Intelligent assembling workbench for gear motor

Abstract

The invention relates to an intelligent gear motor assembling workbench which comprises a workbench body, a U-shaped supporting frame is fixedly connected to the upper surface of the workbench body, an adjusting mechanism is arranged on the U-shaped supporting frame, a moving mechanism is connected to the lower surface of the adjusting mechanism through bolts, and a supporting plate is fixedly connected to the upper surface of the workbench body. The upper surface of the supporting plate is fixedly connected with a first assembling mechanism and a gear motor storage rack. The scheme relates to the technical field of gear motor production. When the intelligent assembling workbench for the gear motor is used, when a gear motor shell moves to one side of a gear motor storage rack, a first assembling mechanism is started to push a gear motor body into the gear motor shell for assembling, and when the gear motor shell moves to one side of a protective rear shell storage rack, a second assembling mechanism is started to push the gear motor body into the gear motor shell for assembling; and the second assembling mechanism is started to push the protective rear shell to one end of the gear motor shell for assembling, so that the device is more intelligent in use.

Description

Technical Field

[0001] The present application relates to a technical field, and more particularly to an intelligent assembly workbench for a reduction motor. Background Art

[0002] A reduction motor is an integration of a reducer and a motor. This integration is also commonly called a gear motor or gear motor. During the production process of the reduction motor, a housing is assembled on the outside of the reduction motor to provide certain protection for the reduction motor and increase the safety of the reduction motor. An assembly workbench is generally used when assembling the reduction motor.

[0003] The existing assembly workbench is generally a simple platform similar to a table. The assembly of the reduction motor housing needs to be done manually, which may be labor-intensive. After a long period of manual work, fatigue may affect the assembly quality and efficiency of the reduction motor, which is not conducive to practical use. Therefore, technical personnel in this field provide a reduction motor intelligent assembly workbench to solve the problems raised in the above background technology. Summary of the invention

[0004] In order to solve the problem that the existing assembly workbench is generally a simple platform similar to a table, and the assembly of the reduction motor housing needs to be done manually, which may be labor-intensive and may affect the assembly quality and efficiency of the reduction motor due to fatigue after a long period of manual work, which is not conducive to actual use, the present application provides a reduction motor intelligent assembly workbench.

[0005] The present application provides a reduction motor intelligent assembly workbench adopts the following technical solution: A reduction motor intelligent assembly workbench comprises a workbench body, the upper surface of the workbench body is fixedly connected to a U-shaped support frame, the U-shaped support frame is provided with an adjustment mechanism, the lower surface of the adjustment mechanism is connected to a moving mechanism by bolts, the upper surface of the workbench body is fixedly connected to a support plate, the upper surface of the support plate is fixedly connected to a first assembly mechanism and a reduction motor rack, the first assembly mechanism is located on a side of the reduction motor rack away from the moving mechanism, the upper surface of the workbench body is fixedly connected to a second assembly mechanism and a protective rear shell rack, the second assembly mechanism and the protective rear shell rack are located on one side of the support plate, and the second assembly mechanism is located on a side of the protective rear shell rack away from the moving mechanism.

[0006] By adopting the above technical solution, the workbench body is used to place and transport the reduction motor housing that needs to be assembled. When the adjustment mechanism is started, it can drive the reduction motor housing transported on the workbench body to move through the moving mechanism. When the reduction motor housing moves to one side of the reduction motor storage rack, the first assembly mechanism is started to push the reduction motor body to the inside of the reduction motor housing for assembly. When the reduction motor housing with the reduction motor body installed moves to one side of the protective rear shell storage rack, the second assembly mechanism is started to push the protective rear shell to one end of the reduction motor housing for assembly, thereby making the application more intelligent when used, reducing manpower while also improving assembly quality and efficiency.

[0007] Preferably, the workbench body includes a rectangular table fixedly connected to the lower surface of the U-shaped support frame, the upper surface of the rectangular table is symmetrically provided with storage grooves, and the interior of the rectangular table is provided with a loading conveyor and a unloading conveyor respectively located inside the symmetrically opened storage grooves.

