Intelligent factory operation management system based on Internet of Things
The intelligent factory operation management system addresses inefficiencies and safety issues by integrating IoT-based modules for automated monitoring and response, improving production efficiency and quality while ensuring safety.
Patent Information
- Application Number
- CN202411154709.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2024-12-27
AI Technical Summary
Existing factory management systems lack effective linkage between components, requiring manual intervention during abnormal events and accidents, leading to inefficiencies and safety risks.
An intelligent factory operation management system based on the Internet of Things, integrating a central processor with interconnected modules for production, customer order, security, and equipment management, enabling automated monitoring and response to ensure efficient and safe operations.
Enhances production efficiency, improves production quality, and ensures safety by automating data management and response to abnormal events, reducing manual intervention and enhancing system intelligence.
Smart Images
Figure CN119204985A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of factory management, and in particular to an intelligent factory operation management system based on the Internet of Things. Background Art
[0002] A factory management system is a factory management system that uses digitalization and Internet of Things technologies to fully automate production processes, equipment operations, and personnel management. The system can track each link in the production process, monitor equipment status and production data in real time, and provide early warnings and optimization suggestions through data analysis, thereby improving production efficiency and product quality. At the same time, the smart factory management system can also realize employee attendance and training management, provide refined production planning and scheduling, and support information sharing and communication with suppliers and customers, thereby realizing comprehensive supply chain management. The smart factory management system has become one of the important trends in the digital transformation of the manufacturing industry, which helps to enhance the competitiveness and market position of enterprises.
[0003] However, even though there are many types of related detailed management systems in the existing factory management system, when encountering some abnormal events or accidents, there is a lack of effective linkage between the systems. They often rely on the formulation of a series of emergency plans and manual completion by relevant staff to deal with various unexpected situations, and there are many places that require manual intervention.
[0004] Therefore, an intelligent factory operation management system based on the Internet of Things is proposed. Summary of the invention
[0005] The purpose of the present invention is to provide an intelligent factory operation management system based on the Internet of Things to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent factory operation management system based on the Internet of Things, comprising a central processor, a receiving end of the central processor is signal-connected to a transmitting end of a general database, a receiving end of the central processor is signal-connected to a transmitting end of a production management unit, a receiving end of the central processor is signal-connected to a transmitting end of a customer order management unit, and a receiving end of the central processor is signal-connected to a transmitting end of a security management unit; The transmitting end of the production management unit is signal-connected to the receiving end of the total database, the transmitting end of the customer order management unit is signal-connected to the receiving end of the total database, the transmitting end of the security management unit is signal-connected to the receiving end of the total database, the transmitting end of the security management unit is signal-connected to the receiving end of the production management unit, and the transmitting end of the production management unit is signal-connected to the receiving end of the customer order management unit.
[0007] Preferably, the receiving end of the production management unit is signal-connected to the transmitting end of the equipment management module, and the receiving end of the production management unit is signal-connected to the transmitting end of the employee management module.
[0008] Preferably, the receiving end of the equipment management module is signal-connected to the transmitting end of the equipment procurement record module, the receiving end of the equipment management module is signal-connected to the transmitting end of the equipment maintenance record module, and the receiving end of the equipment management module is signal-connected to the transmitting end of the equipment replenishment record module.
[0009] Preferably, the employee management module receiving end is signal-connected to the personnel registration module transmitting end, the employee management module receiving end is signal-connected to the personnel position information log module transmitting end, the employee management module receiving end is signal-connected to the personnel position rating module transmitting end, and the personnel position rating module receiving end is signal-connected to the personnel position grade editing module transmitting end.
[0010] Preferably, the receiving end of the customer order management unit is signal-connected to the transmitting end of the order information database, the receiving end of the customer order management unit is signal-connected to the transmitting end of the order information management module, and the receiving end of the customer order management unit is signal-connected to the transmitting end of the order after-sales module.
