Raw material leveling device for metal product manufacturing

Abstract

The utility model relates to the technical field of metal product production, and discloses a raw material leveling device for metal product manufacturing, which comprises a leveling bin, the inner bottom surface of the leveling bin is open, a cleaning assembly is arranged in the leveling bin, a leveling mechanism is further arranged in the leveling bin, the cleaning assembly comprises a lifting frame arranged in the leveling bin, and the lifting frame is provided with a lifting mechanism. Three upper supporting rollers are rotationally connected to the interior of the lifting frame, and three lower supporting rollers are rotationally connected to the interior of the leveling bin. The surface of a metal product plate can be better cleaned through cleaning of the cleaning brush and the U-shaped water pipe and cleaning of the hanging brush, so that the top face and the bottom face of a metal product plate raw material are effectively cleaned before the metal product plate raw material is leveled, the metal product plate raw material is extruded and leveled through the lower pressing roller and the upper pressing roller of the leveling mechanism, and the leveling efficiency is greatly improved. Continuous leveling can be achieved, the leveling speed of metal product plate raw materials is increased, and the leveling efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal product production, in particular to a raw material leveling device for metal product manufacturing. Background Art

[0002] The invention discloses a raw material leveling device for metal product production, which is a raw material leveling auxiliary device used in metal product production and has been widely used in the field of metal product production.

[0003] An existing raw material leveling device for metal product production (Announcement No.: CN210614613U) has the following defects: the above-mentioned device transports the metal product plate raw material to the inside of the chamber of the dust removal chamber, and then uses an air pump to generate gas to blow on the surface of the metal product plate raw material, thereby cleaning the dust particles of the metal product plate raw material. However, it is difficult to effectively clean the particles on the metal product plate raw material by only using gas to blow on the surface of the metal product plate raw material. The device can only clean the dust on the top surface of the metal product plate raw material. If there is still dust on the bottom surface, the bottom surface of the metal product plate raw material will still be left with a depression during subsequent leveling. For this reason, the present utility model is proposed. Utility Model Content

[0004] The utility model aims to solve the problems existing in the prior art and proposes a raw material leveling device for manufacturing metal products.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A raw material leveling device for manufacturing metal products, including a leveling bin, the inner bottom surface of the leveling bin is open, a cleaning component is arranged inside the leveling bin, a leveling mechanism is also arranged inside the leveling bin, the cleaning component includes a lifting frame arranged inside the leveling bin, three upper support rollers are rotatably connected inside the lifting frame, three lower support rollers are rotatably connected inside the leveling bin, two cleaning brushes are fixed to the inner top surface of the lifting frame and the inside of the leveling bin, a cleaning brush is arranged between every two adjacent upper support rollers and every two adjacent lower support rollers, U-shaped water pipes are inserted on the right side of the leveling bin and the right side of the lifting frame, and a number of water outlet holes are opened on the two U-shaped water pipes corresponding to each other on both sides close to each other.

[0007] Preferably, a gear is fixed to the left end of the upper support roller, and the gears of the three upper support rollers are meshed and driven by a toothed belt. A first motor is fixed to the right side of the lifting frame, and the output shaft of the first motor is fixed to the right end of the upper support roller close to the front side of the lifting frame. A pressing frame is provided inside the leveling bin at the front side of the lifting frame, and two hydraulic rods are fixed to the top surface of the leveling bin, and one end of the telescopic rods of the two hydraulic rods extends through the interior of the leveling bin and is respectively fixed to the top surfaces of the lifting frame and the pressing frame. A water tank is provided below the leveling bin, and a water pump is fixed to one side of the water tank, one end of a water pump pipe is connected to and fixed to one side of the water tank, and one end of a water delivery pipe of the water pump is connected to and fixed to two U-shaped water pipes through a three-way joint and a water pipe, respectively.

