Efficient cleaning assembly and photovoltaic panel
By introducing a combination of gear meshing and electronically controlled nozzles into the photovoltaic panel cleaning device, the problem of poor cleaning effect in the prior art is solved, efficient photovoltaic panel surface cleaning and dirt removal are achieved, and cleaning efficiency and effect are improved. Extends the service life of the cleaning equipment.
Patent Information
- Application Number
- CN202411398987.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cleaning process, the existing photovoltaic panel cleaning device has poor cleaning effect due to the small friction between the cleaning brush and the photovoltaic panel, making it difficult to achieve comprehensive and deep cleaning.
An efficient cleaning component is designed, including a cleaning mechanism. By driving the motor to drive the gears and the tooth plate to mesh, the cleaning plate and the photovoltaic plate surface are closely fitted, and an electrically controlled nozzle is equipped for flushing, combining the movable mechanism and the cleaning mechanism to enhance the Cleaning efficiency and effect.
Through the cooperation of the tightly fit cleaning board and the electronically controlled nozzle, the cleaning efficiency and effect of the photovoltaic panel surface is significantly improved, ensuring effective dirt cleaning and surface drying, and extending the service life of the cleaning board.
Smart Images

Figure CN119210318A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of photovoltaic panels, in particular to a high-efficiency cleaning component and a photovoltaic panel. Background Art
[0002] Photovoltaic panel assembly is a power generation device that generates direct current when exposed to sunlight. It is composed of thin solid photovoltaic cells made almost entirely of semiconductor materials (such as silicon). The direct photoelectric conversion method uses the photoelectric effect to directly convert solar radiation energy into electrical energy. The basic device for photoelectric conversion is the solar cell; a solar cell is a device that directly converts solar energy into electrical energy due to the photovoltaic effect. It is a semiconductor photodiode. When sunlight shines on the photodiode, the photodiode will convert the solar energy into electrical energy and generate current. Photovoltaic panels are often installed in rows outdoors. They are exposed to wind and rain, and dirt is inevitable on their surface, which will directly affect their power generation efficiency. Therefore, cleaning of photovoltaic panels is particularly important.
[0003] According to a self-adjusting photovoltaic panel with publication number CN113054895A, it includes a bearing base, on which a first airbag is arranged; the movable seat is commonly connected with a support plate, a plurality of photovoltaic panels are arranged on the top of the support plate, the fixed block and the support plate are commonly connected with a transmission device, the support plate is connected with a cleaning device, the cleaning device includes a bracket welded and fixed to the top of the support plate, the support is provided with a groove, a roller is rotatably connected inside the groove, and two of the rollers are commonly connected with a cleaning brush.
[0004] Regarding the above-mentioned related schemes, the photovoltaic panel is cleaned by the cooperation of the roller and the cleaning brush. During actual operation, the roller rolls downward along the inclined photovoltaic panel under the action of gravity, and drives the cleaning brush to roll at the same time to clean the photovoltaic panel. However, in this process, since the cleaning brush rolls in the same direction as the downward movement, the friction between the cleaning brush and the photovoltaic panel is small, which makes it difficult for the cleaning brush to achieve comprehensive and deep cleaning of the photovoltaic panel, and the cleaning effect is poor. Summary of the invention
[0005] The purpose of the present invention is to provide a high-efficiency cleaning component and a photovoltaic panel to solve the technical problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an efficient cleaning component, comprising a cleaning mechanism, and the cleaning mechanism comprises a driving motor and a support frame, the inner sides of the two support frames are provided with an outer frame extending to the outer side, the interior of the outer frame is rotatably connected with a symmetrically arranged rotating shaft through a bearing, the outer side of the rotating shaft is sleeved with a gear, a tooth plate meshing with the gear is welded and connected to the side of the support frame close to the gear, a cleaning plate is provided between the two rotating shafts, and a driving motor connected to the rotating shaft through a coupling is installed at the bottom end of the outer frame.
[0007] Preferably, the outer frame is composed of an "L"-shaped plate and a mounting plate, and the outer frame and the supporting frame form a sliding structure.
