Contact hole test structure and manufacturing method thereof, method for detecting excessive etching of contact hole and semiconductor device structure
By designing a contact hole test structure in a semiconductor device, and using electrical performance tests to judge the piercing phenomenon and depth, the problem of manual judgment of time-consuming and labor-consuming and inability to determine the piercing depth in the prior art is solved, and efficient contact hole detection is achieved .
Patent Information
- Application Number
- CN202411293708.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-14
AI Technical Summary
In the prior art, after etching the contact hole, semiconductor devices need to manually determine whether there are small black spots at the bottom of the hole, which is time-consuming and labor-consuming, and cannot confirm the depth of the etching and large-scale inspection, and have low coverage.
A contact hole test structure is designed, including a substrate, first and second well regions, metal silicide layer and dielectric layer. The electrical performance test is carried out through the first and second test ends to determine whether the contact hole has a penetration phenomenon. , and determine the depth of engraving.
Through the electrical performance test data, it can determine the penetration depth, achieve large-scale inspection, high coverage, and prompt leakage risk.
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Figure CN119208296A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of semiconductor technology, and in particular to a contact hole test structure and a manufacturing method thereof, a method for detecting over-etching of a contact hole, and a semiconductor device structure. Background Art
[0002] In the related art, after etching the contact hole, the semiconductor device Figure 1 As shown, the etched contact hole is first photographed, and then the photo is visually identified to determine whether there are small black spots at the bottom of the contact hole, so as to determine whether the contact hole has a through-hole phenomenon (the presence of small black spots at the bottom of the hole indicates that a through-hole phenomenon has occurred).
[0003] This method requires manual visual judgment, is time-consuming and labor-intensive, and cannot confirm the depth of the contact hole.
[0004] In view of the above technical problems, the present invention provides a new contact hole test structure and a manufacturing method thereof, a method for detecting over-etching of a contact hole, and a semiconductor device structure. Summary of the invention
[0005] A series of simplified concepts are introduced in the Summary of the Invention, which will be further described in detail in the Detailed Description of the Invention. The Summary of the Invention does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the scope of protection of the claimed technical solution.
[0006] In view of the existing problems, the present invention provides a contact hole test structure on one hand, wherein the contact hole test structure comprises:
[0007] substrate;
[0008] a first well region of a first conductivity type located in the substrate, and a second well region of a second conductivity type located in the first well region;
[0009] A second metal silicide layer located on the surface of the second well region and a first metal silicide layer located on a portion of the surface of the first well region, wherein the first metal silicide layer and the second metal silicide layer are spaced apart from each other;
[0010] a dielectric layer located on the first metal silicide layer and the second metal silicide layer, and a first contact hole structure and a second contact hole structure located in the dielectric layer, wherein the first contact hole structure is electrically connected to the first metal silicide layer, and the second contact hole structure is electrically connected to the second metal silicide layer;
[0011] A first test end and a second test end, wherein the first test end is electrically connected to the first contact hole structure, and the second test end is electrically connected to the second contact hole structure.
[0012] In some embodiments of the present application, a plurality of second contact hole structures arranged at intervals are provided in the dielectric layer, and the plurality of second contact hole structures are electrically connected to the same second test end.
[0013] In some embodiments of the present application,
[0014] The first well region is a p-type well region, and the second well region is an n-type well region; or,
[0015] The first well region is an n-type well region, and the second well region is a p-type well region.
[0016] In some embodiments of the present application, the metal silicide includes cobalt silicide.
[0017] In some embodiments of the present application, the contact hole test structure further includes:
[0018] A gate structure is disposed in the second dielectric layer.
[0019] Another aspect of the present invention provides a semiconductor device structure, comprising at least one contact hole test structure as described in any one of the above, wherein the contact hole test structure is formed in a cutting path of the semiconductor device structure.
[0020] In some embodiments of the present application, the size of the contact hole structure in the contact hole test structure is consistent with the size of the contact hole structure in the semiconductor device between the dicing streets.