[0008] By adopting the above technical solution, the symmetrically opened storage grooves can respectively limit the installation positions of the loading conveyor and the unloading conveyor. The loading conveyor is used to place the reduction motor housing to be assembled, and the unloading conveyor is used to transport the assembled reduction motor.

[0009] Preferably, the adjustment mechanism includes a servo motor connected to one side of the U-shaped support frame by bolts, the output end of the servo motor passes through the U-shaped support frame and is fixedly connected to a threaded rod, the end of the threaded rod away from the servo motor is rotatably connected to the inner wall of the U-shaped support frame, the outer wall of the threaded rod is threadedly connected to a moving block, the upper surface of the moving block abuts against the bottom of the inner wall of the U-shaped support frame, and the lower surface of the moving block is connected to the upper surface of the moving mechanism by bolts.

[0010] By adopting the above technical solution, starting the servo motor can drive the threaded rod to rotate, and while the threaded rod rotates, the moving block can be controlled to move under the limit of the U-shaped support frame.

[0011] Preferably, the support plate includes a rectangular plate fixedly connected to the upper surface of the rectangular platform, the lower surface of the first assembly mechanism is fixedly connected to the upper surface of the rectangular plate, an arc-shaped limit groove is provided on the upper surface of the rectangular plate, and the reduction motor storage rack is located above the arc-shaped limit groove.

[0012] By adopting the above technical solution, the arc-shaped limiting groove can limit the position of the reduction motor body when the reduction motor body inside the reduction motor storage rack falls.

[0013] Preferably, the second assembly mechanism includes a third hydraulic cylinder fixedly connected to the upper surface of the rectangular table, the output end of the third hydraulic cylinder is fixedly connected to a push plate, the upper surface of the push plate is fixedly connected to an arc-shaped limit plate, and the arc-shaped limit plate is located above the third hydraulic cylinder.

[0014] By adopting the above technical solution, starting the third hydraulic cylinder can drive the push plate to move to push the protective rear shell for assembly. After the push plate pushes the protective rear shell below the protective rear shell rack outward, the arc-shaped limit plate can limit the falling position of the upper protective rear shell.

[0015] Preferably, the moving mechanism comprises a first hydraulic cylinder connected to the lower surface of the moving block by bolts, and an output end of the first hydraulic cylinder is fixedly connected to a U-shaped moving plate.

[0016] By adopting the above technical solution, starting the first hydraulic cylinder can control the U-shaped movable plate to move up and down. When the U-shaped movable plate is located above the feeding conveyor and moves downward, it can cover the housing of the reduction motor transported on the feeding conveyor, so that the movement of the reduction motor housing can be controlled by starting the adjustment mechanism.

[0017] Preferably, the first assembly mechanism comprises a second hydraulic cylinder fixedly connected to the upper surface of the rectangular plate, and an output end of the second hydraulic cylinder is fixedly connected to an L-shaped push plate.

[0018] By adopting the above technical solution, starting the second hydraulic cylinder can drive the L-shaped push plate to move, thereby pushing the reduction motor body for assembly.

[0019] Preferably, a protective pad is fixedly connected to the inner wall of the U-shaped movable plate, and anti-slip grooves are evenly fixedly connected to the inner wall of the protective pad.

[0020] By adopting the above technical solution, when the U-shaped movable plate 402 moves downward, the inner wall of the protective pad 10 can abut against the outer wall of the reduction motor housing, thereby playing a certain isolation and protection role for the outer wall of the reduction motor housing. When the inner wall of the protective pad 10 abuts against the reduction motor housing, the anti-slip pattern 11 can increase the friction between the reduction motor housing and the reduction motor housing.

[0021] In summary, this application includes the following beneficial technical effects: 1. The intelligent assembly workbench for the reduction motor has a workbench body for placing the reduction motor casing that needs to be assembled. Starting the adjustment mechanism can drive the reduction motor casing transported on the workbench body to move through the moving mechanism. When the reduction motor casing moves to one side of the reduction motor storage rack, starting the first assembly mechanism can push the reduction motor body at the lower part of the reduction motor storage rack to the inside of the reduction motor casing for assembly. When the reduction motor casing with the reduction motor body installed moves to one side of the protective rear shell storage rack, starting the second assembly mechanism can push the protective rear shell at the lower part of the protective rear shell storage rack to one end of the reduction motor casing for assembly. The present application is more intelligent when assembling the reduction motor and can replace workers to perform operations, thereby reducing the use of manpower and improving assembly quality and efficiency.

