Online continuous vacuum defoaming stirrer and process method
Through the automatic feeding and extraction components of the online continuous vacuum defoaming mixer, combined with the central slewing mechanism and vacuum extraction device, the problem of low material collection and extraction efficiency of the vacuum defoaming mixer is solved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411475881.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2024-12-31
Smart Images

Figure CN119215732A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of deaeration and stirring equipment, in particular to an online continuous vacuum deaeration and stirring machine and a process method. Background Art
[0002] Vacuum deaerator is a basic material mixing equipment. Through the high-speed rotation and self-rotation of the equipment, combined with the appropriate vacuum environment, the fluids, slurries and powders of different components are fully mixed evenly without stratification and bubbles, meeting the high quality requirements of the mixing process. Vacuum deaerator is widely used in electronic industry slurry, food, biomedicine, cosmetics, ink, coating, color paste, chemical slurry, aerospace scientific research materials, nano-level new materials and other industries, involving composite fluids, semi-fluids, nanofluids and other fields.
[0003] In the existing vacuum deaerator, most of the work is done by manual loading and unloading in each production cycle. However, when deaerating and mixing large quantities of materials, manual loading and unloading will lead to low efficiency of the loading and unloading process, thus resulting in low production efficiency of the vacuum deaerator. Summary of the invention
[0004] In order to improve the loading and unloading efficiency of a vacuum deaerator, thereby improving the production efficiency of the vacuum deaerator, the present application provides an online continuous vacuum deaerator and a process method.
[0005] The present application provides an online continuous vacuum degassing mixer and a process method, which adopts the following technical solutions: An online continuous vacuum deaerating mixer comprises a casing, a sealed tank body is arranged in the casing, a sealed cover body is arranged on the top of the sealed tank body, a stirring tank body is arranged inside the sealed tank body, a central rotating mechanism for driving the stirring tank body to rotate is arranged inside the casing, an injection assembly for automatically injecting slurry into the stirring tank body is arranged on the sealed cover body, a drawing assembly for automatically drawing out the finished slurry in the stirring tank body is arranged on the sealed tank body, and a vacuum drawing device for vacuuming the inside of the sealed tank body is arranged in the casing.
[0006] By adopting the above technical solution, the injection assembly helps to automatically inject the slurry into the mixing tank body, the extraction assembly helps to automatically extract the finished slurry after degassing and mixing to the outside, and the cooperation of the injection assembly and the extraction assembly helps to improve the loading and unloading efficiency of the vacuum degassing mixer, thereby helping to improve the production efficiency of the vacuum degassing mixer. The central rotary mechanism helps to drive the rotation of the mixing tank body, thereby helping to stir the slurry inside the mixing tank body; the vacuum device helps to vacuum the sealed tank body and the mixing tank body, thereby helping to remove bubbles generated by the slurry during the mixing process.
[0007] In a specific feasible implementation scheme, the injection assembly includes a injection seat, a first electric telescopic shaft, a first one-way valve pipe and a injection tube, the injection seat is arranged on the sealing cover body, the first electric telescopic shaft is arranged on the injection seat, the first electric telescopic shaft is hollow, the first one-way valve pipe is connected to the free end of the first electric telescopic shaft, and the end of the first one-way valve pipe away from the first electric telescopic shaft is inserted into the interior of the sealed tank body, one end of the injection tube is inserted into the interior of the raw material tank, and the other end of the injection tube is inserted into the first electric telescopic shaft and fixedly connected to the first one-way valve pipe.
[0008] By adopting the above technical scheme, the first electric telescopic shaft is used to drive the first one-way valve pipe to be inserted into the mixing tank body, thereby helping the injection pipe to inject the slurry in the raw material tank into the mixing tank body through the first one-way valve pipe, helping to complete the automatic filling of the mixing tank body, and further helping to improve the loading efficiency of the vacuum degassing mixer, and helping to improve the production efficiency of the vacuum degassing mixer.
[0009] In a specific feasible implementation scheme, the material extraction assembly includes a material extraction seat, a second electric telescopic shaft, a second one-way valve pipe and a material extraction pipe, the material extraction seat is arranged on the sealing cover body, the second electric telescopic shaft is arranged on the material extraction seat, the second electric telescopic shaft is hollow, the second one-way valve pipe is connected to the free end of the second electric telescopic shaft, and the end of the second one-way valve pipe away from the second electric telescopic shaft is inserted into the sealed tank body, one end of the material extraction pipe is inserted into the second electric telescopic shaft and fixedly connected with the second one-way valve pipe, and the other end of the material extraction pipe is inserted into the finished product tank.
