Loom for producing single-layer and double-layer cloth

By designing the installation shaft and rotary tooth plate structure of gear tooth belt drive in the loom, the contact time and efficiency between the cleaning brush and the fabric surface is improved, and the problem of poor cotton sweeping effect after the production of the loom is solved, and the further development is achieved. Thorough fabric surface cleaning.

CN119194715AInactive Publication Date: 2024-12-27HAINING CHAOLI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411394280.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

After production, the existing looms have poor cleaning effect on the fabric surface, large cleaning gaps and short contact time, resulting in incomplete cleaning.

Method used

A weaving machine including mounting frame, tooth plate, mounting shaft and cleaning brush is designed to drive the mounting shaft and cleaning brush movement through gears and tooth belts, increasing the contact time and efficiency of the cleaning brush with the fabric surface, and in the mounting frame A tooth plate is installed on the inner wall to drive the installation shaft to rotate and improve the cleaning effect.

Benefits of technology

It significantly improves the cleaning efficiency and convenience of cotton wool on the surface of the fabric, ensures the cleanliness of the surface of the fabric, and avoids cleaning dead corners and cotton wool residues.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a loom for single-layer and double-layer cloth production, and relates to the field of looms.The loom comprises a mounting frame and a loom body fixed in the mounting frame, toothed plates are fixed to the two sides of the inner wall of the mounting frame, a plurality of mounting shafts are arranged on the outer walls of the toothed plates in an annular array mode, and cleaning brushes are fixed to the mounting shafts; a toothed belt is fixed between the multiple mounting shafts, driving shafts are symmetrically embedded between the two toothed plates, the two ends of each driving shaft are fixedly sleeved with first gears connected with the toothed belt in a meshed mode, and positioning grooves are formed in the two sides of the inner wall of the mounting frame. A second gear drives a mounting shaft to rotate in the moving process, so that the mounting shaft and a cleaning brush rotate in the moving process to clean the surface of a cloth main body, the contact time and contact efficiency of a cleaning brush and the surface of the cloth main body are improved, and the convenience of cleaning cotton fibers on the surface of the cloth main body is improved.
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Description

Technical Field

[0001] The invention relates to the field of looms, in particular to a loom for producing single-layer and double-layer cloths. Background Art

[0002] Single-layer fabric: refers to fabric that only has one layer of fabric without lining or filling. It is usually made of a single fiber or yarn through weaving or knitting technology. Double-layer fabric: refers to fabric composed of two or more layers of fabric. This kind of fabric can be formed in many ways, such as directly stacking and sewing two layers of fabric, using a composite process to bond two layers of fabric together, or embedding a layer of fluff, film and other materials between the two layers of fabric. In the production of looms, it is easy for cotton wool to stick to the surface of the woven cloth. If it is not cleaned in time, it is easy to affect the smoothness of the cloth. The cotton wool needs to be cleaned when winding to facilitate winding. As one of the core equipment in the textile industry, the loom has a very wide range of working principles, structures and applications. The warp system of the loom is responsible for arranging the warp yarns on both sides of the loom according to the predetermined density and order, and adjusting its tension and direction through the warp tensioner and guide rollers to ensure the stability and tension uniformity of the warp yarns during the weaving process; the weft system starts working, the weft yarns are led out from the weft yarn tube, passed through the weft tensioner and the introduction device, and are accurately introduced into the loom.

[0003] Patent application number 202330657559.0 discloses a loom cotton wool cleaning device, including a loom, a support platform is provided on one side of the front of the loom, a first motor is fixedly installed on the top of the support platform, a first rotating shaft is fixedly installed on the output end of the first motor, a first bottom plate is provided on the other side of the front of the loom, a first universal wheel is fixedly installed on the bottom of the first bottom plate, and a counterweight is provided on one side of the top of the first bottom plate. The cloth produced by the loom is fixed on the first rotating shaft, the first motor is started to drive the first rotating shaft to rotate, and the cloth is rotated and rolled up after weaving is completed, and then the first bottom plate is moved to move the support rod to the top of the cloth. The bearing can adjust the angle of the connecting rod so that the first guide roller inside the mounting frame always fits the upper surface of the cloth.

