Laboratory split charging and glue filling equipment and split charging and glue filling method

The compact laboratory glue filling equipment addresses inaccuracies and bulkiness of existing systems by dispensing glue from bottom to top with a vacuum device and electronic scale, ensuring precise and adaptable small-batch packaging.

CN119190488AActive Publication Date: 2024-12-27SUZHOU KAIENMU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202411421176.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2024-12-27
Estimated Expiration
2044-10-12

AI Technical Summary

Technical Problem

Existing laboratory glue filling methods are inaccurate, laborious, and prone to contamination, while existing automatic equipment is bulky and unsuitable for small-batch packaging needs, often leading to glue dripping due to gravity and difficulty in adapting to changing requirements.

Method used

A compact laboratory glue filling and dispensing equipment with a slide seat, pressure plate, and clamping fixture that dispenses glue from bottom to top, using a vacuum device and electronic scale for real-time monitoring and adjustment, allowing for precise and flexible operation with detachable syringes.

Benefits of technology

The equipment achieves high dispensing accuracy, reduces space occupancy, and adapts easily to small-batch needs, ensuring precise and reliable glue packaging with real-time feedback for consistency and flexibility in handling different syringe specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses laboratory split charging and glue filling equipment and a split charging and glue filling method, and relates to the technical field of fluid split charging, and the technical scheme is characterized in that the laboratory split charging and glue filling equipment comprises a rack, a sliding seat slidably connected to the rack and a first driving assembly used for driving the sliding seat to longitudinally slide; the glue storage barrel is arranged on the machine frame, the pressing disc is arranged on the sliding seat, the clamping jig is detachably connected to the sliding seat and used for clamping a needle cylinder, the pressing disc is matched with the glue storage barrel in a sliding mode, a closed cavity is formed between the pressing disc and the glue storage barrel, a liquid taking opening is formed in the pressing disc, and the liquid taking opening is communicated with the closed cavity. The liquid taking opening is communicated with a needle cylinder on the clamping jig through a glue conveying pipe, and the pressing disc is configured in the mode that when the pressing disc is pressed downwards, glue liquid in the closed cavity is subpackaged into the needle cylinder from bottom to top. The device has the advantages of being small and compact in structure, convenient and fast to operate and high in split charging precision.
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Description

Technical Field

[0001] The invention relates to the technical field of fluid filling and glue pouring, and more specifically, to a laboratory filling and glue pouring device and a filling and glue pouring method. Background Art

[0002] In the process of laboratory research, product development and small-batch production, the demand for accurate packaging of viscous fluids such as glue is increasing. Traditional manual operation methods can no longer meet the requirements of modern laboratories for accuracy, efficiency and cleanliness. Manual packaging is not only time-consuming and laborious, but also difficult to ensure that the amount of each packaging is accurate and consistent, which is unacceptable for scientific research that requires strict control of experimental conditions. In addition, manual operation is prone to introduce contamination, affecting the accuracy of experimental results.

[0003] In response to the above problems, although there are some automatic glue filling equipment on the market, these devices are often designed for large-scale industrial production. They are bulky and complicated to operate, and are difficult to adapt to the changing and small-batch packaging needs of laboratories. In addition, most of these devices place the glue storage barrel above the packaging operation platform, and the glue is filled into the syringe from top to bottom. When blocked, the glue may continue to drip into the syringe due to gravity, resulting in low filling accuracy of the glue in the syringe.

[0004] Therefore, a new solution needs to be proposed to solve this problem. Summary of the invention

[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a laboratory glue dispensing and filling equipment and a glue dispensing and filling method, which have the advantages of small and compact structure, convenient and fast operation, and high dispensing accuracy.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a laboratory glue filling and dispensing equipment, comprising a frame, a slide seat slidably connected to the frame, and a first drive component for driving the slide seat to slide longitudinally, and also comprising a glue storage barrel arranged on the frame, a pressure plate arranged on the slide seat, and a clamping fixture for clamping a syringe detachably connected to the slide seat, the pressure plate is slidably adapted to the glue storage barrel, and a closed chamber is formed between the pressure plate and the glue storage barrel, the pressure plate is provided with a liquid collection port, the liquid collection port and the syringe on the clamping fixture are connected through a glue delivery pipe, and the pressure plate is configured so that when the pressure plate is pressed down, the glue in the closed chamber is dispensed into the syringe from bottom to top.