[0010] By adopting the above technical scheme, the second electric telescopic shaft is used to help drive the second one-way valve pipe to be inserted into the mixing tank body, thereby helping the extraction pipe to draw the finished slurry in the mixing tank body into the finished product tank through the second one-way valve pipe, helping to complete the automatic extraction of the mixing tank body, and further helping to improve the material taking efficiency of the vacuum degassing mixer, helping to improve the production efficiency of the vacuum degassing mixer.
[0011] In a specific feasible implementation scheme, a telescopic cylinder is provided on the top side wall of the sealed tank body, the piston rod of the telescopic cylinder is inserted into the interior of the sealed tank body, and a collecting box is provided on the piston rod of the telescopic cylinder, and the collecting box is used to collect the slurry dripping on the first one-way valve pipeline and the second one-way valve pipeline.
[0012] By adopting the above technical solution, when the first one-way valve pipeline or the second one-way valve pipeline is pulled out of the mixing tank body, the piston rod of the telescopic cylinder helps to drive the collecting box to move to the bottom of the first one-way valve pipeline or the second one-way valve pipeline, thereby helping to use the collecting box to collect the slurry dripping on the second one-way valve pipeline, and helping to avoid the slurry dripping into the sealed tank body as much as possible.
[0013] In a specific possible implementation scheme, the central rotating mechanism includes a rotating shaft seat, which is arranged through the bottom wall of the sealed tank body, a central shaft is rotatably arranged in the rotating shaft seat, one end of the central shaft is inserted into the sealed tank body and is fixedly sleeved with a cross support, the stirring tank body is arranged on the cross support, a driving motor is arranged inside the casing, a driving wheel is arranged on the output shaft of the driving motor, a driven wheel is arranged at one end of the central shaft extending out of the sealed tank body, and a transmission belt is commonly sleeved on the periphery of the driving wheel and the driven wheel.
[0014] By adopting the above technical solution, when the output shaft of the driving motor rotates, the transmission of the driving wheel, the transmission belt and the driven wheel helps to drive the central shaft to rotate, thereby helping to drive the rotation of the cross support and the mixing tank body, and further helping to achieve the stirring of the slurry in the mixing tank body.
[0015] In a specific feasible implementation scheme, a positioning plate is sleeved on a section of the central axis located outside the sealed tank body, a positioning notch is provided on the positioning plate, a positioning cylinder is provided inside the casing, a positioning wedge for wedging into the positioning notch is provided on the piston rod of the positioning cylinder, a sensing element is provided on the positioning plate, and a positioning sensor for detecting the position of the sensing element is provided inside the casing.
[0016] By adopting the above technical solution, when the degassing and stirring of the slurry in the mixing tank is completed, the driving motor stops running, and the detection of the position of the sensing element by the positioning sensor helps to control the extension of the piston rod of the positioning cylinder, thereby helping to insert the positioning wedge into a specific positioning notch, and then helps to stop the rotation of the positioning plate and the center shaft, so that the mixing tank stops at a specific position, making it convenient for the suction component to suck the slurry in the mixing tank.
[0017] In a specific possible implementation mode, weighing sensors are disposed under the raw material tank and the finished product tank, and the weighing sensors are used to accurately measure the weight of the raw material tank and the finished product tank.
[0018] By adopting the above technical solution, the use of weighing sensors helps to accurately measure the weight of the raw material tank and the finished product tank, thereby helping to accurately control the weight of the slurry injected into the mixing tank body and extracted from the mixing tank body.
[0019] An online continuous vacuum degassing and stirring process method, based on the above-mentioned online continuous vacuum degassing and stirring machine, comprises the following steps: Step 1: Automatic injection, using the first electric telescopic shaft to drive the first one-way valve pipeline to be inserted into the mixing tank body, using the injection pipe to automatically transport the slurry in the raw material tank to the first one-way valve pipeline, and automatically injecting the slurry into the mixing tank body through the first one-way valve pipeline; Step 2: Degassing and stirring, using a driving motor to drive the rotation of the driving wheel, and through the transmission belt and the driven wheel to drive the central axis and the horizontal support to rotate, thereby driving the rotation of the stirring tank body after the filling is completed; at the same time, using a vacuum device to evacuate the inside of the sealed tank body, so that the sealed tank body and the stirring tank body become a vacuum state, thereby removing bubbles in the slurry; Step three: automatic material extraction. After the mixing tank body stops rotating, the second electric telescopic shaft is used to drive the second one-way valve pipe to be inserted into the mixing tank body. The finished product slurry in the mixing tank body is sucked by the extraction pipe and the second one-way valve pipe, thereby automatically sucking the finished product slurry into the finished product tank.