[0004] The above technical solution uses a rotating cleaning structure to clean the cotton wool on the surface of the cloth. However, since the first cotton wool brush can only contact the cloth once after rotating one circle, there is a cleaning gap, and the position of the first cotton wool brush is constant, and the contact time with the cloth surface is short, resulting in poor cleaning effect on the cotton wool on the cloth surface. Summary of the invention

[0005] Based on this, the purpose of the present invention is to provide a loom for producing single-layer and double-layer fabrics to solve the technical problem of poor cleaning effect of cotton wool on the surface of the fabric after production by the loom.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a loom for producing single-layer and double-layer cloths, comprising a mounting frame and a loom body fixed in the mounting frame, tooth plates are fixed on both sides of the inner wall of the mounting frame, and a plurality of mounting shafts are arranged in a circular array on the outer wall of the tooth plate, a cleaning brush is fixed on the mounting shaft, and a toothed belt is fixed between the plurality of mounting shafts, a driving shaft is symmetrically embedded between two of the tooth plates, and both ends of the driving shaft are fixedly sleeved with a first gear meshing with the toothed belt.

[0007] By arranging a loom body and a driving shaft in the mounting frame, the driving shaft drives multiple mounting shafts and a cleaning brush to move through the first gear and the toothed belt during rotation, and cleans the surface of the cloth body that the top thereof contacts during movement. At the same time, a toothed plate is fixed to the inner wall of the mounting frame, and the second gear on the mounting shaft is meshed and connected with the outer wall of the toothed plate during movement. The second gear drives the mounting shaft to rotate during movement, so that the mounting shaft and the cleaning brush rotate during movement to clean the surface of the cloth body, thereby improving the contact time and contact efficiency between the cleaning brush and the surface of the cloth body, and improving the convenience of cleaning cotton wool on the surface of the cloth body.

[0008] The present invention is further configured such that positioning grooves are provided on both sides of the inner wall of the mounting frame, and both ends of the mounting shaft are slidably inserted in the positioning grooves.

[0009] The present invention is further configured such that a plurality of connecting rings are fixed to the outer wall of the toothed belt, and the connecting rings are rotatably clamped in the mounting shaft.

[0010] The present invention is further configured such that a fixing seat is fixed to the inner wall of the cleaning brush, the fixing seat is axially fixedly sleeved on the mounting shaft, and both ends of the mounting shaft are fixedly sleeved with a second gear meshingly connected to the toothed plate.

[0011] The present invention is further configured such that a winding roller is rotatably arranged in the mounting frame, a cloth body wound around the winding roller is arranged in the loom body, a detachable part is arranged at the center position of the winding roller, and a bolt threadedly inserted into the winding roller is embedded in the top end of the detachable part.

[0012] The present invention is further configured such that through slots are provided at both ends of the tooth plate, and a fastening plate connected to the mounting frame is fixed to the outer wall of the tooth plate, and the drive shaft is embedded in the through slot.

[0013] The present invention is further configured such that bearings are installed at both ends of the drive shaft passing through the through slot, and the drive shaft is rotatably inserted into the mounting frame through the bearings.

[0014] The present invention is further configured such that a motor is fixed to the side wall of the mounting frame, the shaft of the motor is fixedly connected to the driving shaft, and the rotation speed of the driving shaft is three to five times the rotation speed of the winding roller.

[0015] The present invention is further configured such that a collecting box is embedded and fixed at the bottom end of the mounting frame, a fan is embedded in the collecting box, and adsorption cotton is plugged into the bottom end of the collecting box for damping.

[0016] The present invention is further configured such that a fastening portion embedded in the mounting frame is fixed to the top end of the collection box, and a plurality of mounting holes are provided on the fastening portion.

[0017] To sum up, the present invention mainly has the following beneficial effects: the present invention arranges a loom body and a driving shaft in a mounting frame, and the driving shaft drives multiple mounting shafts and a cleaning brush to move through a first gear and a toothed belt during rotation, and cleans the surface of the cloth body that the top thereof contacts during movement, and a toothed plate is fixed to the inner wall of the mounting frame at the same time, and the second gear on the mounting shaft is meshed and connected with the outer wall of the toothed plate during movement, and the second gear drives the mounting shaft to rotate during movement, so that the mounting shaft and the cleaning brush rotate during movement to clean the surface of the cloth body, thereby improving the contact time and contact efficiency between the cleaning brush and the surface of the cloth body, and improving the convenience of cleaning cotton wool on the surface of the cloth body. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 It is a structural schematic diagram of the cleaning mechanism of the present invention;

[0020] Figure 3 It is a structural schematic diagram of the mounting frame of the present invention;

[0021] Figure 4 For the present invention Figure 2 A magnified schematic diagram of the structure at center A;

[0022] Figure 5 For the present invention Figure 2 A magnified schematic diagram of the structure at B in the middle;

[0023] Figure 6 It is a schematic diagram of the disassembled structure of the collection box of the present invention.

