Novel fixing device for prestressed corrugated pipeline

Abstract

The invention provides a novel fixing device for a prestressed corrugated pipeline, and relates to the technical field of corrugated pipe fixing. The novel fixing device comprises a steel plate, a bent steel bar, a first hinge component, a second hinge component, a first sleeve component and a second sleeve component, wherein the bent steel bar, the first hinge component and the second hinge component are connected to the steel plate, the first sleeve component is connected to the first hinge component, and the second sleeve component is connected to the second hinge component. A channel allowing a corrugated pipe to penetrate through is formed between the bent steel bar and the steel plate. The sleeve member is configured as an annular member provided with at least one opening. The hinge component is configured to drive the opening of the sleeve component to be closed. The first hinge component and the second hinge component are arranged on the two sides of the steel plate correspondingly, so that the first sleeve component and the second sleeve component can be fixed to steel bars on the two sides of the steel plate in a sleeving mode correspondingly. The novel fixing device can ensure that the inner side is stably fixed, and the situations of welding shortage, missing, falling off and the like of the positioning rib are avoided.

Description

Technical Field

[0001] The invention relates to the technical field of corrugated pipe fixing, in particular to a novel fixing device for a prestressed corrugated pipe. Background Art

[0002] In the rapid development of the construction industry, prestressing technology has been widely used. Prestressing technology is to enhance its compressive resistance and structural stability by applying pre-designed stress on the corrugated pipe. This technology plays a key role in many building structures, especially for structural parts that need to bear large loads.

[0003] As a key component in the implementation of prestressing technology, the fixing method of corrugated pipes is crucial. In view of the characteristics of corrugated pipes, traditional fixing methods may use specially designed prestressed anchors or clamps to ensure that the prestress can be effectively transferred to the pipe structure.

[0004] In post-tensioning construction, a corrugated pipe with a diameter larger than the prestressed steel bar is usually installed outside the prestressed steel bar. However, there are often some problems in conventional construction operations. For example, a common steel bar is generally used for positioning and then welded to the nearby steel bars. However, this method is usually difficult to weld and fix the inner steel bars. This results in the prestressed corrugated pipe being unable to be stably fixed in the specified position, which may affect the prestressing effect and stability of the entire structure.

[0005] Such situations as missing welding, missing or falling off of positioning reinforcement will not only bring inconvenience to construction, increase construction cost and time, but may also pose a potential threat to the quality and safety of the building structure.

[0006] Therefore, the development of a new type of prestressed corrugated pipe fixing device and method that can effectively solve these problems has important practical significance. It will help improve the construction quality and safety of building structures and promote the further development of prestressed technology applications in the construction industry. Summary of the invention

[0007] The present invention provides a novel fixing device for a prestressed corrugated pipe and a fixing method thereof, aiming to improve at least one of the above-mentioned technical problems.

[0008] In order to solve the above technical problems, the present invention provides a novel fixing device for a prestressed corrugated pipe, which comprises a steel plate, a bent steel bar connected to the steel plate, a first hinge member and a second hinge member, a first sleeve member detachably connected to the first hinge member, and a second sleeve member detachably connected to the second hinge member. A passage is formed between the bent steel bar and the steel plate for the corrugated pipe to pass through. The sleeve member is configured as an annular member provided with at least one opening. The hinge member is configured to drive the opening of the sleeve member to close. The first hinge member and the second hinge member are respectively arranged on both sides of the steel plate, so that the first sleeve member and the second sleeve member can respectively sleeve the steel bars fixed on both sides of the steel plate.

[0009] In an optional embodiment, the hinged component includes a hinged fixed part for engaging with the steel plate, a hinged movable part hinged to the hinged fixed part through a hinge structure, and a first elastic part engaged between the steel plate and the hinged movable part. The first elastic part is used to drive the hinged movable part to move toward the steel plate.

[0010] In an optional embodiment, the number of the hinged fixing part and the number of the hinged movable part are both two, and they are respectively arranged on both sides of the steel plate.

[0011] The number of the first elastic members is one or two.

[0012] When the number of the first elastic members is two, the two first elastic members are respectively arranged between the steel plate and an articulated movable member, wherein the steel plate and / or the articulated movable member is provided with a groove for engaging the end of the first elastic member.

[0013] When the number of the first elastic member is one, the steel plate is provided with a spring through hole, the first elastic member passes through the spring through hole, and both ends are respectively engaged with the two hinged movable members, wherein the hinged movable member is provided with a groove for engaging the end of the first elastic member.

[0014] In an optional embodiment, the first elastic member is a tension spring.

[0015] In an optional embodiment, the hinged fixture is coupled to the steel plate via a first fastener.

