Automatic welding production process for steel formworks

Abstract

The invention relates to the technical field of steel formwork welding production, in particular to an automatic steel formwork welding production process which comprises the following steps of steel formwork cleaning, steel formwork clamping and fixing, steel formwork butt joint and corresponding welding. According to the automatic welding device, how to conduct automatic welding operation on the steel formworks is clearly and definitely indicated, the welding quality of the steel formworks can be effectively guaranteed, and welding of the steel formworks of various specifications can be rapidly achieved through corresponding mechanisms.

Description

Technical Field

[0001] This invention relates to the field of steel formwork welding production technology, and in particular to an automated steel formwork welding production process. Background Technology

[0002] Existing technologies involve welding various components of steel formwork before assembly. For special-purpose steel formwork, after the main frame is welded, each component needs to be welded on one by one. During this process, there is a lack of corresponding auxiliary mechanisms to assist in the formwork welding work, which makes the welding operation difficult, the welding quality cannot be guaranteed, and it also affects the work efficiency.

[0003] CN117464282A discloses an automatic welding fixture and method for steel formwork, comprising a base, a rotating bearing seat, a vertical support telescopic rod, a welding mechanism, and auxiliary components. The rotating bearing seat is connected to the base, and a main steel formwork frame is placed on the rotating bearing seat. Side vertical panels are fixedly installed at equal intervals on the outer walls of the main steel formwork frame. The welding mechanism and auxiliary components work together to assemble and weld the steel formwork. Furthermore, the welding position of the side horizontal panels can be cleaned during welding, ensuring welding quality. Therefore, this solution solves the problem of insufficient auxiliary mechanisms in existing steel formwork welding processes, which affects welding quality, and improves welding quality.

[0004] The aforementioned steel formwork welding and assembly components cannot effectively clamp the steel formwork, nor can they be accurately applied to steel formwork of different specifications, nor can they accurately correspond to the welding positions, so improvements are needed. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automated welding production process for steel formwork.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] The automated welding production process for steel formwork includes the following steps:

[0008] S1. Steel formwork cleaning: Select suitable steel formwork and clean the surface of the steel formwork to remove rust and ensure the surface of the steel formwork is clean.

[0009] S2, Steel formwork clamping: Two steel formworks are placed into the clamping mechanism of the welding equipment. The clamping mechanism can effectively adapt to steel formworks of various specifications and thicknesses and facilitates the movement of steel formworks.

[0010] S3, Steel formwork butt joint: The contact mechanism in the welding equipment pushes the two steel formworks to move relative to each other for splicing operations;

[0011] S4. Corresponding Welding: Controlling the operation of the welding mechanism in the welding equipment enables precise alignment with the splicing gap for welding operations.

[0012] Compared with the prior art, this application clearly and explicitly demonstrates how to automate the welding of steel formwork, which can effectively ensure the quality of steel formwork welding, and can quickly achieve the welding of steel formwork of various specifications through the corresponding mechanism.

[0013] Preferably, the welding equipment includes a base and a support frame, the abutting mechanism is installed on the upper side of the base, the clamping mechanism is installed on the abutting mechanism, and the welding mechanism is installed on the upper side of the support frame.

[0014] Furthermore, the welding equipment is clearly described, highlighting the key mechanisms within it, so that automated steel formwork welding operations can be achieved through the coordination of these key mechanisms.

[0015] Preferably, the welding mechanism includes a mounting frame fixed to one side of the support frame, a power belt assembly mounted on the mounting frame, a transverse frame mounted on the power belt assembly, a welding assembly mounted on one side of the transverse frame, and the welding assembly disposed at the upper end of the clamping mechanism.

[0016] Furthermore, in actual production, the power belt assembly consists of a motor assembly, two pulleys, and a belt structure. The motor assembly drives one of the pulleys to rotate, which in turn drives the other pulley to rotate via the belt, thus achieving sufficient belt tension and stable operation. A block is rotatably mounted on one side of the belt, and a frame structure is slidably mounted on the block. The frame structure is slidably mounted on the mounting frame, thereby forming a transverse moving frame. Through the cooperation of the power belt assembly and the transverse moving frame, the transverse moving frame can move smoothly back and forth on one side of the mounting frame, driving the welding assembly to move back and forth, so as to accurately weld the splicing parts of the two steel modules and effectively adapt to different welding positions.

