Optimized welding system for intelligently controlling water tank of scrubber

Abstract

The invention relates to the technical field of scrubber water tank welding, and discloses an intelligent control scrubber water tank optimized welding system which comprises a positioning base, a positioning device is fixedly connected to the center of the top of the positioning base, and a welding support is fixedly connected to the part, located on one side of the positioning device, of the top of the positioning base. A welding device is fixedly connected to the top of the welding support, and a processing device is fixedly connected to the position, right opposite to the positioning device, of one side of the welding support. The welding device comprises a mechanical arm, the movable end of the mechanical arm is fixedly connected with a fixed base, the bottom of the fixed base is fixedly connected with a welding gun, the outer side of the fixed base is sleeved with and fixedly connected with an annular sliding rail, and the side face of the annular sliding rail is slidably connected with a preheater through an electric sliding block. According to the optimized welding system for the intelligent control scrubber water tank, the situation that the welding seam quality is affected due to the large temperature difference in the welding process is conveniently avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of floor scrubber water tank welding, and in particular to an intelligently controlled floor scrubber water tank optimized welding system. Background Art

[0002] In the field of cleaning equipment, floor scrubbers are increasingly used. As a key component for storing clean water, the quality and performance of the floor scrubber water tank directly affect the overall effect and service life of the floor scrubber. In the traditional manufacturing process of floor scrubber water tanks, there are often many problems in the welding process. Early welding methods mostly used manual welding, which was not only inefficient, but also difficult to ensure welding quality. Due to the instability of manual operation, welds are prone to unevenness, pores, slag inclusions and other defects, which affect the sealing and strength of the water tank. With the development of technology, some simple automated welding equipment has begun to be used in the production of floor scrubber water tanks. However, these devices still have certain limitations in function and performance.

[0003] The welding equipment currently used is usually not convenient for preheating the welded parts during the welding process, and the large temperature difference of the welded parts during the welding process can easily affect the welding quality. Summary of the invention

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent control floor scrubber water tank optimization welding system, comprising a positioning base, a positioning device is fixedly connected to the center of the top of the positioning base, a welding bracket is fixedly connected to the top of the positioning base on one side of the positioning device, and a welding device is fixedly connected to the top of the welding bracket; The welding device includes a mechanical arm, a movable end of the mechanical arm is fixedly connected to a fixed base, a welding gun is fixedly connected to the bottom of the fixed base, an annular slide rail is sleeved and fixedly connected to the outer side of the fixed base, a preheater is slidably connected to the side of the annular slide rail via an electric slider, and an absorption device is slidably connected to the position symmetrical to the preheater on the annular slide rail via an electric slider, so as to conveniently avoid the situation where the quality of the weld is affected due to a large temperature difference during the welding process.

[0005] Preferably, the movable end of the robotic arm is fixedly connected to the top of the welding bracket, and the annular slide rail is an electric slide rail.

[0006] Preferably, the preheater includes a rotating seat, the rotating part of the rotating seat is fixedly connected to a connecting rod, one end of the connecting rod is fixedly connected to a preheating gun, the side of the connecting rod away from the preheating gun is fixedly connected to an arc-shaped telescopic rod, the end of the arc-shaped telescopic rod away from the connecting rod is fixedly connected to the fixed part of the rotating seat, and the fixed part of the rotating seat is fixedly connected to a side away from the arc-shaped telescopic rod, which is convenient for cooperation with the welding path of the welding gun and has good adjustability to adapt to a variety of different processing needs.

[0007] Preferably, the fixing portion of the rotating seat is fixedly connected to the electric slider on the annular slide rail, and one end of the arc spring away from the rotating seat is fixedly connected to the connecting rod.

[0008] Preferably, the absorption device includes an absorption box, an inner wall of the absorption box is fixedly connected to an arc filter screen, a portion of the inner wall of the absorption box above the arc filter screen is fixedly connected to adsorption cotton, a portion of the inner wall of the absorption box above the adsorption cotton is fixedly connected to a cleaning motor via a connecting frame, a driving shaft of the cleaning motor is fixedly connected to a rotating rod, an end of the rotating rod away from the cleaning motor passes through the adsorption cotton and the arc filter screen, the rotating rod is rotatably connected to the adsorption cotton, a cleaning device is sleeved and fixedly connected to the rotating rod, and the top of the absorption box is connected to an air inlet of an exhaust fan to prevent smoke from escaping into the working environment and damaging the health of workers, thereby achieving better safety.