[0021] Another aspect of the present invention provides a method for manufacturing a contact hole test structure, the manufacturing method comprising:
[0022] providing a substrate;
[0023] forming a first well region having a first conductivity type in the substrate, and forming a second well region having a second conductivity type in the first well region;
[0024] forming a second metal silicide layer on the surface of the second well region, and forming a first metal silicide layer on a portion of the surface of the first well region, wherein the first metal silicide layer and the second metal silicide layer are spaced apart from each other;
[0025] forming a dielectric layer on the first metal silicide layer and the second metal silicide layer;
[0026] A first contact hole structure and a second contact hole structure are formed in the dielectric layer, wherein the first contact hole structure is electrically connected to the first metal silicide layer, and the second contact hole structure is electrically connected to the second metal silicide layer.
[0027] Another aspect of the present invention provides a method for detecting over-etching of a contact hole, the method comprising:
[0028] Performing an electrical performance test through the first test end and the second test end of any one of the contact hole test structures described above to obtain electrical performance test data;
[0029] It is confirmed whether the contact hole in the contact hole test structure is etched through according to the electrical performance test data.
[0030] In some embodiments, the method further comprises:
[0031] When the contact hole is etched through, the etch depth of the contact hole is confirmed according to the electrical performance test data.
[0032] The contact hole test structure and its manufacturing method, the method for detecting over-etching of the contact hole and the semiconductor device structure of the present invention form a first well region and a second well region on a substrate, and form a second metal silicide layer on the surface of the second well region, form a first metal silicide layer on a portion of the surface of the first well region, and form a first contact hole structure electrically connected to the first metal silicide layer and a second contact hole structure electrically connected to the second metal silicide layer in a dielectric layer, so that when the electrical performance of the first contact hole structure and the second contact hole structure are tested through the first test terminal and the second test terminal, it is possible to determine whether the contact hole has been etched through by using the obtained electrical performance test data, which saves time and effort.
[0033] Moreover, the numerical value of the electrical performance test data can further determine the penetration depth of the contact hole to indicate the risk of leakage.
[0034] In addition, when the contact hole is etched through, the affected range can be locked through the full image of the wafer acceptability test, achieving large-scale inspection with high coverage. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The following drawings of the present invention are used to understand the present invention as part of the present invention. The embodiments of the present invention are shown in the drawings and the description thereof is used to explain the principle of the present invention.
[0036] In the attached figure:
[0037] Figure 1 A schematic diagram showing a photograph of an etched contact hole in the related art is shown.
[0038] Figure 2 A cross-sectional schematic diagram of a contact hole test structure according to a specific embodiment of the present invention is shown.
[0039] Figure 3 Shows Figure 2 Top view of the mid-contact hole test structure.
[0040] Figure 4 A cross-sectional schematic diagram of a contact hole test structure according to another specific embodiment of the present invention is shown. DETAILED DESCRIPTION
[0041] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.
[0042] It should be understood that the present invention can be implemented in different forms and should not be construed as being limited to the embodiments presented herein. On the contrary, providing these embodiments will make the disclosure thorough and complete and fully convey the scope of the present invention to those skilled in the art. In the accompanying drawings, the sizes and relative sizes of layers and regions may be exaggerated for clarity. The same reference numerals throughout represent the same elements.
[0043] It should be understood that when an element or layer is referred to as being "on, adjacent to, connected to or coupled to other elements or layers, it may be directly on, adjacent to, connected to or coupled to other elements or layers, or there may be intervening elements or layers. In contrast, when an element is referred to as being "directly on, directly adjacent to, directly connected to or directly coupled to other elements or layers, there may be no intervening elements or layers. It should be understood that, although the terms first, second, third, etc. may be used to describe various elements, components, regions, layers and / or parts, these elements, components, regions, layers and / or parts should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or part from another element, component, region, layer or part. Therefore, without departing from the teachings of the present invention, the first element, component, region, layer or part discussed below may be represented as a second element, component, region, layer or part.