[0020] By adopting the above technical solution, automatically injecting slurry into the mixing tank body and automatically extracting the finished slurry in the mixing tank body helps to improve the loading and unloading efficiency of the vacuum degassing mixer, thereby helping to improve the production efficiency of the vacuum degassing mixer.
[0021] In a specific feasible implementation scheme, in step one, after the injection pipe injects the slurry into the interior of the stirring tank body through the first one-way valve pipe, the first electric telescopic shaft drives the first one-way valve pipe to retract its original position, and at the same time, the piston rod of the telescopic cylinder extends to drive the collecting box to move to the bottom of the first one-way valve pipe, and the collecting box is used to collect the slurry dripping from the first one-way valve pipe; in step three, after the extraction pipe sucks the finished slurry into the interior of the finished product tank through the second one-way valve pipe, the second electric telescopic shaft drives the second one-way valve pipe to retract its original position, and at the same time, the piston rod of the telescopic cylinder extends to drive the collecting box to move to the bottom of the second one-way valve pipe, and the collecting box is used to collect the slurry dripping from the second one-way valve pipe.
[0022] By adopting the above technical solution, using the telescopic cylinder to drive the movement of the collection box helps to use the collection box to collect the slurry dripping on the second one-way valve pipeline, which helps to avoid the slurry dripping into the sealed tank as much as possible.
[0023] In a specific feasible implementation scheme, in step 2, after the degassing and stirring of the slurry in the stirring tank is completed, the driving motor stops running, and the positioning sensor uses the detection of the position of the sensing element to control the extension of the piston rod of the positioning cylinder, driving the positioning wedge to be inserted into a specific positioning notch, thereby stopping the rotation of the positioning disk and the center shaft, and causing the stirring tank to stop at a specific position.
[0024] By adopting the above technical solution, the detection of the position of the sensing element by the positioning sensor helps to control the extension of the piston rod of the positioning cylinder, thereby helping to insert the positioning wedge into a specific positioning notch, and further helping to stop the rotation of the positioning disk and the center shaft, so that the mixing tank body stops at a specific position, making it convenient for the suction assembly to suck the slurry in the mixing tank body.
[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. The present application provides an injection assembly and a pumping assembly. The cooperation between the injection assembly and the pumping assembly helps to realize the automatic completion of the loading and unloading process of the vacuum deaerator, thereby helping to improve the loading and unloading efficiency of the vacuum deaerator, and further helping to improve the production efficiency of the vacuum deaerator. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0027] Figure 2 It is a cross-sectional view showing the specific internal structure of the casing and the sealed tank.
[0028] Figure 3 It is a schematic diagram showing the specific structure of the center rotary mechanism.
[0029] Figure 4 It is a bottom view of the partial structure that reflects the specific structure on the central axis.
[0030] Figure 5 It is a cross-sectional view showing the specific internal structure of the sealed tank.
[0031] Explanation of the accompanying drawings: 1. casing; 2. sealed tank body; 3. sealed cover body; 4. stirring tank body; 5. central rotating mechanism; 51. rotating shaft seat; 52. central shaft; 53. horizontal support seat; 54. driving motor; 55. driving wheel; 56. driven wheel; 57. transmission belt; 6. raw material tank; 7. injection assembly; 71. injection seat; 72. first electric telescopic shaft; 73. first one-way valve pipeline; 74. injection pipe; 8. finished product tank; 9. extraction assembly; 91. extraction seat; 92. second electric telescopic shaft; 93. second one-way valve pipeline; 94. extraction pipe; 10. vacuum device; 11. telescopic cylinder; 12. collecting box; 13. positioning plate; 14. positioning notch; 15. positioning cylinder; 16. positioning wedge; 17. induction element; 18. positioning sensor; 19. weighing sensor; 20. injection pump; 21. extraction pump. DETAILED DESCRIPTION
[0032] The present application is further described in detail below in conjunction with the accompanying drawings.