[0022] 2. The intelligent assembly workbench for the reduction motor has symmetrically arranged storage slots which can limit the installation positions of the loading conveyor and the unloading conveyor respectively. The loading conveyor is used to place the reduction motor casing to be assembled, and the unloading conveyor is used to transport the assembled reduction motor. Starting the servo motor can drive the threaded rod to rotate, which can control the movement of the moving block. Starting the first hydraulic cylinder can control the U-shaped moving plate to move downward, and cover the reduction motor casing transported on the loading conveyor, so that the movement of the reduction motor casing can be controlled by starting the adjusting mechanism.

[0023] 3. The intelligent assembly workbench for the reduction motor has an arc-shaped limit groove which can limit the position of the reduction motor body when the reduction motor body inside the reduction motor storage rack falls. Starting the second hydraulic cylinder can drive the L-shaped push plate to move to push the reduction motor body for assembly. Starting the third hydraulic cylinder can drive the push plate to move to push the protective rear shell for assembly. After the push plate pushes the protective rear shell at the bottom of the protective rear shell storage rack outward, the arc-shaped limit plate can limit the falling position of the upper protective rear shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application; Figure 2 This is a schematic diagram of the structure of the workbench body in the embodiment of the present application; Figure 3 is a schematic diagram of a cross-sectional structure of a U-shaped support frame in an embodiment of the present application; Figure 4 is a schematic diagram of the support plate structure in an embodiment of the present application; Figure 5 It is a schematic diagram of the structure of the second assembly mechanism in an embodiment of the present application.

[0025] Explanation of the accompanying drawings: 1. Workbench body; 101. Rectangular table; 102. Storage slot; 103. Loading conveyor; 104. Unloading conveyor; 2. U-shaped support frame; 3. Adjustment mechanism; 301. Servo motor; 302. Threaded rod; 303. Moving block; 4. Moving mechanism; 401. First hydraulic cylinder; 402. U-shaped moving plate; 5. Support plate; 501. Rectangular plate; 502. Arc-shaped limit groove; 6. First assembly mechanism; 601. Second hydraulic cylinder; 602. L-shaped push plate; 7. Speed ​​reducer motor storage rack; 8. Second assembly mechanism; 801. Third hydraulic cylinder; 802. Push plate; 803. Arc-shaped limit plate; 9. Protective rear shell storage rack; 10. Protection pad; 11. Anti-slip pattern. DETAILED DESCRIPTION

[0026] The following is combined with Figure 1-5 This application is described in further detail.

[0027] The embodiment of the present application discloses a reduction motor intelligent assembly workbench. Figure 1 and Figure 2 The reduction motor intelligent assembly workbench includes a workbench body 1, a U-shaped support frame 2 is fixedly connected to the upper surface of the workbench body 1, an adjustment mechanism 3 is arranged on the U-shaped support frame 2, and a moving mechanism 4 is connected to the lower surface of the adjustment mechanism 3 by bolts, a support plate 5 is fixedly connected to the upper surface of the workbench body 1, a first assembly mechanism 6 and a reduction motor rack 7 are fixedly connected to the upper surface of the support plate 5, and the first assembly mechanism 6 is located on the side of the reduction motor rack 7 away from the moving mechanism 4, and a second assembly mechanism 8 and a protective rear shell rack 9 are fixedly connected to the upper surface of the workbench body 1, and the second assembly mechanism 8 and the protective rear shell rack 9 are located on one side of the support plate 5, and the second assembly mechanism 8 is located on the side of the protective rear shell rack 9 away from the moving mechanism 4.

