Moisture-proof film removing and feeding system for cigarette reel

Abstract

The invention discloses a cigarette reel damp-proof film removing and feeding system which comprises a frame body, one side of the frame body is open to form an incoming material pallet placing area and a damp-proof film collecting area, the incoming material pallet placing area is used for receiving incoming material pallets, workpieces are stacked on the incoming material pallets, the damp-proof film collecting area is located on the left side of the incoming material pallet placing area, and the damp-proof film collecting area is located on the right side of the incoming material pallet placing area; a moisture-proof film removing device is arranged on the upper right portion of the moisture-proof film collecting area, a feeding buffering channel is arranged on the right side of the moisture-proof film collecting area and the right side of the moisture-proof film removing device, and an industrial robot is arranged on the right side of the supplied material pallet containing area. According to the damp-proof film removing and feeding system for the cigarette reel, supplied material pallets can be unstacked, damp-proof film removing can be conducted on workpieces, and the workpieces are placed on the feeding temporary storage channel; two functions of removing and feeding a damp-proof film of reel type materials are achieved, compared with original reel type feeding equipment, the damp-proof film removing function is added, manual use can be reduced, and the automation degree of a factory is increased.

Description

Technical Field

[0001] The present invention relates to the technical field of cigarette equipment, and more specifically, to a cigarette rolling disc moisture-proof film removal and feeding system. Background Art

[0002] In order to facilitate transportation and use, the aluminum foil paper, box paper, etc. of cigarettes are all in the form of a roll, with an inner core inside. The material is wound around the inner core to form a roll of a certain size, which is called a workpiece (such as Figure 1 As shown in the figure, workpieces are usually stacked on pallets for transportation. Since workpieces are susceptible to moisture, they are wrapped with moisture-proof films in some areas to protect them.

[0003] The current automated loading equipment can only load workpieces without moisture-proof film. Workpieces with moisture-proof film are manually removed and loaded. The processing of moisture-proof film is an important link. The manual method is inefficient and costly. The current automated equipment has problems such as low automation and poor adaptability. At the same time, the mismatch between the loading system and the moisture-proof film removal system also affects production efficiency.

[0004] Therefore, there is an urgent need for a cigarette reel moisture-proof film removal and feeding system. Summary of the invention

[0005] The purpose of the present invention is to provide a cigarette reel moisture-proof film removal and feeding system to solve the above-mentioned problems in the prior art, and can efficiently, automatically and intelligently realize cigarette reel moisture-proof film removal and feeding, thereby improving production efficiency and product quality.

[0006] The present invention provides a cigarette reel moisture-proof film removal and feeding system, which comprises: a frame body, one side of the frame body is open to form an incoming material pallet placement area and a moisture-proof film collection area, the incoming material pallet placement area is used to receive incoming material pallets, workpieces are stacked on the incoming material pallets, the moisture-proof film collection area is located on the left side of the incoming material pallet placement area, a moisture-proof film removal device is arranged on the upper right of the moisture-proof film collection area, a material feeding cache channel is arranged on the right side of the moisture-proof film collection area and the moisture-proof film removal device, and an industrial robot is arranged on the right side of the incoming material pallet placement area.

[0007] The cigarette reel moisture-proof film removal and feeding system as described above, wherein, preferably, a robot installation area, a moisture-proof film removal area and a cache discharge area are provided in the frame body, the robot installation area corresponds to the position of the industrial robot, and is used for installing the industrial robot; the moisture-proof film removal area corresponds to the position of the moisture-proof film removal device, and is used for installing the moisture-proof film removal device; the cache discharge area corresponds to the position of the feed cache channel, and is used for installing the feed cache channel.

[0008] As described above, in the cigarette reel moisture-proof film removal and feeding system, preferably, the frame body is provided with a first 3D camera just above the incoming material pallet placement area.

[0009] In the cigarette reel moisture-proof film removal and feeding system as described above, preferably, a pallet positioning device is installed on the floor of the incoming material pallet placement area; and gratings are provided in the incoming material pallet placement area and the moisture-proof film collection area.

[0010] As described above, in the cigarette reel moisture-proof film removal and feeding system, preferably, the industrial robot comprises an industrial robot body and a gripper arranged at the end of the industrial robot body; and a second 3D camera is arranged on the gripper.

[0011] As described above, in the cigarette reel moisture-proof film removal and feeding system, preferably, the moisture-proof film removal device comprises a transfer assembly, a film cutting assembly is arranged on the transfer assembly, and an auxiliary assembly is arranged below the film cutting assembly.