[0017] Preferably, the abutment mechanism includes a support plate fixed to one side of the upper end of the base, a hydraulic cylinder assembly is provided at the lower end of the support plate, the hydraulic cylinder assembly is mounted on the base, an opening is provided on the support plate, two movable frames are slidably installed in the opening, and the clamping mechanism is mounted on the movable frames.

[0018] Furthermore, the hydraulic cylinder assembly enables stable lifting and lowering, and allows the two tie rods to swing. The swinging of the tie rods can stably drive the moving frame to move within the opening, and control the position of the two moving frames so that the two steel templates can be aligned and abutted.

[0019] Preferably, a sliding frame is fixed on one end sidewall of the opening, and both movable frames are slidably mounted on the sliding frame.

[0020] Furthermore, the smooth movement of the sliding frame within the opening can be achieved through the cooperation of the sliding frame and the moving frame.

[0021] Preferably, the clamping mechanism includes two electric telescopic rods respectively mounted on two movable frames. The electric telescopic rods are provided with a moving mechanism. The moving mechanism is provided with a second mounting frame and a first mounting frame. Multiple abutment shafts are rotatably sleeved in the second mounting frame and the first mounting frame at equal intervals. Two elastic telescopic components are rotatably connected to one side of the first mounting frame. The lower ends of the two elastic telescopic components are rotatably connected to the movable frame on the same side.

[0022] Furthermore, the electric telescopic rod can drive the second mounting frame to move, enabling the moving mechanism to operate, facilitating the operation of the elastic telescopic component, and making it easier to control the stable lifting and lowering of the first mounting frame and its abutment shaft so that it can abut against the abutment shaft on the lower second mounting frame, clamping the corresponding steel template. The abutment shaft can also move the steel template to fully perform welding operations on the splice seam.

[0023] Preferably, the moving mechanism includes notches formed on opposite side walls inside the moving frame, a slide plate slidably installed in the notch, a fixing rod fixed to the upper end of the slide plate, the upper ends of the two fixing rods being fixed to the lower end of the second mounting frame on the same side, two sliding rods slidably sleeved on the second mounting frame, the upper ends of the two sliding rods being fixed to the lower end of the first mounting frame on the same side, and the piston rod ends of the two electric telescopic rods being fixedly connected to the two second mounting frames respectively.

[0024] Furthermore, when the second mounting frame is pushed and moved by the electric telescopic rod, the first mounting frame moves forward, which causes the elastic telescopic component to pull the first mounting frame down. The first mounting frame can be lowered stably through the action of the two sliding rods. At the same time, the telescopic component can realize telescopic operation to better clamp steel modules of various specifications. In addition, the cooperation between the sliding rods and the second mounting frame can stably raise and lower the first mounting frame relative to the second mounting frame to clamp the steel modules more stably.

[0025] Preferably, the second mounting frame is L-shaped, and the slide rod passes through the vertical end of the second mounting frame.

[0026] Furthermore, it can fully guarantee the stability of the relative movement between the first mounting frame and the second mounting frame.

[0027] Preferably, the diameter of the abutment shaft is greater than the height of the horizontal ends of the first and second mounting frames, and the axis of the abutment shaft overlaps with the central axis of the horizontal ends of the first and second mounting frames.

[0028] Furthermore, the two ends of the abutment shaft are located at the two ends of the corresponding first mounting frame and second mounting frame, which can effectively make the abutment shaft and the steel module abut, making it easier to control the movement of the steel module.

[0029] The beneficial effects of this invention are:

[0030] 1. The welding equipment is clearly described, highlighting the key components to enable automated steel template welding through their coordination. The description also explains how to weld the steel modules, facilitating operation for staff, and outlines steel module processing solutions to improve welding efficiency and quality.

[0031] 2. In actual production, the power belt assembly consists of a motor assembly, two pulleys, and a belt structure. The motor assembly drives one of the pulleys to rotate, which in turn drives the other pulley to rotate via the belt, thus achieving sufficient belt tension and stable operation. A block is rotatably mounted on one side of the belt, and a frame structure is slidably mounted on the block. The frame structure is slidably mounted on the mounting frame, forming a transverse frame. Through the cooperation of the power belt assembly and the transverse frame, the transverse frame can move smoothly back and forth on one side of the mounting frame, driving the welding assembly to move back and forth, so as to accurately weld the splicing parts of the two steel modules and effectively adapt to different welding positions.