[0044] Spatially relative terms such as "under," "below," "below," "under," "above," "above," etc., may be used herein for ease of description to describe the relationship of an element or feature shown in the figures to other elements or features. It should be understood that in addition to the orientations shown in the figures, the spatially relative terms are intended to include different orientations of the device in use and operation. For example, if the device in the accompanying drawings is flipped, then the elements or features described as "under other elements" or "under" or "under" will be oriented as "on" the other elements or features. Therefore, the exemplary terms "under" and "under" may include both upper and lower orientations. The device may be oriented otherwise (rotated 90 degrees or other orientations) and the spatial descriptors used herein are interpreted accordingly.
[0045] The purpose of the terms used herein is only to describe specific embodiments and is not intended to be limiting of the present invention. When used herein, the singular forms "one", "an" and "said / the" are also intended to include plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "consisting of" and / or "comprising", when used in this specification, determine the presence of the features, integers, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, parts and / or groups. When used herein, the term "and / or" includes any and all combinations of the relevant listed items.
[0046] In the related art, after etching the contact hole, the semiconductor device Figure 1 As shown, the etched contact hole is first photographed, and then the contact hole bottom in the photo is distinguished by human eyes to determine whether there is a small black spot, so as to judge whether the contact hole has a through-hole phenomenon (the presence of a small black spot at the bottom of the hole indicates that a through-hole phenomenon has occurred). This method has at least the following disadvantages:
[0047] 1. It requires manual visual judgment, which is time-consuming and labor-intensive;
[0048] 2. Unable to confirm the penetration depth of the contact hole;
[0049] 3. The photography method can only be used for sampling inspection, and cannot be used for large-scale inspection, so the coverage rate is low;
[0050] 4. Only having a single WAT (Wafer Acceptance Test) test key cannot reflect the conditions of a series of contact hole structures in an actual semiconductor device.
[0051] Therefore, in view of the existence of the aforementioned technical problems, the present invention proposes a contact hole test structure, comprising: a substrate; a first well region with a first conductivity type located in the substrate, and a second well region with a second conductivity type located in the first well region; a second metal silicide layer located on the surface of the second well region and a first metal silicide layer located on a portion of the surface of the first well region, the first metal silicide layer and the second metal silicide layer being spaced apart; a dielectric layer located on the first metal silicide layer and the second metal silicide layer, and a first contact hole structure and a second contact hole structure located in the dielectric layer, the first contact hole structure being electrically connected to the first metal silicide layer, and the second contact hole structure being electrically connected to the second metal silicide layer; a first test end and a second test end, the first test end being electrically connected to the first contact hole structure, and the second test end being electrically connected to the second contact hole structure.
[0052] According to the contact hole test structure of the present application, by forming a first well region and a second well region on a substrate, and forming a second metal silicide layer on the surface of the second well region, a first metal silicide layer is formed on a portion of the surface of the first well region, and a first contact hole structure electrically connected to the first metal silicide layer and a second contact hole structure electrically connected to the second metal silicide layer are formed in a dielectric layer, so that when the electrical performance of the first contact hole structure and the second contact hole structure are tested through the first test terminal and the second test terminal, it is possible to determine whether the contact hole has a through-hole phenomenon through the obtained electrical performance test data, which saves time and effort.
[0053] Moreover, the numerical value of the electrical performance test data can further determine the penetration depth of the contact hole to indicate the risk of leakage.
[0054] In addition, when the contact hole is etched through, the affected range can be locked through the full image of the wafer acceptability test, achieving large-scale inspection with high coverage.
[0055] In order to fully understand the present invention, detailed steps and structures will be presented in the following description to illustrate the technical solution proposed by the present invention. The preferred embodiments of the present invention are described in detail below, but in addition to these detailed descriptions, the present invention may also have other implementations.