[0009] Preferably, the side of the absorption box is fixedly connected to the side of the fixed base through a connecting frame, and the bottom of the absorption box is connected to an air inlet nozzle.

[0010] Preferably, the cleaning device includes a fixed sleeve, a curved rod is fixedly connected to one side of the top of the fixed sleeve, a rotating support is fixedly connected to the bottom of the curved rod, an extrusion roller is fixedly connected to the inner wall of the rotating support, and a curved cleaning brush is fixedly connected to one side of the bottom of the fixed sleeve to prevent impurities from passing through the mesh and covering the top of the curved filter, thereby making the cleaning more thorough.

[0011] Preferably, the fixed sleeve is sleeved on the rotating rod and fixedly connected to the rotating rod, and the fixed sleeve passes through the arc-shaped filter screen and is rotatably connected to the arc-shaped filter screen.

[0012] Preferably, the arc rod is arranged above the arc filter, and the arc cleaning brush is arranged below the arc filter. The arc rod and the arc cleaning brush are provided in multiple groups and are evenly distributed on the fixed sleeve, and the rotating supports on adjacent arc rods are staggered.

[0013] The present invention provides an intelligently controlled floor scrubber water tank optimization welding system, which has the following beneficial effects: 1. The intelligent control floor scrubber water tank optimization welding system, when in use, the workpiece to be welded is placed on the fixed base driven by the robotic arm to move, the fixed base drives the welding gun to move, and the workpiece is welded by the welding gun. During the welding process, the preheater is driven to move by the annular slide rail, and the preheater is rotated to the position on the workpiece that needs to be welded, and the preheater is used to preheat the part that needs to be welded, so as to avoid the situation where the weld quality is affected by the large temperature difference during the welding process.

[0014] 2. The intelligent control floor scrubber water tank optimizes the welding system. During preheating, the arc-shaped telescopic rod is extended and retracted to drive the connecting rod to rotate around the rotating seat, and the connecting rod drives the preheating gun to rotate. The rotation of the connecting rod can drive the preheating gun to adjust its position, so that the preheating gun can preheat different positions on the workpiece. Both the welding gun and the preheating gun are controlled by an external controller. Through the cooperation of the welding gun and the preheating gun, the positions on the workpiece that need to be welded can be preheated by the preheating gun before the welding gun is welded, and the use effect is better. At the same time, the preheating gun is driven by the cooperation of the annular slide rail and the arc-shaped telescopic rod, and can flexibly adjust the preheating point, which is convenient for cooperation with the welding path of the welding gun, has good adjustability, and can adapt to a variety of different processing needs.

[0015] 3. The intelligent control floor scrubber water tank optimizes the welding system. During the welding process, the fixed base drives the welding gun to move while also driving the absorption box to move. Since the preheater and the absorption device are symmetrically arranged, the preheater moves in front of the welding gun and the absorption device moves behind the welding gun. The smoke generated by the welding gun enters the absorption box through the air inlet nozzle. The smoke entering the absorption box first passes through the arc filter, and the particulate matter in the smoke is filtered out by the arc filter. The filtered smoke then passes through the adsorption cotton, and the smoke is adsorbed by the adsorption cotton. Then, it is discharged through the exhaust fan on the top of the absorption box, which is convenient for collecting and treating the smoke generated during the welding process, avoiding the smoke from escaping into the working environment and damaging the health of the staff, and has good safety.

[0016] 4. The intelligent control floor scrubber water tank optimization welding system is provided with a cleaning device. When in use, the cleaning motor can drive the rotating rod to rotate, the rotating rod drives the fixed sleeve to rotate, and the fixed sleeve drives the arc rod and the arc cleaning brush to rotate. Since the arc cleaning brush is closely attached to the arc filter, the arc filter can be cleaned during the rotation of the arc cleaning brush to avoid blockage of the arc filter and affect the collection and treatment effect of the flue gas. When the arc cleaning brush is cleaning the arc filter, some impurities will be squeezed through the filter. Since the squeezing roller is closely attached to the top of the arc filter, the arc rod can drive the squeezing roller to roll on the arc filter to squeeze the impurities that pass through the mesh back to avoid the impurities passing through the mesh and covering the top of the arc filter, making the cleaning more thorough. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the intelligent control floor scrubber water tank optimization welding system of the present invention; Figure 2 It is a schematic diagram of the structure of the welding device of the present invention; Figure 3 It is a schematic diagram of the structure of the preheater of the present invention; Figure 4 It is a schematic diagram of the structure of the absorption device of the present invention; Figure 5 This is a schematic diagram of the internal structure of the absorption device of the present invention; Figure 6 This is a schematic diagram of the installation structure of the cleaning device of the present invention; Figure 7 It is a schematic diagram of the structure of the cleaning device of the present invention.

