A comprehensive tester for photovoltaic modules

By designing a photovoltaic module comprehensive tester, the simultaneous compressive strength and wear resistance of multiple tempered glasses are achieved, and the problems of low testing efficiency and poor applicability in the existing technology are solved, and efficient and flexible testing results are achieved.

CN119198321BActive Publication Date: 2025-07-08SICHUAN YAYU MINGDA CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202411323306.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-08
Estimated Expiration
2044-09-23

AI Technical Summary

Technical Problem

The existing photovoltaic module integrated testers are difficult to conduct comprehensive tests of compressive strength and wear resistance on multiple tempered glasses in one operation. The test efficiency is not high, and it is difficult to flexibly adjust the extrusion test parameters and friction test parameters to simulate the test requirements under multiple operating conditions, and the applicability is poor.

Method used

A photovoltaic module integrated tester was designed. Through the cooperation of the integrated test seat mechanism, rotating shaft and functional disk mechanism, the compressive strength and wear resistance tests were achieved on multiple tempered glasses, and multiple extrusion and friction tests were achieved through the cooperation of sliders, test frame components and wedge blocks; at the same time, the cooperation of Velcro suede and bolts was achieved to achieve flexible adjustment of friction test parameters.

Benefits of technology

It significantly improves the testing efficiency, and can conduct multiple comprehensive tests of compressive strength and wear resistance on multiple tempered glasses in a short time. It has a wide range of application and can simulate the testing needs under different working conditions and meet the testing requirements of different environments.

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Abstract

The present invention discloses a comprehensive tester for photovoltaic modules. A rotating shaft is rotatably arranged in the middle of the top of the machine base. The top of the rotating shaft rotatably penetrates through the chassis and is fixedly provided with a function disc mechanism. A servo motor is fixedly arranged at the top of the inner cavity of the machine base. The present invention relates to the technical field of photovoltaic module testing. For this comprehensive tester for photovoltaic modules, through the mutual cooperation among the comprehensive test seat mechanism, the rotating shaft and the function disc mechanism, the tempered glass in the raw materials of the photovoltaic modules is sequentially placed in each comprehensive test seat mechanism for limiting the tempered glass. Then, the servo motor is started to drive the rotating shaft and the function disc mechanism to rotate. During the rotation of the function disc mechanism, each comprehensive test seat mechanism can be driven to work intermittently, and the compressive strength and wear resistance of the tempered glass in the comprehensive test seat mechanism can be comprehensively tested at the same time. Moreover, multiple tempered glasses can be tested within the same cycle, significantly improving the test efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic module testing, and specifically to a comprehensive tester for photovoltaic modules. Background Art

[0002] Photovoltaic modules, also known as solar panels, are one of the core components of a photovoltaic power generation system. Their main function is to directly convert light energy into electrical energy using the photovoltaic effect. Photovoltaic modules are composed of various materials, including tempered glass, solar cells, ethylene-vinyl acetate copolymer, backsheet, solder ribbon, silicone, junction box, and frame. Among these materials, tempered glass plays a crucial role. It is mainly used at the front of the photovoltaic module as a protective and supporting structure. Before installing the photovoltaic module, it is very necessary to conduct physical property tests on the tempered glass to determine whether it meets the specified standards, such as compressive strength tests and abrasion resistance tests.

[0003] A comprehensive tester for photovoltaic modules disclosed in a patent application with the reference number CN118549348A can convey the solar cells of the photovoltaic module through a conveyor belt and clamp them through a clamping component. Then, the comprehensive test component can test the peel force, compressive force, and impact resistance of the solar cells. After the test is completed, the visual test device can observe the appearance of the solar cells to determine whether the solar cells are damaged after being tested by the comprehensive test component.

[0004] Based on a comprehensive analysis of the above reference patents, the following defects can be obtained:

[0005] For the existing comprehensive tester for photovoltaic modules, when testing tempered glass, it is difficult to simultaneously conduct comprehensive tests on the compressive strength and abrasion resistance of multiple tempered glass in one operation, resulting in low test efficiency. Moreover, it is difficult to flexibly adjust the extrusion test parameters and friction test parameters to simulate the test requirements under various working conditions, and the applicability is poor. Therefore, it is necessary to provide a comprehensive tester for photovoltaic modules to solve the above technical problems. Summary of the Invention

[0006] Aiming at the deficiencies of the prior art, the present invention provides a comprehensive tester for photovoltaic modules, which solves the problems that when testing tempered glass, it is difficult to simultaneously conduct comprehensive tests on the compressive strength and abrasion resistance of multiple tempered glass in one operation, resulting in low test efficiency, and it is difficult to flexibly adjust the extrusion test parameters and friction test parameters to simulate the test requirements under various working conditions, and the applicability is poor.

