Oil pipe cleaning equipment for mining equipment

By filling the sponge discs in the spray gun and using the medium drive device to move at high speed to rub against the inner wall of the oil pipe, the problem of incomplete cleaning in the prior art is solved, and more efficient cleaning of the inner wall of the oil pipe is achieved.

CN119216316AInactive Publication Date: 2024-12-31YANTAI XINGYE MACHINERY
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Patent Information

Application Number
CN202411744718.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing mining equipment oil pipe cleaning equipment has less force on the cleaning of debris and oil stains stuck to the inner wall, resulting in incomplete cleaning.

Method used

A mining equipment oil pipe cleaning equipment is designed. By filling the sponge discs in the spray gun and using the medium drive equipment to provide the medium driving force, the sponge discs are compressed into the oil pipe in the spray gun cavity, and the high-speed movement is carried out to friction with the inner wall of the oil pipe to achieve cleaning. .

Benefits of technology

It effectively improves the cleaning effect of the inner wall of the oil pipe, can completely remove sticky debris and oil stains, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of mining equipment, and discloses mining equipment oil pipe cleaning equipment which comprises a base, and a cleaning mechanism is movably arranged on the base; the cleaning mechanism comprises medium driving equipment, a medium pipeline, a spray gun and a trigger assembly; the medium driving equipment is fixedly arranged on the base, one end of the medium pipeline is connected to the output end of the medium driving equipment in a sealed mode, the other end of the medium pipeline is connected to the air inlet end of the spray gun in a sealed mode, and the air outlet end of the spray gun forms a cleaning end. The trigger assembly is used for cutting off the spray gun when feeding is conducted on the spray gun and communicating the spray gun when feeding is completed. The sponge wafer enters the oil pipe after being compressed in the cavity of the spray gun, the sponge wafer moves at a high speed along the oil pipe under the action of a medium due to the fact that the diameter of the sponge wafer is slightly larger than the inner diameter of the oil pipe, and then the compressed sponge wafer rubs against the inner wall of the oil pipe to achieve cleaning.
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Description

Technical Field

[0001] The invention relates to the technical field of mining equipment, in particular to mining equipment oil pipe cleaning equipment. Background Art

[0002] Usually, the oil pipes of mining equipment are hydraulic hoses (generally made of high-pressure steel wire braided or wire wound hoses buckled by special equipment), which are mainly used for hydraulic power transmission or transportation of high-pressure media such as water, gas, and oil at working temperatures of -40℃ to 100℃ to ensure the circulation of liquids and the transmission of liquid energy. Hydraulic hoses are usually reel-type when leaving the factory, with a length of hundreds of meters. In actual situations, they need to be cut into multiple shorter hydraulic hoses. However, after the hydraulic hoses are cut, debris and oil stains usually stick to the inner wall of the hydraulic hoses, so a cleaning process is usually required.

[0003] For example, the Chinese utility model document with the announcement number CN219169135U discloses a cleaning device for a hydraulic hose, including a base, two cleaning mechanisms are arranged on the base, a driving mechanism used in conjunction with the two cleaning mechanisms is installed in the base, and a water spray mechanism used in conjunction with the cleaning mechanism and two fixing mechanisms located between the two cleaning mechanisms are installed on the top of the base. The utility model adopts a driving mechanism and two cleaning mechanisms to connect, after fixing the two ends of the hydraulic hose, the two output shafts of the double-output shaft stepper motor can simultaneously drive the shaft lead screw to rotate, and then the lead screw can drive the column to move, and then the column drives the water spray pipe, the cylinder and the brush to be inserted into the hydraulic hose, and then the motor drives the driven gear to rotate through the driving gear, and then the driven gear drives the cylinder to rotate at high speed on the nozzle, so that the cylinder can clean the inner wall of the hydraulic hose through the brush. However, the above technical solution has a small cleaning force on the debris and oil stains adhering to the inner wall, resulting in incomplete cleaning. Summary of the invention

[0004] The present application provides a mining equipment oil pipe cleaning device to solve the problems in the aforementioned background technology.

[0005] The embodiment of the present invention provides a mining equipment oil pipe cleaning device, comprising a base, on which a cleaning mechanism is movably arranged; The cleaning mechanism includes a medium driving device, a medium pipeline, a spray gun and a trigger assembly; the medium driving device is fixedly arranged on the base, one end of the medium pipeline is sealed and connected to the output end of the medium driving device, the other end of the medium pipeline is sealed and connected to the air inlet end of the spray gun, the air outlet end of the spray gun forms a cleaning end, and the trigger assembly is arranged in the spray gun, and the trigger assembly is used to isolate the spray gun when the spray gun is loaded with materials and to connect the spray gun when the loading of the spray gun is completed.