[0007] In one embodiment, the laboratory glue filling and dispensing equipment further includes a vacuum device and an electric ball valve, a vacuum port is provided on the pressure plate, and the vacuum port, the electric ball valve and the vacuum device are connected in sequence through a vacuum tube.

[0008] In one of the embodiments, a glue outlet nozzle is detachably connected to the sliding seat below the clamping fixture through a threaded structure, a plug connector is plugged into the liquid extraction port, and the glue delivery hose is connected between the glue outlet nozzle and the plug connector. A slide plate is slidably connected to the sliding seat in the longitudinal direction, and two clamping blocks are fixedly connected to the slide plate, and a clamping groove is formed between the two clamping blocks and the slide plate. A positioning pin is fixed on the slide plate located in the clamping groove, and the clamping fixture is provided with a positioning groove adapted to the positioning pin. The clamping fixture is inserted into the clamping groove, and a locking groove is provided on the clamping fixture. Any one of the clamping blocks is provided with a locking pin that can be extended into the locking groove. A second driving component for driving the slide plate to slide so that the syringe is inserted into the glue outlet nozzle is provided on the sliding seat, and the clamping fixture includes a U-shaped clamping groove and an ear end clamping groove for the ear end of the syringe to be clamped, and an elastic U-shaped rubber pad is provided in the U-shaped clamping groove.

[0009] In one embodiment, the elastic U-shaped rubber pad includes a bottom end and two elastic ends, the bottom end is fixedly connected to the clamping jig, the clamping jig is respectively provided with movable cavities for the two elastic ends to move, the clamping jig is respectively provided with sliding cavities on one side of each movable cavity, a wedge is slidably connected in the sliding cavity, one end of the wedge extends out of the sliding cavity and abuts against the slide, the other end of the wedge is fixedly connected to the clamping jig with a spring, the elastic end is provided with a wedge-shaped adapter portion that matches the wedge, and when the clamping jig is installed in place on the slide, the two elastic ends embrace and adhere to the outer wall of the syringe.

[0010] In one of the embodiments, a displacement sensor is disposed on the slide seat above the clamping fixture, a third driving assembly for driving the displacement sensor to slide longitudinally is disposed on the slide seat, and a pin that can abut against the piston rod of the syringe is disposed on the sensor.

[0011] In one embodiment, the third drive assembly includes a screw rod rotatably connected to the slide, a first synchronous wheel fixed on the screw rod, a motor fixed on the slide, a second synchronous wheel fixed on the output end of the motor, and a synchronous belt transmission-connected between the first synchronous wheel and the second synchronous wheel. A bracket is slidably connected to the slide via a slide rail pair, the displacement sensor is fixed on the bracket, and a thread groove is provided on the bracket that is threadably connected to the screw rod.

[0012] In one of the embodiments, the glue delivery pipe is a hose, a cushion block is fixed on the slide seat, and a first cylinder is provided on the slide seat for pressing the glue delivery pipe against the cushion block to block the glue liquid.

[0013] In one embodiment, the laboratory glue filling equipment also includes a PLC controller, an electronic scale, a machine platform and a machine cover fixed on the machine platform. The frame is fixed on the machine platform located in the machine cover, and the electronic scale is placed on the machine platform located on one side of the frame. The electronic scale is electrically connected to the PLC controller, and the electronic scale is used to weigh the syringe filled with glue and send the weighing data to the PLC controller in real time.

[0014] In one of the embodiments, two half-barrel covering blocks and a pressing block for fixing the half-barrel covering blocks on the frame are provided at the bottom of the frame, the pressing block is detachably connected to the frame by bolts, and the glue storage barrel is covered and fixed between the two half-barrel covering blocks.

