Engineering truck LED lamp shell processing assembly line

By designing an automated LED lamp shell processing assembly line, the automatic drilling and chamfering of the lamp shell is achieved by using the cooperation of multiple mechanisms, solving the problem of labor and low efficiency of manual operation in the prior art, improving processing efficiency and reducing The cost.

CN119217059APending Publication Date: 2024-12-31NINGBO YIWEI MASCH CO LTD
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Patent Information

Application Number
CN202411644871.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

During the processing of existing LED lamp shells, drilling and chamfering operations require multiple operators to manually complete, resulting in labor-consuming and affecting work efficiency.

Method used

A construction vehicle LED lamp shell processing assembly line is designed, including a workbench, a positioning seat, a first drilling mechanism, a second drilling mechanism, a chamfering mechanism and a conveying mechanism. Through the cooperation of these mechanisms, an automatic drilling of the lamp shell is realized. and chamfers improve processing efficiency.

Benefits of technology

Automatic drilling and chamfering of the lamp shell is realized, processing efficiency is improved, labor costs are reduced, and the setting of steering components and limit frames ensures stable movement and chamfering between stations. stability.

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Abstract

The invention relates to an engineering vehicle LED lamp shell machining assembly line, and belongs to the technical field of LED lamp shell machining. The lamp shell chamfering device comprises a workbench and a positioning seat used for positioning and placing a lamp shell, the workbench is sequentially provided with a first drilling mechanism, a second drilling mechanism and a chamfering mechanism, and the workbench is sequentially provided with a first drilling station, a second drilling station and a chamfering station in the machining direction; the workbench is provided with a conveying mechanism for driving the positioning seat to move along a processing route among the plurality of mechanisms; the conveying mechanism comprises a first conveying mechanism used for driving the positioning seat to slide on the first drilling mechanism, a second conveying mechanism used for moving the positioning seat from the first drilling station to the second drilling mechanism, and a third conveying mechanism used for moving the positioning seat from the second drilling station to the chamfering mechanism. The lamp shell punching and chamfering device has the effect of punching and chamfering the lamp shell for multiple times at a time.
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Description

Technical Field

[0001] The present application relates to the technical field of LED lamp housing processing, and in particular to an LED lamp housing processing line for an engineering vehicle. Background Art

[0002] With the development of social economy, LED lights are appearing more and more frequently. In order to protect LED lights, a lamp housing is usually installed on the outside. The lamp housing can improve the protection of the internal LED lamp structure and extend the service life of the equipment. It can also be set in various shapes and sizes according to design requirements. During the processing, according to the needs of aesthetics or installation, it is also necessary to drill holes on the outside of the lamp housing.

[0003] At present, the drilling process in the related art is generally performed manually by several operators who perform multiple drillings and one chamfering in sequence to complete the processing of the lamp housing. However, this processing operation that requires several operators to complete together consumes manpower and affects work efficiency. Summary of the invention

[0004] In order to improve the efficiency of performing multiple punching and chamfering on a lamp housing at one time, the present application provides an engineering vehicle LED lamp housing processing line.

[0005] The application provides an engineering vehicle LED lamp housing processing line that adopts the following technical solutions: A construction vehicle LED lamp housing processing line, comprising a workbench and a positioning seat arranged on the workbench and used for positioning and placing the lamp housing, the workbench is sequentially provided with a first drilling mechanism, a second drilling mechanism and a chamfering mechanism, the workbench has a first drilling station, a second drilling station and a chamfering station in sequence along a processing direction, and the workbench is provided with a conveying mechanism between the multiple mechanisms to drive the positioning seat to move along the processing route; The conveying mechanism includes a first conveying mechanism for driving the positioning seat to slide in the first drilling mechanism, a second conveying mechanism for moving the positioning seat from the first drilling station to the second drilling mechanism, and a third conveying mechanism for moving the positioning seat from the second drilling station to the chamfering mechanism.

[0006] By adopting the above technical solution, when installing the lamp housing, the operator positions the lamp housing on the positioning seat located at the first drilling station, and realizes the movement of the positioning seat in the first drilling station through the first conveying mechanism; after completing the first drilling, the positioning seat is transferred to the second drilling station through the second conveying mechanism, and the second drilling hole is performed on the lamp housing through the second drilling mechanism; then, the positioning seat is transferred to the chamfering station through the third conveying mechanism, and the chamfering process is performed on the drilled hole of the lamp housing through the chamfering mechanism. The above mechanisms cooperate to realize the automatic drilling and chamfering of the lamp housing, which improves the processing efficiency and reduces the labor cost compared with the manual operation on the workbench.