[0032] 3. The electric telescopic rod can drive the second mounting frame to move, enabling the moving mechanism to operate, facilitating the operation of the elastic telescopic component, and facilitating the stable lifting and lowering of the first mounting frame and its abutment shaft, so as to abut against the abutment shaft on the lower second mounting frame, clamping the corresponding steel template, and the abutment shaft can move the steel template to fully perform welding operations on the splice seam.

[0033] 4. When the second mounting frame is pushed and moved by the electric telescopic rod, the first mounting frame moves forward, which will cause the elastic telescopic component to pull the first mounting frame down. The first mounting frame can be lowered stably through the action of the two sliding rods. At the same time, the telescopic component can realize telescopic operation to better clamp steel modules of various specifications. In addition, the cooperation of the sliding rods and the second mounting frame can stably raise and lower the first mounting frame relative to the second mounting frame to clamp the steel module more stably.

[0034] 5. The sliding rod ensures the stability of the relative movement between the first mounting frame and the second mounting frame; the two ends of the abutment shaft are located at the two ends of the corresponding first mounting frame and second mounting frame, which can effectively make the abutment shaft and the steel module abut, making it easy to control the movement of the steel module. Attached Figure Description

[0035] Figure 1This is a structural diagram of the welding equipment in the automated welding production process for steel formwork proposed in this invention;

[0036] Figure 2 Appendix to this invention Figure 1 Enlarged view of point A;

[0037] Figure 3 This is a connection structure diagram of the first mounting frame and the elastic telescopic component in this invention;

[0038] Figure 4 This is a diagram showing the internal structure of the movable frame in this invention;

[0039] In the diagram: 1 Mounting frame, 2 Support frame, 3 Power belt assembly, 4 Transverse frame, 5 Welding assembly, 6 Opening, 7 Bearing plate, 8 Sliding frame, 9 Moving frame, 10 Tie rod, 11 Hydraulic cylinder assembly, 12 Base, 13 Abutting shaft, 14 First mounting frame, 15 Fixed rod, 16 Sliding rod, 17 Second mounting frame, 18 Electric telescopic rod, 19 Elastic telescopic assembly, 20 Slide plate, 21 Notch. Detailed Implementation

[0040] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0041] This invention provides an automated welding production process for steel formwork, comprising the following steps:

[0042] S1. Steel formwork cleaning: Select suitable steel formwork and clean the surface of the steel formwork to remove rust and ensure the surface of the steel formwork is clean.

[0043] S2, Steel formwork clamping: Two steel formworks are placed into the clamping mechanism of the welding equipment. The clamping mechanism can effectively adapt to steel formworks of various specifications and thicknesses and facilitates the movement of steel formworks.

[0044] S3, Steel formwork butt joint: The contact mechanism in the welding equipment pushes the two steel formworks to move relative to each other for splicing operations;

[0045] S4. Corresponding Welding: Controlling the operation of the welding mechanism in the welding equipment enables precise alignment with the splicing gap for welding operations.

[0046] The above description helps workers understand how the steel modules are automated. It also shows that before welding, the surface of the steel modules must be cleaned to prevent rust from affecting subsequent welding quality. Then, the clamping mechanism in the welding equipment, along with the welding mechanism and the contact mechanism, works together to stably clamp and move the steel modules. This also allows for quick alignment of the joints between two steel modules, improving welding quality and efficiency.

[0047] Reference Figure 1-4 The welding equipment includes a base 12 and a support frame 2. An abutting mechanism is installed on one side of the upper end of the base 12, and a clamping mechanism is installed on the abutting mechanism. A welding mechanism is installed on one side of the upper end of the support frame 2. The welding equipment is clearly described, indicating the important mechanisms in the welding equipment so that automated steel template welding operations can be achieved through the cooperation of the important mechanisms.

[0048] Reference Figure 1-4 The welding mechanism includes a mounting frame 1 fixed to one side of the support frame 2. A power belt assembly 3 is mounted on the mounting frame 1, and a transverse frame 4 is mounted on the power belt assembly 3. A welding assembly 5 is mounted on one side of the transverse frame 4, and the welding assembly 5 is located at the upper end of the clamping mechanism. In actual production, the power belt assembly 3 consists of a motor assembly, two pulleys, and a belt structure. The motor assembly can drive one of the pulleys to rotate, which in turn drives the other pulley to rotate via the belt, thus fully realizing the tension and stable operation of the belt. A block is mounted on one side of the belt, and a frame structure is slidably mounted on the block. The frame structure is slidably mounted on the mounting frame 1, thereby forming the transverse frame 4. Through the cooperation of the power belt assembly 3 and the transverse frame 4, the transverse frame 4 can move smoothly back and forth on one side of the mounting frame 1, driving the welding assembly 5 to move back and forth, so as to accurately weld the splicing parts of the two steel modules and effectively adapt to different welding positions.