[0033] The present application discloses an online continuous vacuum degassing mixer. Figure 1 and Figure 2 , comprising a casing 1, a sealed tank body 2 is fixedly installed inside the casing 1, and a sealed cover body 3 is hinged on the top of the sealed tank body 2.
[0034] Reference Figure 2 and Figure 3 A central rotating mechanism 5 is arranged inside the casing 1. The central rotating mechanism 5 includes a rotating shaft seat 51. The rotating shaft seat 51 penetrates and is fixed on the bottom wall of the sealed tank body 2. A central shaft 52 is rotatably mounted inside the rotating shaft seat 51. One end of the central shaft 52 inserted into the sealed tank body 2 is fixedly sleeved with a transverse support 53. A plurality of stirring tank bodies 4 are rotatably mounted on the transverse support 53. A driving motor 54 is fixedly mounted inside the casing 1. A driving wheel 55 is fixedly sleeved on the output shaft of the driving motor 54. A driven wheel 56 is fixedly sleeved on one end of the central shaft 52 extending out of the sealed tank body 2. A transmission belt 57 is sleeved on the periphery of the driving wheel 55 and the driven wheel 56. A vacuum device 10 is fixedly mounted on the inner bottom wall of the casing 1.
[0035] Reference Figure 3 and Figure 4 A positioning plate 13 is fixedly sleeved on a section of the central axis 52 located outside the sealed tank body 2, and two positioning notches 14 are symmetrically provided on the positioning plate 13. A positioning cylinder 15 is fixedly installed inside the housing 1, and a positioning wedge 16 is fixedly connected to the piston rod of the positioning cylinder 15, and the shape of the positioning wedge 16 is adapted to the shape of the positioning notch 14. A sensing element 17 is fixedly installed on the positioning plate 13, and a positioning sensor 18 is fixedly installed inside the housing 1.
[0036] Reference Figure 1In this embodiment, two weighing sensors 19 are fixedly placed on the periphery of the housing 1, a raw material tank 6 is placed on one of the weighing sensors 19, and a finished product tank 8 is placed on the other weighing sensor 19. A material injection assembly 7 and a material extraction assembly 9 are provided on the sealing cover 3, and the material injection assembly 7 is connected to the raw material tank 6, and the material extraction assembly 9 is connected to the finished product tank 8. In other embodiments, the material injection and extraction process can be carried out by online pipeline transportation.
[0037] Reference Figure 1 and Figure 2 The injection assembly 7 includes an injection seat 71, a first electric telescopic shaft 72, a first one-way valve pipeline 73 and an injection tube 74. The injection seat 71 is fixedly mounted on the sealing cover body 3. The first electric telescopic shaft 72 is hollowly arranged and fixedly mounted on the injection seat 71. The first one-way valve pipeline 73 is fixedly connected to the free end of the first electric telescopic shaft 72, and the end of the first one-way valve pipeline 73 away from the first electric telescopic shaft 72 is inserted into the sealed tank body 2. One end of the injection tube 74 is inserted into the raw material tank 6. The other end of the injection tube 74 is inserted into the first electric telescopic shaft 72 and is fixedly connected to the first one-way valve pipeline 73. An injection pump 20 is fixedly placed on the raw material tank 6, and the injection tube 74 is connected to the injection pump 20.
[0038] Reference Figure 1 and Figure 2 The extraction assembly 9 includes an extraction seat 91, a second electric telescopic shaft 92, a second one-way valve pipeline 93 and an extraction pipe 94. The extraction seat 91 is fixedly mounted on the sealing cover body 3. The second electric telescopic shaft 92 is hollowly arranged and fixed on the extraction seat 91. The second one-way valve pipeline 93 is connected to the free end of the second electric telescopic shaft 92, and the end of the second one-way valve pipeline 93 away from the second electric telescopic shaft 92 is inserted into the sealed tank body 2. One end of the extraction pipe 94 is inserted into the second electric telescopic shaft 92 and is fixedly connected to the second one-way valve pipeline 93. The other end of the extraction pipe 94 is inserted into the finished product tank 8. A extraction pump 21 is fixedly placed on the finished product tank 8, and the extraction pipe 94 is connected to the extraction pump 21.