[0007] To achieve the above objectives, the present invention is realized through the following technical solutions: A comprehensive tester for photovoltaic modules, comprising:

[0008] Base, a chassis is fixedly arranged on the top of the base, a rotating shaft is rotatably arranged in the middle of the top of the base, the top of the rotating shaft rotatably penetrates through the chassis and is fixedly provided with a functional disc mechanism, a servo motor is fixedly arranged at the top of the inner cavity of the base, the output shaft of the servo motor penetrates through the top of the base and is fixedly connected with the bottom of the rotating shaft, a protective box is fixedly arranged on the top of the base, four sealing doors are evenly arranged in a circle on the side wall of the protective box, and the chassis and the functional disc mechanism are located inside the protective box;

[0009] A number of comprehensive test seat mechanisms are used to test the compressive strength and wear resistance of tempered glass in the raw materials of photovoltaic modules. A number of the comprehensive test seat mechanisms are evenly arranged in a circle on the top of the chassis.

[0010] Preferably, each of the comprehensive test seat mechanisms includes a U-shaped seat, the U-shaped seat is fixedly connected to the top of the chassis, sliding grooves are opened in the front, rear, left and right parts of both sides of the U-shaped seat, a first slider is slidably arranged in each sliding groove, first springs are fixedly arranged at the ends of the two first sliders on the same side away from each other, and the ends of the first springs away from the first sliders are fixedly connected to the inner walls of the sliding grooves. Test frame assemblies are fixedly arranged between the two first sliders at the front and between the two first sliders at the rear, and the two test frame assemblies are symmetrically arranged.

[0011] Preferably, a pushing frame assembly is arranged above the two test frame assemblies on the top of the chassis. Vertical grooves are opened in the middle of both sides of the inner cavity of the U-shaped seat, a cross plate is fixedly arranged between the inner side walls of the inner cavity of the U-shaped seat and above the vertical grooves, press plates are slidably arranged in the two vertical grooves, threaded rods are rotatably arranged at the tops of the two press plates, and the tops of the threaded rods threadedly penetrate through the top of the cross plate.

[0012] Preferably, the test frame assembly includes two vertical plates, the two vertical plates are respectively fixedly connected to the side walls of the corresponding first sliders, second sliders are slidably arranged inside the two vertical plates close to each other, and the bottom of the second slider is fixedly connected to the inner wall of the vertical plate through a second spring.

[0013] Preferably, the two second sliders are fixedly connected through a connecting plate, side plates are fixedly arranged on both sides of the bottom of the connecting plate, a lower pressing cylinder assembly is rotatably arranged between the two side plates, the lower parts of the two side plates away from each other and the lower pressing cylinder assembly are threadedly connected through first bolts, and triangular blocks are fixedly arranged on both sides of the top of the connecting plate.

[0014] Preferably, the pressing cylinder assembly includes an adapter rod rotatably connected between two side plates. Fixed sleeves of bearing frames are provided on both outer sides of the adapter rod. Three pressing cylinders are rotatably arranged between the two bearing frames and evenly distributed in a circle outside the adapter rod. A circle of hook surfaces of Velcro is fixedly arranged on the outside of each pressing cylinder.

[0015] Preferably, a friction plate is detachably arranged on the outside of each hook surface of Velcro through a fuzzy surface of Velcro. The friction coefficients of the three friction plates are different. Fixed sleeves of side plates are provided on both outer sides of the adapter rod. The side plates are located between the corresponding bearing frames and the corresponding side plates. Three positioning holes are evenly arranged in a circle on the outside of the side plates. The first bolt threadedly penetrates between the side plate and the corresponding positioning hole.

[0016] Preferably, the push frame assembly includes an L-shaped frame fixedly connected to the top of the chassis and located above the U-shaped seat. A vertical rod slidably penetrates through the top of the L-shaped frame and is located directly above the cross plate. A connecting frame is fixedly arranged at the bottom of the vertical rod. Two U-shaped frames are fixedly arranged at the bottom of the connecting frame and are respectively located above the corresponding connecting plates.