[0056] Embodiment 1
[0057] Reference below Figure 2 to Figure 4A contact hole test structure according to an embodiment of the present application is described. The contact hole test structure includes: a substrate 110; a first well region 121 with a first conductivity type located in the substrate 110, and a second well region 122 with a second conductivity type located in the first well region 121; a second metal silicide layer 132 located on a surface of the second well region 122 and a first metal silicide layer 131 located on a portion of a surface of the first well region 121, wherein the first metal silicide layer 131 is separated from the second metal silicide layer 132; a dielectric layer 140 located on the first metal silicide layer 131 and the second metal silicide layer 132, and a first contact hole structure 151 and a second contact hole structure 152 located in the dielectric layer, wherein the first contact hole structure 151 is electrically connected to the first metal silicide layer 131, and the second contact hole structure 152 is electrically connected to the second metal silicide layer 132; a first test terminal 161 and a second test terminal 162, wherein the first test terminal 161 is electrically connected to the first contact hole structure 151, and the second test terminal 162 is electrically connected to the second contact hole structure 152.
[0058] Specifically, when the second contact hole structure 152 does not have a through-hole phenomenon, the second contact hole structure 152 is only electrically connected to the second metal silicide layer 132, and is not electrically connected to the well region below the second metal silicide layer 132. At this time, an electrical performance test can be performed through the first test terminal 161 and the second test terminal 162 to obtain electrical performance test data when no through-hole phenomenon occurs. When the second contact hole structure 152 has a through-hole phenomenon, the second contact hole structure 152 passes through the second metal silicide layer 132 to be electrically connected to the well region below. At this time, an electrical performance test can be performed through the first test terminal 161 and the second test terminal 162 to obtain electrical performance test data when a through-hole phenomenon occurs.
[0059] Based on this, the present application forms a first well region 121 and a second well region 122 on the substrate 110, and forms a second metal silicide layer 152 on the surface of the second well region 122, forms a first metal silicide layer 151 on a portion of the surface of the first well region, and forms a first contact hole structure 151 electrically connected to the first metal silicide layer 151 and a second contact hole structure 152 electrically connected to the second metal silicide layer 152 in the dielectric layer 140, so that when the electrical performance of the first contact hole structure 151 and the second contact hole structure 152 are tested through the first test terminal 161 and the second test terminal 162, it is possible to determine whether the contact hole has a through-hole phenomenon through the obtained electrical performance test data, which saves time and effort.
[0060] Moreover, the numerical value of the electrical performance test data can further determine the penetration depth of the contact hole to indicate the risk of leakage.
[0061] In addition, when the contact hole is etched through, the wafer acceptability test full map (WAT fullmap) can be used to lock the affected area, achieving large-scale inspection with high coverage.
[0062] In some embodiments, the substrate 110 can be any suitable semiconductor wafer, such as a bulk silicon wafer, and it can also be at least one of the following materials: Si, Ge, SiGe, SiC, SiGeC, InAs, GaAs, InP or other III / V compound semiconductors, including multilayer structures composed of these semiconductors, or silicon on insulator (SOI), stacked silicon on insulator (SSOI), stacked silicon germanium on insulator (S-SiGeOI), silicon germanium on insulator (SiGeOI) and germanium on insulator (GeOI), or it can also be double-sided polished silicon wafers (Double Side Polished Wafers, DSP), or it can be ceramic wafers such as alumina, quartz or glass wafers, etc.
[0063] In some embodiments, the first well region 121 and the second well region 122 may form a PN junction. The PN junction of this embodiment may be obtained by ion implantation, and no additional process or mask is required during the formation process.
[0064] For example, Figure 2 and Figure 3 As shown, the first well region 121 may be a P-type well region (ie, PW), and the second well region 122 may be an N-type well region (ie, NW, which may be obtained by high-voltage n-type implantation (NLH)) to form a PN junction; or, as Figure 4 As shown, the first well region 121 may be an N-type well region (ie, NW), and the second well region 122 may be a P-type well region (ie, PW, which may be obtained by high-voltage p-type implantation (PLH)) to form a PN junction.
[0065] In some embodiments, the first metal silicide layer 131 and the second metal silicide layer 132 can be obtained by metal deposition and reacting the metal with substrate silicon through annealing. The metal silicide can be cobalt silicide (CoSi) or any other suitable metal silicide material, which is not limited.