[0028] In the present embodiment, the workbench body 1 provided in the reduction motor intelligent assembly workbench is used to place and transport the reduction motor housing to be assembled, the U-shaped support frame 2 can limit the installation position of the adjustment mechanism 3, and the adjustment mechanism 3 can drive the reduction motor housing transported on the workbench body 1 to move through the moving mechanism 4 when started, the support plate 5 can limit the installation position of the first assembly mechanism 6 and the reduction motor rack 7, the reduction motor rack 7 is a symmetrically arranged plate body, and the symmetrically arranged plate bodies are used to place the reduction motor body to be assembled, and when the reduction motor housing moves to one side of the reduction motor rack 7, the reduction motor body below the reduction motor rack 7 can be pushed to the inside of the reduction motor housing by starting the first assembly mechanism 6. Assembly, the protective rear shell rack 9 is a symmetrically arranged strip plate, and the symmetrically arranged strip plates are used to place the protective rear shell that needs to be assembled. When the reduction motor housing with the reduction motor body installed is moved to one side of the protective rear shell rack 9, the protective rear shell at the bottom of the protective rear shell rack 9 can be pushed to one end of the reduction motor housing by starting the second assembly mechanism 8, so that the reduction motor body can be protected by assembling the protective rear shell and the reduction motor housing. The protective rear shell and the reduction motor housing can be connected by bolts or by adhesive. The present application is more intelligent when assembling the reduction motor, and can replace workers to perform operations, thereby reducing the use of manpower, and at the same time can also improve the installation quality and efficiency, making the present application more conducive to practical use.

[0029] In a further preferred embodiment of the present invention, Figure 1 and Figure 3 As shown, the adjustment mechanism 3 includes a servo motor 301 connected to one side of the U-shaped support frame 2 by bolts, the output end of the servo motor 301 passes through the U-shaped support frame 2 and is fixedly connected to a threaded rod 302, the end of the threaded rod 302 away from the servo motor 301 is rotatably connected to the inner wall of the U-shaped support frame 2, the outer wall of the threaded rod 302 is threadedly connected to a moving block 303, the upper surface of the moving block 303 is abutted against the bottom of the inner wall of the U-shaped support frame 2, and the lower surface of the moving block 303 is connected to the upper surface of the moving mechanism 4 by bolts.

[0030] In this embodiment, starting the servo motor 301 can drive the threaded rod 302 to rotate. While the threaded rod 302 rotates, under the limit of the U-shaped support frame 2, the moving block 303 can be controlled to move, and one end of the moving block 303 can drive the moving mechanism 4 to move.

[0031] In a further preferred embodiment of the present invention, Figure 1 and Figure 3As shown, the moving mechanism 4 includes a first hydraulic cylinder 401 connected to the lower surface of the moving block 303 by bolts, and the output end of the first hydraulic cylinder 401 is fixedly connected to a U-shaped moving plate 402.

[0032] In this embodiment, starting the first hydraulic cylinder 401 can control the U-shaped movable plate 402 to move up and down. When the U-shaped movable plate 402 is located above the loading conveyor 103 and moves downward, it can cover the housing of the reduction motor transported on the loading conveyor 103, so that the movement of the reduction motor housing can be controlled by starting the adjustment mechanism 3. When the U-shaped movable plate 402 drives the reduction motor housing to move to the unloading conveyor 104, the unloading operation can be performed.

[0033] In a further preferred embodiment of the present invention, Figure 3 As shown, the inner wall of the U-shaped movable plate 402 is fixedly connected with a protection pad 10 , and the inner wall of the protection pad 10 is evenly fixedly connected with anti-slip grooves 11 .

[0034] In this embodiment, the protective pad 10 is made of rubber material and has a certain elasticity. When the U-shaped movable plate 402 moves downward, the inner wall of the protective pad 10 can abut against the outer wall of the reduction motor housing, thereby being able to play a certain isolation and protection role for the outer wall of the reduction motor housing. The anti-slip grooves 11 are set when the inner wall of the protective pad 10 abuts against the reduction motor housing, which can increase the friction between the reduction motor housing and the reduction motor housing, thereby enhancing the use effect of the U-shaped movable plate 402.

[0035] In a further preferred embodiment of the present invention, Figure 1 and Figure 2 As shown, the workbench body 1 includes a rectangular table 101 fixedly connected to the lower surface of the U-shaped support frame 2, and the upper surface of the rectangular table 101 is symmetrically provided with storage grooves 102. The interior of the rectangular table 101 is provided with a loading conveyor 103 and a unloading conveyor 104 respectively located inside the symmetrically opened storage grooves 102.

