Industrial control motherboard component welding device
By designing the welding device for parts of the industrial control motherboard, and using the clamping device and internal electric cylinder drive conveyor belt, the continuous automated welding of the industrial control motherboard is realized, solving the problem of insufficient automation in the existing technology, and improving the accuracy and automation of welding.
Patent Information
- Application Number
- CN202411777535.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2044-12-05
AI Technical Summary
During the welding process of existing industrial control motherboard electronic components, accurate automatic positioning and docking and fully automatic operation cannot be achieved, and the degree of automation is insufficient.
A welding device for parts of industrial control motherboards is designed, including main body device, pick-up robot, tin-up device and thermal welding device. The industrial control motherboard is positioned and conveyed through clamping devices, and the internal electric cylinder drive conveyor belt is used to achieve continuous operation, combining tin-up and thermal welding process automation.
The continuous and automated welding process of the industrial control motherboard is realized, the accuracy and automation of welding are improved, and the stability and performance of the industrial control motherboard is ensured.
Smart Images

Figure CN119216705B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mainboard welding, and in particular to a welding device for industrial control mainboard components. Background Art
[0002] Industrial computer motherboards are computer motherboards designed specifically for industrial automation and control systems, and are commonly used in equipment in the fields of machinery, energy, transportation, communications, and healthcare. Unlike ordinary computer motherboards, industrial computer motherboards offer greater stability, durability, and anti-interference capabilities to adapt to complex industrial environments. Industrial computer motherboards typically contain numerous electronic components, and soldering these components is a high-precision, demanding process that directly impacts the motherboard's stability and performance. Soldering electronic components to motherboards is typically performed using soldering. Prior art soldering of electronic components on industrial control motherboards first requires manually applying solder paste to the motherboard. An automated robot or manual operator then places the electronic components to be installed in the soldered area. The industrial control motherboard and the electronic components are then soldered together. However, these steps often lack accurate automatic positioning and docking, and the process cannot be fully automated, resulting in a low level of automation. Summary of the Invention
[0003] In response to the above technical problems, the technical solution adopted by the present invention is: a welding device for industrial control motherboard components, including a main device, the main device including an outer shell and a conveyor belt, the main device is used to convey the industrial control motherboard, the main device is provided with a picking robot, a tinning device, a hot welding device and several clamping devices, the clamping device includes a connecting plate, the connecting plate is fixedly installed on the conveyor belt, the clamping device is used to clamp the industrial control motherboard, the picking robot is used to place the electronic originals in the docking holes on the industrial control motherboard, the tinning device includes an upper sliding column, the upper sliding column is slidably installed with the outer shell, the tinning device is used to scrape solder paste onto the industrial control motherboard, the hot welding device includes a hot welding box, the hot welding box is fixedly installed on the outer shell, and the hot welding device is used to weld electronic originals to the industrial control motherboard.
[0004] Furthermore, the main device includes a conveying wheel and a driving shaft rotatably installed in the outer shell, a main conveying wheel and an upper transmission wheel are fixedly installed on the driving shaft, a conveyor belt is wound around the outside of the conveying wheel and the main conveying wheel, a discharge slope is fixedly installed on the outer shell, an inner electric cylinder is fixedly installed in the outer shell, a ratchet frame is fixedly installed on the output end of the inner electric cylinder, a driving ratchet bar and a downward pressure ratchet bar are slidably installed on the ratchet frame through a sliding column, a rack spring is arranged between the driving ratchet bar and the ratchet frame, and a ratchet spring is arranged between the downward pressure ratchet bar and the ratchet frame.
[0005] Furthermore, a lower driving shaft is rotatably mounted on the outer shell, a driving ratchet and a lower transmission wheel are fixedly mounted on the lower driving shaft, the driving ratchet bar cooperates with the driving ratchet, and an oblique transmission belt is wrapped around the upper transmission wheel and the lower transmission wheel.
[0006] Furthermore, an inner transmission shaft is rotatably mounted on the outer shell, a downward pressure ratchet and an inner transmission wheel are fixedly mounted on the inner transmission shaft, the downward pressure ratchet is engaged with the downward pressure ratchet bar, a long gear shaft is rotatably mounted in the outer shell, a downward pressure gear and an upper wheel are fixedly mounted on the long gear shaft, and a vertical transmission belt is wrapped around the upper wheel and the inner transmission wheel.