[0007] Optionally, the first drilling mechanism comprises a first drilling assembly, a tapping assembly and a first fixing rod, and the first drilling assembly and the tapping assembly are both arranged on the first fixing rod; The first drilling assembly includes a first drilling drive, a first drill bit connected to an output shaft of the first drilling drive, and a first connecting frame for connecting the first fixing rod; The tapping assembly includes a tapping drive, a tapping head connected to an output shaft of the tapping drive, and a tapping connecting frame for connecting the first fixing rod.

[0008] By adopting the above technical scheme, the structural composition of the first drilling mechanism is disclosed. The lamp housing slides along the processing direction under the action of the first conveying mechanism. A hole is first opened on the lamp housing by the first drilling component, and then an internal thread is tapped at the first drilling position by the tapping component. The above first drilling mechanism has a simple structure and is easy to assemble.

[0009] Optionally, the first conveying mechanism includes a sliding seat slidably arranged along the processing direction, a clamping mechanism arranged on the sliding seat, and a first conveying module driving the sliding seat to slide; The sliding seat is provided with a positioning block for the positioning seat to be placed, the clamping mechanism is arranged on opposite sides of the positioning block, and the clamping mechanism includes a clamping cylinder, a clamping rod hinged to the output shaft of the clamping cylinder, an articulated seat arranged at the output end of the clamping cylinder, and an articulated rod with two ends respectively hinged to the articulated seat and the clamping rod; The first conveying module includes a first slide rail, a first slider slidably mounted on the first slide rail and connected to the sliding seat, and a first conveying drive connected to the sliding seat. The moving ends of the sliding seat on the first slide rail correspond to the first drilling assembly and the tapping assembly respectively.

[0010] By adopting the above technical scheme, the structural composition of the first conveying mechanism is disclosed, the positioning seat is positioned on the positioning block of the sliding seat, and then the top of the lamp housing is further clamped and fixed by the clamping mechanism to improve the stability during drilling and tapping. The sliding seat is moved back and forth in the processing direction through the first conveying module. The structural composition of the first conveying module is simple and the conveying is stable.

[0011] Optionally, buffers for positioning and stopping the sliding seat are provided at both ends of the first slide rail, and the sliding seat is also provided with a first spray pipe, one end of the first spray pipe faces the lamp housing, and the other end is connected to a box storing cutting fluid through a pump body.

[0012] By adopting the above technical solution, the setting of the buffer ensures that the sliding seat moves within the specified stroke. When the sliding seat moves on the slide rail to a position corresponding to the first drilling component or tapping component, the sliding seat abuts against the buffer to stop. The buffer can absorb and mitigate the impact force through its internal damping mechanism or elastic material, which helps to improve the stability and reliability of the entire conveying module; the setting of the first spray pipe can cool down and reduce friction during the first drilling and tapping, and can clear the chips generated by the processing.

[0013] Optionally, the second drilling mechanism includes a second drilling assembly and a second fixed rod, and the second drilling assembly is arranged on the second fixed rod; the second drilling assembly includes a second drilling drive, a second drill bit connected to the second drilling drive, and a second connecting frame for connecting the second fixed rod.

[0014] By adopting the above technical solution, the structural composition of the second drilling mechanism is disclosed. The lamp housing is moved from the sliding seat to the second drilling station through the second conveying mechanism, and the second drilling is completed under the action of the second drilling mechanism. The overall structure of the above drilling mechanism is simple and easy to assemble.

[0015] Optionally, the second conveying mechanism includes a steering assembly disposed at the first drilling station and used to lift and rotate the positioning seat, and a second conveying module that moves the positioning seat to the second drilling station; The steering assembly includes a rotating cylinder and a lifting cylinder connected to the output shaft of the rotating cylinder, the output shaft of the rotating cylinder corresponds to the end of the sliding seat at the first drilling station and is coaxially arranged with the sliding seat, and the output shaft of the lifting cylinder is provided with a steering rod inserted into the bottom of the positioning seat; The second conveying module includes a first conveying frame, a horizontal module horizontally arranged on the first conveying frame, a vertical module connected to the horizontal module, and a transfer seat connected to the vertical module, wherein the transfer seat is provided with a transfer rod horizontally inserted into the positioning seat.