[0017] Preferably, push rods are rotatably arranged between the inner cavity side walls of the two U-shaped frames and are respectively located between the upper parts of the front two triangular blocks and between the upper parts of the rear two triangular blocks. A semi-circular block is fixedly arranged at the top of the vertical rod. A third spring is sleeved on the outside of the vertical rod. The third spring is fixedly connected between the top of the L-shaped frame and the bottom of the semi-circular block.

[0018] Preferably, the function disc mechanism includes a top disc. The middle of the bottom of the top disc is fixedly connected to the top of the rotating shaft. A number of wedge-shaped blocks slidably penetrate through the outside of the top disc in a circle. A number of limiting holes are evenly arranged from top to bottom on the mutually remote sides of the number of wedge-shaped blocks. A number of scale lines are evenly arranged from top to bottom on the mutually remote sides of the number of wedge-shaped blocks. Each wedge-shaped block is threadedly connected to the top disc through a second bolt. The second bolt threadedly penetrates between the side wall of the top disc and the corresponding limiting hole.

[0019] Beneficial effects

[0020] The present invention provides a comprehensive tester for photovoltaic modules. Compared with the prior art, the following beneficial effects are achieved:

[0021] (1) The integrated photovoltaic module tester, through the mutual cooperation among the integrated test seat mechanism, the rotating shaft, and the function disc mechanism, places the tempered glass in the raw materials of the photovoltaic module into each integrated test seat mechanism in sequence to limit the tempered glass. Then, the servo motor is started to drive the rotation of the rotating shaft and the function disc mechanism. During the rotation of the function disc mechanism, each integrated test seat mechanism can be driven to work intermittently, and the compressive strength and wear resistance of the tempered glass in the integrated test seat mechanism can be comprehensively tested simultaneously. Moreover, multiple tempered glasses can be tested within the same cycle, significantly improving the test efficiency.

[0022] (2) The integrated photovoltaic module tester, through the mutual cooperation among the first slider, the test frame assembly, the push frame assembly, and the wedge block, places the tempered glass at the middle of the inner cavity bottom of the U-shaped seat and limits it with two pressing plates. Then, the servo motor is started to drive the revolution of each wedge block. During the rotation of the wedge block, since the two sides of the wedge block are symmetrically provided with inclined surfaces to provide a movement track for the movement of the semi-circular block, under the pushing action of the wedge block and the elastic action of the third spring, the semi-circular block moves up and down multiple times, so that the push rod moves up and down multiple times. During the downward movement of the push rod, the purpose of pushing the two test frame assemblies downward and separating the two test frame assemblies from each other is achieved, so as to simultaneously perform extrusion and friction tests on the surface of the tempered glass below. Two different test effects can be achieved in one operation action, and under the action of multiple wedge blocks, the compressive strength and wear resistance of the tempered glass can be comprehensively tested multiple times in a short time.

[0023] (3) The integrated photovoltaic module tester, through the mutual cooperation among the connecting rod, the downward pressing cylinder body, the friction plate, and the first bolt, can paste the three commonly used friction plates on the outside of the corresponding downward pressing cylinder body in advance by using the magic velour surface. Then, according to the working environment to which the tempered glass to be tested is to be applied, the friction plate with the required friction coefficient can be quickly switched to flexibly adjust the friction test parameters. The corresponding downward pressing cylinder body is switched to the lowest position, and then the position of the downward pressing cylinder body is limited by the first bolt, and the wear resistance of the tempered glass surface is tested by using the corresponding friction plate. Different working conditions in different scenarios can be simulated to test whether the tempered glass can meet the wear resistance requirements in the corresponding environment. The applicable range is relatively wide, and the severely worn friction plate can be flexibly replaced to ensure normal test use later.