[0007] Furthermore, two unclamping blocks and two ejecting blocks are fixedly installed in the shell.
[0008] Furthermore, two opening blocks are fixedly installed in the shell.
[0009] When the placement plate is located at the top opening block, the top opening block will lift the lifting column to lift the clamping plate. At this time, the industrial control mainboard is placed on the placement plate and positioned by the positioning column. When the lifting column leaves the top of the top opening block, the clamping spring rebounds, causing the clamping plate to press the industrial control mainboard onto the placement plate.
[0010] The inner electric cylinder extends, thereby driving the ratchet frame to move, and driving the driving ratchet, lower driving shaft and lower transmission wheel to rotate through the driving ratchet bar, and driving the upper transmission wheel, driving shaft and main conveying wheel to rotate through the oblique transmission belt, thereby driving the conveyor belt to move, and the conveyor belt drives the connecting plate and the placement plate to move, thereby driving the industrial control mainboard to move once, and at this time the downward ratchet bar contacts the downward ratchet, and the downward ratchet bar will slide upward along the ratchet frame, and the ratchet spring will be compressed, and the downward ratchet will not rotate at this time; when the inner electric cylinder contracts, the downward ratchet, inner transmission shaft and inner transmission wheel are driven to rotate through the downward ratchet bar, and the upper wheel, long gear shaft and lower transmission wheel are driven through the vertical transmission belt. The pressure gear rotates, and the lower pressure gear drives the lifting rack and the upper sliding column to descend, and the industrial control mainboard located below the solder paste pool is brushed with solder paste. At this time, after the driving ratchet bar contacts the driving ratchet wheel, the driving ratchet bar will not drive the driving ratchet wheel to rotate. The driving ratchet bar will slide upward relative to the ratchet rack under the action of the driving ratchet wheel, and the rack spring is compressed. That is, when the inner electric cylinder extends, the conveyor belt rotates once, driving the connecting plate and the placement plate forward once. When the inner electric cylinder contracts, the industrial control mainboard below the solder paste pool is brushed with solder paste. Then the industrial control mainboard will reach the picking robot arm when it moves forward next time, and the electronic components will be placed on the part of the industrial control mainboard that has been brushed with solder paste through the picking robot arm.
[0011] When the welded industrial control motherboard is placed on the plate belt and moved to the de-clamping block, the lifting column is lifted up by the de-clamping block, and the clamping spring is compressed, so that the clamping plate no longer clamps the industrial control motherboard. Then the conveyor belt continues to move with the connecting plate, and the ejection column is ejected by the ejection block, and the ejection spring is compressed. The industrial control motherboard is pushed out of the positioning column through the ejection plate, and the industrial control motherboard falls into the discharge slope.
[0012] Furthermore, the clamping device includes two clamping slides slidably mounted on the placing plate, a clamping plate and a lifting column are fixedly mounted on the clamping slides, a clamping spring is arranged between the lifting column and the placing plate, two positioning columns are arranged on the placing plate, a plurality of ventilation grooves are arranged on the placing plate, an ejection column is slidably mounted on the placing plate, an ejection plate is fixedly mounted on the ejection column, and an ejection spring is arranged between the ejection column and the placing plate.
[0013] In the initial state, the upper surface of the ejector plate is flush with the upper surface of the placement plate.
[0014] Furthermore, the tinning device includes a lifting rack fixedly mounted on the upper sliding column, the lifting rack is engaged with the lower pressure gear, a lower pressure plate is fixedly mounted on the upper sliding column, a lifting frame is slidably mounted on the upper sliding column, an extrusion spring is arranged between the lower pressure plate and the lifting frame, and a return spring is arranged between the lifting frame and the upper sliding column, and the elastic force of the extrusion spring is greater than the elastic force of the return spring.
[0015] Furthermore, a solder paste pool is fixedly installed on the lifting frame, the solder paste pool is filled with solder paste, the solder paste pool is provided with holes corresponding to the welding positions on the industrial control mainboard, a screw motor is fixedly installed on the lifting frame, a track column is fixedly installed on the lifting frame, a bidirectional screw is rotatably installed on the lifting frame, a scraper is slidably installed on the track column, an internal thread is provided in the scraper, the scraper and the bidirectional screw form a threaded transmission, and the scraper is in contact with the upper surface of the solder paste pool.