[0011] Preferably, the order information database receiving end is signal-connected with the administrator quick retrieval module transmitting end, the order information database receiving end is signal-connected with the administrator entry module transmitting end, the order information management module receiving end is signal-connected with the order information entry module transmitting end, the order information management module receiving end is signal-connected with the order information change module transmitting end, the order information management module receiving end is signal-connected with the order information stamping module transmitting end, the order after-sales module receiving end is signal-connected with the order feedback receiving module transmitting end, the order after-sales module receiving end is signal-connected with the order information analysis module transmitting end, and the order information analysis module receiving end is signal-connected with the order information tracing module transmitting end in a bidirectional manner.
[0012] Preferably, the receiving end of the security management unit is signal-connected to the transmitting end of the equipment operation status monitoring module, the receiving end of the security management unit is signal-connected to the transmitting end of the equipment operation status alarm module, the receiving end of the security management unit is signal-connected to the transmitting end of the personnel safety reminder module, the receiving end of the equipment operation status monitoring module is signal-connected to the transmitting end of sensor 1, the receiving end of the equipment operation status monitoring module is signal-connected to the transmitting end of sensor 2, the receiving end of the equipment operation status monitoring module is signal-connected to the transmitting end of sensor 3, and the receiving end of the equipment operation status monitoring module is signal-connected to the transmitting end of sensor n.
[0013] Preferably, the receiving end of the equipment operation status alarm module is signal-connected to the transmitting end of the equipment operation status alarm interval setting module, the receiving end of the personnel safety reminder module is signal-connected to the transmitting end of the somatosensory feature sensor 1, the receiving end of the personnel safety reminder module is signal-connected to the transmitting end of the somatosensory feature sensor 2, the receiving end of the personnel safety reminder module is signal-connected to the transmitting end of the somatosensory feature sensor 3, and the receiving end of the personnel safety reminder module is signal-connected to the transmitting end of the somatosensory feature sensor n.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the intelligent factory operation management system based on the Internet of Things improves the effective linkage between the production management unit, the customer order management unit and the security management unit by connecting the customer order management unit and the security management unit to the production management unit, without requiring too much manual intervention by relevant personnel; 1) By setting up equipment management module and employee management module for managing equipment and personnel respectively in the production management unit, the production efficiency of the entire factory can be improved by monitoring the production equipment and production personnel; 2) By setting up a customer order management unit, all factory orders are managed in a unified manner to avoid data loss and confusion. At the same time, the order information traceability module in the order after-sales module is used to link factory production with factory after-sales, accurately trace back to the source of production, promote the progress of factory production and improvement of shortcomings, further improve the qualified rate achieved during factory production, and trace back to the corresponding production personnel, which also plays a great role in improving the production quality of production personnel and changing their shortcomings; 3) By setting up a safety management unit, the factory's production equipment is monitored in real time to ensure the safe operation of the equipment during production. At the same time, faulty or faulty equipment is replaced and repaired in a timely manner, and the real-time life characteristics of the factory's production personnel are monitored to ensure the safety of employees in the event of an accident to an employee or an accident in the factory. At the same time, combined with the production management unit, the safe and stable operation of the factory is guaranteed, and the intelligence level of the smart factory operation management system is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structural connection of the present invention; Figure 2 This is a schematic diagram of the structural connection of the production management unit of the present invention; Figure 3 This is a schematic diagram of the structural connection of the device management module of the present invention; Figure 4 This is a schematic diagram of the structure connection of the employee management module of the present invention; Figure 5 This is a schematic diagram of the structure connection of the customer order management unit of the present invention; Figure 6 It is a schematic diagram of the structural connection of the security management unit of the present invention.