[0012] The cigarette reel moisture-proof film removal and feeding system as described above, wherein preferably, the transfer assembly includes a transverse electric cylinder and a lifting electric cylinder, the transverse electric cylinder is used to drive the workpiece to move laterally, and the lifting electric cylinder is used to drive the workpiece to move vertically.

[0013] The cigarette reel moisture-proof film removal and feeding system as described above, wherein preferably, the film cutting component is mounted on the mounting plate of the side wall of the lifting electric cylinder, a discharge platform is provided at the lower right side of the transfer component, and the auxiliary component is mounted on the discharge platform; a positioning block is provided on the discharge platform.

[0014] The cigarette reel moisture-proof film removal and feeding system as described above, wherein preferably, the film cutting assembly includes an offset motor, a first film suction cylinder and a second film suction cylinder are arranged on both sides of the offset motor, a cutter is arranged below the offset motor, and a material baffle is arranged below the cutter.

[0015] The cigarette reel moisture-proof film removal and feeding system as described above, wherein preferably, the auxiliary component includes: a clamping cylinder, clamping blocks are arranged on both sides of the upper end of the clamping cylinder, and each of the clamping blocks extends upward to above the discharge platform, and a suction nozzle is arranged in each of the clamping blocks.

[0016] The present invention provides a cigarette reel moisture-proof film removal and feeding system, which can destacker incoming material pallets, remove moisture-proof films from workpieces, and place the workpieces on a material feeding buffer channel; it realizes the two functions of removing moisture-proof films of reel-type materials and feeding, and compared with the original reel-type feeding equipment, it adds the function of removing moisture-proof films, can reduce the use of manpower, and increase the degree of automation of the factory. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described below with reference to the accompanying drawings, in which:

[0018] Figure 1 is a schematic diagram of the structure of the workpiece;

[0019] Figure 2 It is a schematic diagram of the structure of the incoming material pallet and the workpiece;

[0020] Figure 3 A schematic structural diagram of an embodiment of a cigarette reel moisture-proof film removal and feeding system provided by the present invention;

[0021] Figure 4 It is a structural diagram of the main body of the framework;

[0022] Figure 5 This is a schematic diagram of the structure of an industrial robot;

[0023] Figure 6 It is a structural schematic diagram of a moisture-proof film removal device;

[0024] Figure 7 It is a structural schematic diagram of the feed buffer channel;

[0025] Figure 8 This is a schematic diagram of the structure of the industrial robot's hand grip;

[0026] Fig. 9 A schematic diagram of the structure of a film cutting assembly of a moisture-proof film removal device;

[0027] Fig.10 It is a schematic diagram of the structure of the auxiliary components of the moisture-proof film removal device;

[0028] Fig.11 This is a schematic diagram of the working process of an embodiment of a cigarette reel moisture-proof film removal and feeding system provided by the present invention.

[0029] Explanation of the accompanying drawings: 1-workpiece, 2-incoming material pallet, 3-first 3D camera, 4-moisture-proof film removal device, 5-moisture-proof film collection area, 6-frame body, 7-industrial robot, 8-feeding cache channel, 9-moisture-proof film removal area, 10-pallet positioning device, 11-incoming material pallet placement area, 12-robot installation area, 13-cache discharge area, 14-hand gripper, 15-industrial robot body, 16-transverse electric cylinder, 17-positioning block, 18-auxiliary component, 19-negative pressure tank, 20-discharge platform, 21-film cutting component, 22-lifting electric cylinder, 23-second 3D camera, 24-bias motor, 25-first film suction cylinder, 26-material baffle plate, 27-cutter, 28-second film suction cylinder, 29-clamping cylinder, 30-clamping block, 31-suction nozzle. DETAILED DESCRIPTION

[0030] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the present disclosure and its application or use. The present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present disclosure thorough and complete and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the components and steps, the composition of the materials, the numerical expressions and the numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary and not as limiting.

[0031] The words "first", "second" and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. The words "include" or "comprises" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements. "Up", "down" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0032] In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be an intermediate component between the specific component and the first component or the second component. When a specific component is described as being connected to other components, the specific component may be directly connected to the other components without an intermediate component, or may not be directly connected to the other components but have an intermediate component.

[0033] All terms (including technical terms or scientific terms) used in the present disclosure have the same meanings as those understood by ordinary technicians in the field to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as general dictionaries, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.

