Flatness detection device for fanning strip of galvanometer motor
By designing an automated fan-shaped chip planeness detection device, the problems of low quality inspection efficiency and miss selection in the existing technology are solved, efficient and accurate fan-shaped chip detection is achieved, and the performance and detection efficiency of the galvanometer motor are improved.
Patent Information
- Application Number
- CN202411312859.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-27
AI Technical Summary
The quality inspection efficiency of existing galvanometer motors is low, and it is easy to miss or miss the selection, resulting in the misuse of unqualified products and affecting the performance of galvanometer motors.
A fan-shaped piece planarity detection device including a feeding device, a detection device, a suction device and a rotating device is designed. The fan-shaped piece planarity is automatically detected by using telescopic equipment, a suction device and a rotating platform to cooperate with the detection sensor to automatically detect the flatness of the fan-shaped piece to avoid manual screening. It is suitable for the special shape of the fan-shaped piece and protects the piece surface through negative pressure.
It greatly improves the detection efficiency, avoids missed and missed selection, ensures the quality of the fan-shaped plate, protects one-sidedness, and achieves effective improvement of the performance of the galvanometer motor.
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Figure CN119197441A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of galvanometer motor sector pieces, and in particular to a device for detecting the flatness of galvanometer motor sector pieces. Background Art
[0002] The galvanometer motor is provided with a detection device for determining the angular position of a rotating element in the galvanometer motor, wherein the angular position of the rotating element can be determined by using a photocell, a light source and a shading plate (fan-shaped piece) arranged between the photocell and the light source.
[0003] For example, a Chinese patent with publication number CN218387163U discloses a galvanometer motor, including a wire control unit, a housing unit and a lens unit, wherein the wire control unit includes: a PCB board with multiple photocells, a shading plate and a light source, wherein the shading plate is arranged between the light source and the multiple photocells; the shading plate includes: a shielding portion and a fixing portion protruding outward along the center of one side surface of the shielding portion, wherein a positioning hole for fixing the shading plate is arranged in the fixing portion. The present application shortens the assembly spacing between the shading plate and the photocells through the special structural arrangement of the shading plate, thereby improving the detection accuracy of the photocells.
[0004] In summary, there are many drawbacks in the existing quality inspection of fan-shaped pieces, which are summarized as follows:
[0005] ① If the flatness of the shading plate (sector-shaped piece) does not meet the standard, the assembly distance between it and the photocell monomer cannot be guaranteed. During the operation of the galvanometer motor, some stray light cannot be completely blocked, resulting in low detection accuracy of the photocell and affecting the performance of the galvanometer motor;
[0006] ② Fan-shaped pieces are often screened manually, which is inefficient and may cause omissions or wrong selections, resulting in the misuse of unqualified products and the unqualified performance of the galvanometer motor. Summary of the invention
[0007] In view of the deficiencies in the prior art, the present invention provides a device for detecting the flatness of a galvanometer motor fan-shaped piece to solve the above-mentioned problems.
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions.
[0009] A device for detecting the flatness of a fan-shaped piece of a galvanometer motor comprises a feeding device, a detection device, a suction device, and a rotating device. A detection device is arranged between the feeding device and the rotating device. The suction device is arranged around the feeding device and the rotating device. The feeding device comprises a telescopic device and a feeding placement plate. The telescopic device is connected to the feeding placement plate. The suction device comprises a group A suction device and a group B suction device. The group A suction device and the group B suction device are arranged in an L shape corresponding to each other. The rotating device comprises a rotating platform and a detection disk. The detection disk is connected to the rotating platform, and a detection groove is arranged on the detection disk. The quality inspection of the flatness of the fan-shaped piece directly affects the galvanometer motor. Machine performance, the flatness detection device is fully adapted to the quality inspection of fan-shaped pieces through the mutual cooperation of the feeding device, the detection device, the suction device and the rotating device, and is tailor-made for the fan-shaped pieces. It cannot be replaced by other quality inspection equipment on the market. The flatness detection device replaces the manual quality inspection of the galvanometer motor fan-shaped pieces, which greatly improves the detection efficiency. The detection sensor avoids the misuse of unqualified products due to missed selection or wrong selection, which causes the performance of the galvanometer motor to be unqualified. The negative pressure is used to absorb the fan-shaped piece, which effectively protects the surface of the fan-shaped piece. The rotating platform drives the detection disk to rotate 180°, and can detect the special shape of the fan-shaped piece on both sides.
[0010] Preferably, a placement groove is provided on the loading placement plate.
[0011] Preferably, the group A suction device includes a group A linear module, a group A lifting slide, and a group A suction device. The group A lifting slide is connected to the group A linear module and is used to move the group A suction device up and down and left and right. The group A suction device is connected to the group A lifting slide, and a group A suction part is provided at the lower end of the group A suction device.
[0012] Preferably, the group B suction device includes a group B linear module, a group B lifting slide, and a group B suction device. The group B lifting slide is connected to the group B linear module and is used to move the group B suction device up and down and left and right. The group B suction device is connected to the group B lifting slide, and a group B suction part is provided at the lower end of the group B suction device.
