Construction method of thermal insulation partition

By optimizing modular construction methods and three-dimensional technology, the problems of high construction difficulty and long cycle of traditional thermal insulation partitions in complex structural systems have been solved, achieving efficient and precise installation of thermal insulation partitions.

CN119195476BActive Publication Date: 2025-11-11SHANGHAI MECHANIZED CONSTR GRP
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Patent Information

Application Number
CN202411490444.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-11-11
Estimated Expiration
2044-10-24

AI Technical Summary

Technical Problem

Traditional thermal insulation partition construction suffers from problems such as high-altitude operations, high construction difficulty, and long construction period in large-span roof systems, making it difficult to adapt to complex structural systems.

Method used

A modular construction method is adopted, in which the keel structure and insulation panels are prefabricated in modular form on the ground, and the assembly of the keel structure and insulation panels is completed through ground installation. The design and construction process are optimized by combining three-dimensional models and three-dimensional scanning technology.

Benefits of technology

This reduced high-altitude work, lowered construction difficulty, shortened construction cycle, improved construction efficiency and precision, and ensured the accuracy of construction and the integrity of the overall structure.

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Abstract

This invention belongs to the field of building construction technology and discloses a construction method for an insulated partition. The insulated partition includes a keel structure and insulated panels, with the insulated panels connected to the keel structure. The construction method includes: dividing the keel structure into several first modules and dividing the insulated panels into several second modules, with each second module corresponding to one of the first modules; prefabricating and assembling the first modules on the ground; prefabricating and assembling the second modules on the ground; installing multiple first modules to the building structure to form the keel structure; and installing multiple second modules to the keel structure to form the insulated panels. This invention can reduce high-altitude operations, lower construction difficulty, and improve construction efficiency.
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Description

Technical Field

[0001] This invention relates to the field of building construction technology, and in particular to a construction method for thermal insulation partitions. Background Technology

[0002] In building construction, insulation materials are often placed between the top of the curtain wall and the roof to form an insulation partition, which can effectively realize the building's thermal insulation function.

[0003] However, with the development of the construction industry, roof system designs are becoming increasingly diverse and complex, and structural systems are also becoming more intricate. These changes have brought new challenges to traditional thermal insulation partition construction, as traditional thermal insulation partitions are not suitable for increasingly complex structural systems. Especially in large-span roof systems, the structural system is extremely complex, and thermal insulation partitions need to pass through complex truss structures while also requiring good thermal insulation performance. In this case, if traditional piece-and-mortar installation is used for thermal insulation partition construction, there will be a lot of high-altitude work on site, the construction difficulty will be high, the construction period will be long, and the accuracy and efficiency of construction will be reduced.

[0004] Therefore, there is an urgent need to propose a construction method for thermal insulation partitions to solve the above-mentioned technical problems. Summary of the Invention

[0005] The purpose of this invention is to provide a construction method for thermal insulation partitions that can reduce high-altitude operations, lower construction difficulty, and improve construction efficiency.

[0006] Based on the above concept, the technical solution adopted by this invention is as follows:

[0007] This invention provides a construction method for an insulated partition, the insulated partition comprising a keel structure and insulated panels, wherein the insulated panels are connected to the keel structure, and the construction method for the insulated partition includes:

[0008] The keel structure is divided into several first modules, and the insulation plate is divided into several second modules, with each second module corresponding to one of the first modules.

[0009] The first module is prefabricated and assembled on the ground;

[0010] The second module is prefabricated and assembled on the ground;

[0011] Multiple first modules are installed to the main body of the building to form the keel structure;

[0012] Multiple second modules are installed onto the keel structure to form the insulation panel.

[0013] In some embodiments, prior to the prefabrication and assembly of the first module on the ground, the method further includes:

[0014] Establish a complete three-dimensional model of the thermal insulation partition and the main building structure. Based on the modular installation of the thermal insulation partition, carry out an integrated design for the installation of the thermal insulation partition into the main building structure.

[0015] The installation process of the thermal insulation partition was fully simulated using the three-dimensional model, and the design drawings of the thermal insulation partition were optimized based on the simulation results.

[0016] The insulation partition is manufactured according to the optimized design drawings.

[0017] In some embodiments, before installing a plurality of the first modules to the building body to form the keel structure, the method further includes:

[0018] Based on the aforementioned three-dimensional model, three-dimensional scanning technology is used to measure and adjust the main body of the building.

[0019] In some embodiments, before installing a plurality of the first modules to the building body to form the keel structure, the method further includes:

[0020] Using the aforementioned three-dimensional model, the missing or irregular parts of the main building structure are analyzed and identified;

[0021] Based on the analysis and identification results, the main structure of the building is optimized and supplemented.