[0066] In some embodiments, the dielectric layer 150 may be formed by depositing a dielectric material on the first metal silicide layer 131 and the second metal silicide layer 132 . The dielectric material may be any suitable material such as silicon dioxide, which is not limited thereto.
[0067] In some embodiments, the first contact hole structure 151 and the second contact hole structure 152 can be composed of a contact hole and a metal material filled therein. Any suitable metal material can be selected, including but not limited to at least one of Ag, Au, Cu, Pd, Cr, Mo, Ti, Ta, Sn, W and Al. Preferably, the metal material filled in the contact hole includes W.
[0068] In some embodiments, Figure 2 As shown, a plurality of second contact hole structures 152 arranged at intervals may be provided in the dielectric layer 150 , and the plurality of second contact hole structures 152 are connected to the same second test end 162 .
[0069] Specifically, the related art usually only has a single WAT test key, which cannot reflect the status of a series of contact hole structures in the actual semiconductor device structure. In this embodiment, by providing a plurality of second contact hole structures 152 arranged at intervals, the density of the second contact hole structures 152 in the contact hole test structure is increased, so that the status of a series of contact hole structures in the actual semiconductor device structure can be reflected.
[0070] In some embodiments, Figure 2 As shown, when the contact hole corresponding to the second contact hole structure 152 is etched through, the lower end of at least one second contact hole structure 152 passes through the second metal silicide layer 132 and is electrically connected to the PN junction below the second metal silicide layer 132. Figure 2 As shown, the lower end of one of the second contact hole structures 152 passes through the second metal silicide layer 132 and the second well region 122, and is electrically connected to the first well region 121. When the second contact hole structure 152 is electrically connected to the PN junction below the second metal silicide layer 132, the PN junction will fail. The depth of the contact hole can be calculated by performing electrical performance tests (such as leakage measurement, BV measurement, etc.) through the first test terminal 161 and the second test terminal 162.
[0071] In some embodiments, the first test terminal 161 and the second test terminal 162 may also be referred to as pads. The materials of the first test terminal 161 and the second test terminal 162 may include any suitable metal material, including but not limited to at least one of Ag, Au, Cu, Pd, Cr, Mo, Ti, Ta, Sn, W and Al. Preferably, the materials of the first test terminal 161 and the second test terminal 162 include Al.
[0072] In some embodiments, Figure 2 and Figure 3As shown, the contact hole test structure also includes: a gate structure 170, and the gate structure 170 is arranged in the dielectric layer 150. Among them, the gate structure 170 can be a polysilicon gate (Poly) structure or a gate structure in any other form, which is not limited. In this embodiment, by setting the gate structure 170, the morphology of the contact hole test structure can be made more consistent with the morphology of the actual semiconductor device, so that the test results obtained through the contact hole test structure are more consistent with the actual situation.
[0073] Embodiment 2
[0074] According to another aspect of the present application, a semiconductor device structure is provided. The semiconductor device structure includes at least one contact hole test structure. The contact hole test structure is formed in a cutting path of the semiconductor device structure.
[0075] Among them, the contact hole test structure can be implemented as the contact hole test structure mentioned above, and reference can be made to the introduction mentioned above, which will not be repeated here.
[0076] In some embodiments, the size of the contact hole structure in the contact hole test structure is consistent with the size of the contact hole structure in the semiconductor device between the cutting paths. By making the size of the contact hole structure consistent, the condition of the contact hole structure in the contact hole test structure can be further made more consistent with the condition of the contact hole structure in the actual semiconductor device, so that the test results obtained by the contact hole test structure are more consistent with the actual situation. Among them, the semiconductor device between the cutting paths can be a MOS tube, etc., which is not limited to this.
[0077] Embodiment 3
[0078] According to yet another aspect of the present application, a method for manufacturing a contact hole test structure is provided.
[0079] Exemplarily, the method for manufacturing the contact hole test structure of the present invention comprises the following steps:
[0080] First, step 1 is performed to provide a substrate 110 .