[0016] In an optional embodiment, the hinged component further comprises a first stud connected to the steel plate. The hinged fixing piece is provided with a first screw hole matched with the first stud.

[0017] In an optional embodiment, the sleeve component includes an open sleeve and a first connecting member engaged with the open sleeve, wherein the first connecting member is provided with a second screw hole, wherein the second screw hole is used to be engaged with the hinged movable member through a second fastener.

[0018] In an optional embodiment, the number of the open sleeves is two, and the open sleeves are configured as a semicircular structure. One end of the two open sleeves is joined together, and the other end forms an opening.

[0019] In an optional embodiment, the side wall of the open sleeve is provided with protrusions or textures for increasing resistance.

[0020] In an optional embodiment, the thickness of the steel plate is not less than 20 mm.

[0021] In an optional embodiment, the diameter of the bent steel bar is not less than 8 mm.

[0022] The present application further provides a fixing method for a novel fixing device of a prestressed corrugated pipe, which is used to fix a novel fixing device of a prestressed corrugated pipe to a steel frame. The fixing method includes steps S1 to S9.

[0023] S1. Select the bent steel bars according to the corrugated pipe to be fixed.

[0024] S2. Select the steel plate according to the distance between the longitudinal steel bars of the steel frame.

[0025] S3. Welding the bent steel bar to the steel plate to form a channel between the bent steel bar and the steel plate that can be sleeved into the corrugated pipe.

[0026] S4. Joining the first hinge member and the second hinge member to the steel plate.

[0027] S5. Engage the first sleeve member with the first hinge member.

[0028] S6. Extend the first sleeve member into the steel frame and fix it to the internal longitudinal steel bars.

[0029] S7. Place the second hinged member on both sides of the external longitudinal reinforcement.

[0030] S8. Fix the second sleeve member to the external longitudinal reinforcement.

[0031] S9. Fix the second sleeve member to the second hinge member.

[0032] In an optional implementation, step S4 specifically includes steps S41 to S44.

[0033] S41, performing the following steps on the first hinge member and the second hinge member respectively to join them to the steel plate.

[0034] S42, fixing the two ends of the first elastic member of the hinged component to the hinged movable member and the steel plate respectively.

[0035] S43, engaging the first screw hole of the hinged fixing member with the first stud on the steel plate.

[0036] S44, fixing the hinged fixing member by using a first fastener.

[0037] By adopting the above technical solution, the present invention can achieve the following technical effects: This new type of prestressed corrugated pipe fixing device has significant advantages. It solves the problem of inner side welding in traditional fixing methods. Through the adjustable length steel plate and the unique sleeve and spring connection structure, it ensures the inner side is firmly fixed and avoids the lack of welding, missing and falling off of the positioning ribs. At the same time, the various components of the device are tightly connected, such as the steel bars are welded on the steel plate, the springs are reasonably connected to the hinge structure, the open sleeves are matched with the hinge structure, and the inner wall has threads to increase friction, which effectively improves the stability of the fixation and can adapt to different working conditions.

[0038] This device is easy to install, with a simple and easy-to-understand structure, and construction workers can easily master the installation method. The materials used are easily available at the construction site, reducing construction costs and preparation time. Moreover, it makes up for the shortcomings of traditional prestressed corrugated pipe fixing devices, has broad application prospects in the construction industry, helps to improve the quality and safety of building structures, and promotes the further application and development of prestressed technology in the construction field. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the technical solutions of the specific embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0040] Figure 1 It is a schematic diagram of the general assembly structure.

[0041] Figure 2 It is a schematic diagram of structural installation details.

[0042] Figure 3 It is an axonometric view of the fixture from the first perspective.

[0043] Figure 4 It is an axonometric view of the fixture from a second perspective.

[0044] Figure 5 It is an axonometric view of the open sleeve.

[0045] Figure 6 It is an axonometric view of an articulated structure.

[0046] Markings in the figure: 1-steel frame, 2-prestressed steel bar, 3-corrugated pipe, 4-bent steel bar, 5-steel plate, 6-hinged movable part, 7-open sleeve, 8-first elastic part, 9-first stud, 10-first connecting part, 11-first fastener, 12-hinged structure, 13-hinged fixing part. DETAILED DESCRIPTION

[0047] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0048] Embodiment 1: Figures 1 to 6 As shown, an embodiment of the present invention provides a new type of fixing device for a prestressed corrugated pipe, which includes a steel plate 5, a bent steel bar 4 connected to the steel plate 5, a first hinge member and a second hinge member, a first sleeve member connected to the first hinge member, and a second sleeve member connected to the second hinge member. A passage is formed between the bent steel bar 4 and the steel plate 5 for the corrugated pipe 3 to pass through. The sleeve member is constructed as an annular member provided with at least one opening. The hinge member is constructed to be able to drive the opening of the sleeve member to close. The first hinge member and the second hinge member are respectively arranged on both sides of the steel plate 5, so that the first sleeve member and the second sleeve member can respectively sleeve the steel bars fixed on both sides of the steel plate 5. Preferably, the thickness of the steel plate 5 is not less than 20 mm. The diameter of the bent steel bar 4 is not less than 8 mm.