[0016] By adopting the above technical scheme, when the lamp housing is processed at the first drilling station, the clamping mechanism is first released from the clamping of the lamp housing, and then the lifting cylinder is started to slide the positioning seat up to the top of the clamping mechanism, and then the sliding seat is horizontally rotated by the rotating cylinder to change the placement direction of the lamp housing; the transfer rod of the transfer seat is horizontally inserted into the sliding seat, and then the positioning seat is transferred to the second drilling mechanism through the vertical module and the horizontal module, and the transfer of the positioning seat between the two stations is realized through the setting of the second conveying mechanism, and the transfer efficiency is high. The lamp housing is rotated while being transferred to facilitate the second drilling operation.

[0017] Optionally, the second drilling station is provided with a positioning assembly for arranging the positioning seat and a second spray pipe, the positioning assembly includes a positioning frame, a positioning plate rotatably mounted on the positioning frame, and a clamping member arranged corresponding to the positioning plate, and the positioning plate has a positioning rod corresponding to the first positioning hole.

[0018] By adopting the above technical solution, the setting of the positioning component can play a positioning effect on the lamp housing from the second conveying mechanism, and the positioning seat and the positioning rod of the positioning plate are plugged in and matched to realize the positioning of the lamp housing, and then the positioning plate is driven to rotate so that the area to be drilled of the lamp housing corresponds to the second drilling mechanism, and then the lamp housing is further clamped by the clamping member to improve the stability of the lamp housing during drilling.

[0019] Optionally, the chamfering mechanism includes two chamfering machines corresponding to each other, and the output shafts of the two chamfering machines are arranged vertically.

[0020] By adopting the above technical solution, the two chamfering machines are arranged vertically correspondingly, so that when the through hole after drilling the lamp housing corresponds to the output shaft of the chamfering machine, it is convenient to chamfer the two openings of the through hole, thereby improving the chamfering efficiency.

[0021] Optionally, a placement plate is arranged between the second drilling mechanism and the chamfering mechanism, and the third conveying mechanism includes a second conveying frame, a third conveying module arranged on the second conveying frame, a clamping seat arranged on the third conveying module, and a limiting frame cooperating with the positioning seat.

[0022] By adopting the above technical solution, the placement plate is used to collect the lamp shells with two holes drilled. The third conveying module moves the positioning seat to the limiting frame. The positioning seat moves horizontally on the limiting frame, that is, drives the lamp shell to move horizontally. The chamfering operation is performed after it moves to the corresponding position of the positioning shell and the chamfering machine.

[0023] Optionally, a blanking mechanism is provided at the end of the limiting frame, and the blanking mechanism includes a first blanking piece for clamping and transferring the lamp housing and a second blanking piece for conveying and positioning the seat.

[0024] By adopting the above technical solution and setting up the blanking mechanism, the lamp shells that have completed the processing operation can be collected and blanked. The two blanking parts remove the lamp shells and the positioning seat respectively, and the lamp shells and the positioning seat are blanked separately, which is convenient for collecting the lamp shells and processing the next batch of lamp shells.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. This application includes a workbench, a positioning seat, a first drilling mechanism, a second drilling mechanism, a chamfering mechanism, and a conveying mechanism. Through the cooperation of the above multiple mechanisms, the automatic drilling and chamfering of the lamp housing are realized, thereby improving the processing efficiency; 2. The present application realizes the movement of the positioning seat between two stations through the setting of the steering assembly and the setting of the first conveying module, and at the same time facilitates the second drilling of the positioning seat; 3. The present application can provide a limiting frame to stabilize the positioning seat at the chamfering station, thereby improving the stability during chamfering. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the lamp housing of the embodiment of the present application.

[0027] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0028] Figure 3 It is a schematic diagram of the structure of the positioning seat in the embodiment of the present application.

[0029] Figure 4 It is a structural schematic diagram of the first drilling station in an embodiment of the present application.

[0030] Figure 5 yes Figure 4 A local enlarged schematic diagram of point A in the middle.

[0031] Figure 6 It is a structural schematic diagram of the second drilling station in the embodiment of the present application.

[0032] Figure 7 It is a cross-sectional schematic diagram of the steering assembly of an embodiment of the present application.

[0033] Figure 8 It is a structural schematic diagram of the first conveying module of an embodiment of the present application.

[0034] Fig. 9 It is a structural schematic diagram of a chamfering station in an embodiment of the present application.