[0081] Among them, the substrate 110 can be any suitable semiconductor wafer, such as a bulk silicon wafer, and it can also be at least one of the following materials: Si, Ge, SiGe, SiC, SiGeC, InAs, GaAs, InP or other III / V compound semiconductors, including multilayer structures composed of these semiconductors, or silicon on insulator (SOI), stacked silicon on insulator (SSOI), stacked silicon germanium on insulator (S-SiGeOI), silicon germanium on insulator (SiGeOI) and germanium on insulator (GeOI), or it can also be double-sided polished silicon wafers (Double Side Polished Wafers, DSP), or it can be ceramic wafers such as alumina, quartz or glass wafers, etc.
[0082] Next, step two is performed to form a first well region 121 having a first conductivity type in the substrate 110 , and a second well region 122 having a second conductivity type in the first well region 121 .
[0083] Specifically, ion implantation may be performed on the substrate 110 to form the first well region 121 in the substrate 110 , and the formed first well region 121 may include doping ions of the first conductivity type.
[0084] Exemplarily, the first conductivity type may be a P-type, and accordingly, the first well region 121 may be a P-type well region (eg, Figure 2 and Figure 3 As shown), the doping ions of the first conductivity type may be P-type ions; or, the first conductivity type may be N-type, and accordingly, the first well region 121 may be an N-type well region (as shown). Figure 4 As shown), the first conductive type doping ions may be N-type ions.
[0085] After forming the first well region, a relevant mask may be used to shield part of the first well region 121, and then ion implantation may be performed on the remaining first well region 121 to form a second well region 122 in the remaining first well region 121. The formed second well region 122 may include doped ions of the second conductive type.
[0086] The second conductivity type is different from the first conductivity type. For example, when the first conductivity type is P type, the second conductivity type may be N type, and accordingly, the second well region 122 may be an N type well region (eg, Figure 2 and Figure 3 As shown), the second conductivity type doping ions may be N-type ions; or, when the first conductivity type is N-type, the second conductivity type may be P-type, and accordingly, the second well region 122 may be a P-type well region (as shown). Figure 4 As shown), the second conductive type doping ions may be P-type ions.
[0087] Next, step three is performed to form a second metal silicide layer 132 on the surface of the second well region 122 and a first metal silicide layer 131 on the surface of a portion of the first well region 121 , wherein the first metal silicide layer 131 and the second metal silicide layer 132 are spaced apart from each other.
[0088] Specifically, the second well region 122 may be shielded by a relevant mask, and the metal may be deposited and annealed to react with the substrate silicon to form a first metal silicide layer 131 on the first well region 121, and then the mask and the deposits on the mask on the second well region 122 may be partially removed, and the first metal silicide layer 131 may be shielded by a relevant mask, and the metal may be deposited and annealed to react with the substrate silicon to form a second metal silicide layer 132 on the second well region 122. Of course, it is understood that the first metal silicide layer 131 may be formed first and then the second metal silicide layer 132 may be formed, or the second metal silicide layer 132 may be formed first and then the first metal silicide layer 131 may be formed.
[0089] In other embodiments, a metal silicide layer may be formed directly on the substrate 110 by metal deposition and annealing to allow the metal to react with the substrate silicon, and then the metal silicide layer may be etched to form a first metal silicide layer 131 and a second metal silicide layer 132 that are spaced apart.
[0090] The metal silicide may be cobalt silicate or any other suitable metal silicide material, which is not limited.
[0091] Next, step four is performed to form a dielectric layer 140 on the first metal silicide layer 131 and the second metal silicide layer 132 .
[0092] Specifically, a dielectric material may be deposited on the first metal silicide layer 131 and the second metal silicide layer 132 to form a dielectric layer 140 on the first metal silicide layer 131 and the second metal silicide layer 132. The dielectric material may be any suitable material such as silicon dioxide, which is not limited thereto.
[0093] Next, step five is performed to form a first contact hole structure 151 and a second contact hole structure 152 in the dielectric layer 140 . The first contact hole structure 151 is electrically connected to the first metal silicide layer 131 , and the second contact hole structure 152 is electrically connected to the second metal silicide layer 132 .