[0015] A method for dispensing and filling glue, comprising any of the laboratory dispensing and filling glue equipment, and further comprising the following steps:

[0016] S1. Install the syringe on the clamping fixture. The third driving assembly first drives the ejector to press the piston rod of the syringe down to the position, and then drives the ejector upward to a waiting position.

[0017] S2, the first driving assembly drives the pressure plate to press down a certain distance, and the vacuum device evacuates the closed chamber and maintains the pressure for a period of time, and then the pressure plate continues to press down. When the pressure plate contacts the liquid surface in the glue storage barrel, the glue liquid is dispensed into the syringe from bottom to top;

[0018] S3, when the glue pushes the piston rod upward to the waiting position, it continues to push the ejector pin upward to the target setting value of the displacement sensor, the first cylinder is ejected, the glue is blocked, and the dispensing of the glue in the syringe is completed.

[0019] In summary, the present invention has the following beneficial effects:

[0020] 1. By forming a closed chamber between the pressure plate and the glue storage barrel, and realizing the bottom-up dispensing of the glue when the pressure plate is pressed down, the glue dripping problem caused by gravity in the traditional top-down dispensing is effectively avoided, thereby significantly improving the dispensing accuracy of the glue in the syringe and meeting the high requirements of the laboratory for precise dispensing;

[0021] 2. By setting the glue storage barrel on the frame, the pressure plate and the clamping fixture on the slide, and the overall layout along the longitudinal direction, the occupancy rate of the horizontal space is effectively reduced. It has the advantages of compact structure and easy operation. Compared with large-scale industrial glue filling equipment, it is easier to adapt to the changing and small-batch packaging needs of the laboratory. The setting of its detachable clamping fixture makes it easy to replace syringes of different specifications and types, which increases the flexibility and versatility of the equipment;

[0022] 3. By communicating with the PLC controller through the electronic scale, the weighing data can be sent to the PLC controller in real time, so that the PLC controller can monitor the changes in the amount of glue in the packaging process in real time, and make timely feedback and adjustments as needed, which is conducive to timely discovery and correction of deviations in the packaging process, ensuring the stability and consistency of the packaging process, and improving the accuracy and reliability of packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of a laboratory glue filling and dispensing device according to an embodiment of the present application;

[0024] Figure 2 The internal structure of the laboratory glue filling equipment of the embodiment of the present application is shown in FIG. Figure 1 ;

[0025] Figure 3 The internal structure of the laboratory glue filling equipment of the embodiment of the present application is shown in FIG. Figure 2 ;

[0026] Figure 4 This is a schematic diagram of the structure of a clamping block, a positioning pin and a locking pin in a laboratory glue dispensing and filling device according to an embodiment of the present application;

[0027] Figure 5 It is a structural schematic diagram of a clamping fixture in a laboratory glue filling and dispensing equipment according to an embodiment of the present application;

[0028] Figure 6 It is a schematic diagram of the structure of a wedge block and an elastic U-shaped rubber pad in a laboratory glue dispensing and filling device according to an embodiment of the present application;

[0029] Figure 7 It is a structural schematic diagram of the third driving component in the laboratory glue filling and dispensing equipment of the embodiment of the present application;

[0030] Figure 8 It is a structural schematic diagram of a cushion block and a first gas in a laboratory glue filling and dispensing equipment according to an embodiment of the present application;

[0031] Fig. 9 This is a schematic structural diagram of the glue storage barrel, half-barrel coating block and pressing block in the laboratory glue filling and dispensing equipment of the embodiment of the present application.

