing plate, when processing a pipe with a larger or smaller diameter, the output end of the driving cylinder faces the pipe. When the output end of the driving cylinder is extended and contacts the pipe, the output end of the driving cylinder will push the driving cylinder to slide on the fixed base in the opposite direction to squeeze the spring. When the driving cylinder is outside the pipe, the pressing plate contacts the supporting frame 2, and the driving cylinder supports the annular shell. When the driving cylinder is inside the pipe, the pressing plate contacts the supporting frame 1, and the driving cylinder supports the annular shell. In this embodiment, four positioning mechanisms are provided. When the flipping mechanism drives the gear 2 to rotate, the sliding frame rotates with the fixed base, and the driving cylinder rotates to the opening on the supporting frame 1 or the supporting frame 2. The sliding frame can slide on the fixed base to the end away from the spring through the spring. The pressing plate can support the annular shell to prevent the rotating connection between the fixed base and the gear 2 from being supported by the driving cylinder on the pipe wall, and the bearing at the rotating connection may be damaged. 2. In the present invention, by providing a locking groove, a locking bracket 1 and a locking bracket 2, when cutting a pipe with a larger diameter, the arc-shaped rack drives the gear 2 to rotate 180 degrees, at which time the gear teeth on the arc-shaped rack are separated from the gear 2, and the rotation of the flip ring cannot drive the gear 2 to rotate, and at the same time the locking bracket 1 extends into the locking groove, at which time the gear 2 cannot rotate, and the position of the flip ring is fixed, and when cutting a pipe with a smaller diameter, the gear 2 rotates 180 degrees driven by the arc-shaped rack, and the locking bracket 2 extends into the locking groove; 3. In the present invention, a positioning mechanism is provided and the positioning mechanism is rotated so that the positioning mechanism can fix the inside and the outside of the pipeline. The positioning mechanism can be driven to rotate by providing a flipping mechanism and the positioning mechanism can be locked at the same time, thereby adjusting the pipeline beveling machine to process thick pipes and thin pipes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Another perspective structural schematic diagram of the present invention as a whole; Figure 3 It is a schematic diagram of the structure inside the annular housing in the present invention; Figure 4 It is a schematic diagram of the matching structure of the driving ring and the processing component in the present invention; Figure 5 It is a schematic diagram of the structure of the positioning component and the reversing component in the present invention; Figure 6 It is a schematic diagram of the structure of the positioning component in the present invention.
[0018] In the figure: 1. annular shell; 2. annular track; 3. driving groove; 4. motor; 5. gear 1; 6. driving ring; 7. annular through hole; 8. slide groove 1; 9. slide groove 2; 10. fixed block; 11. cutter; 12. gear 2; 13. fixed base; 14. sliding frame; 15. spring; 16. driving cylinder; 17. support frame 1; 18. support frame 2; 19. pressing plate; 20. flip ring; 21. arc rack; 22. locking groove; 23. locking bracket 1; 24. locking bracket 2. DETAILED DESCRIPTION
[0019] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] like Figure 1 to Figure 6 As shown, this embodiment proposes a pipe beveling machine with an adjustable processing method, including an annular shell 1, an annular track 2, a cutting mechanism, a positioning mechanism and a flipping mechanism. The annular track 2 is opened inside the annular shell 1, and the cutting mechanism is arranged in the annular shell 1. The cutting mechanism is used to cut the pipe. The cutting mechanism includes a driving component and a processing component. The driving component is arranged in the annular track 2. There are multiple processing components, and the multiple processing components are arranged circumferentially on the driving component. The driving component is used to drive the processing component to perform circular motion. The processing component is used to cut the surface of the pipe. There are multiple positioning mechanisms, and the multiple positioning mechanisms are arranged circumferentially on the annular shell 1. The positioning mechanism is used to support and fix the pipe. The flipping mechanism is arranged on the annular shell 1. The flipping mechanism is used to drive multiple positioning mechanisms to rotate. When processing a pipe with a smaller diameter, the annular shell 1 is sleeved on the pipe and fixed by the positioning mechanism. When processing a pipe with a larger diameter, the annular pipe is placed inside the pipe, and the flipping mechanism drives the positioning mechanism to rotate 180 degrees. The positioning mechanism is fixed to the inside of the pipe, and then the cutting mechanism cuts the pipe.