[0035] Fig.10 yes Fig. 9 A local enlarged schematic diagram of point B in the middle.

[0036] Description of the accompanying drawings: 1. workbench; 11. recovery box; 2. positioning seat; 21. positioning block; 22. first plug hole; 23. second plug hole; 3. first drilling mechanism; 31. first drilling assembly; 311. first drilling drive; 312. first drill bit; 313. first connecting frame; 32. tapping assembly; 321. tapping drive; 322. tapping head; 323. tapping connecting frame; 33. first fixing rod; 4. second drilling mechanism; 41. second drilling assembly; 411. second Drilling drive member; 412, second drill bit; 413, second connecting frame; 42, second fixing rod; 5, chamfering mechanism; 51, first chamfering machine; 52, second chamfering machine; 53, fixing block; 54, fixing cylinder; 55, sliding sleeve member; 6, first conveying mechanism; 61, sliding seat; 611, placement groove; 62, clamping mechanism; 621, clamping cylinder; 622, clamping rod; 623, hinged seat; 624, hinged rod; 63, first conveying module; 631, first slide rail; 632, The first slider; 633, the first conveying drive member; 64, the buffer; 65, the first spray pipe; 7, the second conveying mechanism; 71, the steering assembly; 711, the rotating cylinder; 712, the lifting cylinder; 713, the steering fixing plate; 714, the steering plug rod; 72, the second conveying module; 721, the first conveying frame; 722, the horizontal module; 723, the vertical module; 724, the transfer seat; 7241, the transfer plug rod; 73, the positioning assembly; 731, the positioning frame; 7311, the clearance groove; 732, positioning plate; 7321, positioning rod; 7322, elastic plunger; 733, pressing member; 74, second spray pipe; 8, third conveying mechanism; 81, second conveying frame; 82, third conveying module; 83, limiting frame; 831, limiting slide; 84, placement plate; 85, placement seat; 86, pushing member; 87, lifting seat; 871, limiting groove; 872, elastic pad; 88, blanking frame; 89, clamping seat; 9, lamp housing; 91, first through hole; 92, second through hole. DETAILED DESCRIPTION

[0037] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Since the embodiments disclosed in the present invention can be set in different directions, these terms indicating directions are only for illustration and should not be regarded as limitations. For example, "up" and "down" are not necessarily limited to directions opposite to or consistent with the direction of gravity. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features.

[0038] The following is combined with Figure 2-10 This application is described in further detail.

[0039] The embodiment of the present application discloses a production line for processing LED lamp housings of engineering vehicles.

[0040] Reference Figure 2 A construction vehicle LED lamp housing processing line includes a workbench 1 and a positioning seat 2 for positioning and placing a lamp housing 9. The workbench 1 is a rectangular parallelepiped frame as a whole, and the length direction of the workbench 1 is the processing direction. The top of the workbench 1 has a first drilling station, a second drilling station and a chamfering station in sequence along the processing direction.

[0041] Reference Figure 2 and Figure 3 The positioning seat 2 is in the shape of a horizontal plate as a whole, and has a positioning block 21 on its top that matches the bottom of the lamp housing 9. The shape of the positioning block 21 can be changed according to different models of lamp housings 9. The bottom of the positioning seat 2 is provided with a plurality of first plug holes 22, and the first plug holes 22 are arranged circumferentially along the central axis of the positioning seat 2. The side wall of the positioning seat 2 is provided with at least two second plug holes 23, and the second plug holes 23 are arranged horizontally at intervals.

[0042] The top of the workbench 1 is provided with a first drilling mechanism 3, a second drilling mechanism 4 and a chamfering mechanism 5 in sequence according to the processing stations, and is provided with a conveying mechanism for driving the positioning seat 2 to convey. The conveying mechanism includes a first conveying mechanism 6, a second conveying mechanism 7 and a third conveying mechanism 8.

[0043] Reference Figure 2 and Figure 4The first drilling mechanism 3 includes a first drilling assembly 31, a tapping assembly 32 and two first fixing rods 33. The first fixing rod 33 is vertically fixed on the top of the workbench 1, and the two first fixing rods 33 are arranged at intervals along the processing direction. The first drilling assembly 31 and the tapping assembly 32 are both installed on the first fixing rod 33.