[0024] (4) The integrated photovoltaic module tester can, through the mutual cooperation among the top plate, the wedge block, the limiting hole and the second bolt, flexibly adjust the height of the wedge block extending below the top plate according to the working environment in which the tempered glass to be tested is to be applied. By using the wedge block extending below the top plate, the semi-circular block is pushed within a specified height range, thereby pushing the downward pressing cylinder downward by a specified distance to extrude the surface of the tempered glass, realizing the compressive strength test of the surface of the tempered glass. Since the greater the distance the downward pressing cylinder moves downward, the stronger the extrusion force on the surface of the tempered glass, by adjusting the height of the wedge block extending below the top plate, the flexible adjustment of the extrusion test parameters can be achieved, and the working conditions in different scenarios can be simulated to test whether the tempered glass can meet the compressive strength requirements in the corresponding environment, further expanding the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a perspective view of the present invention;

[0026] Figure 2 is an assembly drawing of the machine base, the chassis, the test seat mechanism and the function disk mechanism of the present invention;

[0027] Figure 3 is an exploded view of the chassis, the test seat mechanism and the function disk mechanism of the present invention;

[0028] Figure 4 is a perspective view of the test seat mechanism of the present invention;

[0029] Figure 5 is an exploded view of the test seat mechanism of the present invention;

[0030] Figure 6 is a perspective view of the U-shaped seat of the present invention;

[0031] Figure 7 is an exploded view of the U-shaped seat, the first slider and the cross plate of the present invention;

[0032] Figure 8 is a perspective view of the test rack assembly of the present invention;

[0033] Figure 9 is an exploded view of the test rack assembly of the present invention;

[0034] Figure 10 is a perspective view of the downward pressing cylinder assembly of the present invention;

[0035] Figure 11 is an exploded view of the downward pressing cylinder assembly of the present invention;

[0036] Figure 12 is an exploded view of the downward pressing cylinder body, the velcro suede surface and the friction plate of the present invention;

[0037] Figure 13Isometric view of the driving frame assembly of the present invention;

[0038] Figure 14 Exploded view of the function disc mechanism of the present invention.

[0039] In the figure: 1, machine base; 2, chassis; 3, comprehensive test seat mechanism; 31, U-shaped seat; 32, chute; 33, first slider; 34, first spring; 35, test frame assembly; 351, vertical plate; 352, second slider; 353, second spring; 354, connecting plate; 355, side plate; 356, pressing cylinder assembly; 3561, connecting rod; 3562, bearing frame; 3563, pressing cylinder body; 3564, hook surface of magic tape; 3565, fluffy surface of magic tape; 3566, friction plate; 3567, side disc; 3568, positioning hole; 357, first bolt; 358, triangular block; 36, driving frame assembly; 361, L-shaped frame; 362, vertical rod; 363, connecting frame; 364, U-shaped frame; 365, push rod; 366, semi-circular block; 367, third spring; 37, vertical groove; 38, horizontal plate; 39, pressing plate; 310, threaded rod; 4, rotating shaft; 5, function disc mechanism; 51, top disc; 52, wedge block; 53, limiting hole; 54, second bolt; 6, protective box; 7, sealing door. Specific embodiments

[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0041] The present invention provides two technical solutions:

[0042] As Figures 1 to 3 Shows the first implementation manner: A comprehensive tester for photovoltaic modules, including:

[0043] The machine base 1, the top of the machine base 1 is fixedly provided with the chassis 2, the middle of the top of the machine base 1 is rotatably provided with the rotating shaft 4, the top of the rotating shaft 4 rotatably penetrates the chassis 2 and is fixedly provided with the function disc mechanism 5, the top of the inner cavity of the machine base 1 is fixedly provided with a servo motor, the output shaft of the servo motor penetrates the top of the machine base 1 and is fixedly connected with the bottom of the rotating shaft 4, the top of the machine base 1 is fixedly provided with the protective box 6, four sealing doors 7 are evenly arranged in a circle on the side wall of the protective box 6, and the chassis 2 and the function disc mechanism 5 are located inside the protective box 6;

[0044] A number of comprehensive test seat mechanisms 3 are used to conduct compressive strength tests and wear resistance tests on tempered glass in the raw materials of photovoltaic modules. The number of comprehensive test seat mechanisms 3 are evenly arranged in a circle on the top of the chassis 2.

[0045] Through the mutual cooperation among the comprehensive test seat mechanism 3, the rotating shaft 4, and the functional disk mechanism 5, the tempered glass in the raw materials of the photovoltaic module is sequentially placed in each comprehensive test seat mechanism 3 to limit the tempered glass. Then, the servo motor is started to drive the rotation of the rotating shaft 4 and the functional disk mechanism 5. During the rotation of the functional disk mechanism 5, each comprehensive test seat mechanism 3 can be driven to work intermittently, and the compressive strength and wear resistance of the tempered glass in the comprehensive test seat mechanism 3 are simultaneously tested. Moreover, multiple tempered glasses can be tested within the same cycle, significantly improving the test efficiency.