[0034] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0035] like Figure 1-Figure 10As shown, the cigarette reel moisture-proof film removal and feeding system provided in this embodiment includes: a frame body 6, one side of the frame body 6 is open, forming an incoming material pallet placement area 11 and a moisture-proof film collection area 5, the incoming material pallet placement area 11 is used to receive the incoming material pallet 2, and the incoming material pallet 2 is stacked with workpieces 1, the moisture-proof film collection area 5 is located on the left side of the incoming material pallet placement area 11, a moisture-proof film removal device 4 is arranged on the upper right of the moisture-proof film collection area 5, a feeding cache channel 8 is arranged on the right side of the moisture-proof film collection area 5 and the moisture-proof film removal device 4, and an industrial robot 7 is arranged on the right side of the incoming material pallet placement area 11.

[0036] The frame body 6 supports and protects the entire cigarette reel moisture-proof film removal and feeding system. The moisture-proof film removal device is used to remove the moisture-proof film on the workpiece 1 wrapped on the incoming material pallet 2, and put the removed moisture-proof film into the moisture-proof film collection area 5; the moisture-proof film collection area 5 is used to collect the moisture-proof film cut and removed by the moisture-proof film removal device, and the industrial robot 7 is used to grab the workpiece 1 on the incoming material pallet 2, and place the workpiece 1 on the moisture-proof film removal device 4, and after the moisture-proof film removal device 4 removes the moisture-proof film on the workpiece 1, the workpiece 1 is moved to the feeding buffer channel 8. Figure 7 As shown, the feed buffer channel 8 is used to buffer the workpiece 1 with the moisture-proof film removed and feed it to the main machine.

[0037] Furthermore, if Figure 4 As shown, a robot installation area 12, a moisture-proof film removal area 9 and a cache discharge area 13 are provided in the frame body 6. The robot installation area 12 corresponds to the position of the industrial robot and is used to install the industrial robot 7; the moisture-proof film removal area 9 corresponds to the position of the moisture-proof film removal device 4 and is used to install the moisture-proof film removal device 4; the cache discharge area 13 corresponds to the position of the feed cache channel 8 and is used to install the feed cache channel 8.

[0038] Furthermore, the incoming material pallet placement area 11 and the moisture-proof film collection area 5 are provided with gratings for safety protection. When a person or foreign object is detected entering during operation, the system stops working to ensure the safety of the operator.

[0039] Furthermore, if Figure 3 As shown, the frame body 6 is provided with a first 3D camera 3 just above the incoming material pallet placement area 11, which is used to identify incoming materials and transmit the position information of the workpiece 1 to the industrial robot 7; and, in one embodiment of the present invention, as Figure 4As shown, the floor of the incoming material pallet placement area 11 is equipped with a pallet positioning device 10 for limiting the positioning error of the incoming material pallet 2. In one embodiment of the present invention, the incoming material pallet is delivered to a fixed position of the incoming material pallet placement area 11 by a forklift, and the positioning error of the incoming material pallet 2 is limited by the pallet positioning device 10.

[0040] At work, Figure 3 As shown, a forklift delivers the incoming material pallet 2 to the incoming material pallet placement area 11, and the first 3D camera 3 on the frame body 6 identifies the workpiece 1 and transmits the position information; the industrial robot 7 grabs the workpiece 1 after receiving the workpiece position information, and places the workpiece 1 on the moisture-proof film removal device 4 after grabbing it; after the moisture-proof film removal device 4 cuts the moisture-proof film, the industrial robot 7 takes out the workpiece 1 in the moisture-proof film and places it on the feed buffer channel 8; after the workpiece 1 is taken away, the moisture-proof film removal device 4 sucks away the remaining moisture-proof film and puts it into the moisture-proof film collection area 5.

[0041] Furthermore, if Figure 5 As shown, the industrial robot 7 includes an industrial robot body 15 and a gripper 14 disposed at the end of the industrial robot body 15. Figure 8 As shown, the gripper 14 is provided with a second 3D camera 23 for photographing and identifying the workpiece 1; the gripper 14 is used to grab the workpiece 1 and place it on the feed buffer channel 8 after the second 3D camera 23 identifies the workpiece 1.