[0049] In post-tensioning construction, a corrugated pipe 3 with a diameter larger than that of the prestressed steel bar 2 is usually installed outside the prestressed steel bar 2. As a key component in the implementation of prestressing technology, the fixing method of the corrugated pipe 3 is crucial. However, the existing fixing method of the corrugated pipe 3 is usually difficult to weld, resulting in the prestressed corrugated pipe 3 being unable to be stably fixed at the specified position, which may affect the prestressing effect and stability of the entire structure.

[0050] The novel prestressed corrugated pipe fixing device of the present invention has significant advantages. It solves the problem of inner side welding in the traditional fixing method, ensures the inner side is fixed firmly through the adjustable length steel plate 5 and the unique sleeve and spring connection structure, and avoids the lack of welding, missing and falling off of the positioning ribs. At the same time, the various components of the device are tightly connected, such as the steel bar is welded on the steel plate 5, the spring is reasonably connected to the hinge structure 12, the open sleeve 7 cooperates with the hinge structure 12 and the inner wall has threads to increase the friction force, which effectively improves the stability of the fixation and can adapt to different working conditions.

[0051] This device is easy to install, with a simple and easy-to-understand structure, and construction workers can easily master the installation method. The materials used are easily available at the construction site, reducing construction costs and preparation time. Moreover, it makes up for the shortcomings of traditional prestressed corrugated pipe fixing devices, has broad application prospects in the construction industry, helps to improve the quality and safety of building structures, and promotes the further application and development of prestressed technology in the construction field.

[0052] Based on the above embodiments, in an optional embodiment of the present invention, as Figure 3 , Figure 4 and Figure 6 As shown, the hinged component includes a hinged fixing member 13 for engaging with the steel plate 5, a hinged movable member 6 hinged to the hinged fixing member 13 through a hinge structure 12, and a first elastic member 8 engaged between the steel plate 5 and the hinged movable member 6. The first elastic member 8 is used to drive the hinged movable member 6 to move toward the steel plate 5. Preferably, the number of the hinged fixing member 13 and the hinged movable member 6 are both two, and they are respectively arranged on both sides of the steel plate 5.

[0053] In this embodiment, the number of the first elastic members 8 is two. When the number of the first elastic members 8 is two, the two first elastic members 8 are respectively arranged between the steel plate 5 and one hinged movable member 6, wherein the steel plate 5 and / or the hinged movable member 6 is provided with a groove for engaging the end of the first elastic member 8. In an optional embodiment, the number of the first elastic member 8 is one. When the number of the first elastic member 8 is one, the steel plate 5 is provided with a spring through hole, the first elastic member 8 passes through the spring through hole, and the two ends are respectively engaged with the two hinged movable members 6, wherein the hinged movable member 6 is provided with a groove for engaging the end of the first elastic member 8.

[0054] Preferably, the first elastic member 8 is a tension spring. In this embodiment, the ends of the tension spring are fixed by welding. In other embodiments, a hook or other structure may be provided for connection and fixation, which is not specifically limited in the present invention. The hinged structures 12 are all made of ordinary steel plates 5 to reduce costs. The spring is embedded in the inner wall of the steel plate 5, and the connection method between the spring and the hinged movable part 6 can be to open a hole inside the hinged movable part 6 to embed the spring and then weld it to complete the installation.

[0055] Based on the above embodiments, in an optional embodiment of the present invention, as Figure 3 , Figure 4 and Figure 6 As shown, the hinged fixing member 13 is connected to the steel plate 5 through a first fastener 11. Preferably, the hinged member further comprises a first stud 9 connected to the steel plate 5. The hinged fixing member 13 is provided with a first screw hole matched with the first stud.

[0056] Specifically, a screw with threads on both sides of ordinary round steel is passed through the steel plate 5 in the middle of the steel plate 5 to form the first stud 9. A first screw hole corresponding to the first stud 9 is provided in the middle of the hinged fixing member 13. When installing, the hinged structure 12 is first connected with the middle screw. Then, the upper and lower sides of the hinged fixing member 13 are fixed by the first fastener 11, so as to obtain a more solid fixing structure.