[0016] When the lifting rack and the upper sliding column descend, the lifting frame is driven down through the lower pressure plate and the extrusion spring, the return spring is compressed, and the extrusion spring is not compressed at this time. When the solder paste pool drops to fit the industrial control motherboard below it, the upper sliding column continues to descend, which will compress the extrusion spring. The rotation of the lead screw motor drives the bidirectional lead screw to rotate, thereby driving the scraper to slide back and forth, and the scraper squeezes the solder paste in the solder paste pool through the holes in the solder paste pool and onto the industrial control motherboard.
[0017] Furthermore, the hot welding device includes a rotating motor fixedly mounted on the hot welding box, an inner frame fixedly mounted in the hot welding box, an eccentric connecting block fixedly mounted on the motor shaft of the rotating motor, an oblique rotating frame rotatably mounted on the eccentric connecting block, a hot air gun rotatably mounted on the oblique rotating frame, and an inner frame rotatably mounted on the hot air gun.
[0018] After the robot arm places all the electronic components on the industrial control motherboard, the conveyor belt moves the industrial control motherboard to the bottom of the hot soldering box in the next movement. The rotating motor drives the eccentric connecting block to rotate, thereby driving the inclined rotating frame to rotate, and then driving the hot air gun to swing back and forth around the inner frame. The solder paste between the industrial control motherboard and the electronic components is heated through the inner frame, and the electronic components are soldered to the industrial control motherboard.
[0019] Compared with the prior art, the present invention has the following advantages: (1) the clamping device provided in the present invention positions and clamps the industrial control motherboard to be welded, and the clamping device is transported by the main device, so that the industrial control motherboard is first brushed with solder paste at the tinning device, and then the electronic components are placed on the industrial control motherboard until they are specified by the robot. Then the industrial control motherboard arrives at the hot welding device to heat the solder paste and complete the welding, with good continuity; (2) when the inner electric cylinder provided in the present invention is extended, it drives the conveyor belt to rotate once, thereby realizing the movement of all the clamping devices once. When the inner electric cylinder contracts, it drives the solder paste pool to descend and brushes the solder paste onto the industrial control motherboard, with a high degree of automation; (3) when the clamping device provided in the present invention reaches the unclamping block and the ejection block, it can discharge the welded industrial control motherboard, and when the clamping device reaches the ejection block, it can put in a new industrial control motherboard, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0021] Figure 2 Schematic diagram of the main device structure of the present invention Figure 1 .
[0022] Figure 3 Schematic diagram of the main device structure of the present invention Figure 2 .
[0023] Figure 4 This is a schematic diagram of the cooperation between the unclamping block, the ejecting block and the clamping device of the present invention.
[0024] Figure 5 This is a schematic diagram of the cooperation between the top clamping block and the clamping device of the present invention.
[0025] Figure 6 Schematic diagram of the main device structure of the present invention Figure 3 .
[0026] Figure 7 Schematic diagram of the main device structure of the present invention Figure 4 .
[0027] Figure 8 Schematic diagram of the main device structure of the present invention Figure 5 .
[0028] Figure 9 Schematic diagram of the clamping device structure of the present invention Figure 1 .
[0029] Figure 10 Schematic diagram of the clamping device structure of the present invention Figure 2 .
[0030] Figure 11 Schematic diagram of the clamping device structure of the present invention Figure 3 .
[0031] Figure 12 Schematic diagram of the tinning device structure of the present invention Figure 1 .
[0032] Figure 13 Schematic diagram of the tinning device structure of the present invention Figure 2 .
[0033] Figure 14 Schematic diagram of the heat welding device structure of the present invention Figure 1 .
[0034] Figure 15 Schematic diagram of the heat welding device structure of the present invention Figure 2 .