[0024] In the figure: 1. mounting frame; 2. motor; 3. driving shaft; 4. winding roller; 5. cloth body; 6. positioning groove; 7. loom body; 8. toothed belt; 9. cleaning brush; 10. toothed plate; 11. fastening plate; 12. collecting box; 13. first gear; 14. mounting shaft; 15. fixing seat; 16. connecting ring; 17. second gear; 18. bearing; 19. through groove; 20. mounting hole; 21. fan; 22. adsorption cotton; 23. fastening part; 24. removable part; 25. bolt. DETAILED DESCRIPTION

[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0026] A loom for producing single and double layer cloth, such as Figure 1-6 As shown, it includes a mounting frame 1 and a loom body 7 fixed in the mounting frame 1, toothed plates 10 are fixed on both sides of the inner wall of the mounting frame 1, and a plurality of mounting shafts 14 are arranged in a ring array on the outer wall of the toothed plate 10, a cleaning brush 9 is fixed on the mounting shaft 14, and a toothed belt 8 is fixed between the plurality of mounting shafts 14, a driving shaft 3 is symmetrically embedded between the two toothed plates 10, and both ends of the driving shaft 3 are fixedly sleeved with a first gear 13 meshing with the toothed belt 8, and the driving shaft 3 drives the plurality of mounting shafts 14 and the cleaning brush 9 to move through the first gear 13 and the toothed belt 8 during rotation, and cleans the surface of the cloth body 5 contacted by the top thereof during movement, and at the same time, a toothed plate 10 is fixed on the inner wall of the mounting frame 1, and the second gear 17 on the mounting shaft 14 is meshingly connected with the outer wall of the toothed plate 10 during movement, and the second gear 17 drives the mounting shaft 14 to rotate during movement, so that the mounting shaft 14 and the cleaning brush rotate during movement to clean the surface of the cloth body 5.

[0027] An opening is provided on the side wall of the loom body 1, and the loom body 1 conveys the textile thread through the opening. When weaving, the prepared warp beams and weft yarns are installed on the loom according to the processing requirements of single-layer and double-layer fabrics, and preliminary debugging is performed to ensure that the various parameters of the loom (such as opening time, heald frame height, warp tension, etc.) meet the requirements. For the production of double-layer fabrics, the parameters of the loom need to be adjusted to meet the needs of double-layer weaving. When the loom starts working, the warp yarns and weft yarns are woven according to the designed interweaving rules; during weaving, In case of double-layer fabric, it is necessary to control the interweaving mode and tightness of the inner and outer layer yarns to ensure the overall quality and performance of the fabric; the fabric is transported in the mounting frame 1 after production, and is collected on the surface of the winding roller 4 during transportation. For the double-layer fabric, after transportation and cleaning, the loom body is shut down, the winding roller 4 is reversed, and the fabric body 5 is transported again in the mounting frame 1, and after bypassing the surfaces of multiple cleaning brushes 9, it is output from the bottom of the mounting frame 1 close to the winding roller 4, thereby cleaning the other side of the fabric body 5.

[0028] Furthermore, positioning grooves 6 are provided on both sides of the inner wall of the mounting frame 1, and both ends of the mounting shaft 14 are slidably inserted in the positioning grooves 6. A plurality of connecting rings 16 are fixed to the outer wall of the toothed belt 8, and the connecting rings 16 are rotatably clamped in the mounting shaft 14. A fixing seat 15 is fixed to the inner wall of the cleaning brush 9, and the fixing seat 15 is axially fixedly sleeved on the mounting shaft 14. Both ends of the mounting shaft 14 are fixedly sleeved with a second gear 17 meshing with the tooth plate 10. During the movement of the mounting shaft 14, it slides in the positioning groove 6, so that the second gear 17 meshes with the surface of the tooth plate 10, thereby preventing the second gear 17 from falling off.