[0008] Preferably, the cleaning plate is composed of a sponge and a transverse plate, and two of the gears and toothed plates are symmetrically arranged.
[0009] Preferably, both ends of the outer frame are provided with a flushing mechanism, and the flushing mechanism is composed of a water storage tank, an electrically controlled nozzle and a water collection hole.
[0010] Preferably, the water storage tank is arranged at both ends of the outer frame, a plurality of water collection holes are equidistantly provided at the top of the water storage tank, and the water collection holes are arranged as a funnel-shaped structure, and a plurality of electrically controlled nozzles are equidistantly provided at the bottom of the water storage tank.
[0011] Preferably, a movable mechanism connected to the rotating shaft and the cleaning plate is provided on the inner side of the outer frame, and the movable mechanism consists of a cam plate, a second support block, a first support block and a reset spring. A cam plate is sleeved on the outer surface of the rotating shaft, and the top end of the cleaning plate is welded to the second support block.
[0012] Preferably, a support block No. 1 is symmetrically welded to the inner side of the outer frame, a return spring is welded between the support block No. 1 and the support block No. 2, a guide hole is opened inside the support block No. 2, and a guide rod passing through the guide hole is welded to the side of the support block No. 1 close to the support block No. 2.
[0013] Preferably, a scraping mechanism is provided between the two support frames, and the scraping mechanism is composed of a rotating motor, a support shaft, a pulley set, a screw and a scraping plate.
[0014] Preferably, a support shaft is rotatably connected to the inside of a vertical plate at the bottom end of the support frame via a bearing, and a rotating motor connected to the support shaft via a coupling is installed on one side of the vertical plate, a screw rod is rotatably connected to the two support frames via a bearing, a pulley group is sleeved on the outer surface of the screw rod and the support shaft, a cleaning scraper is threadedly connected to the outer surface of the screw rod, inclined surfaces are provided on both sides of the top end of the cleaning scraper, and a limit plate that forms a sliding structure with the support shaft is welded to the bottom end of the cleaning scraper.
[0015] A photovoltaic panel, wherein a photovoltaic panel body is arranged between two support frames, and the cleaning plate is located at the top of the photovoltaic panel body.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention is provided with a cleaning mechanism and a flushing mechanism. When the driving motor is working, the output end of the driving motor drives the rotating shaft and the gear to rotate. Since the gear is meshed and connected with the tooth plate, the gear and the outer frame move along the tooth plate, so that the surface of the photovoltaic panel can be cleaned by a cleaning plate that is tightly fitted with the surface of the photovoltaic panel, and the dirt on the surface of the photovoltaic panel is flushed by the electric-controlled nozzle on the left side to loosen the dirt, thereby providing convenience for cleaning the dirt by the cleaning plate. At the same time, the electric-controlled nozzle on the right side further flushes the cleaned surface of the photovoltaic panel, so as to facilitate improving the cleaning efficiency and effect of the surface of the photovoltaic panel.
[0018] 2. The present invention is provided with a movable mechanism. Since the No. 2 support block at one end of the cleaning plate is elastically connected to the No. 1 support block on the inner side of the outer frame through a reset spring, and the No. 2 support block is slidingly connected to the No. 1 support block through a guide rod and a guide hole, the cleaning plate makes a reciprocating horizontal movement in the front and rear directions during the process of the end of the cam plate away from the rotating shaft contacting and separating with the cleaning plate, thereby improving the cleaning efficiency of the cleaning plate on the surface of the photovoltaic panel and improving the cleaning effect at the same time.