[0021] like Figure 1~Figure 3 As shown, the driving assembly includes a driving groove 3, a motor 4 and a driving ring 6. The driving groove 3 is provided on the annular housing 1, and the driving groove 3 is connected with the annular track 2. The motor 4 is fixedly installed in the driving groove 3. A gear 5 is provided on the output end of the motor 4. The driving ring 6 is rotatably provided in the annular track 2. A gear ring is provided on the outer side of the driving ring 6. The gear ring is kneaded with the gear 5. The output end of the motor 4 drives the gear 5 to rotate, and the gear 5 drives the driving ring 6 to rotate. The driving ring 6 drives the processing assembly to move to process the pipeline.
[0022] like Figure 1~Figure 3As shown, an annular through hole 7 is provided on the side of the annular shell 1 away from the motor 4, and the annular through hole 7 is communicated with the annular track 2. The processing assembly is connected to the driving ring 6 through the annular through hole 7. The processing assembly includes a slide groove 1 8, a slide groove 2 9, a fixed block 10 and a cutter 11. The slide groove 1 8 is fixedly arranged on the driving ring 6, the slide groove 2 9 is slidably arranged on the slide groove 1 8, the fixed block 10 is slidably arranged on the slide groove 2 9, and the cutter 11 is detachably arranged on the fixed block 10. The cutter 11 can be fixed on both sides of the fixed block 10. Through the sliding of the slide groove 2 9 on the slide groove 1 8 and the sliding of the fixed block 10 on the slide groove 2 9, the cutting position of the cutter 11 can be adjusted in a large range. When the cutter 11 is fixed on one side of the inner ring of the annular shell 1, the outer wall with a larger diameter can be cut. On the contrary, when the cutter 11 is fixed on one side of the outer side of the annular shell 1, the inner wall of the pipe with a larger diameter can be cut.
[0023] like Figure 1 to Figure 6 As shown, the positioning mechanism includes a fixing component and a supporting component. The fixing component is rotatably arranged on one side of the annular housing 1 close to the motor 4, and is used to fix the pipeline. The supporting component is arranged on the fixing component and the annular track 2, and is used to support the fixing component.
[0024] like Figure 1~Figure 5As shown, the fixed component includes a gear 2 12, a fixed base 13, a sliding frame 14 and a driving cylinder 16. The gear 2 12 is rotatably set on the annular shell 1, the fixed base 13 is fixedly installed on the gear 2 12, the sliding frame 14 is slidably set on the fixed base 13, a spring 15 is set between the sliding frame 14 and the fixed base 13, and the driving cylinder 16 is fixedly set in the sliding frame 14. The supporting component includes a supporting frame 17, a supporting frame 2 18 and a pressing plate 19. The supporting frame 17 is set in a C shape, the supporting frame 17 is fixedly set on the inner side of the annular shell 1, the supporting frame 2 18 is set in a C shape, the openings on the supporting frame 2 18 and the supporting frame 1 17 are in the same direction, the supporting frame 2 18 is fixedly set on the outer side of the annular shell 1, and the pressing plate 19 is set on both sides of the sliding frame 14. The driving cylinder 16 slides on the fixed base 13 through the sliding frame 14. When processing a pipe with a larger or smaller diameter, the output end of the driving cylinder 16 faces the pipe, and the driving cylinder 16 When the output end is extended and contacts with the pipeline, the output end of the driving cylinder 16 will push the driving cylinder 16 in the opposite direction to slide on the fixed base 13 and squeeze the spring 15. When the driving cylinder 16 is outside the pipeline, the pressing plate 19 contacts the supporting frame 18, and the driving cylinder 16 supports the annular shell 1. When the driving cylinder 16 is inside the pipeline, the pressing plate 19 contacts the supporting frame 17, and the driving cylinder 16 supports the annular shell 1. In this embodiment, four positioning mechanisms are provided. When the flipping mechanism drives the gear 2 12 to rotate, the sliding frame 14 rotates with the fixed base 13, and the driving cylinder 16 rotates to the opening on the supporting frame 1 17 or the supporting frame 2 18. The spring 15 can make the sliding frame 14 slide on the fixed base 13 to the end away from the spring 15. The pressing plate 19 can support the annular shell 1 to prevent the rotating connection between the fixed base 13 and the gear 2 12 from being supported by the driving cylinder 16 on the pipeline wall, and the bearing at the rotating connection may be damaged.