[0057] Based on the above embodiments, in an optional embodiment of the present invention, as Figures 3 to 5 As shown, the sleeve member includes an open sleeve 7, and a first connecting member 10 engaged with the open sleeve 7. The first connecting member 10 is provided with a second screw hole. The second screw hole is used to engage with the hinged movable member 6 through a second fastener. Preferably, the side wall of the open sleeve 7 is provided with a protrusion or texture for increasing resistance. The protrusion or texture can increase the friction between the steel bar and improve the stability of the fixation.

[0058] Specifically, the sleeve component can be detachably connected to the hinge component through the first connecting member 10, so that one end of the new fixing device can be fixed to the internal longitudinal steel bar first, and then the other end can be fixed to the external longitudinal steel bar to avoid interference during installation.

[0059] Based on the above embodiments, in an optional embodiment of the present invention, as Figure 1 As shown, there are two open sleeves 7, and the open sleeves 7 are configured as a semicircular structure. One end of the two open sleeves 7 is joined together, and the other end forms an opening.

[0060] In this embodiment, one side of the two semicircular open sleeves 7 is connected by bolts, and the other side is an open structure. The outer side wall of the open sleeve 7 is provided with a first connecting member 10, and the first connecting member 10 is provided with a second screw hole for connecting to the hinged movable members 6 on both sides, which is also convenient for disassembly.

[0061] Embodiment 2: The present application further provides a method for fixing a novel fixing device for a prestressed corrugated pipe, which is used to fix the novel fixing device for a prestressed corrugated pipe of embodiment 1 to a steel frame 1. The fixing method includes steps S1 to S9.

[0062] S1. Select the bent steel bars 4 according to the corrugated pipe 3 to be fixed.

[0063] S2. Select the steel plate 5 according to the distance between the longitudinal steel bars of the steel frame 1.

[0064] S3. Weld the bent steel bar 4 to the steel plate 5 so that a channel capable of being sleeved on the corrugated tube 3 is formed between the bent steel bar 4 and the steel plate 5.

[0065] Specifically, the length of the steel plate 5 can be adjusted according to the distance between the longitudinal reinforcements on site to improve the situation in which the welding cannot be fixed on the inner side of the reinforcement cage in the traditional method, instead of using ordinary reinforcements on site for positioning, which may cause the positioning reinforcement to be missing, missing, or falling off.

[0066] S4, joining the first hinge member and the second hinge member to the steel plate 5. Based on the above embodiment, in an optional embodiment of the present invention, step S4 specifically includes steps S41 to S44.

[0067] S41, performing the following steps on the first hinge member and the second hinge member respectively to join them to the steel plate 5.

[0068] S42, fixing the two ends of the first elastic member 8 of the hinged component to the hinged movable member 6 and the steel plate 5 respectively.

[0069] S43, engaging the first screw hole of the hinged fixing member 13 with the first stud 9 on the steel plate 5.

[0070] S44, fixing the hinged fixing member 13 by using the first fastening member 11.

[0071] Specifically, slots are provided on both sides of the steel plate 5, and the strong springs are installed on the slots of the steel plate 5 and welded first; after the installation is completed, the hinged fixing part 13 is connected to the first studs 9 on both sides of the steel plate 5; then the hinged fixing part 13 is fixed to the steel plate 5 by the first fastener 11.

[0072] S5. Engage the first sleeve member with the first hinge member.

[0073] S6. Extend the first sleeve member into the steel frame 1 and fix it to the internal longitudinal steel bars.

[0074] First install the first sleeve member on the first hinge member, and do not install the second sleeve member first. Extend the installed first sleeve member into the side away from the operating surface (i.e., the outer surface) of the steel frame 1 and fix it to the longitudinal steel bar. Since the structure adopts a tension spring, when the open sleeve 7 is in contact with the longitudinal steel bar during construction, the two sides of the first hinge member will open. When the first sleeve member is inserted into the longitudinal steel bar, due to the action of the tension spring, it is clamped inward so that the structure can be fixed.

[0075] S7. Place the second hinged member on both sides of the external longitudinal reinforcement.

[0076] S8. Fix the second sleeve member to the external longitudinal reinforcement.

[0077] S9. Fix the second sleeve member to the second hinge member.

[0078] When fixing the first sleeve member, the novel fixing device is inserted obliquely from the gap between the steel bars into the steel bar frame 1. Therefore, the second hinge member is still between the steel bars. At this time, the second hinge member is opened, and then the second hinge member is inserted into the corresponding longitudinal steel bar, and then the open sleeve is installed.