[0035] Figure 1: 101-housing; 102-discharging slope; 103-conveying wheel; 104-conveying belt; 105-inner electric cylinder; 106-ratchet; 107-driving ratchet bar; 108-rack spring; 109-lower driving shaft; 110-driving ratchet; 111-lower transmission wheel; 112-oblique transmission belt; 113-upper transmission wheel; 114-driving shaft; 115-main conveying wheel; 116-downward pressure ratchet bar; 117-ratchet spring; 118-inner transmission shaft; 119-downward pressure ratchet; 120-inner transmission wheel; 121-vertical transmission belt; 122-long gear shaft; 123-upper wheel; 124-downward pressure gear; 125-unclamping block; 126-ejection block; 127-opening block; 201- Connecting plate; 202-placing plate; 203-clamping plate; 204-clamping slide; 205-lifting column; 206-clamping spring; 207-ejector column; 208-ejector spring; 209-ejector plate; 210-positioning column; 301-upper slide; 302-lifting rack; 303-reset spring; 304-lower pressure plate; 305-extrusion spring; 306-lifting frame; 307-screw motor; 308-solder paste pool; 309-scraper; 310-bidirectional screw; 311-track column; 401-hot soldering box; 402-rotating motor; 403-eccentric connecting block; 404-inner frame; 405-tilt frame; 406-hot air gun; 5-picking robot; 6-industrial control motherboard; 7-electronic components. DETAILED DESCRIPTION
[0036] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings.
[0037] Example: Reference Figures 1-15 , a welding device for industrial control motherboard components, including a main device, the main device including a shell 101 and a conveyor belt 104, the main device is used to convey the industrial control motherboard 6, the main device is provided with a picking robot 5, a tinning device, a hot welding device and several clamping devices, the clamping device includes a connecting plate 201, the connecting plate 201 is fixedly installed on the conveyor belt 104, the clamping device is used to clamp the industrial control motherboard 6, the picking robot 5 is used to place the electronic original 7 in the docking hole on the industrial control motherboard 6, the tinning device includes an upper sliding column 301, the upper sliding column 301 is slidably installed with the shell 101, the tinning device is used to scrape solder paste onto the industrial control motherboard 6, the hot welding device includes a hot welding box 401, the hot welding box 401 is fixedly installed on the shell 101, and the hot welding device is used to weld the electronic original 7 to the industrial control motherboard 6.
[0038] like Figure 2-Figure 8 As shown, the main device includes a conveying wheel 103 and a driving shaft 114 rotatably mounted in the outer shell 101, a main conveying wheel 115 and an upper transmission wheel 113 are fixedly mounted on the driving shaft 114, the conveyor belt 104 is wound around the outside of the conveying wheel 103 and the main conveying wheel 115, a discharge slope 102 is fixedly mounted on the outer shell 101, an inner electric cylinder 105 is fixedly mounted in the outer shell 101, a ratchet frame 106 is fixedly mounted on the output end of the inner electric cylinder 105, a driving ratchet bar 107 and a downward ratchet bar 116 are slidably mounted on the ratchet frame 106 through a sliding column, a rack spring 108 is arranged between the driving ratchet bar 107 and the ratchet frame 106, and a ratchet spring 117 is arranged between the downward ratchet bar 116 and the ratchet frame 106.
[0039] like Figure 2-Figure 8 As shown, a lower drive shaft 109 is rotatably mounted on the housing 101, a drive ratchet 110 and a lower transmission wheel 111 are fixedly mounted on the lower drive shaft 109, a drive ratchet bar 107 cooperates with the drive ratchet 110, and an oblique transmission belt 112 is wrapped around the upper transmission wheel 113 and the lower transmission wheel 111.
[0040] like Figure 2-Figure 8 As shown, an inner transmission shaft 118 is rotatably mounted on the outer shell 101, a downward pressure ratchet 119 and an inner transmission wheel 120 are fixedly mounted on the inner transmission shaft 118, the downward pressure ratchet 119 is engaged with the downward pressure ratchet bar 116, a long gear shaft 122 is rotatably mounted in the outer shell 101, a downward pressure gear 124 and an upper wheel 123 are fixedly mounted on the long gear shaft 122, and a vertical transmission belt 121 is wrapped around the upper wheel 123 and the inner transmission wheel 120.
[0041] like Figure 2-Figure 8 As shown, two unclamping blocks 125 and two ejecting blocks 126 are fixedly installed in the housing 101 .
[0042] like Figure 2-Figure 8 As shown, two opening blocks 127 are fixedly installed in the housing 101 .