[0039] Reference Figure 1 and Figure 2 When the slurry is deaerated and stirred, the first electric telescopic shaft 72 operates, driving the first one-way valve pipe 73 to be inserted into the stirring tank body 4, and then the injection pump 20 operates to inject the slurry inside the raw material tank 6 into the stirring tank body 4 through the injection pipe 74 and the first one-way valve pipe 73. After the injection is completed, the first electric telescopic shaft 72 drives the first one-way valve pipe 73 to be withdrawn from the stirring tank body 4, thereby helping to complete the automatic injection of a single stirring tank body 4, and then helping to improve the injection efficiency of the vacuum deaeration mixer, and helping to improve the production efficiency of the vacuum deaeration mixer.
[0040] Reference Figure 5Two telescopic cylinders 11 are fixedly mounted on the top side wall of the sealed tank body 2, and the piston rod of each telescopic cylinder 11 is inserted into the sealed tank body 2, and a collecting box 12 is fixedly mounted on the piston rod of the telescopic cylinder 11. When the first one-way valve pipeline 73 is pulled out of the mixing tank body 4, the piston rod of the telescopic cylinder 11 extends, driving the collecting box 12 to move to the bottom of the first one-way valve pipeline 73, so as to help collect the slurry dripping from the first one-way valve pipeline 73 with the collecting box 12, and help to avoid the slurry dripping to places outside the mixing tank body 4 as much as possible.
[0041] Reference Figure 3 and Figure 4 , the driving motor 54 is running, driving the driving wheel 55 to rotate through the output shaft, and then driving the central shaft 52 to rotate through the transmission belt 57 and the driven wheel 56, so that the cross support 53 and the mixing tank body 4 rotate. When the central shaft 52 rotates, the positioning sensor 18 monitors the position of the sensing element 17 in real time. When the central shaft 52 rotates to a specific angle, the piston rod of the positioning cylinder 15 extends, driving the positioning wedge 16 to insert into the specific positioning notch 14, which helps to stop the rotation of the positioning plate 13 and the central shaft 52, so that the mixing tank body 4 stops at a specific position, which is convenient for automatic filling of several mixing tank bodies 4 in sequence.
[0042] Reference Figure 2 and Figure 3 After the filling of several stirring tank bodies 4 is completed, the driving motor 54 is operated, and the driving wheel 55 is driven to rotate through the output shaft, and then the central shaft 52 is driven to rotate through the transmission belt 57 and the driven wheel 56, so that the cross support 53 and the stirring tank body 4 are rotated, which helps to achieve the stirring of the slurry in the stirring tank body 4; at the same time, the vacuum device 10 vacuums the inside of the sealed tank body 2, so that the inside of the sealed tank body 2 and the stirring tank body 4 gradually becomes a vacuum state, thereby removing the bubbles that appear in the slurry during the stirring process.
[0043] Reference Figure 3 and Figure 4 When the degassing and stirring of the slurry is completed, the driving motor 54 stops running. When the positioning plate 13 rotates to a specific position, the piston rod of the positioning cylinder 15 extends, driving the positioning wedge 16 to insert into the specific positioning notch 14, which helps to stop the rotation of the positioning plate 13 and the center shaft 52, so that the stirring tank body 4 stops at a specific position.
[0044] Reference Figure 1 and Figure 2, the second electric telescopic shaft 92 operates, driving the second one-way valve pipe 93 to be inserted into the interior of the mixing tank body 4, and then the pumping pump 21 operates to extract the finished slurry in the mixing tank body 4 into the interior of the finished product tank 8 through the second one-way valve pipe 93 and the pumping pipe 94. After the extraction is completed, the second electric telescopic shaft 92 drives the second one-way valve pipe 93 to be withdrawn from the interior of the mixing tank body 4, thereby helping to complete the automatic extraction of a single mixing tank body 4, and then helping to improve the extraction efficiency of the vacuum degassing mixer, and helping to improve the production efficiency of the vacuum degassing mixer.
[0045] Reference Figure 5 When the second one-way valve pipe 93 is pulled out of the mixing tank body 4, the piston rod of the telescopic cylinder 11 extends, driving the collecting box 12 to move to the bottom of the second one-way valve pipe 93, thereby helping to use the collecting box 12 to collect the slurry dripping on the second one-way valve pipe 93, and helping to avoid the slurry dripping to places outside the mixing tank body 4 as much as possible.