[0032] In the figure: 1, frame; 2, machine cover; 3, machine table; 4, electronic scale; 5, slide seat; 6, slide plate; 7, first drive assembly; 8, clamping fixture; 81, positioning slot; 82, locking slot; 83, ear end slot; 84, U-shaped slot; 85, elastic U-shaped rubber pad; 851, bottom end; 852, elastic end; 9, glue storage barrel; 10, pressure plate; 11, ejector pin; 12, displacement sensor; 13, plug connector; 14, rubber delivery hose; 15, Glue dispensing nozzle; 16, vacuum tube; 17, electric ball valve; 18, second drive assembly; 19, clamping block; 20, positioning pin; 21, locking pin; 22, spring; 23, wedge block; 24, third drive assembly; 241, screw rod; 242, slide rail pair; 243, bracket; 244, first synchronous wheel; 245, second synchronous wheel; 246, motor; 25, cushion block; 26, first cylinder; 27, half-barrel covering block; 28, pressing block. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] like Figure 2 As shown, the embodiment of the present application provides a laboratory glue filling equipment, including a frame 1, a slide 5 slidably connected to the frame 1, and a first driving assembly 7 for driving the slide 5 to slide longitudinally. The first driving assembly 7 is specifically an electric cylinder with a torque sensor, and the electric cylinder is fixed to the top of the frame 1, and the output end of the electric cylinder is fixedly connected to the slide 5. It also includes a glue storage barrel 9 arranged on the frame 1, a pressure plate 10 arranged on the slide 5, and a clamping fixture 8 for clamping a syringe detachably connected to the slide 5. A piston rubber ring is arranged on the outer peripheral wall of the pressure plate 10. The pressure plate 10 is slidably adapted to the glue storage barrel 9, and a closed chamber is formed between the pressure plate 10 and the glue storage barrel 9. The torque sensor can sense the downward pressure of the pressure plate 10 in real time to ensure that the downward pressure process is neither too violent to cause the glue liquid to splash out, nor too gentle to effectively push the glue liquid. The pressure plate 10 is provided with a liquid collection port, and the liquid collection port is connected to the syringe on the clamping fixture 8 through a rubber delivery tube 14. The pressure plate 10 is configured so that when the pressure plate 10 is pressed down, the glue in the closed chamber is dispensed into the syringe from bottom to top.

[0035] It should be noted that the above-mentioned laboratory glue filling and dispensing equipment is not limited to the dispensing of glue, but can also be used for the dispensing of other fluids such as silver paste.

[0036] When the above-mentioned laboratory glue filling and dispensing equipment is working, the clamping fixture 8 is installed on the slide 5, and the first driving component 7 is started to drive the slide 5 and the pressure plate 10 thereon to slide longitudinally toward the glue storage barrel 9. During the sliding process, the pressure plate 10 gradually fits with the opening of the glue storage barrel 9 to form a closed chamber. As the pressure plate 10 is further pressed downward, the air in the closed chamber is discharged, and the glue begins to flow from bottom to top under the action of pressure. The glue enters the glue delivery tube 14 through the liquid intake port and is finally dispensed into the syringe. The glue filling operation is completed.

[0037] In the above method, a closed chamber is formed between the pressure plate 10 and the glue storage barrel 9, and the glue is packaged from bottom to top when the pressure plate 10 is pressed down, which effectively avoids the problem of glue dripping due to gravity in the traditional top-down packaging, thereby significantly improving the packaging accuracy of the glue in the syringe and meeting the high requirements of the laboratory for precise packaging; by arranging the glue storage barrel 9 on the frame 1, the pressure plate 10 and the clamping fixture 8 are arranged on the slide 5, and the overall layout is carried out in the longitudinal direction, the occupancy rate of the horizontal space is effectively reduced, and it has the advantages of compact structure and easy operation. Compared with large-scale industrial glue filling equipment, it is easier to adapt to the laboratory's changeable and small-batch packaging needs. The setting of the detachable clamping fixture 8 makes it easy to replace syringes of different specifications and types, which increases the flexibility and versatility of the equipment.

[0038] In this embodiment, Figure 3 As shown, the laboratory glue filling and dispensing equipment also includes a vacuum device and an electric ball valve 17 . A vacuum orifice is provided on the pressure plate 10 . The vacuum orifice, the electric ball valve 17 and the vacuum device are connected in sequence through a vacuum pipe 16 .