[0043] When the placement plate 202 is located at the top opening block 127, the top opening block 127 lifts the lifting column 205, so that the clamping plate 203 is lifted. At this time, the industrial control mainboard 6 is placed on the placement plate 202, and the industrial control mainboard 6 is positioned by the positioning column 210. When the lifting column 205 leaves the top of the top opening block 127, the clamping spring 206 rebounds, so that the clamping plate 203 presses the industrial control mainboard 6 onto the placement plate 202.
[0044] The inner electric cylinder 105 extends, thereby driving the ratchet frame 106 to move, and drives the driving ratchet 110, the lower driving shaft 109 and the lower transmission wheel 111 to rotate by driving the ratchet bar 107, and drives the upper transmission wheel 113, the driving shaft 114 and the main conveying wheel 115 to rotate by the inclined transmission belt 112, thereby driving the conveyor belt 104 to move, and the conveyor belt 104 drives the connecting plate 201 and the placement plate 202 to move, thereby driving the industrial control motherboard 6 to move once, and at this time, the downward pressing ratchet bar 116 contacts the downward pressing ratchet 119, and the downward pressing ratchet bar 116 will slide upward along the ratchet frame 106, and the ratchet spring 117 is compressed, and the downward pressing ratchet 119 will not rotate at this time; when the inner electric cylinder 105 contracts, the downward pressing ratchet 119, the inner transmission shaft 118 and the inner transmission wheel 120 are driven to rotate by the downward pressing ratchet bar 116, and the upper wheel 123 is driven by the vertical transmission belt 121. , the long gear shaft 122 and the pressing gear 124 rotate, and the pressing gear 124 drives the lifting rack 302 and the upper sliding column 301 to descend, and the industrial control motherboard 6 located below the solder paste pool 308 is brushed with solder paste. At this time, after the driving ratchet bar 107 contacts the driving ratchet wheel 110, the driving ratchet bar 107 will not drive the driving ratchet wheel 110 to rotate. The driving ratchet bar 107 will slide upward relative to the ratchet frame 106 under the action of the driving ratchet wheel 110, and the rack spring 108 is compressed. That is, when the inner electric cylinder 105 extends, the conveyor belt 104 rotates once, driving the connecting plate 201 and the placing plate 202 to advance once. When the inner electric cylinder 105 contracts, the industrial control motherboard 6 below the solder paste pool 308 is brushed with solder paste. Then the industrial control motherboard 6 will reach the picking robot 5 when it moves forward next time, and the electronic component 7 is placed on the part of the industrial control motherboard 6 where the solder paste is brushed through the picking robot 5.
[0045] When the welded industrial control mainboard 6 is moved to the unclamping block 125 by the placing plate 202, the lifting column 205 is lifted up by the action of the unclamping block 125, and the clamping spring 206 is compressed, so that the clamping plate 203 no longer clamps the industrial control mainboard 6. Then the conveyor belt 104 continues to move with the connecting plate 201, and the ejection column 207 is ejected by the ejection block 126, and the ejection spring 208 is compressed, and the industrial control mainboard 6 is pushed out of the positioning column 210 through the ejection plate 209, and the industrial control mainboard 6 falls into the discharge slope 102.
[0046] like Figures 9-11 As shown, the clamping device includes two clamping slides 204 slidably mounted on the placement plate 202, a clamping plate 203 and a lifting column 205 are fixedly mounted on the clamping slide 204, a clamping spring 206 is arranged between the lifting column 205 and the placement plate 202, two positioning columns 210 are arranged on the placement plate 202, a plurality of ventilation grooves are arranged on the placement plate 202, an ejection column 207 is slidably mounted on the placement plate 202, an ejection plate 209 is fixedly mounted on the ejection column 207, and an ejection spring 208 is arranged between the ejection column 207 and the placement plate 202.
[0047] In the initial state, the upper surface of the ejection plate 209 is flush with the upper surface of the placement plate 202 .
[0048] like Figure 12 、 Figure 13 As shown, the tinning device includes a lifting rack 302 fixedly mounted on the upper slide 301, the lifting rack 302 is engaged with the lower pressure gear 124, a lower pressure plate 304 is fixedly mounted on the upper slide 301, a lifting frame 306 is slidably mounted on the upper slide 301, an extrusion spring 305 is arranged between the lower pressure plate 304 and the lifting frame 306, and a return spring 303 is arranged between the lifting frame 306 and the upper slide 301, and the elastic force of the extrusion spring 305 is greater than the elastic force of the return spring 303.