[0018] In the figure: 1. positioning base; 2. positioning device; 3. welding bracket; 4. welding device; 41. mechanical arm; 42. fixed base; 43. welding gun; 44. annular slide rail; 45. preheater; 451. rotating seat; 452. connecting rod; 453. preheating gun; 454. arc-shaped telescopic rod; 455. arc-shaped spring; 46. absorption device; 461. absorption box; 462. arc-shaped filter; 463. adsorption cotton; 464. cleaning motor; 465. rotating rod; 466. cleaning device; 4661. fixed sleeve; 4662. arc-shaped rod; 4663. rotating support; 4664. squeezing roller; 4665. arc-shaped cleaning brush; 467. exhaust fan; 468. air inlet nozzle. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-Figure 3 The present invention provides a technical solution to solve the problem that the welding equipment currently used is usually inconvenient to preheat the welded parts during the welding process, and the temperature difference of the welded parts is too large during the welding process, which is easy to affect the welding quality: an intelligent control floor washer water tank optimization welding system, including a positioning base 1, a positioning device 2 is fixedly connected to the center position of the top of the positioning base 1, a welding bracket 3 is fixedly connected to the part of the top of the positioning base 1 located on one side of the positioning device 2, and a welding device 4 is fixedly connected to the top of the welding bracket 3; The welding device 4 includes a mechanical arm 41, the movable end of the mechanical arm 41 is fixedly connected to a fixed base 42, the bottom of the fixed base 42 is fixedly connected to a welding gun 43, the outer side of the fixed base 42 is sleeved and fixedly connected to an annular slide rail 44, the side of the annular slide rail 44 is slidably connected to a preheater 45 through an electric slider, and the position symmetrical to the preheater 45 on the annular slide rail 44 is slidably connected to an absorption device 46 through an electric slider, the movable end of the mechanical arm 41 is fixedly connected to the top of the welding bracket 3, and the annular slide rail 44 is an electric slide rail; When in use, the workpiece to be welded is placed on the fixed base 42 driven by the mechanical arm 41 to move, and the fixed base 42 drives the welding gun 43 to move, and the workpiece is welded by the welding gun 43. During the welding process, the preheater 45 is driven to move by the annular slide rail 44, and the preheater 45 is rotated to the position on the workpiece to be welded, and the part to be welded is preheated by the preheater 45, so as to avoid the situation that the quality of the weld is affected by the large temperature difference during the welding process; The preheater 45 includes a rotating seat 451, the rotating part of the rotating seat 451 is fixedly connected to a connecting rod 452, one end of the connecting rod 452 is fixedly connected to a preheating gun 453, the side of the end of the connecting rod 452 away from the preheating gun 453 is fixedly connected to an arc-shaped telescopic rod 454, the end of the arc-shaped telescopic rod 454 away from the connecting rod 452 is fixedly connected to the fixed part of the rotating seat 451, the fixed part of the rotating seat 451 is fixedly connected to a side away from the arc-shaped telescopic rod 454, the fixed part of the rotating seat 451 is fixedly connected to the electric slider on the annular slide rail 44, and the end of the arc-shaped spring 455 away from the rotating seat 451 is fixedly connected to the connecting rod 452; During preheating, the arc-shaped telescopic rod 454 is telescopically extended to drive the connecting rod 452 to rotate around the rotating seat 451, and the connecting rod 452 drives the preheating gun 453 to rotate. The rotation of the connecting rod 452 can drive the preheating gun 453 to adjust its position, so that the preheating gun 453 can preheat different positions on the workpiece. The welding gun 43 and the preheating gun 453 are both controlled by an external controller. Through the cooperation of the welding gun 43 and the preheating gun 453, the positions on the workpiece that need to be welded can be preheated by the preheating gun 453 before the welding gun 43 is welded, and the use effect is good. At the same time, the preheating gun 453 is driven by the cooperation of the annular slide rail 44 and the arc-shaped telescopic rod 454, and can flexibly adjust the preheating point, which is convenient for cooperation with the welding path of the welding gun 43, has good adjustability, and can adapt to a variety of different processing needs.