[0036] In this embodiment, the rectangular table 101 is used to assemble the reduction motor and the reduction motor housing, and the symmetrically opened storage grooves 102 can respectively limit the installation positions of the loading conveyor 103 and the unloading conveyor 104. The loading conveyor 103 is used to place the reduction motor housing to be assembled, and the unloading conveyor 104 is used to transport the assembled reduction motor.

[0037] In a further preferred embodiment of the present invention, Figure 1 , Figure 2 and Figure 4As shown, the support plate 5 includes a rectangular plate 501 fixedly connected to the upper surface of the rectangular table 101, the lower surface of the first assembly mechanism 6 is fixedly connected to the upper surface of the rectangular plate 501, the upper surface of the rectangular plate 501 is provided with an arc-shaped limiting groove 502, and the reduction motor storage rack 7 is located above the arc-shaped limiting groove 502.

[0038] In this embodiment, the rectangular plate 501 is capable of limiting the installation position of the first assembly mechanism 6 and the reduction motor rack 7, and the arc-shaped limiting groove 502 is capable of limiting the position of the reduction motor body when the reduction motor body inside the reduction motor rack 7 falls, thereby facilitating the assembly between the reduction motor body and the reduction motor housing.

[0039] In a further preferred embodiment of the present invention, Figure 1 , Figure 2 and Figure 4 As shown, the first assembly mechanism 6 includes a second hydraulic cylinder 601 fixedly connected to the upper surface of the rectangular plate 501 , and an L-shaped push plate 602 is fixedly connected to the output end of the second hydraulic cylinder 601 .

[0040] In this embodiment, starting the second hydraulic cylinder 601 can drive the L-shaped push plate 602 to move. When the L-shaped push plate 602 moves, it can push the reduction motor body at the bottom of the reduction motor rack 7 for assembly. At the same time, the L-shaped structure of the L-shaped push plate 602 can limit the falling position of the upper reduction motor body after the reduction motor body at the bottom of the reduction motor rack 7 is pushed outward by the L-shaped push plate 602, so as to avoid the situation where the L-shaped push plate 602 is retracted due to material unloading.

[0041] In a further preferred embodiment of the present invention, Figure 1 , Figure 2 and Figure 5 As shown, the second assembly mechanism 8 includes a third hydraulic cylinder 801 fixedly connected to the upper surface of the rectangular table 101, the output end of the third hydraulic cylinder 801 is fixedly connected to a push plate 802, the upper surface of the push plate 802 is fixedly connected to an arc-shaped limit plate 803, and the arc-shaped limit plate 803 is located above the third hydraulic cylinder 801.

[0042] In this embodiment, starting the third hydraulic cylinder 801 can drive the push plate 802 to move. When the push plate 802 moves, it can push the protective rear shell at the bottom of the protective rear shell rack 9 for assembly. The arc-shaped limit plate 803 is set. After the push plate 802 pushes the protective rear shell at the bottom of the protective rear shell rack 9 outward, it can limit the falling position of the upper protective rear shell, so as to avoid the situation where the push plate 802 is affected by the unloading of materials.