[0039] In the above method, the vacuum device can adjust the vacuum time, intensity and other parameters in real time according to the detection value of the torque sensor to maintain a suitable pressure in the closed chamber, so that the glue liquid can be smoothly dispensed into the syringe. In this process, the bubbles inside the glue liquid can float to the surface and finally be discharged along the vacuum device in the form of gas, thereby minimizing the bubbles in the glue liquid.

[0040] In this embodiment, Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, the slide 5 is detachably connected to a glue nozzle 15 below the clamping fixture 8 through a threaded structure, which is convenient for replacing glue nozzles 15 of different specifications or types according to different glue filling requirements, thereby increasing the flexibility and versatility of the device. A plug connector 13 is plugged into the liquid extraction port, and the glue delivery pipe 14 is connected between the glue nozzle 15 and the plug connector 13 to form a complete glue delivery channel. The slide 5 is connected to a slide plate 6 in a longitudinal sliding manner. Two blocks 19 are fixedly connected to the slide plate 6. A slot is formed between the two blocks 19 and the slide plate 6. A positioning pin 20 is fixed to the slide plate 6 in the slot. The clamping fixture 8 is provided with a positioning slot 81 adapted to the positioning pin 20. The clamping fixture 8 is inserted into the slot. The clamping fixture 8 is provided with a locking slot 82. Any of the blocks 19 is provided with a locking pin 21 that can be inserted into the locking slot 82. The locking pin 21 can be connected to the block 19 through a threaded structure. The locking pin 21 can be inserted into the locking slot 82 by rotating the locking pin 21. The slide 5 is provided with a second driving component 18 for driving the slide plate 6 to slide so that the syringe is inserted into the glue nozzle 15. The driving component is specifically a second cylinder hinged between the slide 5 and the slide plate 6. The clamping fixture 8 includes a U-shaped slot 84 and an ear end slot 83 for the ear end of the syringe to be inserted into. An elastic U-shaped rubber pad 85 is arranged in the U-shaped slot 84. It should be noted that the ear end of the syringe specifically refers to the edge portion of the syringe close to the extended position of the piston rod.

[0041] Specifically, the elastic U-shaped rubber pad 85 includes a bottom end 851 and two elastic ends 852, the bottom end 851 is fixedly connected to the clamping jig 8, and the clamping jig 8 is respectively provided with active cavities for the two elastic ends 852 to move, and the clamping jig 8 is respectively provided with sliding cavities on one side of each active cavity, and a wedge block 23 is slidably connected in the sliding cavity, one end of the wedge block 23 extends out of the sliding cavity and abuts against the slide plate 6, and a spring 22 is fixedly connected between the other end of the wedge block 23 and the clamping jig 8, and a wedge-shaped adapter portion adapted to the wedge block 23 is provided on the elastic end 852. When the clamping jig 8 is installed in place on the slide plate 6, the two elastic ends 852 embrace and adhere to the outer wall of the syringe.

[0042] When the above-mentioned clamping fixture 8 is working, the syringe is installed on the clamping fixture 8, so that the ear end of the syringe is inserted into the ear end slot 83, and the cylindrical end of the syringe is inserted into the elastic U-shaped rubber pad 85. The clamping fixture 8 is inserted into the slot and the locking pin 21 is locked. During this process, the wedge block 23 is subjected to the pressure of the slide plate 6, moves inward along the sliding cavity and compresses the spring 22. As the wedge block 23 moves, its inclined surface interacts with the wedge-shaped adapter on the elastic end 852, pushing the elastic end 852 to expand out of the active cavity, forming an embrace and tight fit with the outer wall of the syringe, ensuring that the syringe can be firmly clamped. The second drive assembly 18 drives the slide plate 6 to move downward, so that the syringe is inserted into the glue outlet nozzle 15, so as to achieve the corresponding glue path connection between the glue storage barrel 9 and the syringe.

[0043] The above method realizes the precise clamping, positioning and insertion of the syringe, and can adapt to syringes of different specifications, and has good applicability.

[0044] In this embodiment, Figure 7 As shown, a displacement sensor 12 is arranged on the slide 5 above the clamping fixture 8, a third driving assembly 24 for driving the displacement sensor 12 to slide longitudinally is arranged on the slide 5, and a ejector pin 11 that can abut against the piston rod of the syringe is arranged on the sensor.