[0016] In the figure: central processing unit 1, general database 2, production management unit 3, equipment management module 31, equipment procurement record module 311, equipment maintenance record module 312, equipment supplement record module 313, employee management module 32, personnel registration module 321, personnel position information log module 322, personnel position rating module 323, personnel position grade editing module 324, customer order management unit 4, order information database 41, administrator quick retrieval module 411, administrator input module 412, order information management module 42, order information input module 421, order information change module 422, order information stamping module 423, order after-sales module 43, order feedback receiving module 431, order information analysis module 432, order information tracing module 433, safety management unit 5, equipment operation status monitoring module 51, sensor 1 511, sensor 2 512, sensor 3 513, sensor n514, equipment operation status alarm module 52, equipment operation status alarm interval setting module 521, personnel safety reminder module 53, somatosensory feature sensor 1 531, somatosensory feature sensor 2 532, somatosensory feature sensor 3 533, somatosensory feature sensor n 534. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-Figure 6 , the present invention provides a technical solution: an intelligent factory operation management system based on the Internet of Things, including a central processor 1, a receiving end of the central processor 1 is connected to a transmitting end of a general database 2 by signal, a receiving end of the central processor 1 is connected to a transmitting end of a production management unit 3 by signal, a receiving end of the central processor 1 is connected to a transmitting end of a customer order management unit 4 by signal, and a receiving end of the central processor 1 is connected to a transmitting end of a security management unit 5 by signal; The transmitting end of the production management unit 3 is signal connected to the receiving end of the total database 2, the transmitting end of the customer order management unit 4 is signal connected to the receiving end of the total database 2, the transmitting end of the security management unit 5 is signal connected to the receiving end of the total database 2, the transmitting end of the security management unit 5 is signal connected to the receiving end of the production management unit 3, and the transmitting end of the production management unit 3 is signal connected to the receiving end of the customer order management unit 4; The receiving end of the production management unit 3 is signal-connected to the transmitting end of the equipment management module 31, the receiving end of the production management unit 3 is signal-connected to the transmitting end of the employee management module 32, the receiving end of the equipment management module 31 is signal-connected to the transmitting end of the equipment procurement record module 311, the receiving end of the equipment management module 31 is signal-connected to the transmitting end of the equipment maintenance record module 312, the receiving end of the equipment management module 31 is signal-connected to the transmitting end of the equipment supplement record module 313, the receiving end of the employee management module 32 is signal-connected to the transmitting end of the personnel registration module 321, the receiving end of the employee management module 32 is signal-connected to the transmitting end of the personnel position information log module 322, the receiving end of the employee management module 32 is signal-connected to the transmitting end of the personnel position rating module 323, and the receiving end of the personnel position rating module 323 is signal-connected to the transmitting end of the personnel position grade editing module 324; The receiving end of the customer order management unit 4 is signal-connected to the transmitting end of the order information database 41, the receiving end of the customer order management unit 4 is signal-connected to the transmitting end of the order information management module 42, the receiving end of the customer order management unit 4 is signal-connected to the transmitting end of the order after-sales module 43, the receiving end of the order information database 41 is signal-connected to the transmitting end of the administrator quick retrieval module 411, the receiving end of the order information database 41 is signal-connected to the transmitting end of the administrator entry module 412, the receiving end of the order information management module 42 is signal-connected to the transmitting end of the order information entry module 421, the receiving end of the order information management module 42 is signal-connected to the transmitting end of the order information change module 422, the receiving end of the order information management module 42 is signal-connected to the transmitting end of the order information stamping module 423, the receiving end of the order after-sales module 43 is signal-connected to the transmitting end of the order feedback receiving module 431, the receiving end of the order after-sales module 43 is signal-connected to the transmitting end of the order information analysis module 432, and the receiving end of the order information analysis module 432 is signal-connected to the transmitting end of the order information tracing module 433 in a two-way manner; The receiving end of the safety management unit 5 is connected to the transmitting end of the equipment operation status monitoring module 51 by signal, the receiving end of the safety management unit 5 is connected to the transmitting end of the equipment operation status alarm module 52 by signal, the receiving end of the safety management unit 5 is connected to the transmitting end of the personnel safety reminder module 53 by signal, the receiving end of the equipment operation status monitoring module 51 is connected to the transmitting end of sensor 1 511 by signal, the receiving end of the equipment operation status monitoring module 51 is connected to the transmitting end of sensor 2 512 by signal, the receiving end of the equipment operation status monitoring module 51 is connected to the transmitting end of sensor 3 513 by signal, the receiving end of the equipment operation status monitoring module 51 is connected to the transmitting end of sensor n 514 by signal, the receiving end of the equipment operation status alarm module 52 is connected to the transmitting end of the equipment operation status alarm interval setting module 521 by signal, the receiving end of the personnel safety reminder module 53 is connected to the transmitting end of the somatosensory feature sensor 1 531 by signal, the receiving end of the personnel safety reminder module 53 is connected to the transmitting end of the somatosensory feature sensor 2 532 by signal, the receiving end of the personnel safety reminder module 53 is connected to the transmitting end of the somatosensory feature sensor 3 The signal of the transmitting end 533 is connected, and the receiving end of the personnel safety reminder module 53 is connected with the signal of the transmitting end of the body sensing characteristic sensor n 534.