[0008] Preferably, the leveling mechanism includes a plurality of lower pressure rollers rotatably connected to the inside of the leveling bin, a plurality of upper pressure rollers rotatably connected to the inside of the pressure frame, gears are fixed to the left ends of the upper pressure rollers, the gears of the plurality of upper pressure rollers are driven by toothed belt meshing, a first motor is fixed to the right side of the pressure frame, and the output shaft of the first motor is fixed to the right end of the upper pressure roller near the front side of the pressure frame.

[0009] Preferably, a plurality of limit rods are inserted through the top surface of the leveling bin around the hydraulic rod, and the plurality of limit rods are respectively fixed to the top surfaces of the lifting frame and the pressing frame.

[0010] Preferably, a filter screen is fixed on the top surface of the water tank.

[0011] Preferably, a material receiving bin is fixed on the front side of the leveling bin.

[0012] The beneficial effects of the utility model are:

[0013] By setting up a leveling bin and by not sealing a cleaning component at the front section of the leveling bin and setting a leveling mechanism at the rear section of the leveling bin, the metal product plate raw material is cleaned by the cleaning brush of the cleaning component and the U-shaped water pipe before being conveyed to the leveling mechanism, so that the top and bottom surfaces of the metal product plate raw material are effectively cleaned before being leveled, and dust particles are effectively prevented from being left on the surface of the metal product plate raw material, which causes depressions after leveling. The cleaning and hanging brushes of the cleaning brush and the U-shaped water pipe can better clean the surface of the metal product plate, and dust particles that are difficult to clean can be cleaned away. At the same time, the lower pressure roller and the upper pressure roller of the leveling mechanism are used to extrude and level the metal product plate raw material, so that continuous leveling can be achieved, and there is no need to wait for the previous metal product plate raw material to be leveled before the next metal product plate raw material can be leveled, thereby accelerating the leveling speed of the metal product plate raw material and increasing the leveling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional split structure proposed by the utility model;

[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the lifting frame proposed by the utility model;

[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the leveling bin proposed by the utility model.

[0018] In the figure: 1. Leveling bin; 2. Lifting frame; 201. Upper support roller; 202. Lower support roller; 203. Cleaning brush; 204. U-shaped water pipe; 205. Hydraulic rod; 207. Water tank; 3. Pressing frame; 301. Lower pressing roller; 302. Upper pressing roller; 4. Limiting rod; 5. Filter screen; 6. Material collecting bin. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Please see attached Figure 1 -Attached Figure 4 A raw material leveling device for manufacturing metal products comprises a leveling bin 1, the inner bottom surface of the leveling bin 1 is open, a cleaning assembly is arranged inside the leveling bin 1, a leveling mechanism is also arranged inside the leveling bin 1, the cleaning assembly comprises a lifting frame 2 arranged inside the leveling bin 1, three upper support rollers 201 are rotatably connected inside the lifting frame 2, three lower support rollers 202 are rotatably connected inside the leveling bin 1, two cleaning brushes 203 are fixed to the inner top surface of the lifting frame 2 and the inner part of the leveling bin 1, a cleaning brush 203 is arranged between every two adjacent upper support rollers 201 and every two adjacent lower support rollers 202, a U-shaped water pipe 204 is inserted on the right side of the leveling bin 1 and the right side of the lifting frame 2, and a plurality of water outlet holes are opened on both sides of the two U-shaped water pipes 204 corresponding to each other.