[0013] Preferably, the detection device comprises an in-place sensor, a detection sensor, and a bracket, and the in-place sensor and the detection sensor are connected via the bracket.
[0014] Preferably, the in-situ sensor is a fiber optic sensor.
[0015] Preferably, the detection sensor is a distance sensor.
[0016] Preferably, a lower material bin is provided on one side of the rotating platform.
[0017] Preferably, the unloading bin is divided into a qualified bin and an unqualified bin.
[0018] Preferably, the detection slot is divided into a detection area and an area to be detected, which are used to correspond to the detection position of the upper detection sensor.
[0019] Compared with the prior art, the present invention discloses a device for detecting the flatness of a galvanometer motor fan-shaped piece, comprising a feeding device, a detection device, a suction device, and a rotating device.
[0020] ① The quality inspection of the flatness of the fan-shaped sheet directly affects the performance of the galvanometer motor. The flatness detection device is fully adapted to the quality inspection of the fan-shaped sheet through the cooperation of the feeding device, the detection device, the suction device, and the rotating device. It is tailor-made for the fan-shaped sheet and cannot be replaced by other quality inspection equipment on the market.
[0021] ② The flatness detection device replaces the manual quality inspection of the galvanometer motor fan-shaped pieces, which greatly improves the detection efficiency. The detection sensor avoids the misuse of unqualified products due to missed selection or wrong selection, resulting in unqualified performance of the galvanometer motor;
[0022] ③ Use negative pressure to absorb the fan-shaped piece, effectively protecting the surface of the fan-shaped piece;
[0023] ④The rotating platform drives the inspection plate to rotate 180°, so that the special shape of the fan-shaped piece can be inspected on both sides. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of a device for detecting the flatness of a fan-shaped piece of a galvanometer motor according to the present invention;
[0025] Figure 2 It is a structural schematic diagram of the feeding device of the present invention;
[0026] Figure 3 It is a structural schematic diagram of the suction device of the present invention;
[0027] Figure 4 It is a structural schematic diagram of the suction device of the present invention;
[0028] Figure 5 It is a schematic diagram of the structure of the detection device of the present invention;
[0029] Figure 6 It is a structural schematic diagram of the rotating device of the present invention;
[0030] Figure 7 It is a schematic diagram of the structure of the detection disk of the present invention. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0032] A device for detecting the flatness of a fan-shaped piece of a galvanometer motor comprises a feeding device 1, a detecting device 2, a sucking device 3, and a rotating device 4. The detecting device 2 is arranged between the feeding device 1 and the rotating device 4. The sucking device 3 is arranged around the feeding device 1 and the rotating device 4. The feeding device 1 comprises a telescopic device 11 and a feeding placement plate 12. The telescopic device 11 is connected to the feeding placement plate 12. The telescopic device 11 in this embodiment is a pneumatic slide. The sucking device 3 comprises a group A sucking device 31 and a group B sucking device 32. The group A sucking device 31 and the group B sucking device 32 are arranged in an L shape corresponding to each other. The rotating device 4 comprises a rotating platform 41 and a detection disk 42. The detection disk 42 is connected to the rotating platform 41, and a detection groove 421 is arranged on the detection disk 42. The rotating platform 41 is an automatic rotating platform. The feeding placement plate 12 is provided with a placement groove 121.
[0033] The group A suction equipment 31 includes a group A linear module 311, a group A lifting slide 312, and a group A suction device 313. The group A lifting slide 312 is connected to the group A linear module 311 for moving the group A suction equipment 31 up, down, left, and right. The group A suction device 313 is connected to the group A lifting slide 312, and a group A suction part 3131 is provided at the lower end of the group A suction device 313. The group B suction equipment 32 includes a group B linear module 321, a group B lifting slide 322, and a group B suction device 323. The group B lifting slide 322 is connected to the group B linear module 321 for moving the group B suction device 323 up, down, left, and right. The group B suction device 323 is connected to the group B lifting slide 322, and a group B suction part 3231 is provided at the lower end of the group B suction device 323.
[0034] The detection device 2 includes an in-place sensor 21, a detection sensor 22, and a bracket 23. The in-place sensor 21 and the detection sensor 22 are connected through the bracket 23. The in-place sensor 21 is a fiber optic sensor, and the detection sensor 22 is a distance sensor. A discharge bin 43 is provided on one side of the rotating platform 41. The discharge bin 43 is divided into a qualified bin and an unqualified bin. The detection slot 421 is divided into a detection area 4211 and an area to be detected 4212, which are used to correspond to the detection position of the upper detection sensor 22. The model selection of the distance sensor and the fiber optic sensor can be determined according to the actual accuracy requirements and cost. All sensors and movable devices are connected to the PLC, and the PLC sends and receives instructions.