[0019] Furthermore, the equipment management module 31 of this embodiment records the maintenance and replacement information of factory-related equipment through the equipment purchase record module 311, the equipment maintenance record module 312 and the equipment supplement record module 313, which can help the system to count the production safety level of a certain process in the factory, and facilitate effective safety guidance and personnel deployment; The employee management module 32 records the information of the production personnel through the personnel registration module 321, the personnel position information log module 322, the personnel position rating module 323 and the personnel position grade editing module 324, and adjusts the corresponding position grade according to the information reflected by the customer order management unit 4 and the safety management unit 5, so as to promote the safety of the production personnel, improve the production quality and enhance the healthy competition among the personnel; The order information tracing module 433 in the order after-sales module 43 links the factory production with the factory after-sales, accurately traces back to the source of production, promotes the progress of factory production and the improvement of shortcomings, further improves the qualified rate achieved during factory production, and traces back to the corresponding production personnel, which also plays a great role in improving the production quality of production personnel and changing their shortcomings; The equipment operation status monitoring module 51 monitors the equipment operation status in real time through the sensors installed in the equipment. When the equipment exceeds the data value specified by the equipment operation status alarm module 52, it promptly notifies the relevant responsible personnel and production personnel to carry out equipment maintenance and interrupt production to ensure personnel safety and prevent further damage to the equipment. The equipment operation status alarm interval setting module 521 is responsible for adjusting the data value specified by the equipment operation status alarm module 52, and can reasonably adjust the data value specified by the equipment operation status alarm module 52 according to the actual situation; The personnel safety reminder module 53 monitors the real-time vital signs of the factory's production personnel at work, and provides timely reminders in case of accidents to employees or accidents in the factory, thereby ensuring the safety of employees.
[0020] Furthermore, in this embodiment, by respectively setting up an equipment management module 31 and an employee management module 32 for managing equipment and personnel in the production management unit 3, the production efficiency of the entire factory is improved by monitoring the production equipment and production personnel. By setting up a customer order management unit 4, all orders of the factory are uniformly managed to avoid data loss and confusion. At the same time, the order information tracing module 433 in the order after-sales module 43 is used to link the factory production with the factory after-sales, accurately trace the source of production, promote the progress of factory production and improvement of shortcomings, further improve the qualified rate achieved during factory production, and trace back to the corresponding production personnel, which also has a great effect on improving the production quality of production personnel and changing the shortcomings of production personnel. By setting up a safety management unit 5, the production equipment of the factory is monitored in real time to ensure the safe operation of the equipment during production. At the same time, the equipment that fails or has a tendency to fail is replaced and repaired in time, and the real-time life characteristics of the production personnel at work of the factory are monitored. In the event of an accident to the employee or an accident in the factory, the safety of the employee is guaranteed. At the same time, combined with the production management unit 3, the safe and stable operation of the factory is guaranteed, and the intelligence level of the intelligent factory operation management system is improved.
[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent factory operation management system based on the Internet of Things, comprising a central processor (1), characterized in that: The receiving end of the central processor (1) is connected to the transmitting end of the general database (2) by signal, the receiving end of the central processor (1) is connected to the transmitting end of the production management unit (3) by signal, the receiving end of the central processor (1) is connected to the transmitting end of the customer order management unit (4) by signal, and the receiving end of the central processor (1) is connected to the transmitting end of the security management unit (5) by signal; The production management unit (3) transmitting end is signal-connected to the receiving end of the general database (2), the customer order management unit (4) transmitting end is signal-connected to the receiving end of the general database (2), the security management unit (5) transmitting end is signal-connected to the receiving end of the general database (2), the security management unit (5) transmitting end is signal-connected to the receiving end of the production management unit (3), and the production management unit (3) transmitting end is signal-connected to the receiving end of the customer order management unit (4).