[0022] In some embodiments, optimizing and supplementing the main building structure based on the analysis and identification results includes:

[0023] Install keel connectors on the main building structure.

[0024] In some embodiments, a complete three-dimensional model of the thermal insulation partition and the main building structure is established. Based on the modular installation of the thermal insulation partition, an integrated design for the installation of the thermal insulation partition into the main building structure is implemented, including:

[0025] The design incorporates small insulation panel units at the perforation locations between the insulation partition and the main building structure, these small insulation panel units serving to fill gaps at the perforation locations.

[0026] In some embodiments, multiple first modules are installed to the building body to form the keel structure, specifically including:

[0027] The bottom end of the keel structure abuts against the interior side of the upper part of the glass curtain wall.

[0028] In some embodiments, after installing a plurality of the second modules onto the keel structure to form the insulation panel, the following steps are included:

[0029] An edge trimming plate is installed at the edge of the insulation panel, wherein at the junction of the insulation panel and the facade glass curtain wall, the edge trimming plate extends from the insulation panel to the facade glass curtain wall.

[0030] In some embodiments, after installing a plurality of the first modules to the building body to form the keel structure, the process includes:

[0031] The missing parts of the keel structure are then installed.

[0032] In some embodiments, multiple first modules are installed to the building body to form the keel structure; multiple second modules are installed to the keel structure to form the insulation panel, specifically including:

[0033] Multiple first modules are lifted and installed using an electric hoist and an aerial work platform; and multiple second modules are lifted and installed using an aerial work platform.

[0034] The beneficial effects of this invention are:

[0035] The construction method for thermal insulation partitions provided by this invention involves prefabricating the keel structure and thermal insulation panels on the ground in a modular form, and then installing the prefabricated first and second modules respectively. This transforms most of the original high-altitude work into ground work, which effectively reduces the construction difficulty, shortens the construction cycle, and ensures construction accuracy and efficiency. Attached Figure Description

[0036] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of the present invention and these drawings without creative effort.

[0037] Figure 1 This is an installation diagram of the keel connector provided in an embodiment of the present invention;

[0038] Figure 2 This is a schematic diagram of the installation of the keel structure provided in an embodiment of the present invention;

[0039] Figure 3 This is a schematic diagram of the completed installation of the thermal insulation partition provided in an embodiment of the present invention.

[0040] In the picture:

[0041] 100. Keel structure; 200. Insulation panel; 300. Main building structure; 400. Keel connectors; 500. Glass curtain wall facade. Detailed Implementation

[0042] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0043] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0044] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0045] In the description of this invention, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0046] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0047] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0048] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0049] like Figures 1-3 As shown in the figure, the construction method of the thermal insulation partition provided in this embodiment includes a keel structure 100 and a thermal insulation panel 200, with the thermal insulation panel 200 connected to the keel structure 100. Specifically, in this embodiment, the thermal insulation panel 200 is connected to the indoor side of the keel structure 100.

[0050] The construction methods for thermal insulation partitions include:

[0051] The keel structure 100 is divided into several first modules, and the insulation panel 200 is divided into several second modules, with each second module corresponding to one of the first modules.

[0052] The first module is prefabricated and assembled on the ground;

[0053] The second module is prefabricated and assembled on the ground;

[0054] Multiple first modules are installed to the main building 300 to form the keel structure 100;

[0055] Multiple second modules are installed onto the keel structure 100 to form the insulation panel 200. At this point, the installed insulation panel 200 and the keel structure 100 together form the insulation partition of the building body 300.

[0056] Alternatively, all first modules can be installed to form the keel structure 100 before installing the second modules, or one or two first modules can be installed before installing the same number of second modules. The installation order is not specifically limited here.

[0057] The construction method for the thermal insulation partition provided in this embodiment involves prefabricating the keel structure 100 and the thermal insulation panel 200 on the ground in a modular form, and then installing the prefabricated first and second modules respectively. This transforms most of the original high-altitude work into ground work, which effectively reduces the construction difficulty, shortens the construction cycle, and ensures construction accuracy and efficiency.

[0058] In some embodiments, after the thermal insulation partition is installed, the interface between the thermal insulation partition and other structures of the building body 300 (such as the roof or curtain wall structure at the top) can be further processed. Specific processing includes, but is not limited to, sealing, connecting or linking.

[0059] In some embodiments, prior to the ground prefabrication and assembly of the first module, the method further includes:

[0060] Establish a complete three-dimensional model of the thermal insulation partition and the main building 300. Based on the modular installation of the thermal insulation partition, carry out an integrated design for the installation of the thermal insulation partition to the main building 300.