[0046] Such as Figures 4 to 14The second implementation mode is shown. The main difference from the first implementation mode lies in: a comprehensive photovoltaic module tester. Each comprehensive test seat mechanism 3 includes a U-shaped seat 31. The U-shaped seat 31 is fixedly connected to the top of the chassis 2. Chute grooves 32 are opened at the front, rear, both sides of the U-shaped seat 31. A first slider 33 is slidably arranged in each chute groove 32. First springs 34 are fixedly arranged at the mutually remote ends of the two first sliders 33 on the same side. The ends of the first springs 34 remote from the first sliders 33 are fixedly connected to the inner walls of the chute grooves 32. A test frame assembly 35 is fixedly arranged between the two first sliders 33 at the front and between the two first sliders 33 at the rear. The two test frame assemblies 35 are symmetrically arranged. A pushing frame assembly 36 is arranged on the top of the chassis 2 and above the two test frame assemblies 35. Vertical grooves 37 are opened in the middle of both sides of the inner cavity of the U-shaped seat 31. A cross plate 38 located above the vertical grooves 37 is fixedly arranged between the inner side walls of the inner cavity of the U-shaped seat 31. Pressure plates 39 are slidably arranged in the two vertical grooves 37. Threaded rods 310 are rotatably arranged at the tops of the two pressure plates 39. The tops of the threaded rods 310 threadedly penetrate through the tops of the cross plate 38. The test frame assembly 35 includes two vertical plates 351. The two vertical plates 351 are respectively fixedly connected to the side walls of the corresponding first sliders 33. Second sliders 352 are slidably arranged inside the mutually close sides of the two vertical plates 351. The bottoms of the second sliders 352 are fixedly connected to the inner walls of the vertical plates 351 through second springs 353. The two second sliders 352 are fixedly connected through a connecting plate 354. Side plates 355 are fixedly arranged at both sides of the bottom of the connecting plate 354. A downward pressing cylinder assembly 356 is rotatably arranged between the two side plates 355. The lower parts of the mutually remote sides of the two side plates 355 and the downward pressing cylinder assembly 356 are threadedly connected through first bolts 357. Triangular blocks 358 are fixedly arranged at both sides of the top of the connecting plate 354. The downward pressing cylinder assembly 356 includes a connecting rod 3561. The connecting rod 3561 is rotatably connected between the two side plates 355. Carrying frames 3562 are fixedly sleeved on both outer sides of the connecting rod 3561. Three downward pressing cylinders 3563 are rotatably arranged between the two carrying frames 3562. The three downward pressing cylinders 3563 are evenly distributed in a circle outside the connecting rod 3561. A circle of magic tape hook surfaces 3564 is fixedly arranged on the outside of each downward pressing cylinder 3563. A friction plate 3566 is detachably arranged on the outside of each magic tape hook surface 3564 through a magic tape plush surface 3565. The friction coefficients of the three friction plates 3566 are different. Side discs 3567 are fixedly sleeved on both outer sides of the connecting rod 3561. The side discs 3567 are located between the corresponding carrying frames 3562 and the corresponding side plates 355. Three positioning holes 3568 are evenly opened in a circle outside the side discs 3567. The first bolts 357 threadedly penetrate between the side plates 355 and the interiors of the corresponding positioning holes 3568. The pushing frame assembly 36 includes an L-shaped frame 361. The L-shaped frame 361 is fixedly connected to the top of the chassis 2 and above the U-shaped seat 31.A vertical rod 362 slides through the top of the L-shaped frame 361 and is located directly above the horizontal plate 38. A connecting frame 363 is fixedly arranged at the bottom of the vertical rod 362. Two U-shaped frames 364 are fixedly arranged at the bottom of the connecting frame 363 and are respectively located above the corresponding connecting plates 354. Push rods 365 are rotatably arranged between the two side walls of the inner cavities of the two U-shaped frames 364. The two push rods 365 are respectively located between the upper parts of the front two triangular blocks 358 and between the upper parts of the rear two triangular blocks 358. A semi-circular block 366 is fixedly arranged at the top of the vertical rod 362. A third spring 367 is sleeved on the outside of the vertical rod 362. The third spring 367 is fixedly connected between the top of the L-shaped frame 361 and the bottom of the semi-circular block 366. The function disc mechanism 5 includes a top disc 51. The middle of the bottom of the top disc 51 is fixedly connected to the top of the rotating shaft 4. A number of wedge-shaped blocks 52 slide through the outer circumference of the top disc 51 evenly. A number of limit holes 53 are evenly arranged from top to bottom on the mutually remote sides of the number of wedge-shaped blocks 52. A number of scale lines are evenly arranged from top to bottom on the mutually remote sides of the number of wedge-shaped blocks 52. Each wedge-shaped block 52 is threadedly connected to the top disc 51 through a second bolt 54. The second bolt 54 threadedly penetrates between the side wall of the top disc 51 and the inside of the corresponding limit hole 53.,