2. The smart factory operation management system based on the Internet of Things according to claim 1 is characterized by: The receiving end of the production management unit (3) is signal-connected to the transmitting end of the equipment management module (31), and the receiving end of the production management unit (3) is signal-connected to the transmitting end of the employee management module (32).
3. The smart factory operation management system based on the Internet of Things according to claim 2 is characterized by: The receiving end of the equipment management module (31) is signal-connected to the transmitting end of the equipment purchase record module (311), the receiving end of the equipment management module (31) is signal-connected to the transmitting end of the equipment maintenance record module (312), and the receiving end of the equipment management module (31) is signal-connected to the transmitting end of the equipment supplement record module (313).
4. The smart factory operation management system based on the Internet of Things according to claim 2 is characterized by: The employee management module (32) receiving end is signal-connected to the personnel registration module (321) transmitting end, the employee management module (32) receiving end is signal-connected to the personnel position information log module (322) transmitting end, the employee management module (32) receiving end is signal-connected to the personnel position rating module (323) transmitting end, and the personnel position rating module (323) receiving end is signal-connected to the personnel position grade editing module (324) transmitting end.
5. The smart factory operation management system based on the Internet of Things according to claim 1 is characterized by: The receiving end of the customer order management unit (4) is signal-connected to the transmitting end of the order information database (41), the receiving end of the customer order management unit (4) is signal-connected to the transmitting end of the order information management module (42), and the receiving end of the customer order management unit (4) is signal-connected to the transmitting end of the order after-sales module (43).
6. The smart factory operation management system based on the Internet of Things according to claim 5 is characterized by: The order information database (41) receiving end is signal-connected to the administrator quick search module (411) transmitting end, the order information database (41) receiving end is signal-connected to the administrator input module (412) transmitting end, the order information management module (42) receiving end is signal-connected to the order information input module (421) transmitting end, the order information management module (42) receiving end is signal-connected to the order information change module (422) transmitting end, the order information management module (42) receiving end is signal-connected to the order information stamping module (423) transmitting end, the order after-sales module (43) receiving end is signal-connected to the order feedback receiving module (431) transmitting end, the order after-sales module (43) receiving end is signal-connected to the order information analysis module (432) transmitting end, and the order information analysis module (432) receiving end is signal-connected to the order information tracing module (433) transmitting end in a two-way manner.
7. The smart factory operation management system based on the Internet of Things according to claim 1 is characterized by: The receiving end of the safety management unit (5) is signal-connected to the transmitting end of the equipment operation status monitoring module (51), the receiving end of the safety management unit (5) is signal-connected to the transmitting end of the equipment operation status alarm module (52), the receiving end of the safety management unit (5) is signal-connected to the transmitting end of the personnel safety reminder module (53), the receiving end of the equipment operation status monitoring module (51) is signal-connected to the transmitting end of sensor 1 (511), the receiving end of the equipment operation status monitoring module (51) is signal-connected to the transmitting end of sensor 2 (512), the receiving end of the equipment operation status monitoring module (51) is signal-connected to the transmitting end of sensor 3 (513), and the receiving end of the equipment operation status monitoring module (51) is signal-connected to the transmitting end of sensor n (514).
8. The smart factory operation management system based on the Internet of Things according to claim 7 is characterized by: The receiving end of the equipment operation status alarm module (52) is signal-connected to the transmitting end of the equipment operation status alarm interval setting module (521); the receiving end of the personnel safety reminder module (53) is signal-connected to the transmitting end of the somatosensory characteristic sensor 1 (531); the receiving end of the personnel safety reminder module (53) is signal-connected to the transmitting end of the somatosensory characteristic sensor 2 (532); the receiving end of the personnel safety reminder module (53) is signal-connected to the transmitting end of the somatosensory characteristic sensor 3 (533); and the receiving end of the personnel safety reminder module (53) is signal-connected to the transmitting end of the somatosensory characteristic sensor n (534).