[0035] Working mode: The fan-shaped piece is placed in the placement slot 121, and the in-position sensor 21 automatically detects the placement of the fan-shaped piece. If it is in place, it sends a signal, and the telescopic device 11 drives the loading placement plate 12 to move to one side. When it moves into place, the linear module 311 of group A drives the lifting slide 312 of group A to move toward the placement slot 121. The lifting slide 312 of group A moves downward to the placement slot 121. The suction device 313 of group A starts to work, and the suction part 3131 of group A sucks the fan-shaped piece through negative pressure. After suction, the lifting slide 312 of group A rises and moves to the detection slot through the linear module 311 of group A. 421, and after reaching it, the suction device 313 of group A releases the positive pressure, and the suction part 3131 of group A puts the sector piece into the detection slot 421 and then returns to the initial position at the beginning of the work. At this time, the sector piece is placed in the detection slot 421, and the detection area 4211 of the detection slot 421 is aligned with the test end of the detection sensor 22. The test sensor starts the test work and feeds back the detected distance data, and then the rotating platform 41 drives the detection disk 42 to rotate 180°, and aligns the area to be detected 4212 of the detection slot 421 with the test end of the detection sensor 22 for detection feedback and records the distance data.
[0036] After the detection is completed, the linear module 321 of group B drives the lifting slide 322 of group B to move toward the position of the detection groove 421, and the lifting slide 322 of group B moves downward to the position of the detection groove 421. The suction device 323 of group B starts to work, and the suction part 3231 of group B sucks the fan-shaped piece through negative pressure. After suction, the lifting slide 322 of group B rises.
[0037] If the fan-shaped piece is qualified, it will move toward the qualified bin through the B group linear module 321. After arriving, the B group lifting slide 322 will descend, and the B group suction device 323 will release the positive pressure. After the B group suction part 3231 puts the fan-shaped piece into the qualified bin, the B group lifting slide 322 will rise and return to the starting position.
[0038] If the fan-shaped piece is unqualified, it will move toward the unqualified bin through the B group linear module 321. After arriving, the B group lifting slide 322 will descend, the B group suction device 323 will release the positive pressure, and the B group suction part 3231 will place the fan-shaped piece into the unqualified bin. After that, the B group lifting slide 322 will rise and return to the starting position.
[0039] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0040] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A device for detecting the flatness of a galvanometer motor fan-shaped piece, characterized in that: The invention comprises a feeding device (1), a detection device (2), a suction device (3), and a rotating device (4); a detection device (2) is arranged between the feeding device (1) and the rotating device (4); the suction device (3) is arranged around the feeding device (1) and the rotating device (4); the feeding device (1) comprises a telescopic device (11) and a feeding placement plate (12); the telescopic device (11) is connected to the feeding placement plate (12); the suction device (3) comprises a group A suction device (31) and a group B suction device (32); the group A suction device (31) and the group B suction device (32) are arranged in an L shape corresponding to each other; the rotating device (4) comprises a rotating platform (41) and a detection disk (42); the detection disk (42) is connected to the rotating platform (41); and a detection groove (421) is arranged on the detection disk (42).
2. The device for detecting the flatness of the galvanometer motor fan-shaped piece according to claim 1, characterized in that: The loading placement plate (12) is provided with a placement groove (121).
3. The device for detecting the flatness of the galvanometer motor fan-shaped piece according to claim 1, characterized in that: The group A suction device (31) comprises a group A linear module (311), a group A lifting slide (312), and a group A suction device (313). The group A lifting slide (312) is connected to the group A linear module (311) and is used to move the group A suction device (313) up, down, left, and right. The group A suction device (313) is connected to the group A lifting slide (312), and a group A suction part (3131) is provided at the lower end of the group A suction device (313).
4. The device for detecting the flatness of the galvanometer motor fan-shaped piece according to claim 1, characterized in that: The group B suction device (32) comprises a group B linear module (321), a group B lifting slide (322), and a group B suction device (323). The group B lifting slide (322) is connected to the group B linear module (321) and is used to move the group B suction device (323) up, down, left, and right. The group B suction device (323) is connected to the group B lifting slide (322), and a group B suction part (3231) is provided at the lower end of the group B suction device (323).
5. The device for detecting the flatness of the galvanometer motor fan-shaped piece according to claim 1, characterized in that: The detection device (2) comprises an in-place sensor (21), a detection sensor (22), and a bracket (23); the in-place sensor (21) and the detection sensor (22) are connected via the bracket (23).
6. The device for detecting the flatness of the galvanometer motor fan-shaped piece according to claim 5, characterized in that: The in-situ sensor (21) is an optical fiber sensor.
7. The device for detecting the flatness of the galvanometer motor fan-shaped piece according to claim 5, characterized in that: The detection sensor (22) is a distance sensor.
8. The device for detecting the flatness of the galvanometer motor fan-shaped piece according to claim 1, characterized in that: A lower material bin (43) is provided on one side of the rotating platform (41).
9. The device for detecting the flatness of the galvanometer motor fan-shaped piece according to claim 8, characterized in that: The unloading bin (43) is divided into a qualified bin and an unqualified bin.
10. The device for detecting the flatness of the galvanometer motor fan-shaped piece according to claim 5, characterized in that: The detection slot (421) is divided into a detection area (4211) and an area to be detected (4212), which are used to correspond to the detection position of the upper detection sensor (22).