[0006] As a preferred technical solution, a slide groove is provided on the base, a first mounting bracket is slidably disposed at one end of the slide groove, and the spray gun is sleeved on the top end of the first mounting bracket.

[0007] As a preferred technical solution, the cleaning end includes a gas flow direction along the cavity of the spray gun, and the corresponding end of the spray gun is fixedly connected with a hollow inner section and a guide section in the inner cavity, and a conical cavity for compressing the sponge disc is provided at the connection between the cavity of the spray gun and the inner section.

[0008] As a preferred technical solution, a second mounting bracket is slidably provided at the other end of the slide groove, a docking sleeve is sleeved on the top end of the second mounting bracket, one end of the docking sleeve is used for sealing and nesting into the other end of the oil pipe, and a rotating mounting groove is provided at the other end of the docking sleeve, and an indicating impeller is rotatably installed in the rotating mounting groove.

[0009] As a preferred technical solution, the spray gun is provided with a vertical through groove, the trigger assembly includes a sliding sealing plate slidably arranged in the vertical through groove, the top of the vertical through groove is provided with a sliding sleeve for sealingly sleeved the top of the sliding sealing plate, the top of the sliding sleeve is provided with a limiting bracket, the top of the sliding sealing plate is connected with a sliding limiting rod, the limiting bracket is provided with a sliding hole for slidingly nesting the sliding limiting rod, and the area on the sliding limiting rod between the top of the sliding hole and the top of the sliding sealing plate is sleeved with a reset spring.

[0010] As a preferred technical solution, a feeding trough is opened on the spray gun in the area between the medium pipeline and the sliding sealing plate, a sealing plate for closing the feeding trough is slidably installed on the spray gun, a telescopic cylinder is fixedly installed on the spray gun through a mounting plate, and the free end of the telescopic cylinder is fixedly connected to the sealing plate.

[0011] As a preferred technical solution, it further comprises a plurality of locking mechanisms, wherein the plurality of locking mechanisms are respectively used to lock the two ends of the oil pipe to the corresponding ends of the cleaning end and the docking sleeve; The locking mechanism comprises a third mounting bracket slidably mounted in the slide groove, a mounting ring is provided on the top of the third mounting bracket, two telescopic rods are symmetrically mounted on the mounting ring through a cylinder bracket, and the free ends of the telescopic rods are fixedly connected to arc-shaped pressure plates.

[0012] Compared with the prior art, the beneficial effects of the present invention are: The present application mainly fills a sponge disc in a spray gun, and then provides a medium driving force through a medium driving device, so that the medium sprays the sponge disc in the spray gun to a high degree through a medium pipeline. The sponge disc is compressed in the cavity of the spray gun and enters the oil pipe. Since the diameter of the sponge disc is slightly larger than the inner diameter of the oil pipe, the sponge disc moves at a high speed along the oil pipe under the action of the medium, and then the compressed sponge disc rubs against the inner wall of the oil pipe to achieve cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the installation of the indicator impeller of the present invention; Figure 3 It is a schematic diagram of the installation structure of the telescopic cylinder of the present invention; Figure 4 It is a schematic diagram of the internal structure of the spray gun of the present invention; Figure 5 It is a schematic diagram of the internal structure of the sliding sleeve of the present invention.

[0015] In the figure: 1. Base; 2. Medium driving device; 3. Medium pipeline; 4. Spray gun; 5. Trigger assembly; 6. Slide; 7. First mounting bracket; 8. Cleaning end; 81. Embedded section; 82. Guide section; 9. Cavity; 10. Second mounting bracket; 11. Docking sleeve; 12. Rotating mounting groove; 13. Indicating impeller; 14. Sliding sealing plate; 141. Channel hole; 15. Sliding sleeve; 16. Limit bracket; 17. Sliding limit rod; 18. Reset spring; 19. Feeding trough; 20. Sealing plate; 21. Mounting plate; 22. Telescopic cylinder; 23. Third mounting bracket; 24. Mounting ring; 25. Cylinder bracket; 26. Telescopic rod; 27. Arc pressure plate; 28. Conical cavity; 29. ​​Sponge disc. DETAILED DESCRIPTION

[0016] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0017] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0018] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] like Figures 1 to 5 As shown, an embodiment of the present invention provides a mining equipment oil pipe cleaning device, including a base 1, which is generally a steel structure or a wooden structure and mainly plays the role of stable placement.