[0045] Specifically, the third driving assembly 24 includes a screw rod 241 rotatably connected to the slide 5, a first synchronous wheel 244 fixed on the screw rod 241, a motor 246 fixed on the slide 5, a second synchronous wheel 245 fixed on the output end of the motor 246, and a synchronous belt transmission-connected between the first synchronous wheel 244 and the second synchronous wheel 245. The screw rod 241 is a μ-level high-precision screw rod 241. A bracket 243 is slidably connected to the slide 5 through a slide rail pair 242. The displacement sensor 12 is fixed on the bracket 243. The bracket 243 is provided with a thread groove threadedly connected to the screw rod 241.

[0046] In the above manner, the displacement accuracy of the ejector pin 11 can be effectively improved by setting the μ-level high-precision screw rod 241. During operation, the ejector pin 11 first presses the piston rod of the syringe into place, and then moves up to the approximate position of the piston rod after the glue is filled. The piston rod will rise under the pressure of the glue and lift the ejector pin 11 a small distance to trigger the displacement sensor 12 to work, thereby sending a corresponding signal for subsequent blocking of the glue.

[0047] In this embodiment, Figure 8As shown, the glue delivery pipe 14 is a hose, a cushion block 25 is fixed on the slide 5, and a first cylinder 26 is provided on the slide 5 for pressing the glue delivery pipe 14 against the cushion block 25 to block the glue liquid. Through the actuation of the first cylinder 26, the glue delivery pipe 14 can be quickly and accurately pressed against the cushion block 25, thereby effectively blocking the flow of the glue liquid. When it is necessary to continue the glue filling, the first cylinder 26 moves in the opposite direction to release the pressure on the glue delivery pipe 14, and the glue liquid can quickly resume flowing. This instant blocking and recovery function improves the controllability and flexibility of the glue filling process.

[0048] In this embodiment, Figure 1 As shown, the laboratory glue filling equipment also includes a PLC controller, an electronic scale 4, a machine table 3 and a machine cover 2 fixed on the machine table 3. The frame 1 is fixed on the machine table 3 located in the machine cover 2. The electronic scale 4 is placed on the machine table 3 located on one side of the frame 1. The electronic scale 4, the first drive component 7, the second drive component 18, the third drive component 24, the displacement sensor 12, the vacuum device, and the first cylinder 26 are electrically connected to the PLC controller respectively. The electronic scale 4 is used to weigh the syringe filled with glue and send the weighing data to the PLC controller in real time.

[0049] In the above method, the electronic scale 4 communicates with the PLC controller, and the weighing data can be sent to the PLC controller in real time, so that the PLC controller can monitor the changes in the amount of glue in the filling process in real time, and make timely feedback and adjustments as needed, which is conducive to timely discovering and correcting deviations in the filling process, ensuring the stability and consistency of the filling process, and improving the accuracy and reliability of the filling. After multiple corrections, it is tested that the filling error of the glue in the syringe of the laboratory filling and glue filling equipment of the present application can be controlled within 0.02 grams. In the early stage, each filled syringe needs to be placed on the electronic scale 4 for weighing. After multiple weighings, when the filling weight of each syringe can be maintained within the error range, the weighing link can be cancelled. Among them, the algorithm of the correction process adopts the existing technology and is not repeated in this embodiment.

[0050] In this embodiment, Fig. 9 As shown, two half-barrel covering blocks 27 and a pressing block 28 for fixing the half-barrel covering block 27 on the frame 1 are provided at the bottom of the frame 1, and the pressing block 28 is detachably connected to the frame 1 by bolts, and the glue storage barrel 9 is covered and fixed between the two half-barrel covering blocks 27. The glue storage barrel 9 is fixed at the bottom of the frame 1 by combining the two half-barrel covering blocks 27 and the pressing block 28, thereby achieving stable covering and convenient disassembly and assembly of the glue storage barrel 9.