[0029] A winding roller 4 is rotatably arranged in the mounting frame 1, a cloth body 5 wound on the winding roller 4 is arranged in the loom body 7, through grooves 19 are provided at both ends of the tooth plate 10, and a fastening plate 11 connected to the mounting frame 1 is fixed to the outer wall of the tooth plate 10, the driving shaft 3 is embedded in the through groove 19, a driving device connected to the winding roller 4 is fixed to the outer wall of the mounting frame 1, a detachable part 24 is arranged at the center of the winding roller 4, a bolt 25 threadedly inserted in the winding roller 4 is embedded in the top of the detachable part 24, and the two ends of the detachable part 24 are The protrusion fits and is inserted into the winding roller 4, and maintains axial positioning with the winding roller 4. A groove for accommodating the bolt 25 is opened at the top of the detachable part 24, and the bottom end of the bolt 25 abuts against the inner wall of the groove. The bolt 25 passes through the detachable part 24 and is threadedly inserted into the winding roller 4 to keep it fixed. After the cloth body 5 is wound and collected on the surface of the detachable part 24, the bolt 25 is unscrewed and the detachable part 24 is slidably inserted from the winding roller 4. After disassembly, the wound cloth body 5 is stored, and a new detachable part 24 is installed on the winding roller 4.

[0030] Furthermore, bearings 18 are installed at both ends of the driving shaft 3 passing through the through slot 19, and the driving shaft 3 is rotatably inserted in the mounting frame 1 through the bearings 18. A motor 2 is fixed to the side wall of the mounting frame 1, and the shaft of the motor 2 is fixedly connected to the driving shaft 3. The rotation speed of the driving shaft 3 is three to five times the rotation speed of the winding roller 4. Since the rotation speed of the driving shaft 3 is much greater than the winding speed of the winding roller 4, the moving speed of the cleaning brush 9 is much greater than the winding speed of the cloth body 5, thereby avoiding the situation of cleaning dead corners between two adjacent cleaning brushes 9.

[0031] A collecting box 12 is embedded and fixed at the bottom end of the mounting frame 1, and a fan 21 is embedded in the collecting box 12. An adsorbent cotton 22 is inserted into the bottom end of the collecting box 12. A fastening portion 23 embedded in the mounting frame 1 is fixed to the top end of the collecting box 12. A plurality of mounting holes 20 are provided on the fastening portion 23, so that bolts are passed through the mounting holes 20 and fixed to the inner wall of the mounting frame 1, so that the collecting box 12 remains fixed. After being started, the fan 21 allows the cleaned cotton wool to penetrate into the adsorbent cotton 22. A groove is provided at the top end of the adsorbent cotton 22. After being started, the fan 21 allows the cotton wool to accumulate in the groove, so that the adsorbent cotton 22 adsorbs and stores the cleaned cotton wool. After water is added to the adsorbent cotton 22, the wet adsorbent cotton 22 is more easily adsorbed with the cotton wool. After squeezing the adsorbent cotton 22, it is removed from the bottom end of the collecting box 12. After removing the adsorbent cotton 22, the cotton wool on it is rinsed with water to facilitate cleaning of the cotton wool.

[0032] The working principle of the present invention is as follows: when in use, the prepared warp beams and weft yarns are installed on the loom according to the processing requirements of single-layer and double-layer fabrics, and preliminary debugging is carried out to ensure that the various parameters of the loom (such as opening time, height of the heald frame, warp tension, etc.) meet the requirements. For the production of double-layer fabrics, it is necessary to adjust the parameters of the loom to meet the needs of double-layer weaving. When the loom starts working, the warp yarns and weft yarns are woven according to the designed interweaving rules; when weaving double-layer fabrics, it is necessary to control the interweaving mode and tightness of the inner and outer layer yarns to ensure the overall quality and performance of the fabric; the fabric is transported in the mounting frame 1 after production, and is collected on the surface of the winding roller 4 during the transportation process, and the motor 2 is started to drive the driving shaft 3 to rotate. During the rotation of the driving shaft 3, multiple mounting shafts 14 and the cleaning brush 9 are driven to move through the first gear 13 and the toothed belt 8, and the cleaning brush 9 is moved during the movement. During the movement, the surface of the cloth body 5 that is in contact with the top is cleaned, and at the same time, a toothed plate 10 is fixed to the inner wall of the mounting frame 1, and the second gear 17 on the mounting shaft 14 is meshed and connected with the outer wall of the toothed plate 10 during the movement. The second gear 17 drives the mounting shaft 14 to rotate during the movement, so that the mounting shaft 14 and the cleaning brush rotate during the movement to clean the surface of the cloth body 5, thereby improving the contact time and contact efficiency of the cleaning brush 9 with the surface of the cloth body 5, and improving the convenience of cleaning the cotton wool on the surface of the cloth body 5. For double-layer cloth, after conveying and cleaning, the loom body is shut down, the winding roller 4 is reversed, and the cloth body 5 is conveyed again in the mounting frame 1, and after bypassing the surfaces of multiple cleaning brushes 9, it is output from the side of the bottom of the mounting frame 1 close to the winding roller 4, thereby cleaning the other side of the cloth body 5.