[0022] A cleaning mechanism is movably arranged on the base 1 ; specifically, the cleaning mechanism includes a medium driving device 2 , a medium pipeline 3 , a spray gun 4 and a trigger assembly 5 .

[0023] The medium driving device 2 is generally a gas pump or a liquid pump. The medium driving device 2 is fixedly arranged on the base 1. One end of the medium pipeline 3 is sealed and connected to the output end of the medium driving device 2. The other end of the medium pipeline 3 is sealed and connected to the air inlet end of the spray gun 4. The medium pipeline 3 is generally a soft rubber hose. The air outlet end of the spray gun 4 forms a cleaning end 8. The trigger component 5 is arranged in the spray gun 4. The trigger component 5 is used to isolate the spray gun 4 when the spray gun 4 is loaded with materials, and to connect the spray gun 4 when the loading of the spray gun 4 is completed.

[0024] The present application mainly fills a sponge disc 29 in a spray gun 4, and then provides a medium driving force through a medium driving device 2, so that the medium sprays the sponge disc 29 in the spray gun 4 out to a high degree through a medium pipe 3. The sponge disc 29 is compressed in the cavity 9 of the spray gun 4 and enters the oil pipe. Since the diameter of the sponge disc 29 is slightly larger than the inner diameter of the oil pipe, the sponge disc 29 moves at a high speed along the oil pipe under the action of the medium, and then the compressed sponge disc 29 rubs against the inner wall of the oil pipe to achieve cleaning. When the medium is air, the sponge disc 29 adheres to stains by dry wiping, and when the medium is a cleaning liquid, the sponge disc 29 can be used for cooperative cleaning.

[0025] In the present invention, a slide groove 6 is provided on the base 1, and a first mounting bracket 7 is slidably provided at one end of the slide groove 6. The spray gun 4 is sleeved on the top of the first mounting bracket 7, and the bottom of the first mounting bracket 7 is configured to be a protrusion that is slidably engaged with the slide groove 6. In this way, the position of the spray gun 4 can be adjusted. The slidably engaged protrusion can be provided with a screw or the like, and the first mounting bracket 7 is locked by squeezing the slide groove 6.

[0026] In the present invention, the cleaning end 8 includes a gas flow direction along the cavity 9 of the spray gun 4, and the corresponding end of the spray gun 4 is fixedly connected with an inner embedded section 81 and a guide section 82 with a hollow inner cavity, and a conical cavity 28 for compressing the sponge disc 29 is provided at the connection between the cavity 9 of the spray gun 4 and the inner embedded section 81, wherein the guide section 82 is conical, so that the guide section 82 can be slightly smaller than the inner diameter of the oil pipe, which is convenient for manual insertion, and then the maximum inner diameter of the inner embedded section 81 is slightly larger than or exactly equal to the inner diameter of the oil pipe, which is convenient for sealing, and the inner diameter of the conical cavity 28 is equal to the original diameter of the sponge disc 29, and then after the compression of the conical cavity 28, the inner hollow channels of the inner embedded section 81 and the guide section 82 are smaller than the inner diameter of the oil pipe, so that the compressed sponge disc 29 can smoothly enter the hollow channel inside the oil pipe.

[0027] In the present invention, a second mounting bracket 10 is slidably provided at the other end of the slide groove 6, and a docking sleeve 11 is sleeved on the top end of the second mounting bracket 10. One end of the docking sleeve 11 is used to be sealed and nested in the other end of the oil pipe. A rotatable mounting groove 12 is provided at the other end of the docking sleeve 11, and an indicating impeller 13 is rotatably installed in the rotatable mounting groove 12. In the present invention, a second mounting bracket 10 is also provided at the other end of the base 1. The docking sleeve 11 provided in the second mounting bracket 10 has a structure that is substantially the same as that of the cleaning end 8 of the spray gun 4. The purpose of providing the docking sleeve 11 is to fix the oil pipe from both ends, and to straighten the oil pipe by sliding adjustment between the two to prevent the sponge disc 29 from being blocked in the oil pipe due to the bending of the oil pipe. In the process of the sponge disc 29 moving from one end of the oil pipe to the other end, the sponge disc 29 may no longer be able to enter the docking sleeve 11 due to the attenuation of the medium pressure, and thus stops at the front end of the docking sleeve 11. The sponge disc 29 can be taken out by removing the connection between the oil pipe and the docking sleeve 11, thereby playing a role in collecting discarded sponge discs 29.