[0046] Reference Figure 3 and Figure 4 , the driving motor 54 is running, driving the driving wheel 55 to rotate through the output shaft, and then driving the central shaft 52 to rotate through the transmission belt 57 and the driven wheel 56, so that the cross support 53 and the mixing tank body 4 rotate. When the central shaft 52 rotates, the positioning sensor 18 monitors the position of the sensing element 17 in real time. When the central shaft 52 rotates to a specific angle, the piston rod of the positioning cylinder 15 extends, driving the positioning wedge 16 to insert into the specific positioning notch 14, which helps to stop the positioning plate 13 and the central shaft 52 from rotating, so that the mixing tank body 4 stops at a specific position, which is convenient for automatic material extraction of several mixing tank bodies 4 in sequence.
[0047] The embodiment of the present application also discloses an online continuous vacuum degassing and stirring process method, based on the above-mentioned online continuous vacuum degassing and stirring machine, comprising the following steps: Step 1: Automatic filling. The first electric telescopic shaft 72 operates to drive the first one-way valve pipe 73 to be inserted into the mixing tank body 4. Then the filling pump 20 operates to inject the slurry inside the raw material tank 6 into the mixing tank body 4 through the filling pipe 74 and the first one-way valve pipe 73. After the injection is completed, the first electric telescopic shaft 72 drives the first one-way valve pipe 73 to be withdrawn from the mixing tank body 4, thereby helping to complete the automatic filling of a single mixing tank body 4, and then helping to improve the filling efficiency of the vacuum degassing mixer, and helping to improve the production efficiency of the vacuum degassing mixer.
[0048] When the first one-way valve pipe 73 is pulled out of the mixing tank body 4, the piston rod of the telescopic cylinder 11 extends, driving the collecting box 12 to move to the bottom of the first one-way valve pipe 73, thereby facilitating the use of the collecting box 12 to collect the slurry dripping from the first one-way valve pipe 73, and helping to prevent the slurry from dripping outside the mixing tank body 4 as much as possible.
[0049] The driving motor 54 is running, driving the driving wheel 55 to rotate through the output shaft, and then driving the central shaft 52 to rotate through the transmission belt 57 and the driven wheel 56, so that the cross support 53 and the mixing tank body 4 rotate. When the central shaft 52 rotates, the positioning sensor 18 monitors the position of the sensing element 17 in real time. When the central shaft 52 rotates to a specific angle, the piston rod of the positioning cylinder 15 extends, driving the positioning wedge 16 to insert into the specific positioning notch 14, which helps to stop the rotation of the positioning plate 13 and the central shaft 52, so that the mixing tank body 4 stops at a specific position, which is convenient for automatic filling of several mixing tank bodies 4 in sequence.
[0050] Step 2: Degassing and stirring. After the filling of several stirring tank bodies 4 is completed, the driving motor 54 is operated, and the driving wheel 55 is driven to rotate through the output shaft, and then the central shaft 52 is driven to rotate through the transmission belt 57 and the driven wheel 56, so that the cross support 53 and the stirring tank body 4 rotate, which helps to achieve the stirring of the slurry in the stirring tank body 4; at the same time, the vacuum device 10 vacuums the inside of the sealed tank body 2, so that the inside of the sealed tank body 2 and the stirring tank body 4 gradually become a vacuum state, thereby removing the bubbles that appear in the slurry during the stirring process. When the degassing and stirring of the slurry is completed, the driving motor 54 stops running, and when the positioning disk 13 rotates to a specific position, the piston rod of the positioning cylinder 15 extends, driving the positioning wedge 16 to insert into a specific positioning notch 14, which helps to stop the positioning disk 13 and the central shaft 52 from rotating, so that the stirring tank body 4 stops at a specific position, which is convenient for sucking the slurry in the stirring tank body 4.
[0051] Step 3: Automatic material extraction. When the mixing tank body 4 stops at a specific position, the driving motor 54 stops running. When the positioning disk 13 rotates to a specific position, the piston rod of the positioning cylinder 15 extends, driving the positioning wedge 16 to insert into the specific positioning notch 14, thereby helping to stop the positioning disk 13 and the central axis 52 from rotating, so that the mixing tank body 4 stops at a specific position. The second electric telescopic shaft 92 operates, driving the second one-way valve pipeline 93 to insert into the mixing tank body 4, and then the material extraction pump 21 operates to extract the finished slurry in the mixing tank body 4 through the second one-way valve pipeline 93 and the extraction pipe 94 into the finished product tank 8. After the extraction is completed, the second electric telescopic shaft 92 drives the second one-way valve pipeline 93 to be extracted from the mixing tank body 4, thereby helping to complete the automatic material extraction of a single mixing tank body 4, thereby helping to improve the material extraction efficiency of the vacuum deaerator, and helping to improve the production efficiency of the vacuum deaerator.