[0042] Furthermore, if Figure 6 As shown, the moisture-proof film removal device 4 includes a transfer component, a film cutting component 21 is arranged on the transfer component, and an auxiliary component 18 is arranged below the film cutting component 21. Specifically, as Figure 6 As shown, the transfer assembly includes a transverse electric cylinder 16 and a lifting electric cylinder 22, the transverse electric cylinder 16 is used to drive the workpiece to move horizontally, and the lifting electric cylinder 22 is used to drive the workpiece 1 to move vertically; the film cutting assembly 21 is installed on the mounting plate of the side wall of the lifting electric cylinder 22, and a material discharge platform 20 is provided at the lower right of the transfer assembly, and the auxiliary assembly 18 is installed on the material discharge platform 20. The material discharge platform 20 is used to place the workpiece 1, and a positioning block 17 is provided on the material discharge platform 20 to limit the position of the workpiece 1. In a specific implementation, the industrial robot 7 grabs the workpiece 1 on the incoming material pallet 2 and places the workpiece 1 on the positioning block 17 of the material discharge platform 20 of the moisture-proof film removal device 4. Furthermore, a negative pressure groove is provided on the material discharge platform 20 for introducing negative pressure.

[0043] Furthermore, if Fig. 9As shown, the film cutting assembly 21 includes a bias motor 24, a first film suction cylinder 25 and a second film suction cylinder 28 are arranged on both sides of the bias motor 24, a cutter 27 is arranged below the bias motor 24, a baffle plate 26 is arranged below the cutter 27, and the bias motor 24 is used to drive the cutter 27 to rotate.

[0044] Furthermore, if Fig.10 As shown, the auxiliary component 18 includes: a clamping cylinder 29, clamping blocks 30 are arranged on both sides of the upper end of the clamping cylinder 29, and each of the clamping blocks 30 extends upward to above the discharge platform 20, and a suction nozzle 31 is arranged in each of the clamping blocks 30.

[0045] like Figure 6 , Fig. 9 and Fig.10 As shown, the working process of the moisture-proof film removal device 4 is as follows: after the industrial robot 7 places the workpiece 1 wrapped with the moisture-proof film on the material discharge platform 20, the clamping cylinder 29 of the auxiliary component 18 is tightened, and the clamping blocks 30 at both ends of the clamping cylinder 29 clamp the workpiece 1, and the transverse electric cylinder 16 of the transfer component moves to the right to the top of the workpiece placement area of ​​the material discharge platform 20, and the lifting electric cylinder 22 descends, and the baffle plate 26 first presses against the auxiliary material roll part of the workpiece 1, and then the cutter 2 7 is pressed against the upper surface of the inner core of the workpiece 1, and the bias motor 24 is operated to drive the cutter 27 to rotate and cut the moisture-proof film; after cutting, the suction nozzle 31 in the clamping block 30 is passed through the negative pressure to suck the two sides of the film, and the negative pressure groove 19 on the discharge platform 20 is opened to suck the lower end of the film with negative pressure, and the lifting cylinder 22 is raised, and then the clamping cylinder 29 is opened to pull the moisture-proof film to both sides, and the traverse cylinder 16 moves to the left, driving the second film suction cylinder 28 to move to the center of the workpiece 1 On the other hand, the second film suction cylinder 28 extends out and passes negative pressure to suck the cut film and then retracts, and the transverse electric cylinder 16 continues to move to the left to the moisture-proof film collection area 5. At this time, the second film suction cylinder 28 turns off the negative pressure, and the film falls into the moisture-proof film collection area 5; after the industrial robot 7 takes a picture of the workpiece 1 through the second 3D camera 23 to identify the workpiece 1, it grabs the workpiece 1 from the discharge platform 20 and places it on the feed buffer channel 8; the transverse electric cylinder 16 returns to the right to the top of the workpiece placement area of ​​the discharge platform 20, and the first film suction cylinder 25 and the second film suction cylinder 28 extend out at the same time and pass negative pressure, the suction nozzle 31 in the clamping block 30 turns off the negative pressure, and the negative pressure groove 19 on the discharge platform 20 turns off the negative pressure, the first film suction cylinder 25 and the second film suction cylinder 28 retract at the same time to suck up the film, and the transverse electric cylinder 16 moves the moisture-proof film to the left to the top of the moisture-proof film collection area 5 and then turns off the negative pressure, and the moisture-proof film falls into the moisture-proof film collection area 5; the film cutting assembly 21 returns to its initial position.

[0046] Furthermore, in some embodiments of the present invention, the cigarette reel moisture-proof film removal and feeding system also includes a controller, which is connected to the first 3D camera 3, the industrial robot 7, the transverse electric cylinder 16, the lifting electric cylinder 22, the bias motor 24, the first film suction cylinder 25, the second film suction cylinder 28, the clamping cylinder 29, etc., for controlling the operation of each component.