[0028] Furthermore, when the oil pipe is blocked, directly using the sponge disc 29 for cleaning may cause it to be completely blocked. In this case, the sponge disc 29 can be placed on the spray gun 4 without placing it, and air can be directly injected into the oil pipe. If the oil pipe is not blocked, the air can pass through the oil pipe normally and be sprayed out from the right end of the docking sleeve 11, so that the gas will drive the indicator impeller 13 to rotate. On the other hand, the loss of gas or sponge disc 29 through the oil pipe can be estimated according to the rotation speed of the indicator impeller 13, and the power of the air pump can be adjusted.

[0029] In the present invention, the spray gun 4 is provided with a vertical through groove, and the trigger assembly 5 includes a sliding sealing plate 14 slidably arranged in the vertical through groove, and a sliding sleeve 15 for sealingly sleeve the top of the sliding sealing plate 14 is provided at the top of the vertical through groove, and a limiting bracket 16 is provided at the top of the sliding sleeve 15, and a sliding limiting rod 17 is connected to the top of the sliding sealing plate 14, and a sliding hole for slidingly nesting the sliding limiting rod 17 is opened on the limiting bracket 16, and a reset spring 18 is sleeved on the area between the top of the sliding hole and the top of the sliding sealing plate 14 on the sliding limiting rod 17.

[0030] The sliding sealing plate 14 is a plate-shaped structure, the length of which is at least greater than the diameter of two cavities 9. A channel hole 141 is provided at the bottom of the sliding sealing plate 14. Due to the setting of the vertical through groove, the sliding sealing plate 14 slides vertically until the channel hole 141 of the sliding sealing plate 14 faces the cavity 9 of the spray gun 4, that is, the channel hole 141 coincides with the cavity 9, so that the sponge disc 29 can enter the cavity 9 through the channel hole 141. When the sliding sealing plate 14 slides down until the channel hole 141 completely escapes from the cavity 9, the top of the sliding sealing plate 14 can just block the cavity 9, and the sliding sleeve 15 ensures the stability of sliding.

[0031] In the present invention, a feeding trough 19 is opened on the spray gun 4 in the area between the medium pipeline 3 and the sliding sealing plate 14, a sealing plate 20 for closing the feeding trough 19 is slidably installed on the spray gun 4, and a telescopic cylinder 22 is fixedly installed on the spray gun 4 through a mounting plate 21, and the free end of the telescopic cylinder 22 is fixedly connected to the sealing plate 20.

[0032] Multiple locking mechanisms are used to lock the two ends of the oil pipe at the corresponding ends of the cleaning end 8 and the docking sleeve 11 respectively; the locking mechanism includes a third mounting bracket 23 slidably mounted in the slide groove 6, and a mounting ring 24 is provided at the top of the third mounting bracket 23. Two telescopic rods 26 are symmetrically mounted on the mounting ring 24 through a cylinder bracket 25, and the free ends of the telescopic rods 26 are fixedly connected to arc-shaped pressure plates 27.

[0033] Working principle: One end of the oil pipe is manually or mechanically sleeved on the inner embedded section 81 through the guide section 82, and then the two arc-shaped pressure plates 27 are closed by the extension and retraction of the telescopic rod 26, thereby locking the oil pipe, and then the telescopic cylinder 22 is opened to allow the sealing plate 20 to slide and leak out of the feeding trough 19, and then the sponge disc 29 is put into the feeding trough 19, and then the sealing plate 20 is used to close the feeding trough 19 by the telescopic cylinder 22, and then the medium driving device 2 is opened. The medium driving device 2 increases the air pressure in the medium pipeline 3 and the air pressure on the left side of the sliding sealing plate 14, and then the sliding sealing plate 14 is driven to slide up quickly by a structure such as a manual or telescopic cylinder, and the channel hole 141 of the sliding sealing plate 14 is connected to the cavity 9, and the high air pressure quickly squeezes out the sponge disc 29, so that the sponge disc 29 is thrown out from the other end of the oil pipe.