[0049] like Figure 12 、 Figure 13 As shown, a solder paste pool 308 is fixedly installed on the lifting frame 306, and solder paste is filled in the solder paste pool 308. Holes corresponding to the welding positions on the industrial control mainboard 6 are provided on the solder paste pool 308. A screw motor 307 is fixedly installed on the lifting frame 306. A track column 311 is fixedly installed on the lifting frame 306. A bidirectional screw 310 is rotatably installed on the lifting frame 306. A scraper 309 is slidably installed on the track column 311. An internal thread is provided in the scraper 309. The scraper 309 and the bidirectional screw 310 form a threaded transmission. The scraper 309 fits the upper surface of the solder paste pool 308.
[0050] When the lifting rack 302 and the upper slide column 301 descend, the lifting frame 306 is driven to descend through the lower pressure plate 304 and the extrusion spring 305, the return spring 303 is compressed, and the extrusion spring 305 is not compressed at this time. When the solder paste pool 308 descends to fit the industrial control motherboard 6 below it, the upper slide column 301 continues to descend, which will compress the extrusion spring 305, and the screw motor 307 rotates to drive the bidirectional screw 310 to rotate, thereby driving the scraper 309 to slide back and forth, and the scraper 309 squeezes the solder paste in the solder paste pool 308 through the holes in the solder paste pool 308 onto the industrial control motherboard 6.
[0051] like Figure 14 、 Figure 15As shown, the hot welding device includes a rotating motor 402 fixedly mounted on a hot welding box 401, an inner frame 404 fixedly mounted in the hot welding box 401, an eccentric connecting block 403 fixedly mounted on the motor shaft of the rotating motor 402, an oblique rotating frame 405 rotatably mounted on the eccentric connecting block 403, a hot air gun 406 rotatably mounted on the oblique rotating frame 405, and an inner frame 404 rotatably mounted on the hot air gun 406.
[0052] After the picking robot 5 places all the electronic components 7 on the industrial control mainboard 6, the conveyor belt 104 moves the industrial control mainboard 6 to the bottom of the hot welding box 401 in the next action, and the rotating motor 402 rotates to drive the eccentric connecting block 403 to rotate, thereby driving the inclined rotating frame 405 to rotate, thereby driving the hot air gun 406 to swing back and forth around the inner frame 404, and heating the solder paste between the industrial control mainboard 6 and the electronic components 7 through the inner frame 404, and welding the electronic components 7 to the industrial control mainboard 6.
[0053] The working principle of the industrial control motherboard component welding device disclosed in the present invention is: when the placement plate 202 is located at the top opening block 127, the top opening block 127 lifts the lifting column 205, so that the clamping plate 203 is lifted. At this time, the industrial control motherboard 6 is placed on the placement plate 202, and the industrial control motherboard 6 is positioned by the positioning column 210. When the lifting column 205 leaves the top of the top opening block 127, the clamping spring 206 rebounds, so that the clamping plate 203 presses the industrial control motherboard 6 onto the placement plate 202. The inner electric cylinder 105 extends, thereby driving the ratchet frame 106 to move, and the driving ratchet 110, the lower driving shaft 109 and the lower transmission wheel 111 are driven to rotate by driving the ratchet bar 107, and the upper transmission wheel 113, the driving shaft 114 and the main conveying wheel 115 are driven to rotate by the inclined transmission belt 112, thereby driving the conveyor belt 104 to move, and the conveyor belt 104 drives the connecting plate 201 and the placement plate 202 to move, thereby driving the industrial control motherboard 6 to move forward once, and at this time, the downward pressing ratchet bar 116 contacts the downward pressing ratchet wheel 119, and the downward pressing ratchet bar 116 will move along the ratchet frame 10 6 slides upward, the ratchet spring 117 is compressed, and the downward ratchet 119 does not rotate at this time; when the inner electric cylinder 105 contracts, the downward ratchet 119, the inner transmission shaft 118 and the inner transmission wheel 120 are driven to rotate by the downward ratchet bar 116, and the upper wheel 123, the long gear shaft 122 and the downward gear 124 are driven to rotate by the vertical transmission belt 121, and the downward gear 124 drives the lifting rack 302 and the upper slide column 301 to descend. When the lifting rack 302 and the upper slide column 301 descend, the lifting frame 302 is driven by the lower pressure plate 304 and the extrusion spring 305. 