[0052] When the second one-way valve pipe 93 is pulled out of the mixing tank body 4, the piston rod of the telescopic cylinder 11 extends, driving the collecting box 12 to move to the bottom of the second one-way valve pipe 93, thereby facilitating the use of the collecting box 12 to collect the slurry dripping from the second one-way valve pipe 93, and helping to avoid the slurry from dripping outside the mixing tank body 4 as much as possible.
[0053] The driving motor 54 is running, driving the driving wheel 55 to rotate through the output shaft, and then driving the central shaft 52 to rotate through the transmission belt 57 and the driven wheel 56, so that the cross support 53 and the mixing tank body 4 rotate. When the central shaft 52 rotates, the positioning sensor 18 monitors the position of the sensing element 17 in real time. When the central shaft 52 rotates to a specific angle, the piston rod of the positioning cylinder 15 extends, driving the positioning wedge 16 to insert into the specific positioning notch 14, which helps to stop the positioning plate 13 and the central shaft 52 from rotating, so that the mixing tank body 4 stops at a specific position, which is convenient for automatic material extraction of several mixing tank bodies 4 in sequence.
[0054] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An online continuous vacuum degassing mixer, characterized in that: The invention comprises a casing (1), wherein a sealed tank body (2) is arranged inside the casing (1), a sealed cover body (3) is arranged on the top of the sealed tank body (2), a stirring tank body (4) is arranged inside the sealed tank body (2), a central rotating mechanism (5) for driving the stirring tank body (4) to rotate is arranged inside the casing (1), an injection assembly (7) for automatically injecting slurry into the stirring tank body (4) is arranged on the sealed cover body (3), an extraction assembly (9) for automatically extracting the finished slurry in the stirring tank body (4) is arranged on the sealed tank body (2), and a vacuum extraction device (10) for evacuating the inside of the sealed tank body (2) is arranged inside the casing (1).
2. The online continuous vacuum degassing mixer according to claim 1, characterized in that: The injection assembly (7) comprises an injection seat (71), a first electric telescopic shaft (72), a first one-way valve pipe (73) and an injection pipe (74); the injection seat (71) is arranged on the sealing cover body (3); the first electric telescopic shaft (72) is arranged on the injection seat (71); the first electric telescopic shaft (72) is arranged hollow; the first one-way valve pipe (73) is connected to the free end of the first electric telescopic shaft (72); and the end of the first one-way valve pipe (73) away from the first electric telescopic shaft (72) is inserted into the interior of the sealing tank body (2); one end of the injection pipe (74) is inserted into the interior of the raw material tank (6); the other end of the injection pipe (74) is inserted into the first electric telescopic shaft (72) and is fixedly connected to the first one-way valve pipe (73).
3. An online continuous vacuum degassing mixer according to claim 2, characterized in that: The material extraction assembly (9) comprises a material extraction seat (91), a second electric telescopic shaft (92), a second one-way valve pipe (93) and a material extraction pipe (94); the material extraction seat (91) is arranged on the sealing cover body (3); the second electric telescopic shaft (92) is arranged on the material extraction seat (91); the second electric telescopic shaft (92) is arranged hollow; the second one-way valve pipe (93) is connected to the free end of the second electric telescopic shaft (92); and the end of the second one-way valve pipe (93) away from the second electric telescopic shaft (92) is inserted into the interior of the sealed tank body (2); one end of the material extraction pipe (94) is inserted into the second electric telescopic shaft (92) and is fixedly connected to the second one-way valve pipe (93); the other end of the material extraction pipe (94) is inserted into the interior of the finished product tank (8).
4. The online continuous vacuum degassing mixer according to claim 3, characterized in that: A telescopic cylinder (11) is arranged on the top side wall of the sealed tank body (2), and the piston rod of the telescopic cylinder (11) is inserted into the interior of the sealed tank body (2). A collecting box (12) is arranged on the piston rod of the telescopic cylinder (11), and the collecting box (12) is used to collect the slurry dripping from the first one-way valve pipeline (73) and the second one-way valve pipeline (93).