[0094] Taking the formation of the first contact hole structure 151 in the dielectric layer 140 as an example, this step can be implemented by a photolithography process and a deposition process. Specifically, a photoresist mask layer can be formed on the dielectric layer 140, and the photoresist mask layer can be patterned through processes such as exposure and development to form a patterned mask layer for defining the first contact hole to be formed; then, the first dielectric layer 131 is etched with the patterned mask layer to form the first contact hole.
[0095] Then, a metal material may be filled in the first contact hole to form a first contact hole structure 151. Any suitable metal material may be selected, including but not limited to at least one of Ag, Au, Cu, Pd, Cr, Mo, Ti, Ta, Sn, W and Al. Preferably, the metal material filled in the first contact hole includes W.
[0096] The specific process of forming the second contact hole structure 152 in the dielectric layer 150 can refer to the description of forming the first contact hole structure 151 in the dielectric layer 140, which will not be repeated here. Of course, it can be understood that the first contact hole structure 151 and the second contact hole structure 152 can be formed separately or simultaneously, which is not limited.
[0097] Next, step six is performed to form a first test terminal 161 and a second test terminal 162 . The first test terminal 161 is connected to the first contact hole structure 151 , and the second test terminal 162 is connected to the second contact hole structure 152 .
[0098] Taking the formation of the first test end 161 at one end of the first contact hole structure 151 as an example, this step can be implemented by a photolithography process and a deposition process. Specifically, a photoresist mask layer can be formed first, and the photoresist mask layer can be patterned through processes such as exposure and development to form a patterned mask layer for defining a groove to be formed; then, the patterned mask layer is etched to form a groove.
[0099] Afterwards, a metal material may be filled in the groove to form the first test end 161. Any suitable metal material may be selected, including but not limited to at least one of Ag, Au, Cu, Pd, Cr, Mo, Ti, Ta, Sn, W and Al. Preferably, the metal material filled in the groove includes Al.
[0100] The specific process of forming the second test terminal 162 can refer to the description of forming the first test terminal 161 above, which will not be repeated here. Of course, it can be understood that the first test terminal 161 and the second test terminal 162 can be formed separately or simultaneously, which is not limited.
[0101] It is worth mentioning that the order of the above steps is only an example. Under the premise of no conflict, the order of the above steps can also be swapped or performed alternately.
[0102] So far, the introduction of the key manufacturing method of the contact hole test structure of the present invention has been completed. The production of a complete device still requires other preceding steps, intermediate steps or subsequent steps, which will not be described in detail here.
[0103] In summary, the manufacturing method of the contact hole test structure of the present invention forms a first well region 121 and a second well region 122 on the substrate 110, and forms a second metal silicide layer 152 on the surface of the second well region 122, forms a first metal silicide layer 151 on a portion of the surface of the first well region, and forms a first contact hole structure 151 electrically connected to the first metal silicide layer 151 and a second contact hole structure 152 electrically connected to the second metal silicide layer 152 in the dielectric layer 140, so that when the electrical performance of the first contact hole structure 151 and the second contact hole structure 152 are tested through the first test terminal 161 and the second test terminal 162, it is possible to determine whether the contact hole has a through-hole phenomenon through the obtained electrical performance test data, which saves time and effort.
[0104] Moreover, the numerical value of the electrical performance test data can further determine the penetration depth of the contact hole to indicate the risk of leakage.
[0105] In addition, when the contact hole is etched through, the affected range can be locked through the full image of the wafer acceptability test, achieving large-scale inspection with high coverage.
[0106] Embodiment 4
[0107] According to another aspect of the present application, a method for detecting over-etching of a contact hole is provided, comprising:
[0108] Conducting an electrical performance test through the first test end 161 and the second test end 162 of the contact hole test structure to obtain electrical performance test data;
[0109] Confirm whether the contact hole in the contact hole test structure is etched through based on the electrical performance test data.