6 descends, the return spring 303 is compressed, and the extrusion spring 305 is not compressed at this time. When the solder paste pool 308 descends to fit the industrial control motherboard 6 below it, the upper slide column 301 continues to descend, which will compress the extrusion spring 305, and the screw motor 307 rotates to drive the bidirectional screw 310 to rotate, thereby driving the scraper 309 to slide back and forth, and the scraper 309 squeezes the solder paste in the solder paste pool 308 through the holes in the solder paste pool 308 onto the industrial control motherboard 6. At this time, after the driving ratchet bar 107 contacts the driving ratchet wheel 110, the driving ratchet bar 107 is not It will drive the driving ratchet 110 to rotate, and the driving ratchet bar 107 will slide upward relative to the ratchet frame 106 under the action of the driving ratchet 110, and the rack spring 108 will be compressed. That is, when the inner electric cylinder 105 is extended, the conveyor belt 104 rotates once, driving the connecting plate 201 and the placement plate 202 to move forward once. When the inner electric cylinder 105 contracts, solder paste is applied to the industrial control mainboard 6 under the solder paste pool 308. Then, the industrial control mainboard 6 will reach the picking robot 5 when it moves forward next time, and the electronic component 7 will be placed on the part of the industrial control mainboard 6 where solder paste is applied through the picking robot 5.After the picking robot 5 places all the electronic components 7 on the industrial control mainboard 6, the conveyor belt 104 moves the industrial control mainboard 6 to the bottom of the hot welding box 401 in the next action, and the rotating motor 402 rotates to drive the eccentric connecting block 403 to rotate, thereby driving the inclined rotating frame 405 to rotate, thereby driving the hot air gun 406 to swing back and forth around the inner frame 404, and heating the solder paste between the industrial control mainboard 6 and the electronic components 7 through the inner frame 404, and welding the electronic components 7 to the industrial control mainboard 6. When the welded industrial control mainboard 6 is moved to the unclamping block 125 by the placing plate 202, the lifting column 205 is lifted up by the action of the unclamping block 125, and the clamping spring 206 is compressed, so that the clamping plate 203 no longer clamps the industrial control mainboard 6. Then the conveyor belt 104 continues to move with the connecting plate 201, and the ejection column 207 is ejected by the ejection block 126, and the ejection spring 208 is compressed, and the industrial control mainboard 6 is pushed out of the positioning column 210 through the ejection plate 209, and the industrial control mainboard 6 falls into the discharge slope 102.
[0054] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the scope of protection of the present invention.
Claims
1. A welding device for industrial control motherboard components, comprising a main device, characterized in that: The main device comprises a housing (101) and a conveyor belt (104), the main device is used to convey the industrial control mainboard (6), the main device is provided with a taking manipulator (5), a tinning device, a heat welding device and a plurality of clamping devices, the tinning device comprises an upper sliding column (301), the upper sliding column (301) is slidably mounted on the housing (101), the tinning device is used to scrape solder paste onto the industrial control mainboard (6), the heat welding device comprises a heat welding box (401), the heat welding box (401) is fixedly mounted on the housing (101), and the heat welding device is used to weld the electronic component (7) to the industrial control mainboard (6); An inner electric cylinder (105) is fixedly installed in the housing (101), a ratchet frame (106) is fixedly installed at the output end of the inner electric cylinder (105), and a driving ratchet bar (107) and a pressing ratchet bar (116) are slidably installed on the ratchet frame (106) via a sliding column; A long gear shaft (122) is rotatably mounted in the housing (101), and a downward pressure gear (124) is fixedly mounted on the long gear shaft (122); An inner transmission shaft (118) is rotatably mounted on the outer shell (101), a downward pressure ratchet (119) and an inner transmission wheel (120) are fixedly mounted on the inner transmission shaft (118), the downward pressure ratchet (119) is meshed with the downward pressure ratchet bar (116), an upper wheel (123) is fixedly mounted on the long gear shaft (122), and a vertical transmission belt (121) is wound around the upper wheel (123) and the inner transmission wheel (120); The tinning device