[0021] See also Figure 1-Figure 7The present invention provides a technical solution to solve the problem that the currently used welding equipment is inconvenient to process the generated fume: the absorption device 46 includes an absorption box 461, the inner wall of the absorption box 461 is fixedly connected with an arc filter 462, the inner wall of the absorption box 461 above the arc filter 462 is fixedly connected with an adsorption cotton 463, the inner wall of the absorption box 461 above the adsorption cotton 463 is fixedly connected with a cleaning motor 464 through a connecting frame, the driving shaft of the cleaning motor 464 is fixedly connected with a rotating rod 465, the end of the rotating rod 465 away from the cleaning motor 464 passes through the adsorption cotton 463 and the arc filter 462, the rotating rod 465 is rotatably connected with the adsorption cotton 463, the cleaning device 466 is sleeved and fixedly connected on the rotating rod 465, the top of the absorption box 461 is connected with an air inlet of an exhaust fan 467, the side of the absorption box 461 is fixedly connected to the side of the fixed base 42 through a connecting frame, and the bottom of the absorption box 461 is connected with an air inlet nozzle 468; During the welding process, the fixed base 42 drives the welding gun 43 to move while also driving the absorption box 461 to move. Since the preheater 45 and the absorption device 46 are symmetrically arranged, the preheater 45 moves in front of the welding gun 43, and the absorption device 46 moves behind the welding gun 43. The smoke generated by the welding gun 43 enters the absorption box 461 through the air inlet nozzle 468. The smoke entering the absorption box 461 first passes through the arc filter 462, and the particles in the smoke are filtered out by the arc filter 462. The filtered smoke then passes through the adsorption cotton 463, and the smoke is adsorbed by the adsorption cotton 463, and then discharged through the exhaust fan 467 on the top of the absorption box 461, so that the smoke generated during the welding process can be collected and processed, and the smoke can be prevented from escaping into the working environment and damaging the health of the workers, and the safety is good. The cleaning device 466 includes a fixed sleeve 4661, a curved rod 4662 is fixedly connected to one side of the top of the fixed sleeve 4661, a rotating support 4663 is fixedly connected to the bottom of the curved rod 4662, a squeezing roller 4664 is fixedly connected to the inner wall of the rotating support 4663, a curved cleaning brush 4665 is fixedly connected to one side of the bottom of the fixed sleeve 4661, the fixed sleeve 4661 is sleeved on the rotating rod 465 and is fixedly connected to the rotating rod 465, the fixed sleeve 4661 passes through the curved filter screen 462 and is rotatably connected to the curved filter screen 462, the curved rod 4662 is arranged above the curved filter screen 462, and the curved cleaning brush 4665 is arranged below the curved filter screen 462; A cleaning device 466 is provided. When in use, the cleaning motor 464 can be used to drive the rotating rod 465 to rotate, and the rotating rod 465 drives the fixed sleeve 4661 to rotate, and the fixed sleeve 4661 drives the arc rod 4662 and the arc cleaning brush 4665 to rotate. Since the arc cleaning brush 4665 is closely attached to the arc filter 462, the arc filter 462 can be cleaned during the rotation of the arc cleaning brush 4665 to prevent the arc filter 462 from being blocked and affecting the collection and treatment effect of the flue gas. When the arc cleaning brush 4665 is cleaning the arc filter 462, some impurities will be squeezed through the filter. Since the squeezing roller 4664 is closely attached to the top of the arc filter 462, the arc rod 4662 can drive the squeezing roller 4664 to roll on the arc filter 462 to squeeze the impurities that pass through the mesh back to prevent the impurities from passing through the mesh and covering the top of the arc filter 462, so that the cleaning is more thorough.