[0047] Through the mutual cooperation among the first slider 33, the test frame assembly 35, the pushing frame assembly 36 and the wedge block 52, the tempered glass is placed in the middle of the inner cavity bottom of the U-shaped seat 31 and limited by two pressing plates 39. Then, starting the servo motor can drive each wedge block 52 to revolve. During the rotation of the wedge block 52, since the two sides of the wedge block 52 are symmetrically provided with inclined surfaces, a movement track is provided for the movement of the semi-circular block 366. Under the pushing action of the wedge block 52 and the elastic action of the third spring 367, the semi-circular block 366 moves up and down multiple times, so that the push rod 365 moves up and down multiple times. During the downward movement of the push rod 365, the purpose of pushing the two test frame assemblies 35 downward and making the two test frame assemblies 35 move away from each other is achieved, so as to simultaneously perform extrusion and friction tests on the surface of the tempered glass below. Two different test effects can be achieved in one operation action, and under the action of multiple wedge blocks 52, the comprehensive tests of the compressive strength and wear resistance of the tempered glass can be carried out multiple times in a short time. Through the mutual cooperation among the connecting rod 3561, the pressing cylinder body 3563, the friction plate 3566 and the first bolt 357, the three commonly used friction plates 3566 can be pasted on the outside of the corresponding pressing cylinder body 3563 by using the magic velour surface 3565 in advance. Then, according to the working environment to which the tempered glass to be tested is applied, the friction plate 3566 with the required friction coefficient can be quickly switched, and the corresponding pressing cylinder body 3563 is switched to the lowest position. Then, the position of the pressing cylinder body 3563 is limited by the first bolt 357, and the wear resistance test of the tempered glass surface is carried out by using the corresponding friction plate 3566. Different working conditions in different scenarios can be simulated to test whether the tempered glass can meet the wear resistance requirements in the corresponding environment. The applicable range is relatively wide, and the severely worn friction plates 3566 can be flexibly replaced to ensure normal test use thereafter. Through the mutual cooperation among the top plate 51, the wedge block 52, the limiting hole 53 and the second bolt 54, the height of the wedge block 52 extending below the top plate 51 can be flexibly adjusted according to the working environment to which the tempered glass to be tested is applied. By using the wedge block 52 extending below the top plate 51, the semi-circular block 366 is pushed within a specified height range, so as to push the pressing cylinder body 3563 downward by a specified distance and perform extrusion on the surface of the tempered glass, realizing the compressive strength test on the surface of the tempered glass. Since the greater the downward movement distance of the pressing cylinder body 3563, the stronger the extrusion force on the surface of the tempered glass, by adjusting the height of the wedge block 52 extending below the top plate 51, different working conditions in different scenarios can be simulated to test whether the tempered glass can meet the compressive strength requirements in the corresponding environment, further expanding the applicable range.

[0048] At the same time, the content not described in detail in this specification belongs to the prior art well known to those skilled in the art.