comprises a lifting rack (302) fixedly mounted on the upper slide column (301), the lifting rack (302) meshing with the lower pressure gear (124), a lower pressure plate (304) fixedly mounted on the upper slide column (301), and a lifting frame (306) slidably mounted on the upper slide column (301); The heat welding device comprises a rotating motor (402) fixedly mounted on a heat welding box (401), an inner frame (404) fixedly mounted in the heat welding box (401), an eccentric connecting block (403) fixedly mounted on the motor shaft of the rotating motor (402), an oblique rotating frame (405) rotatably mounted on the eccentric connecting block (403), a hot air gun (406) rotatably mounted on the oblique rotating frame (405), and an inner frame (404) rotatably mounted on the hot air gun (406); A solder paste pool (308) is fixedly mounted on the lifting frame (306), the solder paste pool (308) is filled with solder paste, and holes corresponding to the welding positions on the industrial control mainboard (6) are provided on the solder paste pool (308). A screw motor (307) is fixedly mounted on the lifting frame (306), a track column (311) is fixedly mounted on the lifting frame (306), a bidirectional screw (310) is rotatably mounted on the lifting frame (306), a scraper (309) is slidably mounted on the track column (311), an internal thread is provided in the scraper (309), the scraper (309) and the bidirectional screw (310) form a threaded transmission, and the scraper (309) is in contact with the upper surface of the solder paste pool (308).
2. The industrial control motherboard component welding device according to claim 1, characterized in that: The main device comprises a conveying wheel (103) and a driving shaft (114) rotatably mounted in a housing (101); a main conveying wheel (115) and an upper transmission wheel (113) are fixedly mounted on the driving shaft (114); a conveying belt (104) is wound around the outside of the conveying wheel (103) and the main conveying wheel (115); a discharge slope (102) is fixedly mounted on the housing (101); a rack spring (108) is provided between the driving ratchet bar (107) and the ratchet frame (106); and a ratchet spring (117) is provided between the downward pressing ratchet bar (116) and the ratchet frame (106).
3. The industrial control motherboard component welding device according to claim 2, characterized in that: A lower drive shaft (109) is rotatably mounted on the housing (101), a drive ratchet (110) and a lower transmission wheel (111) are fixedly mounted on the lower drive shaft (109), a drive ratchet bar (107) cooperates with the drive ratchet (110), and an oblique transmission belt (112) is wound around the upper transmission wheel (113) and the lower transmission wheel (111).
4. The industrial control motherboard component welding device according to claim 1, characterized in that: Two unclamping blocks (125) and two ejecting blocks (126) are fixedly installed in the housing (101).
5. The industrial control motherboard component welding device according to claim 1, characterized in that: Two top opening blocks (127) are fixedly installed in the housing (101).
6. The industrial control motherboard component welding device according to claim 1, characterized in that: The clamping device comprises a connecting plate (201), the connecting plate (201) is fixedly mounted on the conveyor belt (104), the clamping device is used to clamp the industrial control mainboard (6), the picking manipulator (5) is used to place the electronic component (7) in the docking hole on the industrial control mainboard (6), two clamping slides (204) are slidably mounted on the placement plate (202), and a clamping plate (203) and a lifting column (203) are fixedly mounted on the clamping slide (204). 5), a clamping spring (206) is provided between the lifting column (205) and the placement plate (202), two positioning columns (210) are provided on the placement plate (202), a plurality of ventilation grooves are provided on the placement plate (202), an ejection column (207) is slidably installed on the placement plate (202), an ejection plate (209) is fixedly installed on the ejection column (207), and an ejection spring (208) is provided between the ejection column (207) and the placement plate (202).
7. The industrial control motherboard component welding device according to claim 1, characterized in that: An extrusion spring (305) is provided between the lower pressing plate (304) and the lifting frame (306), and a return spring (303) is provided between the lifting frame (306) and the upper sliding column (301). The elastic force of the extrusion spring (305) is greater than the elastic force of the return spring (303).
Citation Information
Patent Citations
Mainboard welding device
CN117123971A
Welding machine for semiconductor processing
CN215746943U