[0019] 3. The present invention is provided with a scraping mechanism. When the rotating motor is working, the output end of the rotating motor drives the supporting shaft and the screw to rotate under the action of the pulley group. Since the scraping plate is threadedly connected to the screw, and the scraping plate is slidably connected to the supporting shaft through the limit plate, the scraping plate moves in the horizontal direction, thereby squeezing and scraping the cleaning plate, making it easy to reduce the water content in the cleaning plate, thereby facilitating the drying of the cleaning plate, and further facilitating the extension of the service life of the cleaning plate, while preventing the subsequent cleaning from being affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a top view of the three-dimensional structure of the present invention;
[0021] Figure 2 It is a bottom-up three-dimensional structural schematic diagram of the present invention;
[0022] Figure 3 It is a front view cutaway diagram of the present invention;
[0023] Figure 4 A top view of the present invention;
[0024] Figure 5 It is a top view cutaway three-dimensional structure schematic diagram of the present invention;
[0025] Figure 6 It is a schematic diagram of the main structure of the present invention;
[0026] Figure 7 It is a schematic diagram of the top view of the cross-section structure of the present invention.
[0027] In the figure: 1. cleaning mechanism; 101. driving motor; 102. rotating shaft; 103. gear; 104. tooth plate; 105. outer frame; 106. cleaning plate; 107. supporting frame; 2. photovoltaic panel body; 3. movable mechanism; 301. cam plate; 302. No. 2 supporting block; 303. No. 1 supporting block; 304. reset spring; 4. guide rod; 5. flushing mechanism; 501. water tank; 502. electric control nozzle; 503. water collection hole; 6. scraping mechanism; 601. rotating motor; 602. supporting shaft; 603. pulley group; 604. screw rod; 605. scraping plate; 7. limit plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 , the present invention provides a technical solution: an efficient cleaning component, comprising a cleaning mechanism 1, and the cleaning mechanism 1 comprises a driving motor 101 and a supporting frame 107, the inner sides of the two supporting frames 107 are provided with an outer frame 105 extending to the outer side, the inner side of the outer frame 105 is rotatably connected with a symmetrically arranged rotating shaft 102 through a bearing, the outer side of the rotating shaft 102 is sleeved with a gear 103, a tooth plate 104 meshing with the gear 103 is welded and connected to the side of the supporting frame 107 close to the gear 103, a cleaning plate 106 is arranged between the two rotating shafts 102, the bottom end of the outer frame 105 is installed with a driving motor 101 connected to the rotating shaft 102 through a coupling, the outer frame 105 is composed of an "L"-shaped plate and a mounting plate, the outer frame 105 and the supporting frame 107 form a sliding structure, the cleaning plate 106 is composed of a sponge and a horizontal plate, and the gear 103 and the tooth plate 104 are symmetrically arranged with two;
[0030] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 It can be seen that when the driving motor 101 is working, the output end of the driving motor 101 drives the rotating shaft 102 and the gear 103 to rotate. Since the gear 103 is meshed and connected with the tooth plate 104, the gear 103 and the outer frame 105 move along the tooth plate 104, so that the surface of the photovoltaic panel can be automatically cleaned by the cleaning plate 106 that fits tightly with the surface of the photovoltaic panel, thereby facilitating the improvement of the cleaning efficiency and effect of the surface of the photovoltaic panel.
[0031] See also Figure 3 , Figure 5 , Figure 6 and Figure 7 It can be seen that a guide hole is opened inside the second support block 302, and a guide rod 4 passing through the guide hole is welded and connected to the side of the first support block 303 close to the second support block 302, which can play a supporting and limiting role, thereby increasing the stability of the cleaning plate 106 during the sliding process.
[0032] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 It can be seen that both ends of the outer frame 105 are provided with a flushing mechanism 5, and the flushing mechanism 5 is composed of a water storage tank 501, an electric-controlled nozzle 502 and a water collection hole 503. The water storage tank 501 is arranged at both ends of the outer frame 105, and a plurality of water collection holes 503 are equidistantly opened at the top of the water storage tank 501, and the water collection holes 503 are arranged in a funnel-shaped structure, and a plurality of electric-controlled nozzles 502 are equidistantly arranged at the bottom of the water storage tank 501;
[0033] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 It can be seen that the dirt on the surface of the photovoltaic panel is flushed by the electric-controlled nozzle 502 on the left side to loosen the dirt, thereby providing convenience for the cleaning plate 106 to clean the dirt. At the same time, the electric-controlled nozzle 502 on the right side further flushes the cleaned surface of the photovoltaic panel, so as to improve the cleaning efficiency and effect of the photovoltaic panel surface. When it rains, rainwater passes through the water collection hole 503 into the water tank 501, so that rainwater can be collected and stored by the water tank 501, which can save water resources to a certain extent.