[0025] like Figure 1 , Figure 5 and Figure 6 As shown, the flipping mechanism includes a flipping ring 20, an arcuate rack 21 and a locking assembly. The flipping ring 20 is sleeved and rotatably arranged on the annular shell 1. There are multiple arcuate racks 21, and multiple arcuate racks 21 are arranged on the flipping ring 20. The arcuate racks 21 correspond to the positioning mechanisms one by one. Each gear 12 is meshed with an arcuate rack 21. The locking assembly is arranged on the flipping ring 20 and the gear 12. The locking assembly is used to lock the rotation angle of the fixed base 13. The arcuate rack 21 is arranged as a rack with an arc at one end. The arcuate rack 21 drives the gear 12 to rotate 180 degrees. When the direction of the driving cylinder 16 is adjusted, the flipping ring 20 can be driven to rotate manually or by an external driving device.
[0026] like Figure 1 and Figure 6As shown, the locking assembly includes a locking groove 22, a locking bracket 1 23 and a locking bracket 24. The locking groove 22 is opened on the gear 2 12. A plurality of locking brackets 1 23 are provided. The plurality of locking brackets 1 23 are fixedly provided on the flip ring 20. The locking bracket 1 23 is detachably connected to the locking groove 22. A plurality of locking brackets 24 are provided. The plurality of locking brackets 24 are fixedly provided on the flip ring 20. The locking bracket 24 is detachably connected to the locking groove 22. A locking bracket 1 23 and a locking bracket 2 24 are respectively provided on both sides of each arc-shaped rack 21. A locking bracket 23 and a locking bracket 2 24 are provided between two adjacent arc-shaped racks 21. There is a locking bracket 1 23 and a locking bracket 2 24. When cutting a pipe with a larger diameter, the arc rack 21 drives the gear 2 12 to rotate 180 degrees. At this time, the gear teeth on the arc rack 21 are separated from the gear 2 12. At this time, the rotation of the flip ring 20 cannot drive the gear 2 12 to rotate. At the same time, the locking bracket 1 23 extends into the locking groove 22. At this time, the gear 2 12 cannot rotate. At the same time, the position of the flip ring 20 is fixed. When cutting a pipe with a smaller diameter, the gear 2 12 rotates 180 degrees driven by the arc rack 21, and the locking bracket 24 extends into the locking groove 22.
[0027] In summary, the working principle of this pipe beveling machine with adjustable processing mode is: When adjusting from processing a thinner pipe to processing a thicker pipe, the flip ring 20 is pushed to rotate, the locking bracket 24 is separated from the locking groove 22, the arc rack 21 drives the gear 2 12 to rotate 180 degrees, the locking bracket 1 23 extends into the locking groove 22, the drive cylinder 16 and the sliding frame 14 rotate to the opening on the support frame 2 18, and when the output end of the drive cylinder 16 extends and contacts the inner wall of the pipe, the sliding frame 14 slides on the fixed base 13 to compress the spring 15, the pressing plate 19 contacts and squeezes the support frame 2 18, the output end of the motor 4 drives the gear 1 5 to rotate, the gear 1 5 drives the driving ring 6 to rotate, the cutter 11 is adjusted to the other side of the fixed block 10, the fixed block 10 is moved on the slide groove 2 9, and the slide groove 2 9 is slid on the slide groove 1 8, so that the cutter 11 contacts the inner wall of the pipe, and the pipe is cut during the movement of the cutter 11.
[0028] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pipe beveling machine with adjustable processing mode, characterized in that: include: annular housing (1); An annular track (2), wherein the annular track (2) is arranged inside the annular housing (1); A cutting mechanism, the cutting mechanism being arranged in the annular housing (1), and being used for cutting the pipe; the cutting mechanism comprising a driving component and a processing component, the driving component being arranged in the annular track (2), a plurality of processing components being arranged circumferentially on the driving component, the driving component being used for driving the processing component to perform circular motion, and the processing component being used for cutting the pipe surface; A positioning mechanism, wherein a plurality of the positioning mechanisms are provided, and the plurality of positioning mechanisms are circumferentially arranged on the annular housing (1), and the positioning mechanism is used to support and fix the pipeline; A turning mechanism, wherein the turning mechanism is arranged on the annular housing (1), and the turning mechanism is used to drive the plurality of positioning mechanisms to rotate.