[0110] Specifically, the first test end 161 and the second test end 162 of the contact hole test structure can be connected to the electrical performance testing equipment, and then the electrical performance test can be performed by the electrical performance testing equipment to obtain electrical performance test data. Afterwards, it can be determined whether the contact hole has a through-hole phenomenon based on the obtained electrical performance test data, which saves time and effort.
[0111] Moreover, when there is a penetration in the contact hole, the penetration depth of the contact hole can be further determined by the numerical value of the electrical performance test data to indicate the risk of leakage.
[0112] In some embodiments, the electrical performance test may include measuring leakage, measuring BV, etc., which is not limited.
[0113] The present invention has been described by the above embodiments, but it should be understood that the above embodiments are only for the purpose of example and description, and are not intended to limit the present invention to the scope of the described embodiments. In addition, it can be understood by those skilled in the art that the present invention is not limited to the above embodiments, and more variations and modifications can be made according to the teachings of the present invention, and these variations and modifications all fall within the scope of the protection claimed by the present invention. The protection scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A contact hole test structure, characterized in that: The contact hole test structure comprises: substrate; a first well region of a first conductivity type located in the substrate, and a second well region of a second conductivity type located in the first well region; A second metal silicide layer located on the surface of the second well region and a first metal silicide layer located on a portion of the surface of the first well region, wherein the first metal silicide layer and the second metal silicide layer are spaced apart from each other; a dielectric layer located on the first metal silicide layer and the second metal silicide layer, and a first contact hole structure and a second contact hole structure located in the dielectric layer, wherein the first contact hole structure is electrically connected to the first metal silicide layer, and the second contact hole structure is electrically connected to the second metal silicide layer; A first test end and a second test end, wherein the first test end is electrically connected to the first contact hole structure, and the second test end is electrically connected to the second contact hole structure.
2. The contact hole test structure according to claim 1, characterized in that: A plurality of second contact hole structures arranged at intervals are arranged in the dielectric layer, and the plurality of second contact hole structures are electrically connected to the same second test end.
3. The contact hole test structure according to claim 1, characterized in that: The first well region is a p-type well region, and the second well region is an n-type well region; or, The first well region is an n-type well region, and the second well region is a p-type well region.
4. The contact hole test structure according to claim 1, characterized in that: The metal silicide includes cobalt silicide.
5. The contact hole test structure according to claim 1, characterized in that: The contact hole test structure further includes: A gate structure is arranged in the dielectric layer.
6. A semiconductor device structure, characterized in that: The semiconductor device structure comprises at least one contact hole test structure according to any one of claims 1 to 5, wherein the contact hole test structure is formed in a dicing street of the semiconductor device structure.
7. The semiconductor device structure according to claim 6, characterized in that: The size of the contact hole structure in the contact hole test structure is consistent with the size of the contact hole structure in the semiconductor device between the dicing streets.
8. A method for manufacturing a contact hole test structure, characterized in that: The manufacturing method comprises: providing a substrate; forming a first well region having a first conductivity type in the substrate, and forming a second well region having a second conductivity type in the first well region; forming a second metal silicide layer on the surface of the second well region, and forming a first metal silicide layer on a portion of the surface of the first well region, wherein the first metal silicide layer and the second metal silicide layer are spaced apart from each other; forming a dielectric layer on the first metal silicide layer and the second metal silicide layer; forming a first contact hole structure and a second contact hole structure in the dielectric layer, wherein the first contact hole structure is electrically connected to the first metal silicide layer, and the second contact hole structure is electrically connected to the second metal silicide layer; A first test end and a second test end are formed, wherein the first test end is connected to the first contact hole structure, and the second test end is connected to the second contact hole structure.
9. A method for detecting over-etching of a contact hole, characterized in that: The method comprises: Performing an electrical performance test through the first test end and the second test end of the contact hole test structure according to any one of claims 1 to 5 to obtain electrical performance test data; It is confirmed whether the contact hole in the contact hole test structure is etched through according to the electrical performance test data.
10. The method for detecting over-etching of contact holes according to claim 9, characterized in that: The method further comprises: When the contact hole is etched through, the etch depth of the contact hole is confirmed according to the electrical performance test data.
Citation Information
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