[0022] In the embodiment, a gear is fixed to the left end of the upper support roller 201, and the gears of the three upper support rollers 201 are meshed and driven by a toothed belt. A first motor is fixed to the right side of the lifting frame 2, and the output shaft of the first motor is fixed to the right end of the upper support roller 201 close to the front side of the lifting frame 2. A pressing frame 3 is arranged inside the leveling bin 1 at the front side of the lifting frame 2, and two hydraulic rods 205 are fixed to the top surface of the leveling bin 1. One end of the telescopic rods of the two hydraulic rods 205 extends through the interior of the leveling bin 1 and is respectively fixed to the top surfaces of the lifting frame 2 and the pressing frame 3. A water tank 207 is arranged below the leveling bin 1, and a water pump is fixed to one side of the water tank 207. One end of the water pump water pipe is connected to and fixed to one side of the water tank 207, and the water pump water delivery pipe One end is connected and fixed with two U-shaped water pipes 204 respectively through a three-way joint and a water pipe, and a leveling bin 1 is provided, and a cleaning component is provided at the front part of the leveling bin 1 and a leveling mechanism is provided at the rear part of the leveling bin 1, so that the metal product plate raw material is cleaned by the cleaning brush 203 of the cleaning component and the U-shaped water pipe 204 before being conveyed to the leveling mechanism, so that the top and bottom surfaces of the metal product plate raw material are effectively cleaned before being leveled, and dust particles are effectively prevented from being left on the surface of the metal product plate raw material, resulting in depressions during leveling. The cleaning and hanging brushes of the cleaning brush 203 and the U-shaped water pipe 204 can better clean the surface of the metal product plate, and dust particles that are difficult to clean can be cleaned away.

[0023] In the embodiment, the leveling mechanism includes a plurality of lower pressure rollers 301 rotatably connected to the inside of the leveling bin 1, a plurality of upper pressure rollers 302 rotatably connected to the inside of the press frame 3, gears are fixed to the left ends of the upper pressure rollers 302, the gears of the plurality of upper pressure rollers 302 are driven by toothed belt meshing, a first motor is fixed to the right side of the press frame 3, the output shaft of the first motor is fixed to the right end of the upper pressure roller 302 close to the front side of the press frame 3, and continuous leveling can be achieved by adopting the lower pressure roller 301 and the upper pressure roller 302 of the leveling mechanism to extrude and level the metal product plate raw material, without having to wait for the previous metal product plate raw material to be leveled before the next metal product plate raw material can be leveled, thereby accelerating the leveling speed of the metal product plate raw material and increasing the leveling efficiency.

[0024] In the embodiment, a plurality of limit rods 4 are inserted through the top surface of the leveling bin 1 around the hydraulic rod 205, and the limit rods 4 are respectively fixed to the top surfaces of the lifting frame 2 and the pressing frame 3. Through the setting and use of the limit rods 4, a limiting effect can be played on the lifting frame 2 and the pressing frame 3, thereby ensuring the flatness of the upper support roller 201 and the upper pressing roller 302 and the leveling effect of the device.

[0025] In the embodiment, a filter screen 5 is fixed on the top surface of the water tank 207. Through the setting and use of the filter screen 5, the sewage after cleaning the metal product plate raw materials can be filtered and then collected in the water tank 207 for easy recycling and saving water resources.

[0026] In the embodiment, a material collecting bin 6 is fixed to the front side of the leveling bin 1. The setting and use of the material collecting bin 6 facilitates the collection of the leveled metal product plate raw materials and makes it convenient for the staff to take them.