[0049] Reference Figure 1-4 The contact mechanism includes a bearing plate 7 fixed to one side of the upper end of the base 12. A hydraulic cylinder assembly 11 is provided at the lower end of the bearing plate 7. The hydraulic cylinder assembly 11 is mounted on the base 12. An opening 6 is provided on the bearing plate 7. Two movable frames 9 are slidably installed in the opening 6. A clamping mechanism is mounted on the movable frames 9. The hydraulic cylinder assembly 11 can stably lift and lower the frame, and can swing the two pull rods 10. The swing of the pull rods 10 can stably drive the movable frames 9 to move in the opening 6, and can control the position of the two movable frames 9 so that the two steel templates can contact each other.

[0050] Reference Figure 1-4 A sliding frame 8 is fixed on one side wall inside the opening 6, and two movable frames 9 are slidably mounted on the sliding frame 8; the movable frame 9 can move smoothly inside the opening 6 through the cooperation of the sliding frame 8 and the movable frame 9.

[0051] Reference Figure 1-4The clamping mechanism includes two electric telescopic rods 18 respectively mounted on two movable frames 9. Each electric telescopic rod 18 is equipped with a moving mechanism, which is equipped with a second mounting frame 17 and a first mounting frame 14. Multiple abutment shafts 13 are rotatably sleeved at equal intervals inside the second mounting frame 17 and the first mounting frame 14. Two elastic telescopic components 19 are rotatably connected to one side of the first mounting frame 14, and the lower ends of the two elastic telescopic components 19 are rotatably connected to the movable frame 9 on the same side. The electric telescopic rods 18 can drive the second mounting frame 17 to move, enabling the moving mechanism to operate, facilitating the operation of the elastic telescopic components 19, and facilitating the stable lifting and lowering of the abutment shafts 13 on the first mounting frame 14 so that they can abut against the abutment shafts 13 on the lower end of the second mounting frame 17, clamping the corresponding steel template. The abutment shafts 13 can also move the steel template to fully perform welding operations on the splice seam.

[0052] Reference Figure 1-4 The moving mechanism includes a notch 21 on the opposite sidewall of the moving frame 9. A slide plate 20 is slidably installed in the notch 21. A fixing rod 15 is fixed to the upper end of the slide plate 20. The upper ends of the two fixing rods 15 are fixed to the lower end of the second mounting frame 17 on the same side. Two sliding rods 16 are slidably sleeved on the second mounting frame 17. The upper ends of the two sliding rods 16 are fixed to the lower end of the first mounting frame 14 on the same side. The piston rod ends of the two electric telescopic rods 18 are fixedly connected to the two second mounting frames 17 respectively. When the second mounting frame 17 is pushed and moved by the electric telescopic rods 18, the first mounting frame 14 moves forward, which will cause the elastic telescopic component 19 to pull the first mounting frame 14 down. The action of the two sliding rods 16 can make the first mounting frame 14 descend stably. At the same time, the action of the elastic telescopic component 19 can realize telescopic operation, so as to better clamp steel modules of various specifications. At the same time, the cooperation of the sliding rods 16 and the second mounting frame 17 can stably raise and lower the first mounting frame 14 relative to the second mounting frame 17, so as to clamp the steel modules more stably.

[0053] Reference Figure 1-4 The second mounting frame 17 is L-shaped, and the slide bar 16 is installed through the vertical end of the second mounting frame 17 to ensure the stability of the relative movement between the first mounting frame 14 and the second mounting frame 17.

[0054] Reference Figure 1-4 The diameter of the contact shaft 13 is greater than the height of the horizontal ends of the first mounting frame 14 and the second mounting frame 17. The axis of the contact shaft 13 overlaps with the central axis of the horizontal ends of the first mounting frame 14 and the second mounting frame 17. The two ends of the contact shaft 13 are located at the two ends of the corresponding first mounting frame 14 and the second mounting frame 17, which can effectively make the contact shaft 13 and the steel module abut, making it easy to control the movement of the steel module.