[0033] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A loom for producing single-layer and double-layer fabrics, comprising a mounting frame (1) and a loom body (7) fixed in the mounting frame (1), characterized in that: Tooth plates (10) are fixed on both sides of the inner wall of the mounting frame (1), and the outer wall of the tooth plate (10) is provided with a plurality of mounting shafts (14) in a ring array, a cleaning brush (9) is fixed on the mounting shaft (14), and a toothed belt (8) is fixed between the plurality of mounting shafts (14), a driving shaft (3) is symmetrically embedded between the two tooth plates (10), and both ends of the driving shaft (3) are fixedly sleeved with a first gear (13) meshing with the toothed belt (8).

2. A loom for producing single-layer and double-layer fabrics according to claim 1, characterized in that: Positioning grooves (6) are provided on both sides of the inner wall of the mounting frame (1), and both ends of the mounting shaft (14) are slidably inserted in the positioning grooves (6).

3. A loom for producing single-layer and double-layer fabrics according to claim 1, characterized in that: A plurality of connecting rings (16) are fixed to the outer wall of the toothed belt (8), and the connecting rings (16) are rotatably engaged in the mounting shaft (14).

4. A loom for producing single-layer and double-layer fabrics according to claim 3, characterized in that: A fixing seat (15) is fixed to the inner wall of the cleaning brush (9), and the fixing seat (15) is axially fixedly sleeved on the installation shaft (14), and both ends of the installation shaft (14) are fixedly sleeved with a second gear (17) meshingly connected to the toothed plate (10).

5. A loom for producing single-layer and double-layer fabrics according to claim 4, characterized in that: A winding roller (4) is rotatably arranged in the mounting frame (1), a cloth body (5) wound around the winding roller (4) is arranged in the loom body (7), a detachable part (24) is arranged at the center of the winding roller (4), and a bolt (25) threadedly inserted into the winding roller (4) is embedded in the top end of the detachable part (24).

6. A loom for producing single-layer and double-layer fabrics according to claim 1, characterized in that: Through slots (19) are provided at both ends of the tooth plate (10), and a fastening plate (11) connected to the mounting frame (1) is fixed to the outer wall of the tooth plate (10), and the drive shaft (3) is embedded in the through slot (19).

7. A loom for producing single-layer and double-layer fabrics according to claim 6, characterized in that: Both ends of the drive shaft (3) passing through the through slot (19) are installed with bearings (18), and are rotatably inserted into the mounting frame (1) through the bearings (18).

8. A loom for producing single-layer and double-layer fabrics according to claim 7, characterized in that: A motor (2) is fixed to the side wall of the mounting frame (1); the shaft of the motor (2) is fixedly connected to a drive shaft (3); and the rotation speed of the drive shaft (3) is three to five times that of the winding roller (4).

9. A loom for producing single-layer and double-layer fabrics according to claim 1, characterized in that: A collecting box (12) is embedded and fixed at the bottom end of the mounting frame (1), a fan (21) is embedded in the collecting box (12), and adsorption cotton (22) is inserted into the bottom end of the collecting box (12) for damping.

10. A loom for producing single-layer and double-layer fabrics according to claim 9, characterized in that: A fastening portion (23) embedded in the mounting frame (1) is fixed to the top end of the collection box (12), and a plurality of mounting holes (20) are provided on the fastening portion (23).

Citation Information

Patent Citations

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