[0027] Working principle: When in use, the metal product plate raw material is placed between the upper support roller 201 and the lower support roller 202 from the rear side of the leveling bin 1, and then the hydraulic rod 205 is started to drive the lifting frame 2 and the upper support roller 201 to move downward, so that the upper support roller 201 and the lower support roller 202 clamp the metal product plate raw material, and then according to the leveling needs and the thickness of the metal product plate raw material, the hydraulic rod 205 is started to drive the pressing frame 3 and the upper pressing roller 302 to descend, so that the lower pressing roller 301 and the upper pressing roller 302 are close to each other and leave a gap for the metal product plate raw material to move. At this time, the first motor and the second motor are started to drive the upper support roller 201 and the upper pressing roller 302 to rotate respectively. At this time, the metal product plate raw material first moves between the upper support roller 201 and the lower support roller 202. When the metal product plate raw material moves to the cleaning brush 203 and the U-shaped water pipe 204, Start the water pump to pump water into the water tank 207 and spray it through the U-shaped water pipe 204, so as to spray water on the top and bottom surfaces of the metal product plate raw material for cleaning. At this time, the cleaning brush 203 is used to brush the top and bottom surfaces of the metal product plate raw material, so as to clean the surface of the metal product plate raw material. Then the metal product plate raw material moves between the upper pressing roller 302 and the lower pressing roller 301, and then is squeezed and flattened by the upper pressing roller 302 and the lower pressing roller 301, and finally falls into the interior of the receiving bin 6. Through the setting and use of the limit rod 4, the lifting frame 2 and the pressing frame 3 can be limited to ensure the flatness of the upper support roller 201 and the upper pressing roller 302, and the leveling effect of the device. Through the setting and use of the filter net 5, the sewage after cleaning the metal product plate raw material can be filtered and then collected in the water tank 207, which is convenient for recycling and saves water resources.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A raw material leveling device for metal product manufacturing, comprising a leveling bin (1), characterized in that: The inner bottom surface of the leveling bin (1) is open, a cleaning assembly is arranged inside the leveling bin (1), and a leveling mechanism is also arranged inside the leveling bin (1). The cleaning assembly comprises a lifting frame (2) arranged inside the leveling bin (1), three upper support rollers (201) are rotatably connected inside the lifting frame (2), and three lower support rollers (202) are rotatably connected inside the leveling bin (1). Two cleaning brushes (203) are fixed to the inner top surface of the lifting frame (2) and the inner part of the leveling bin (1), and a cleaning brush (203) is arranged between every two adjacent upper support rollers (201) and every two adjacent lower support rollers (202). A U-shaped water pipe (204) is inserted on the right side of the leveling bin (1) and the right side of the lifting frame (2), and a plurality of water outlet holes are opened on both sides of the two U-shaped water pipes (204) that are close to each other.

2. A raw material leveling device for metal product manufacturing according to claim 1, characterized in that: A gear is fixed to the left end of the upper support roller (201), and the gears of the three upper support rollers (201) are meshed and driven by a toothed belt. A first motor is fixed to the right side of the lifting frame (2), and the output shaft of the first motor is fixed to the right end of the upper support roller (201) close to the front side of the lifting frame (2). A pressing frame (3) is arranged inside the leveling bin (1) and located in front of the lifting frame (2). Two hydraulic rods (205) are fixed to the top surface of the leveling bin (1), and one end of the telescopic rods of the two hydraulic rods (205) extends through the inside of the leveling bin (1) and is respectively fixed to the top surfaces of the lifting frame (2) and the pressing frame (3). A water tank (207) is arranged below the leveling bin (1), and a water pump is fixed to one side of the water tank (207). One end of the water pump water pipe is connected to and fixed to one side of the water tank (207), and one end of the water pump water delivery pipe is connected to and fixed to two U-shaped water pipes (204) through a three-way joint and a water pipe.

3. A raw material leveling device for metal product manufacturing according to claim 2, characterized in that: The leveling mechanism comprises a plurality of lower pressure rollers (301) rotatably connected inside the leveling bin (1), a plurality of upper pressure rollers (302) rotatably connected inside the pressure frame (3), a gear being fixed to the left end of each of the upper pressure rollers (302), the gears of the plurality of upper pressure rollers (302) being driven by toothed belt meshing, a first motor being fixed to the right side of the pressure frame (3), and an output shaft of the first motor being fixed to the right end of the upper pressure roller (302) close to the front side of the pressure frame (3).

4. A raw material leveling device for metal product manufacturing according to claim 3, characterized in that: A plurality of limit rods (4) are inserted through the top surface of the leveling bin (1) around the hydraulic rod (205), and the plurality of limit rods (4) are respectively fixed to the top surfaces of the lifting frame (2) and the pressing frame (3).

5. A raw material leveling device for metal product manufacturing according to claim 4, characterized in that: A filter screen (5) is fixed on the top surface of the water tank (207).

6. A raw material leveling device for metal product manufacturing according to claim 5, characterized in that: A material receiving bin (6) is fixed on the front side of the leveling bin (1).

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