[0055] In this invention, a suitable steel template is selected, and the surface of the steel template is cleaned to remove rust, thus ensuring the cleanliness of the steel template surface.

[0056] Two steel templates are placed into the clamping mechanism of the welding equipment. The clamping mechanism can effectively adapt to steel templates of various specifications and thicknesses and facilitates the movement of the steel templates. The abutting mechanism in the welding equipment pushes the two steel templates to move relative to each other for splicing operations.

[0057] Controlling the operation of the welding mechanism in the welding equipment allows for precise alignment with the joint gaps and enables welding operations.

[0058] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. The automated welding production process for steel formwork includes the following steps: S1. Cleaning of steel formwork: Select appropriate steel formwork and clean the surface of the steel formwork to remove rust on it and fully ensure the cleanliness of the surface of the steel formwork; S2. Steel template clamping: Place two steel templates into the clamping mechanism of the welding equipment respectively. The clamping mechanism can effectively adapt to steel templates of various specifications and thicknesses and facilitate the movement of steel templates; S3, Steel template docking: The resistance mechanism in the welding equipment pushes the two steel templates to move relative to each other for splicing operation; S4. Corresponding welding: Control the operation of the welding mechanism in the welding equipment to accurately correspond to the splicing gap and perform welding operations.

2. The steel template automated welding production process according to claim 1 is characterized in that: The welding device comprises a base (12) and a support frame (2), the interference mechanism is installed on one side of the upper end of the base (12), the clamping mechanism is installed on the interference mechanism, and the welding mechanism is installed on one side of the upper end of the support frame (2).

3. The steel template automated welding production process according to claim 2 is characterized in that: The welding mechanism comprises a mounting frame (1) fixed to one side of a support frame (2), a power belt assembly (3) being mounted on the mounting frame (1), a transverse frame (4) being mounted on the power belt assembly (3), a welding assembly (5) being mounted on one side of the transverse frame (4), and the welding assembly (5) being arranged at the upper end of the clamping mechanism.

4. The steel template automated welding production process according to claim 2 is characterized in that: The resistance mechanism comprises a bearing plate (7) fixed to one side of the upper end of a base (12); a hydraulic cylinder assembly (11) is provided at the lower end of the bearing plate (7); the hydraulic cylinder assembly (11) is mounted on the base (12); an opening (6) is provided on the bearing plate (7); two movable frames (9) are slidably mounted in the opening (6); and the clamping mechanism is mounted on the movable frame (9).

5. The steel template automated welding production process according to claim 4 is characterized in that: A sliding frame (8) is fixed on a side wall at one end of the opening (6), and two movable frames (9) are both slidably mounted on the sliding frame (8).

6. The steel template automated welding production process according to claim 4 is characterized in that: The clamping mechanism comprises two electric telescopic rods (18) respectively mounted on two moving frames (9); the electric telescopic rods (18) are provided with a moving mechanism; the moving mechanism is provided with a second mounting frame (17) and a first mounting frame (14); a plurality of abutment shafts (13) are rotatably sleeved at equal intervals in the second mounting frame (17) and the first mounting frame (14); one side of the first mounting frame (14) is rotatably connected to two elastic telescopic components (19); the lower ends of the two elastic telescopic components (19) are rotatably connected to the moving frame (9) on the same side thereof.

7. The steel template automated welding production process according to claim 6 is characterized by: The moving mechanism comprises a notch (21) formed on opposite side walls of the moving frame (9), a slide plate (20) being slidably mounted in the notch (21), a fixing rod (15) being fixed to the upper end of the slide plate (20), the upper ends of the two fixing rods (15) being fixed to the lower end of a second mounting frame (17) on the same side thereof, two sliding rods (16) being slidably sleeved on the second mounting frame (17), the upper ends of the two sliding rods (16) being fixed to the lower end of a first mounting frame (14) on the same side thereof, and piston rod ends of the two electric telescopic rods (18) being fixedly connected to the two second mounting frames (17) respectively.

8. The steel template automated welding production process according to claim 7 is characterized by: The second installation frame (17) is arranged in an L-shape, and the sliding rod (16) is arranged through the vertical end of the second installation frame (17).

9. The steel template automated welding production process according to claim 6, characterized in that: The diameter of the abutment shaft (13) is greater than the height of the horizontal ends of the first installation frame (14) and the second installation frame (17), and the axis of the abutment shaft (13) overlaps with the central axis of the horizontal ends of the first installation frame (14) and the second installation frame (17).

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