[0049] When in use, multiple tempered glasses to be tested in the raw materials of the photovoltaic module are placed in each comprehensive test seat mechanism 3 in turn, and then the tempered glasses are limited. During the process, the tempered glass is placed in the middle of the bottom of the inner cavity of the U-shaped seat 31, and then the threaded rod 310 is screwed to push the pressure plate 39 downward, and at the same time, the pressure plate 39 slides along the corresponding vertical groove 37, and finally the tempered glass is limited by two pressure plates 39. The two pressure plates 39 are respectively located on both sides of the middle of the tempered glass. Then the servo motor is started to drive the rotating shaft 4 and the functional disk mechanism 5 to rotate. During the rotation of the functional disk mechanism 5, each wedge block 52 revolves accordingly. Since the inclined surfaces are symmetrically arranged on both sides of the wedge block 52, a motion track is provided for the movement of the semicircular block 366. The rotation of the wedge block 52 When the inclined surface of the wedge block 52 contacts the top of the semicircular block 366, the semicircular block 366 is gradually pushed downward. When the bottom of the wedge block 52 contacts the top of the semicircular block 366, the semicircular block 366 remains at the horizontal height for a certain period of time. When the inclined surface of the other side of the wedge block 52 contacts the top of the semicircular block 366, and under the elastic action of the third spring 367, the semicircular block 366 gradually moves upward. When the semicircular block 366 moves in the up and down direction, it can drive the vertical rod 362 and the connecting frame 363 to move, so that the push rod 365 moves in the up and down direction accordingly. When the push rod 365 moves downward, it will contact the inclined surfaces of the two adjacent triangular blocks 358. The two push rods 365 act on the two test frame assemblies 35 respectively. Under the elastic action of the first spring 34 and the second spring 353, the two connecting plates 354 can be pushed downward and the two connecting plates 354 can be moved away from each other. The two pressing cylinder assemblies 356 are pushed downward accordingly, and the two pressing cylinder assemblies 356 are moved away from each other. The pressing cylinder body 3563 located at the bottom of the pressing cylinder assembly 356 is used to squeeze the tempered glass surface below to achieve the compressive strength test of the tempered glass surface. Since the outer circle of the pressing cylinder body 3563 is pasted with a friction plate 3566, wherein the friction plate 3566 can be an elastic metal sheet, a special wear-resistant coating or cloth coated on a flexible substrate, etc., the pressing cylinder body 3563 can press the tempered glass. While the glass surface is being squeezed, the friction plate 3566 thereon will move along the tempered glass surface to test the wear resistance of the tempered glass surface, thereby achieving a comprehensive test of the compressive strength and wear resistance of the tempered glass at the same time. By adjusting the height of the wedge block 52 extending below the top plate 51 and switching the friction plate 3566 with a corresponding friction coefficient, working conditions in different scenarios can be simulated, such as deserts, mountainous areas or plains. Different areas may cause different degrees of squeezing and wear on the tempered glass surface, and whether the tempered glass can meet the compression and wear resistance requirements in the corresponding environment is tested. After the test, the sealed door 7 is opened to observe whether there are obvious wear marks, cracks or breakage on the tempered glass surface. If the above situation does not occur,It indicates that the tempered glass can meet the compressive and wear-resistant requirements in the corresponding environment.