[0034] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 It can be seen that a scraping mechanism 6 is provided between the two support frames 107, and the scraping mechanism 6 is composed of a rotating motor 601, a support shaft 602, a pulley group 603, a screw 604 and a scraping plate 605. The support shaft 602 is rotatably connected to the vertical plate at the bottom end of the support frame 107 through a bearing, and a rotating motor 601 connected to the support shaft 602 through a coupling is installed on one side of the vertical plate. A screw 604 is rotatably connected to the two support frames 107 through a bearing, and the outer surfaces of the screw 604 and the support shaft 602 are sleeved with a pulley group 603, and the outer surface of the screw 604 is threadedly connected to the scraping plate 605, and both sides of the top of the scraping plate 605 are provided with inclined surfaces, and the bottom end of the scraping plate 605 is welded and connected to a limit plate 7 that forms a sliding structure with the support shaft 602;
[0035] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 It can be seen that when the rotating motor 601 is working, the output end of the rotating motor 601 drives the support shaft 602 and the screw rod 604 to rotate under the action of the pulley group 603. Since the scraper plate 605 is threadedly connected to the screw rod 604, and the scraper plate 605 is slidably connected to the support shaft 602 through the limit plate 7, the scraper plate 605 moves in the horizontal direction, so that the cleaning plate 106 can be squeezed and scraped, which makes it easy to reduce the water content in the cleaning plate 106, so as to facilitate the drying of the cleaning plate 106, and then help to extend the service life of the cleaning plate 106, while preventing the subsequent cleaning from being affected.
[0036] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 7 It can be seen that the inner side of the outer frame 105 is provided with a movable mechanism 3 connected with the rotating shaft 102 and the cleaning plate 106, and the movable mechanism 3 is composed of a cam plate 301, a second support block 302, a first support block 303 and a reset spring 304. The outer surface of the rotating shaft 102 is sleeved with a cam plate 301, the top of the cleaning plate 106 is welded with the second support block 302, the inner side of the outer frame 105 is symmetrically welded with the first support block 303, and the reset spring 304 is welded between the first support block 303 and the second support block 302;
[0037] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 7 It can be seen that since the No. 2 support block 302 at one end of the cleaning plate 106 is elastically connected to the No. 1 support block 303 on the inner side of the outer frame 105 through the return spring 304, and the No. 2 support block 302 is slidably connected to the No. 1 support block 303 through the guide rod 4 and the guide hole, during the process of the end of the cam plate 301 away from the rotating shaft 102 contacting and separating with the cleaning plate 106, the cleaning plate 106 makes reciprocating horizontal movements in the front and rear directions, thereby improving the cleaning efficiency of the cleaning plate 106 on the surface of the photovoltaic panel and improving the cleaning effect.
[0038] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 , a photovoltaic panel, a photovoltaic panel body 2 is arranged between the two support frames 107, and the cleaning plate 106 is located at the top of the photovoltaic panel body 2.
[0039] Working principle: when it is necessary to clean the photovoltaic panel, start the drive motor 101 so that the output end of the drive motor 101 drives the rotating shaft 102 and the gear 103 to rotate, and then the gear 103 and the outer frame 105 are moved along the tooth plate 104, so that the surface of the photovoltaic panel can be cleaned by the cleaning plate 106 that is tightly fitted with the surface of the photovoltaic panel, and the dirt on the surface of the photovoltaic panel is flushed by the electric-controlled nozzle 502 on the left side to loosen the dirt, and at the same time, the electric-controlled nozzle 502 on the right side further flushes the cleaned surface of the photovoltaic panel. During this process, the cam plate 301 rotates together, and in the process of the end of the cam plate 301 away from the rotating shaft 102 contacting and separating with the cleaning plate 106, the cleaning plate 106 makes a reciprocating horizontal movement in the front and rear directions, thereby improving the cleaning efficiency and cleaning effect of the cleaning plate 106 on the surface of the photovoltaic panel. The contents not described in detail in this description belong to the prior art known to professional and technical personnel in this field.