[0047] like Fig.11 As shown, the overall workflow is: the first 3D camera 3 directly above the incoming material pallet placement area 11 on the frame body 6 is used to identify the incoming material pallet 2 and the workpiece 1 and transmit position information. If the incoming material pallet 2 is not detected, the no-pallet information is sent to the controller, and a no-pallet alarm is issued to remind the delivery of materials; when the incoming material pallet 2 is detected, the workpiece 1 is detected. If the workpiece 1 is not detected, the no-material information is sent to the controller, and a no-reminder alarm is issued to remind the material to be delivered; if the incoming material pallet 2 and the workpiece 1 are detected at the same time, the quantity is identified and the position information is transmitted, and counting is performed, the workpiece 1 is grabbed by the industrial robot 7 and placed on the material placement platform 20, the moisture-proof film is cut off by the moisture-proof film removal device 4, and the workpiece 1 with the moisture-proof film removed is placed on the feeding buffer channel 8 by the industrial robot 7, and the moisture-proof film is removed by the moisture-proof film removal device 4.

[0048] The cigarette reel moisture-proof film removal and feeding system provided in the embodiment of the present invention can destacker incoming material pallets, remove the moisture-proof film from workpieces, and place the workpieces on the feeding buffer channel; it realizes the two functions of removing the moisture-proof film of reel-type materials and feeding, and compared with the original reel-type feeding equipment, it adds the function of removing the moisture-proof film, which can reduce the use of manpower and increase the degree of automation of the factory.

[0049] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.

[0050] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.

Claims

1. A cigarette reel moisture-proof film removal and feeding system, characterized in that: include: A frame body, wherein one side of the frame body is open to form an incoming material pallet placement area and a moisture-proof film collection area, the incoming material pallet placement area is used to receive incoming material pallets, on which workpieces are stacked, the moisture-proof film collection area is located on the left side of the incoming material pallet placement area, a moisture-proof film removal device is arranged on the upper right side of the moisture-proof film collection area, a material feeding cache channel is arranged on the right side of the moisture-proof film collection area and the moisture-proof film removal device, and an industrial robot is arranged on the right side of the incoming material pallet placement area.

2. The cigarette reel moisture-proof film removal and feeding system according to claim 1, characterized in that: A robot installation area, a moisture-proof film removal area and a cache discharge area are provided in the frame body. The robot installation area corresponds to the position of the industrial robot and is used to install the industrial robot; the moisture-proof film removal area corresponds to the position of the moisture-proof film removal device and is used to install the moisture-proof film removal device; the cache discharge area corresponds to the position of the feed cache channel and is used to install the feed cache channel.

3. The cigarette reel moisture-proof film removal and feeding system according to claim 2, characterized in that: The frame body is provided with a first 3D camera just above the incoming material pallet placement area.

4. The cigarette reel moisture-proof film removal and feeding system according to claim 1, characterized in that: The floor of the incoming material pallet placement area is equipped with a pallet positioning device; the incoming material pallet placement area and the moisture-proof film collection area are provided with gratings.

5. The cigarette reel moisture-proof film removal and feeding system according to claim 1, characterized in that: The industrial robot comprises an industrial robot body and a gripper arranged at the end of the industrial robot body; a second 3D camera is arranged on the gripper.

6. The cigarette reel moisture-proof film removal and feeding system according to claim 1, characterized in that: The moisture-proof film removal device comprises a transfer component, a film cutting component is arranged on the transfer component, and an auxiliary component is arranged below the film cutting component.

7. The cigarette reel moisture-proof film removal and feeding system according to claim 6, characterized in that: The transfer assembly includes a transverse electric cylinder and a lifting electric cylinder. The transverse electric cylinder is used to drive the workpiece to move horizontally, and the lifting electric cylinder is used to drive the workpiece to move vertically.

8. The cigarette reel moisture-proof film removal and feeding system according to claim 7, characterized in that: The film cutting assembly is mounted on the mounting plate of the side wall of the lifting electric cylinder, a material discharge platform is arranged at the lower right side of the transfer assembly, and the auxiliary assembly is mounted on the material discharge platform; a positioning block is arranged on the material discharge platform.

9. The cigarette reel moisture-proof film removal and feeding system according to claim 6, characterized in that: The film cutting assembly comprises a bias motor, a first film suction cylinder and a second film suction cylinder are arranged on both sides of the bias motor, a cutter is arranged below the bias motor, and a material blocking plate is arranged below the cutter.

10. The cigarette reel moisture-proof film removal and feeding system according to claim 8, characterized in that: The auxiliary component comprises: a clamping cylinder, clamping blocks are arranged on both sides of the upper end of the clamping cylinder, and each of the clamping blocks extends upward to above the material discharge platform, and a suction nozzle is arranged in each of the clamping blocks.

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