[0061] The installation process of thermal insulation partitions is fully simulated using a 3D model, and the design drawings of the thermal insulation partitions are optimized based on the simulation results. The full simulation of the installation process includes the construction sequence, construction methods, material transportation routes, and layout of construction equipment.

[0062] The insulation partition is manufactured according to the optimized design drawings.

[0063] In the model building process, the three-dimensional model can be a BIM model (Building Information Modeling), which refers to a digital three-dimensional model created based on architectural design drawings, including the shape, materials, connection methods, etc. of the structure.

[0064] By establishing models and simulating the construction process, potential problems during construction can be identified and resolved in advance during the design phase. This ensures a precise alignment between the design scheme and the actual construction, reduces errors during construction, and helps improve the accuracy and efficiency of construction.

[0065] In some embodiments, before installing a plurality of first modules to the building body 300 to form the keel structure 100, the method further includes:

[0066] Using a 3D model, 3D scanning technology was employed to measure and adjust the main structure of the building.

[0067] That is, before the thermal insulation partition is installed on the main building 300, the main building 300 is measured on-site using 3D scanning technology to obtain accurate data, analyze structural characteristics and potential problems, and feed them back into the 3D model for fine adjustment based on the actual site conditions.

[0068] With this setup, 3D scanning technology can be used to measure and locate each part of the building's main structure 300 with high precision. Combined with the 3D model, errors can be quickly identified and adjusted in a timely manner to avoid the accumulation of errors, which in turn helps to improve the installation accuracy of the subsequent thermal insulation partitions.

[0069] In some embodiments, before installing a plurality of first modules to the building body 300 to form the keel structure 100, the method further includes:

[0070] Using a 3D model, analyze and identify missing or irregular parts of the main building structure 300;

[0071] Based on the analysis and identification results, the main building 300 will be optimized and supplemented. For example, for missing parts, special structural shapes for corners or transitions can be designed to achieve a smooth transition and structural integrity between the thermal insulation partition and the main building 300.

[0072] This design optimizes the structure of the main building (300mm) and provides a stable installation base for the thermal insulation partition.

[0073] Furthermore, based on the analysis and identification results, the main structure of building 300 was optimized and supplemented, including:

[0074] Install the keel connector 400 on the main building 300.

[0075] like Figure 1 As shown, the keel connector 400 is installed on the roof at the top of the main building 300 and at the bottom of the main building 300. The keel connector 400 provides an overlapping position for the keel structure 100, which facilitates subsequent integrated installation.

[0076] In some embodiments, a complete three-dimensional model of the thermal insulation partition and the main building 300 is established. Based on the modular installation of the thermal insulation partition, an integrated design for the installation of the thermal insulation partition into the main building 300 is implemented, including:

[0077] The design incorporates small insulation panel units at the perforation points between the insulation partition and the main building (300mm), which are used to fill in the gaps at the perforation points.

[0078] Traditional construction methods involve installing individual, patch-like components when encountering perforations. This approach is challenging and time-consuming, especially in complex perforation locations. This embodiment addresses this by designing miniature insulation panel units specifically for perforation locations during the modeling and design phase. These units are then prefabricated in the factory. During actual construction, when perforations are encountered, only the corresponding prefabricated units need to be selected. This simplifies construction while ensuring the overall structural integrity of the insulation partition.

[0079] In some embodiments, multiple first modules are installed onto the building body 300 to form the keel structure 100, specifically including:

[0080] The bottom end of the keel structure 100 abuts against the interior side of the upper part of the facade glass curtain wall 500.

[0081] This configuration increases the support for the keel structure 100, thereby helping to enhance its stability.

[0082] In some embodiments, after installing a plurality of second modules to the keel structure 100 to form the insulation panel 200, the following is included:

[0083] An edge trimming plate is installed at the edge of the insulation panel 200, wherein at the junction of the insulation panel 200 and the facade glass curtain wall 500, the edge trimming plate extends from the insulation panel 200 to the facade glass curtain wall 500. For example... Figure 2 and Figure 3 As shown, the bottom end of the keel structure 100 abuts against the interior side of the upper part of the facade glass curtain wall 500, and the insulation panel 200 is connected to the keel structure 100. The joint between the insulation panel 200 and the facade glass curtain wall 500 is located at the abutment position.

[0084] The purpose of the edge trim is to cover and secure the edges of the insulation panel 200 to prevent the insulation material from being exposed, while also improving the overall aesthetics and durability. Simultaneously, the edge trim extends from the insulation panel 200 to the facade glass curtain wall 500, creating a tight connection between the insulation panel 200 and the facade glass curtain wall 500 to achieve excellent sealing and thermal insulation effects.