[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An efficient cleaning assembly, comprising a cleaning mechanism (1), wherein the cleaning mechanism (1) comprises a driving motor (101) and a supporting frame (107), characterized in that: An outer frame (105) extending to the outside is arranged on the inner side of the two support frames (107); a symmetrically arranged rotating shaft (102) is rotatably connected to the inside of the outer frame (105) via a bearing; a gear (103) is sleeved on the outer side of the rotating shaft (102); a toothed plate (104) meshingly connected to the gear (103) is welded to the side of the support frame (107) close to the gear (103); a cleaning plate (106) is arranged between the two rotating shafts (102); and a driving motor (101) connected to the rotating shaft (102) via a coupling is installed at the bottom end of the outer frame (105).
2. A high-efficiency cleaning component according to claim 1, characterized in that: The outer frame (105) is composed of an "L"-shaped plate and a mounting plate, and the outer frame (105) and the supporting frame (107) form a sliding structure.
3. The high-efficiency cleaning component according to claim 1, characterized in that: The cleaning plate (106) is composed of a sponge and a transverse plate, and two of the gears (103) and toothed plates (104) are symmetrically arranged.
4. The high-efficiency cleaning component according to claim 1, characterized in that: Flushing mechanisms (5) are provided at both ends of the outer frame (105), and the flushing mechanism (5) is composed of a water storage tank (501), an electric-controlled spray head (502) and a water collection hole (503).
5. A high-efficiency cleaning component according to claim 4, characterized in that: The water storage tank (501) is arranged at both ends of the outer frame (105); a plurality of water collection holes (503) are equidistantly provided at the top of the water storage tank (501); and the water collection holes (503) are arranged in a funnel-shaped structure; a plurality of electric-controlled nozzles (502) are equidistantly provided at the bottom of the water storage tank (501).
6. The high-efficiency cleaning component according to claim 1, characterized in that: A movable mechanism (3) connected to the rotating shaft (102) and the cleaning plate (106) is arranged on the inner side of the outer frame (105); the movable mechanism (3) is composed of a cam plate (301), a second support block (302), a first support block (303) and a return spring (304); the outer surface of the rotating shaft (102) is sleeved with the cam plate (301); the top end of the cleaning plate (106) is welded to the second support block (302).
7. The high-efficiency cleaning component according to claim 6, characterized in that: A first support block (303) is symmetrically welded to the inner side of the outer frame (105); a return spring (304) is welded between the first support block (303) and the second support block (302); a guide hole is provided inside the second support block (302); and a guide rod (4) penetrating the guide hole is welded to a side of the first support block (303) close to the second support block (302).
8. The high-efficiency cleaning component according to claim 1, characterized in that: A scraping mechanism (6) is arranged between the two support frames (107), and the scraping mechanism (6) is composed of a rotating motor (601), a support shaft (602), a pulley group (603), a screw rod (604) and a scraping plate (605).
9. A high-efficiency cleaning component according to claim 8, characterized in that: A support shaft (602) is rotatably connected to the vertical plate at the bottom end of the support frame (107) via a bearing, and a rotating motor (601) connected to the support shaft (602) via a coupling is installed on one side of the vertical plate. A screw rod (604) is rotatably connected between the two support frames (107) via a bearing, and a pulley group (603) is sleeved on the outer surface of the screw rod (604) and the support shaft (602). A cleaning scraper (605) is threadedly connected to the outer surface of the screw rod (604), and both sides of the top of the cleaning scraper (605) are provided with inclined surfaces. The bottom end of the cleaning scraper (605) is welded to a limit plate (7) that forms a sliding structure with the support shaft (602).
10. A photovoltaic panel, using a high-efficiency cleaning component according to any one of claims 1 to 9, characterized in that: A photovoltaic panel body (2) is arranged between the two support frames (107), and the cleaning plate (106) is located at the top of the photovoltaic panel body (2).