[0051] In this embodiment, the number of the clamping fixtures 8 can be one, two or more, so as to realize multi-station glue filling operations.

[0052] The present application also discloses a method for dispensing and filling glue, comprising any of the laboratory dispensing and filling glue equipment, and further comprising the following steps:

[0053] S1. The syringe is mounted on the clamping fixture 8. The third driving assembly 24 first drives the ejector pin 11 to press the piston rod of the syringe down to the position, and then drives the ejector pin 11 upward to a waiting position. This position should ensure that the ejector pin 11 does not interfere with the subsequent dispensing process of the glue solution.

[0054] S2, the first driving assembly 7 drives the pressure plate 10 to press down a certain distance, and the vacuum device evacuates the closed chamber and maintains the pressure for a period of time, so that the bubbles in the glue liquid float to the surface and are discharged through the vacuum device as much as possible, and the pressure plate 10 continues to press down. When the pressure plate 10 contacts the liquid surface in the glue storage barrel 9, the glue liquid is dispensed into the syringe from bottom to top under the pressure generated by the pressure plate 10;

[0055] S3, when the glue pushes the piston rod upward to the waiting position, it continues to push the ejector pin 11 upward to the target setting value of the displacement sensor 12, the first cylinder 26 is ejected, the glue is blocked, and the dispensing of the glue in the syringe is completed.

[0056] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A laboratory glue dispensing and filling device, comprising a frame (1), a slide seat (5) slidably connected to the frame (1), and a first driving assembly (7) for driving the slide seat (5) to slide longitudinally, characterized in that: The invention also comprises a glue storage barrel (9) arranged on the frame (1), a pressure plate (10) arranged on the slide seat (5), and a clamping fixture (8) detachably connected to the slide seat (5) for clamping a syringe, wherein the pressure plate (10) is slidably adapted to the glue storage barrel (9), and a closed chamber is formed between the pressure plate (10) and the glue storage barrel (9), and a liquid collection port is arranged on the pressure plate (10), and the liquid collection port and the syringe on the clamping fixture (8) are connected via a glue delivery pipe (14), and the pressure plate (10) is configured such that when the pressure plate (10) is pressed downward, the glue liquid in the closed chamber is dispensed into the syringe from bottom to top.

2. The laboratory glue filling equipment according to claim 1, characterized in that: The laboratory glue dispensing and filling equipment also includes a vacuum pumping device and an electric ball valve (17). The pressure plate (10) is provided with a vacuum pumping orifice. The vacuum pumping orifice, the electric ball valve (17) and the vacuum pumping device are connected in sequence through a vacuum pumping pipe (16).

3. The laboratory glue filling equipment according to claim 1 is characterized in that: The slide seat (5) is located below the clamping fixture (8) and is detachably connected to a glue outlet nozzle (15) through a threaded structure. The liquid taking port is plugged with a plug connector (13). The glue delivery pipe (14) is connected between the glue outlet nozzle (15) and the plug connector (13). The slide seat (5) is slidably connected to a slide plate (6) in the longitudinal direction. Two clamping blocks (19) are fixedly connected to the slide plate (6). A clamping groove is formed between the two clamping blocks (19) and the slide plate (6). A positioning pin (20) is fixed to the slide plate (6) located in the clamping groove. The clamping fixture (8) is provided with a plug connector (13) adapted to fit the positioning pin (20). The clamping fixture (8) is provided with a positioning groove (81), the clamping fixture (8) is inserted into the groove, the clamping fixture (8) is provided with a locking groove (82), any one of the clamping blocks (19) is provided with a locking pin (21) which can extend into the locking groove (82), the slide seat (5) is provided with a second driving component (18) for driving the slide plate (6) to slide so that the syringe is inserted into the glue outlet nozzle (15), the clamping fixture (8) includes a U-shaped groove (84) and an ear end groove (83) for the ear end of the syringe to be inserted, and an elastic U-shaped rubber pad (85) is provided in the U-shaped groove (84).