[0085] Among them, the insulation board 200 can be insulation rock wool board, insulation glass wool board, etc., and no specific limitation is made here.

[0086] In some embodiments, after installing a plurality of first modules to the building body 300 to form the keel structure 100, the process includes:

[0087] The keel structure 100 is supplemented and installed. For example, the circumferential frame of the keel structure 100 is supplemented and installed to further enhance the structural strength of the keel structure 100.

[0088] In some embodiments, multiple first modules are installed to the building body 300 to form a keel structure 100; multiple second modules are installed to the keel structure 100 to form an insulation panel 200, specifically including:

[0089] Multiple first modules were lifted and installed using electric hoists and aerial work platforms; and multiple second modules were lifted and installed using aerial work platforms.

[0090] The use of electric hoists and aerial work platforms reduces high-intensity manual handling operations, lowers workers' workload and fatigue, and improves construction efficiency; in addition, aerial work platforms provide a more stable high-altitude work platform, making high-altitude operations more convenient and safer.

[0091] Note that the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention, the scope of which is determined by the scope of the appended claims.

Claims

1. A construction method for thermally insulated partitions, characterized in that, The thermal insulation partition includes a keel structure (100) and thermal insulation panels (200), wherein the thermal insulation panels (200) are connected to the keel structure (100), and the construction method of the thermal insulation partition includes: The keel structure (100) is divided into several first modules, and the insulation plate (200) is divided into several second modules, with each second module corresponding to one of the first modules. The first module is prefabricated and assembled on the ground; The second module is prefabricated and assembled on the ground; Multiple first modules are installed to the building body (300) to form the keel structure (100). Multiple second modules are installed to the keel structure (100) to form the insulation panel (200). Before the first module is prefabricated and assembled on the ground, it also includes: Establish a complete three-dimensional model of the thermal insulation partition and the main building (300). Based on the modular installation of the thermal insulation partition, carry out an integrated design for the installation of the thermal insulation partition to the main building (300). The installation process of the thermal insulation partition was fully simulated using the three-dimensional model, and the design drawings of the thermal insulation partition were optimized based on the simulation results. The insulation partition is manufactured according to the optimized design drawings. Establish a complete three-dimensional model of the thermal insulation partition and the main building (300). Based on the modular installation of the thermal insulation partition, conduct an integrated design for the installation of the thermal insulation partition into the main building (300), including: The design incorporates small insulation panel units at the perforation location between the insulation partition and the main building (300), which are used to fill gaps at the perforation location.

2. The construction method for the thermal insulation partition according to claim 1, characterized in that, Before installing multiple first modules to the building body (300) to form the keel structure (100), the method further includes: Based on the aforementioned three-dimensional model, three-dimensional scanning technology is used to measure and adjust the main building structure (300).

3. The construction method for the thermal insulation partition according to claim 2, characterized in that, Before installing multiple first modules to the building body (300) to form the keel structure (100), the method further includes: Using the three-dimensional model, the missing or irregular parts of the main building (300) are analyzed and identified; Based on the analysis and identification results, the main building (300) is optimized and supplemented.

4. The construction method for the thermal insulation partition according to claim 3, characterized in that, Based on the analysis and identification results, the main building structure (300) is optimized and supplemented, including: Install keel connectors (400) on the main building body (300).

5. The construction method of the thermal insulation partition according to any one of claims 1 to 4, characterized in that, Installing multiple of the first modules to the building body (300) to form the keel structure (100) specifically includes: The bottom end of the keel structure (100) abuts against the interior side of the upper part of the facade glass curtain wall (500).

6. The construction method for the thermal insulation partition according to claim 5, characterized in that, After installing multiple second modules onto the keel structure (100) to form the insulation panel (200), the process includes: An edge trimming plate is installed at the edge of the insulation panel (200), wherein at the joint between the insulation panel (200) and the facade glass curtain wall (500), the edge trimming plate extends from the insulation panel (200) to the facade glass curtain wall (500).

7. The construction method of the thermal insulation partition according to any one of claims 1 to 4, characterized in that, After installing multiple of the first modules to the building body (300) to form the keel structure (100), the process includes: The missing parts of the keel structure (100) are installed.

8. The construction method of the thermal insulation partition according to any one of claims 1 to 4, characterized in that, Installing multiple first modules to the building body (300) to form the keel structure (100); installing multiple second modules to the keel structure (100) to form the insulation panel (200), specifically including: Multiple first modules are lifted and installed using an electric hoist and an aerial work platform; and multiple second modules are lifted and installed using an aerial work platform.

Citation Information

Patent Citations

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