2. A pipe beveling machine with adjustable processing mode according to claim 1, characterized in that: The drive assembly comprises: A driving groove (3), the driving groove (3) being formed on the annular housing (1), the driving groove (3) being in communication with the annular track (2); A motor (4), the motor (4) being fixedly mounted in the driving slot (3), and a gear 1 (5) being arranged on an output end of the motor (4); A driving ring (6) is rotatably arranged in the annular track (2), and a toothed ring is arranged on the outer side of the driving ring (6), and the toothed ring is kneaded with the gear one (5).
3. A pipe beveling machine with adjustable processing mode according to claim 2, characterized in that: An annular through hole (7) is provided on a side of the annular housing (1) away from the motor (4), the annular through hole (7) being in communication with the annular track (2), and the processing assembly is connected to the driving ring (6) via the annular through hole (7).
4. A pipe beveling machine with adjustable processing mode according to claim 3, characterized in that: The processing assembly comprises: A slide groove (8), wherein the slide groove (8) is fixedly arranged on the driving ring (6); A second slide groove (9), wherein the second slide groove (9) is slidably arranged on the first slide groove (8); A fixed block (10), the fixed block (10) being slidably disposed on the second slide groove (9); A cutter (11), wherein the cutter (11) is detachably arranged on the fixing block (10).
5. The pipe beveling machine with adjustable processing mode according to claim 4, characterized in that: The positioning mechanism comprises: a fixing assembly, the fixing assembly being rotatably arranged on a side of the annular housing (1) close to the motor (4), the fixing assembly being used to fix the pipeline; A supporting assembly, wherein the supporting assembly is arranged on the fixing assembly and the annular track (2), and the supporting assembly is used to support the fixing assembly.
6. A pipe beveling machine with adjustable processing mode according to claim 5, characterized in that: The fixing assembly comprises: Gear 2 (12), the gear 2 (12) being rotatably disposed on the annular housing (1); A fixed base (13), wherein the fixed base (13) is fixedly mounted on the second gear (12); A sliding frame (14), the sliding frame (14) being slidably disposed on the fixed base (13), and a spring (15) being disposed between the sliding frame (14) and the fixed base (13); A drive cylinder (16), wherein the drive cylinder (16) is fixedly arranged in the sliding frame (14).
7. A pipe beveling machine with adjustable processing mode according to claim 6, characterized in that: The support assembly comprises: A support frame 1 (17), the support frame 1 (17) being arranged in a C-shape, and the support frame 1 (17) being fixedly arranged on the inner side of the annular housing (1); A second support frame (18), the second support frame (18) being arranged in a C-shape, the opening of the second support frame (18) being oriented in the same direction as that of the first support frame (17), and the second support frame (18) being fixedly arranged on the outer side of the annular housing (1); A pressing plate (19), wherein the pressing plate (19) is arranged on both sides of the sliding frame (14).
8. The pipe beveling machine with adjustable processing mode according to claim 7, characterized in that: The turning mechanism comprises: A flip ring (20), wherein the flip ring (20) is sleeved and rotatably disposed on the annular housing (1); an arc-shaped rack (21), wherein a plurality of the arc-shaped racks (21) are provided, and the plurality of the arc-shaped racks (21) are provided on the flip ring (20), the arc-shaped racks (21) correspond one-to-one to the positioning mechanism, and each of the gears 2 (12) is meshed with one of the arc-shaped racks (21); A locking assembly, the locking assembly being arranged on the flip ring (20) and the second gear (12), and the locking assembly being used to lock the rotation angle of the fixed base (13).
9. The pipe beveling machine with adjustable processing mode according to claim 8, characterized in that: The locking assembly comprises: A locking groove (22), wherein the locking groove (22) is formed on the second gear (12); A locking bracket (23), wherein a plurality of locking brackets (23) are provided, and the plurality of locking brackets (23) are fixedly provided on the flip ring (20), and the locking bracket (23) is detachably connected to the locking groove (22); A locking bracket 2 (24), wherein a plurality of locking brackets 2 (24) are provided, and a plurality of locking brackets 2 (24) are fixedly provided on the flip ring (20), and the locking bracket 2 (24) is detachably connected to the locking groove (22).
10. The pipe beveling machine with adjustable processing mode according to claim 9, characterized in that: The first locking bracket (23) and the second locking bracket (24) are respectively arranged on both sides of each arc-shaped rack (21), and one locking bracket (23) and one locking bracket (24) are arranged between two adjacent arc-shaped racks (21).
Citation Information
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