4. The laboratory glue filling equipment according to claim 3 is characterized in that: The elastic U-shaped rubber pad (85) comprises a bottom end (851) and two elastic ends (852), wherein the bottom end (851) is fixedly connected to the clamping jig (8), and the clamping jig (8) is respectively provided with movable cavities for the two elastic ends (852) to move, and the clamping jig (8) is respectively provided with sliding cavities on one side of each movable cavity, and a wedge block (23) is slidably connected in the sliding cavity, and one end of the wedge block (23) extends out of the sliding cavity and abuts against the slide plate (6), and a spring (22) is fixedly connected between the other end of the wedge block (23) and the clamping jig (8), and a wedge-shaped adapting portion adapted to the wedge block (23) is provided on the elastic end (852), and when the clamping jig (8) is installed in place on the slide plate (6), the two elastic ends (852) embrace and adhere to the outer wall of the syringe.

5. The laboratory glue filling equipment according to claim 1 is characterized in that: A displacement sensor (12) is arranged on the slide seat (5) above the clamping fixture (8), a third driving assembly (24) for driving the displacement sensor (12) to slide longitudinally is arranged on the slide seat (5), and a pin (11) capable of abutting against a piston rod of a syringe is arranged on the sensor.

6. The laboratory glue filling equipment according to claim 5, characterized in that: The third driving assembly (24) comprises a screw rod (241) rotatably connected to the slide (5), a first synchronous wheel (244) fixed to the screw rod (241), a motor (246) fixed to the slide (5), a second synchronous wheel (245) fixed to the output end of the motor (246), and a synchronous belt drivingly connected between the first synchronous wheel (244) and the second synchronous wheel (245); a bracket (243) is slidably connected to the slide (5) via a slide rail pair (242); the displacement sensor (12) is fixed to the bracket (243); and a thread groove threadedly connected to the screw rod (241) is provided on the bracket (243).

7. The laboratory glue filling equipment according to claim 1 is characterized in that: The rubber delivery pipe (14) is a hose, a cushion block (25) is fixed on the slide seat (5), and a first cylinder (26) is provided on the slide seat (5) for pressing the rubber delivery pipe (14) against the cushion block (25) to block the glue liquid.

8. The laboratory glue filling equipment according to claim 1, characterized in that: The laboratory glue filling and dispensing equipment further comprises a PLC controller, an electronic scale (4), a machine platform (3) and a machine cover (2) fixed on the machine platform (3); the frame (1) is fixed on the machine platform (3) located in the machine cover (2); the electronic scale (4) is placed on the machine platform (3) located on one side of the frame (1); the electronic scale (4) is electrically connected to the PLC controller; the electronic scale (4) is used to weigh a syringe filled with glue and send the weighing data to the PLC controller in real time.

9. The laboratory glue filling equipment according to claim 1, characterized in that: The bottom of the frame (1) is provided with two half-barrel covering blocks (27) and a pressing block (28) for fixing the half-barrel covering blocks (27) on the frame (1); the pressing block (28) is detachably connected to the frame (1) via bolts; the glue storage barrel (9) is covered and fixed between the two half-barrel covering blocks (27).

10. A method for dispensing and filling glue, comprising the laboratory dispensing and filling glue equipment according to any one of claims 1 to 9, characterized in that: The following steps are also included: S1. The syringe is mounted on the clamping fixture (8), and the third driving assembly (24) first drives the ejector pin (11) to press the piston rod of the syringe down to a position, and then drives the ejector pin (11) upward to a waiting position; S2, the first driving assembly (7) drives the pressure plate (10) to press down a certain distance, and after the vacuum device evacuates the closed chamber and maintains the pressure for a period of time, the pressure plate (10) continues to press down, and when the pressure plate (10) contacts the liquid surface in the glue storage barrel (9), the glue liquid is dispensed into the syringe from bottom to top; S3, when the glue pushes the piston rod upward to the waiting position, it continues to push the ejector pin (11) upward to the target setting value of the displacement sensor (12), the first cylinder (26) is ejected, the glue is blocked, and the dispensing of the glue in the syringe is completed.

Citation Information

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