[0079] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A novel fixing device for prestressed corrugated pipes, characterized in that: It comprises a steel plate (5), a bent steel bar (4) connected to the steel plate (5), a first hinge component and a second hinge component, a first sleeve component detachably connected to the first hinge component, and a second sleeve component detachably connected to the second hinge component; A passage is formed between the bent steel bar (4) and the steel plate (5) through which the corrugated pipe (3) can pass; The sleeve member is configured as an annular member provided with at least one opening; The hinge member is configured to drive the opening of the sleeve member to close; The first hinge component and the second hinge component are respectively arranged on both sides of the steel plate (5), so that the first sleeve component and the second sleeve component can respectively sleeve the steel bars fixed on both sides of the steel plate (5); The novel fixing device is suitable for fixing by the following steps: Selecting a bent steel bar (4) according to the corrugated pipe (3) to be fixed; Selecting a steel plate (5) according to the distance between the longitudinal steel bars of the steel frame (1); The bent steel bar (4) is welded to the steel plate (5) so that a channel capable of being sleeved in the corrugated tube (3) is formed between the bent steel bar (4) and the steel plate (5); Joining the first hinge member and the second hinge member to the steel plate (5); engaging a first sleeve member to the first hinge member; Extending the first sleeve member into the steel bar frame (1) and fixing it to the internal longitudinal steel bars; placing the second hinged member on both sides of the outer longitudinal reinforcement; securing the second sleeve member to the outer longitudinal reinforcement; The second sleeve member is secured to the second hinge member.

2. A novel fixing device for prestressed corrugated pipe according to claim 1, characterized in that: The hinged component comprises a hinged fixing member (13) for being connected to the steel plate (5), a hinged movable member (6) hinged to the hinged fixing member (13) via a hinge structure (12), and a first elastic member (8) connected between the steel plate (5) and the hinged movable member (6); the first elastic member (8) is used to drive the hinged movable member (6) to move in a direction toward the steel plate (5).

3. A novel fixing device for prestressed corrugated pipe according to claim 2, characterized in that: The number of the hinged fixing parts (13) and the number of the hinged movable parts (6) are both two, and they are respectively arranged on both sides of the steel plate (5); The number of the first elastic member (8) is one or two; when the number of the first elastic member (8) is two, the two first elastic members (8) are respectively arranged between the steel plate (5) and a hinged movable member (6), wherein the steel plate (5) and / or the hinged movable member (6) is provided with a groove for engaging the end of the first elastic member (8); when the number of the first elastic member (8) is one, the steel plate (5) is provided with a spring through hole, the first elastic member (8) passes through the spring through hole, and the two ends are respectively engaged with the two hinged movable members (6), wherein the hinged movable member (6) is provided with a groove for engaging the end of the first elastic member (8).

4. A novel fixing device for prestressed corrugated pipe according to claim 2, characterized in that: The first elastic member (8) is a tension spring; The hinged fixing member (13) is joined to the steel plate (5) via a first fastener (11); The hinged component further comprises a first stud (9) engaged with the steel plate (5); and the hinged fixing piece (13) is provided with a first screw hole matched with the first stud (9).

5. A novel fixing device for prestressed corrugated pipe according to claim 3, characterized in that: The sleeve component comprises an open sleeve (7), and a first connecting member (10) engaged with the open sleeve (7); wherein the first connecting member (10) is provided with a second screw hole; wherein the second screw hole is used to be engaged with the hinged movable member (6) via a second fastener.

6. A novel fixing device for prestressed corrugated pipe according to claim 5, characterized in that: The number of the open sleeves (7) is two, and the open sleeves (7) are constructed as a semicircular structure; one end of the two open sleeves (7) are joined together, and the other end forms an opening.

7. A novel fixing device for prestressed corrugated pipe according to claim 5, characterized in that: The side wall of the open sleeve (7) is provided with protrusions or patterns for increasing resistance.

8. A novel fixing device for prestressed corrugated pipe according to any one of claims 1 to 7, characterized in that: The thickness of the steel plate (5) is not less than 20 mm; The diameter of the bent steel bar (4) is not less than 8 mm.

9. A novel fixing device for a prestressed corrugated pipe according to any one of claims 1 to 7, characterized in that: The first hinge component and the second hinge component are joined to the steel plate (5), specifically comprising: Performing the following steps on the first hinge member and the second hinge member respectively to join them to the steel plate (5); Fixing two ends of the first elastic member (8) of the hinged component to the hinged movable member (6) and the steel plate (5) respectively; Engaging the first screw hole of the hinge fixing member (13) with the first screw stud (9) on the steel plate (5); The hinged fixing piece (13) is fixed by means of a first fastening piece (11).

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