[0050] It should be noted that in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0051] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A comprehensive tester for photovoltaic modules, characterized in that, Comprising: A machine base (1), a chassis (2) is fixedly arranged on the top of the machine base (1), a rotating shaft (4) is rotatably arranged in the middle of the top of the machine base (1), the top of the rotating shaft (4) rotatably penetrates through the chassis (2) and is fixedly provided with a functional disk mechanism (5), a servo motor is fixedly arranged at the top of the inner cavity of the machine base (1), the output shaft of the servo motor penetrates through the top of the machine base (1) and is fixedly connected with the bottom of the rotating shaft (4), a protective box (6) is fixedly arranged on the top of the machine base (1), four sealing doors (7) are uniformly arranged in a circle on the side wall of the protective box (6), and the chassis (2) and the functional disk mechanism (5) are located inside the protective box (6); A plurality of comprehensive test seat mechanisms (3) for performing compressive strength test and wear resistance test on tempered glass in photovoltaic module raw materials, and a plurality of the comprehensive test seat mechanisms (3) are uniformly arranged in a circle on the top of the chassis (2); Each of the comprehensive test seat mechanisms (3) includes a U-shaped seat (31), sliding grooves (32) are respectively arranged at the front and rear parts on both sides of the U-shaped seat (31), a first slider (33) is slidably arranged in each of the sliding grooves (32), first springs (34) are fixedly arranged at the ends of the two first sliders (33) on the same side away from each other, a test frame assembly (35) is fixedly arranged between the two first sliders (33) at the front part and between the two first sliders (33) at the rear part, each U-shaped seat (31) is fixedly connected to the top of the chassis (2), and the end of the first spring (34) away from the first slider (33) is fixedly connected to the inner wall of the sliding groove (32), and the two test frame assemblies (35) are symmetrically arranged; The test frame assembly (35) includes two vertical plates (351), second sliders (352) are slidably arranged inside the sides of the two vertical plates (351) close to each other, the two second sliders (352) are fixedly connected by an adapter plate (354), side plates (355) are fixedly arranged on both sides of the bottom of the adapter plate (354), a lower pressing cylinder assembly (356) is rotatably arranged between the two side plates (355), and threaded connections are respectively arranged between the lower parts of the two side plates (355) away from each other and the lower pressing cylinder assembly (356) through first bolts (357), triangular blocks (358) are fixedly arranged on both sides of the top of the adapter plate (354), the two vertical plates (351) are respectively fixedly connected to the side walls of the corresponding first sliders (33), and the bottom of the second slider (352) is fixedly connected to the inner wall of the vertical plate (351) through a second spring (353); The pressing cylinder assembly (356) includes a connecting rod (3561) which is rotatably connected between two side plates (355). On both outer sides of the connecting rod (3561), a bearing frame (3562) is fixedly sleeved. Between the two bearing frames (3562), three pressing cylinders (3563) are rotatably arranged. The three pressing cylinders (3563) are evenly distributed in a circle outside the connecting rod (3561). On the outer part of each pressing cylinder (3563), a circle of hook surfaces of Velcro (3564) is fixedly arranged. Above the two test frame assemblies (35) and on the top of the chassis (2), a pushing frame assembly (36) is provided. Vertical grooves (37) are respectively opened in the middle of both sides of the inner cavity of the U-shaped seat (31). Between the inner side walls of the inner cavity of the U-shaped seat (31), a cross plate (38) is fixedly arranged above the vertical grooves (37). In each of the two vertical grooves (37), a pressing plate (39) is slidably arranged. On the top of each pressing plate (39), a threaded rod (310) is rotatably arranged. The top of the threaded rod (310) threadedly penetrates through the top of the cross plate (38). The functional disc mechanism (5) includes a top disc (51). The bottom middle of the top disc (51) is fixedly connected to the top of the rotating shaft (4). A number of wedge-shaped blocks (52) are evenly and slidably penetrated through the outer circle of the top disc (51). On the mutually remote sides of the number of wedge-shaped blocks (52), a number of limiting holes (53) are evenly opened from top to bottom. On the mutually remote sides of the number of wedge-shaped blocks (52), a number of scale lines are evenly arranged from top to bottom. Between each wedge-shaped block (52) and the top disc (51), they are threadedly connected through a second bolt (54). The second bolt (54) threadedly penetrates between the side wall of the top disc (51) and the interior of the corresponding limiting hole (53).

2. The integrated photovoltaic module tester according to claim 1, characterized in that: On the outer part of each hook surface of Velcro (3564), a friction plate (3566) is detachably arranged through a Velcro fluff surface (3565). The friction coefficients of the three friction plates (3566) are different. On both outer sides of the connecting rod (3561), side discs (3567) are fixedly sleeved. The side discs (3567) are located between the corresponding bearing frames (3562) and the corresponding side plates (355). On the outer circle of the side discs (3567), three positioning holes (3568) are evenly opened. The first bolt (357) threadedly penetrates between the side plate (355) and the interior of the corresponding positioning hole (3568).

3. The integrated photovoltaic module tester according to claim 1, wherein: The pushing frame assembly (36) includes an L-shaped frame (361). The L-shaped frame (361) is fixedly connected to the top of the chassis (2) and is located above the U-shaped seat (31). A vertical rod (362) is slidably penetrated through the top of the L-shaped frame (361) and is located directly above the cross plate (38). The bottom of the vertical rod (362) is fixedly provided with an adapter frame (363). The bottom of the adapter frame (363) is fixedly provided with two U-shaped frames (364) respectively located above the corresponding connecting plates (354).

4. The integrated photovoltaic module tester according to claim 3, characterized in that: A push rod (365) is rotatably arranged between the two side walls of the inner cavity of each of the two U-shaped frames (364). The two push rods (365) are respectively located between the upper parts of the two front triangular blocks (358) and between the upper parts of the two rear triangular blocks (358). A semi-circular block (366) is fixedly arranged at the top of the vertical rod (362). A third spring (367) is sleeved on the outer part of the vertical rod (362). The third spring (367) is fixedly connected between the top of the L-shaped frame (361) and the bottom of the semi-circular block (366).

Citation Information

Patent Citations

  • Comprehensive tester for photovoltaic module

    CN118549348A

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    CN116296971A