[0034] Of course, the other end of the oil pipe can also be sleeved on the docking sleeve 11 before the above operation, and the fixing method is similar to the above operation to perform a ventilation test.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A mining equipment oil pipe cleaning device, comprising a base (1), characterized in that: A cleaning mechanism is movably provided on the base (1); The cleaning mechanism comprises a medium driving device (2), a medium pipeline (3), a spray gun (4) and a trigger assembly (5); the medium driving device (2) is fixedly arranged on the base (1); one end of the medium pipeline (3) is sealedly connected to the output end of the medium driving device (2); the other end of the medium pipeline (3) is sealedly connected to the air inlet end of the spray gun (4); the air outlet end of the spray gun (4) forms a cleaning end (8); the trigger assembly (5) is arranged in the spray gun (4); the trigger assembly (5) is used to isolate the spray gun (4) when the spray gun (4) is being loaded with materials, and to connect the spray gun (4) when the loading of the spray gun (4) is completed.

2. The oil pipe cleaning equipment for mining equipment according to claim 1, characterized in that: The base (1) is provided with a slide groove (6), one end of which is slidably provided with a first mounting bracket (7), and the spray gun (4) is sleeved on the top end of the first mounting bracket (7).

3. The oil pipe cleaning equipment for mining equipment according to claim 1, characterized in that: The cleaning end (8) includes a gas flow direction along the cavity (9) of the spray gun (4), and the corresponding end of the spray gun (4) is fixedly connected with an inner section (81) and a guide section (82) with a hollow inner cavity, and a conical cavity (28) for compressing the sponge disc (29) is provided at the connection between the cavity (9) of the spray gun (4) and the inner section (81).

4. The oil pipe cleaning equipment for mining equipment according to claim 2, characterized in that: A second mounting bracket (10) is slidably mounted at the other end of the slide groove (6); a docking sleeve (11) is sleeved on the top end of the second mounting bracket (10); one end of the docking sleeve (11) is used for sealingly nesting in the other end of the oil pipe; a rotatable mounting groove (12) is provided at the other end of the docking sleeve (11); an indicating impeller (13) is rotatably mounted in the rotatable mounting groove (12).

5. The oil pipe cleaning equipment for mining equipment according to claim 4, characterized in that: The spray gun (4) is provided with a vertical through groove, the trigger assembly (5) comprises a sliding sealing plate (14) slidably arranged in the vertical through groove, a sliding sleeve (15) for sealingly sleeve the top of the sliding sealing plate (14) is provided at the top of the vertical through groove, a limiting bracket (16) is provided at the top of the sliding sleeve (15), the top of the sliding sealing plate (14) is connected to a sliding limiting rod (17), the limiting bracket (16) is provided with a sliding hole for slidingly nesting the sliding limiting rod (17), and a reset spring (18) is sleeved on the area of ​​the sliding limiting rod (17) between the top of the sliding hole and the top of the sliding sealing plate (14).

6. The oil pipe cleaning equipment for mining equipment according to claim 5, characterized in that: A feeding trough (19) is provided in the area between the medium pipeline (3) and the sliding sealing plate (14) on the spray gun (4), a sealing plate (20) for closing the feeding trough (19) is slidably mounted on the spray gun (4), a telescopic cylinder (22) is fixedly mounted on the spray gun (4) via a mounting plate (21), and a free end of the telescopic cylinder (22) is fixedly connected to the sealing plate (20).

7. The oil pipe cleaning equipment for mining equipment according to claim 6, characterized in that: It also includes a plurality of locking mechanisms, wherein the plurality of locking mechanisms are used to respectively lock the two ends of the oil pipe to the corresponding ends of the cleaning end (8) and the docking sleeve (11); The locking mechanism comprises a third mounting bracket (23) slidably mounted in the slide groove (6), a mounting ring (24) being provided at the top end of the third mounting bracket (23), two telescopic rods (26) being symmetrically mounted on the mounting ring (24) via a cylinder bracket (25), and free ends of the telescopic rods (26) being fixedly connected to arc-shaped pressing plates (27).

Citation Information

Patent Citations

  • Cleaning device for hydraulic rubber pipe

    CN219169135U

  • Long pipe internal wall wiping cleaning device

    CN102847694A

  • Industrial pipe high-speed cleaning device

    CN110303013A

  • Sponge blowing device and system for cleaning inner wall of pipe

    CN113546972A

  • Cleaning device for inner surface of zirconium alloy pipe

    CN213915314U