[0022] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. Intelligent control of floor scrubber water tank optimization welding system, characterized by: It comprises a positioning base (1), a positioning device (2) being fixedly connected at the center of the top of the positioning base (1), a welding bracket (3) being fixedly connected at a portion of the top of the positioning base (1) located on one side of the positioning device (2), and a welding device (4) being fixedly connected at the top of the welding bracket (3); The welding device (4) comprises a mechanical arm (41), a movable end of the mechanical arm (41) being fixedly connected to a fixed base (42), a bottom of the fixed base (42) being fixedly connected to a welding gun (43), an annular slide rail (44) being sleeved and fixedly connected to the outside of the fixed base (42), a preheater (45) being slidably connected to the side of the annular slide rail (44) via an electric slider, and an absorption device (46) being slidably connected to a position symmetrical to the preheater (45) on the annular slide rail (44) via an electric slider.

2. The intelligent control floor scrubber water tank optimization welding system according to claim 1 is characterized by: The movable end of the mechanical arm (41) is fixedly connected to the top of the welding bracket (3), and the annular slide rail (44) is an electric slide rail.

3. The intelligent control floor scrubber water tank optimization welding system according to claim 1 is characterized by: The preheater (45) comprises a rotating seat (451), the rotating part of the rotating seat (451) is fixedly connected to a connecting rod (452), one end of the connecting rod (452) is fixedly connected to a preheating gun (453), the side of one end of the connecting rod (452) away from the preheating gun (453) is fixedly connected to an arc-shaped telescopic rod (454), one end of the arc-shaped telescopic rod (454) away from the connecting rod (452) is fixedly connected to the fixed part of the rotating seat (451), and an arc-shaped spring (455) is fixedly connected to the side of the fixed part of the rotating seat (451) away from the arc-shaped telescopic rod (454).

4. The intelligent control floor scrubber water tank optimization welding system according to claim 3 is characterized by: The fixed portion of the rotating seat (451) is fixedly connected to the electric slider on the annular slide rail (44), and one end of the arc spring (455) away from the rotating seat (451) is fixedly connected to the connecting rod (452).

5. The intelligent control floor scrubber water tank optimization welding system according to claim 1 is characterized by: The absorption device (46) comprises an absorption box (461), an inner wall of the absorption box (461) is fixedly connected to an arc-shaped filter screen (462), a portion of the inner wall of the absorption box (461) located above the arc-shaped filter screen (462) is fixedly connected to adsorption cotton (463), a portion of the inner wall of the absorption box (461) located above the adsorption cotton (463) is fixedly connected to a cleaning motor (464) via a connecting frame, a driving shaft of the cleaning motor (464) is fixedly connected to a rotating rod (465), an end of the rotating rod (465) away from the cleaning motor (464) passes through the adsorption cotton (463) and the arc-shaped filter screen (462), the rotating rod (465) is rotatably connected to the adsorption cotton (463), a cleaning device (466) is sleeved on and fixedly connected to the rotating rod (465), and the top of the absorption box (461) is connected to an air inlet of an exhaust fan (467).

6. The intelligent control floor scrubber water tank optimization welding system according to claim 5 is characterized by: The side of the absorption box (461) is fixedly connected to the side of the fixed base (42) via a connecting frame, and the bottom of the absorption box (461) is connected to an air inlet nozzle (468).

7. The intelligent control floor scrubber water tank optimization welding system according to claim 5 is characterized by: The cleaning device (466) comprises a fixed sleeve (4661), a top side of the fixed sleeve (4661) being fixedly connected to an arc-shaped rod (4662), a bottom side of the arc-shaped rod (4662) being fixedly connected to a rotating support (4663), an inner wall of the rotating support (4663) being fixedly connected to an extrusion roller (4664), and a bottom side of the fixed sleeve (4661) being fixedly connected to an arc-shaped cleaning brush (4665).

8. The intelligent control floor scrubber water tank optimization welding system according to claim 7 is characterized by: The fixed sleeve (4661) is sleeved on the rotating rod (465) and is fixedly connected to the rotating rod (465); the fixed sleeve (4661) passes through the arc-shaped filter screen (462) and is rotatably connected to the arc-shaped filter screen (462).

9. The intelligent control floor scrubber water tank optimization welding system according to claim 7 is characterized by: The arc-shaped rod (4662) is arranged above the arc-shaped filter (462), and the arc-shaped cleaning brush (4665) is arranged below the arc-shaped filter (462). The arc-shaped rod (4662) and the arc-shaped cleaning brush (4665) are both provided in multiple groups and are evenly distributed on the fixed sleeve (4661), and the rotating supports (4663) on adjacent arc-shaped rods (4662) are staggered.

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