[0043] The implementation principle of the reduction motor intelligent assembly workbench of the embodiment of the present application is: When in use, the reduction motor housing to be assembled is placed on the workbench body 1, several reduction motor bodies are placed inside the reduction motor rack 7, and several protective rear shells are placed inside the protective rear shell rack 9. The adjustment mechanism 3 is started to drive the reduction motor housing transported on the workbench body 1 to move through the moving mechanism 4. When the reduction motor housing moves to one side of the reduction motor rack 7, the first assembly mechanism 6 is started to push the reduction motor body at the bottom of the reduction motor rack 7 to the inside of the reduction motor housing for assembly. When the reduction motor housing with the reduction motor body installed moves to one side of the protective rear shell rack 9, the second assembly mechanism 8 is started to push the protective rear shell at the bottom of the protective rear shell rack 9 to one end of the reduction motor housing, so that the reduction motor body can be protected by assembling and combining the protective rear shell with the reduction motor housing. The present application is more intelligent when assembling the reduction motor, and can replace the workers to perform the operation, thereby reducing the use of manpower, and at the same time can also improve the installation quality and efficiency, making the present application more conducive to practical use.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A reduction motor intelligent assembly workbench, comprising a workbench body (1), characterized in that: The upper surface of the workbench body (1) is fixedly connected to a U-shaped support frame (2), an adjustment mechanism (3) is provided on the U-shaped support frame (2), and the lower surface of the adjustment mechanism (3) is connected to a moving mechanism (4) by bolts; the upper surface of the workbench body (1) is fixedly connected to a support plate (5), and the upper surface of the support plate (5) is fixedly connected to a first assembly mechanism (6) and a reduction motor storage rack (7), the first assembly mechanism (6) is located on a side of the reduction motor storage rack (7) away from the moving mechanism (4); the upper surface of the workbench body (1) is fixedly connected to a second assembly mechanism (8) and a protective rear shell storage rack (9), the second assembly mechanism (8) and the protective rear shell storage rack (9) are located on one side of the support plate (5), and the second assembly mechanism (8) is located on a side of the protective rear shell storage rack (9) away from the moving mechanism (4).

2. The intelligent assembly workbench for a reduction motor according to claim 1, characterized in that: The workbench body (1) comprises a rectangular table (101) fixedly connected to the lower surface of the U-shaped support frame (2), the upper surface of the rectangular table (101) is symmetrically provided with storage grooves (102), and the interior of the rectangular table (101) is provided with a loading conveyor (103) and a unloading conveyor (104) respectively located inside the symmetrically provided storage grooves (102).

3. The intelligent assembly workbench for a reduction motor according to claim 1 is characterized in that: The adjustment mechanism (3) comprises a servo motor (301) connected to one side of the U-shaped support frame (2) by means of bolts; an output end of the servo motor (301) passes through the U-shaped support frame (2) and is fixedly connected to a threaded rod (302); an end of the threaded rod (302) away from the servo motor (301) is rotatably connected to the inner wall of the U-shaped support frame (2); a moving block (303) is threadedly connected to the outer wall of the threaded rod (302); an upper surface of the moving block (303) abuts against the bottom of the inner wall of the U-shaped support frame (2); and a lower surface of the moving block (303) is connected to an upper surface of the moving mechanism (4) by means of bolts.

4. The intelligent assembly workbench for a reduction motor according to claim 2 is characterized in that: The support plate (5) comprises a rectangular plate (501) fixedly connected to the upper surface of the rectangular platform (101); the lower surface of the first assembly mechanism (6) is fixedly connected to the upper surface of the rectangular plate (501); an arc-shaped limiting groove (502) is provided on the upper surface of the rectangular plate (501); and the reduction motor storage rack (7) is located above the arc-shaped limiting groove (502).

5. The intelligent assembly workbench for a reduction motor according to claim 2 is characterized in that: The second assembly mechanism (8) comprises a third hydraulic cylinder (801) fixedly connected to the upper surface of the rectangular platform (101), the output end of the third hydraulic cylinder (801) being fixedly connected to a push plate (802), the upper surface of the push plate (802) being fixedly connected to an arc-shaped limit plate (803), and the arc-shaped limit plate (803) being located above the third hydraulic cylinder (801).

6. The intelligent assembly workbench for a reduction motor according to claim 3 is characterized in that: The moving mechanism (4) comprises a first hydraulic cylinder (401) connected to the lower surface of the moving block (303) via bolts, and a U-shaped moving plate (402) is fixedly connected to the output end of the first hydraulic cylinder (401).

7. The intelligent assembly workbench for a reduction motor according to claim 4 is characterized in that: The first assembly mechanism (6) comprises a second hydraulic cylinder (601) fixedly connected to the upper surface of the rectangular plate (501), and an L-shaped push plate (602) is fixedly connected to the output end of the second hydraulic cylinder (601).

8. The intelligent assembly workbench for a reduction motor according to claim 6, characterized in that: A protective pad (10) is fixedly connected to the inner wall of the U-shaped movable plate (402).

9. The intelligent assembly workbench for a reduction motor according to claim 8, characterized in that: The inner wall of the protective pad (10) is evenly and fixedly connected with anti-slip patterns (11).

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