5. The online continuous vacuum degassing mixer according to claim 1, characterized in that: The central rotating mechanism (5) comprises a rotating shaft seat (51), the rotating shaft seat (51) is arranged on the bottom wall of the sealed tank body (2), a central shaft (52) is rotatably arranged in the rotating shaft seat (51), one end of the central shaft (52) inserted into the sealed tank body (2) is fixedly sleeved with a transverse support seat (53), the stirring tank body (4) is arranged on the transverse support seat (53), a driving motor (54) is arranged inside the casing (1), a driving wheel (55) is arranged on the output shaft of the driving motor (54), and a driven wheel (56) is arranged on the end of the central shaft (52) extending out of the sealed tank body (2), and a transmission belt (57) is sleeved on the periphery of the driving wheel (55) and the driven wheel (56).
6. The online continuous vacuum degassing mixer according to claim 5, characterized in that: A positioning plate (13) is sleeved on a section of the central axis (52) located outside the sealed tank body (2), and a positioning notch (14) is provided on the positioning plate (13). A positioning cylinder (15) is provided inside the housing (1), and a positioning wedge (16) for wedging into the positioning notch (14) is provided on the piston rod of the positioning cylinder (15). A sensing element (17) is provided on the positioning plate (13), and a positioning sensor (18) for detecting the position of the sensing element (17) is provided inside the housing (1).
7. The online continuous vacuum degassing mixer according to claim 1, characterized in that: A weighing sensor (19) is provided below each of the raw material tank (6) and the finished product tank (8), and the weighing sensor (19) is used to accurately measure the weight of the raw material tank (6) and the finished product tank (8).
8. An online continuous vacuum degassing and stirring process, based on any one of the online continuous vacuum degassing and stirring machines according to claims 1-7, characterized in that: The process includes the following steps: Step 1: Automatic injection, using the first electric telescopic shaft (72) to drive the first one-way valve pipeline (73) to be inserted into the stirring tank body (4), using the injection pipe (74) to automatically transport the slurry in the raw material tank (6) to the first one-way valve pipeline (73), and automatically injecting the slurry into the stirring tank body (4) through the first one-way valve pipeline (73); Step 2: degassing and stirring, using a driving motor (54) to drive the driving wheel (55) to rotate, and through the transmission belt (57) and the driven wheel (56) to drive the central shaft (52) and the horizontal support (53) to rotate, thereby driving the stirring tank body (4) after the injection is completed to rotate; at the same time, using a vacuum device (10) to evacuate the inside of the sealed tank body (2), so that the sealed tank body (2) and the stirring tank body (4) become a vacuum state, thereby removing bubbles in the slurry; Step 3: Automatically draw materials. After the stirring tank body (4) stops rotating, the second electric telescopic shaft (92) is used to drive the second one-way valve pipe (93) to be inserted into the stirring tank body (4). The drawing pipe (94) and the second one-way valve pipe (93) are used to draw the finished product slurry in the stirring tank body (4), thereby automatically drawing the finished product slurry into the finished product tank (8).
9. The online continuous vacuum degassing and stirring process according to claim 8, characterized in that: In step one, after the injection pipe (74) injects the slurry into the interior of the stirring tank body (4) through the first one-way valve pipe (73), the first electric telescopic shaft (72) drives the first one-way valve pipe (73) to retract to its original position. At the same time, the piston rod of the telescopic cylinder (11) extends to drive the collection box (12) to move to the bottom of the first one-way valve pipe (73), and the collection box (12) is used to collect the slurry dripping from the first one-way valve pipe (73); in step three, after the extraction pipe (94) sucks the finished product slurry into the interior of the finished product tank (8) through the second one-way valve pipe (93), the second electric telescopic shaft (92) drives the second one-way valve pipe (93) to retract to its original position. At the same time, the piston rod of the telescopic cylinder (11) extends to drive the collection box (12) to move to the bottom of the second one-way valve pipe (93), and the collection box (12) is used to collect the slurry dripping from the second one-way valve pipe (93).
10. The online continuous vacuum degassing and stirring process according to claim 8, characterized in that: In step 2, when the degassing and stirring of the slurry in the stirring tank body (4) is completed, the driving motor (54) stops running, and the positioning sensor (18) uses the detection of the position of the sensing element (17) to control the extension of the piston rod of the positioning cylinder (15), driving the positioning wedge (16) to insert into the positioning notch (14), thereby stopping the rotation of the positioning plate (13) and the center shaft (52), and stopping the rotation of the stirring tank body (4).