[0044] The first drilling assembly 31 includes a first drilling drive 311, a first drill bit 312 connected to the output shaft of the first drilling drive 311, and a first connecting frame 313 for connecting the first fixing rod 33. The first drilling drive 311 is a pneumatic power head in the prior art, and the first drilling drive 311 and the first fixing rod 33 are fixed by the first connecting frame 313. The first drill bit 312 is fixed to the output shaft of the first drilling drive 311, and the first drill bit 312 is used to drill a hole at the first through hole 91 at the top of the lamp housing 9. In this embodiment, the first drilling assembly 31 has two first drill bits 312, so that the first drilling assembly 31 can drill two first through holes 91 on the lamp housing 9 at the same time.

[0045] The tapping assembly 32 is located at one side of the first drilling assembly 31. In the processing direction, the first drilling assembly 31 is located at the front side of the tapping assembly 32. The tapping assembly 32 includes a tapping drive 321, a tapping head 322 connected to the output shaft of the tapping drive 321, and a tapping connecting frame 323. The tapping drive 321 is a pneumatic power head of the prior art, and its output shaft is also fixed with two tapping heads 322 for tapping the first through hole 91. The installation method of the tapping connecting frame 323 is consistent with the installation method of the first connecting frame 313.

[0046] The first conveying mechanism 6 includes a sliding seat 61 , a clamping mechanism 62 mounted on the sliding seat 61 , and a first conveying module 63 for driving the sliding seat 61 to slide along the processing direction.

[0047] The first conveying module 63 is consistent with the cylinder slide rail structure of the prior art as a whole, and includes two first slide rails 631 arranged in parallel along the processing direction, a first slider 632 slidably mounted on the first slide rails 631, and a first conveying driver 633. The top of the sliding seat 61 has a placement groove 611 that cooperates with the positioning seat 2, and the bottom two sides of the sliding seat 61 are fixedly connected to the first slider 632, and a sliding fixed block connected to the output shaft of the first conveying driver 633 is provided at the bottom. The first conveying driver 633 is a push cylinder, and its output shaft is parallel to the slide rail.

[0048] The first conveying driving member 633 drives the sliding seat 61 to move back and forth on the slide rail so that the sliding seat 61 corresponds to the first drilling assembly 31 and the tapping assembly 32. The first conveying module 63 is also equipped with a buffer 64 for the sliding seat 61 to abut against at both ends of the first slide rail 631, and the buffer 64 makes the conveying of the sliding seat 61 more stable.

[0049] Combination Figure 5 The clamping mechanism 62 includes a clamping cylinder 621, a clamping rod 622 hinged to the output shaft of the clamping cylinder 621, a hinge seat 623 fixed to the top of the clamping cylinder 621, and a hinge rod 624. The clamping cylinder 621 is a push cylinder of the prior art, which is vertically arranged and fixed on opposite sides of the sliding seat 61.

[0050] The clamping rod 622 and the output shaft of the clamping cylinder 621 are hingedly connected, and the hinge seat 623 is located on the side of the output shaft of the clamping cylinder 621 facing the sliding seat 61. The hinge seat 623 and the clamping cylinder 621 are fixed by bolts or the like, and the two ends of the hinge rod 624 are hinged to the hinge seat 623 and the middle of the clamping rod 622 respectively. When the output shaft of the clamping cylinder 621 is in the normal pushing-out state, the two clamping rods 622 are arranged in an inclined manner, and there is a gap between the two clamping rods 622 for the installation of the positioning seat 2. When the output shaft of the clamping cylinder 621 is reset, the clamping rod 622 is driven to rotate downward toward the lamp housing 9, so that the two clamping rods 622 are pressed against the top of the lamp housing 9.

[0051] The sliding seat 61 is also provided with a first spray pipe 65, which is a serpentine pipe of the prior art, and its outlet faces the top of the positioning seat 2. The other end of the first spray pipe 65 is connected to a box storing cutting fluid through a pump body, so that when drilling and tapping, the cutting fluid is sprayed to the first through hole 91 through the first spray pipe 65, which has the effect of cooling, reducing friction and clearing machining chips. The top of the workbench 1 has a through hole penetrating the upper and lower end surfaces, and the bottom of the workbench 1 has a recovery box 11 corresponding to the through hole and used to receive the cutting fluid.

[0052] Reference Figure 6 The second drilling mechanism 4 is used to drill the second drilling hole of the lamp housing 9, and includes a second drilling assembly 41 and a second fixing rod 42. The cooperation mode of the second drilling assembly 41 and the second fixing rod 42 is consistent with the cooperation mode of the first drilling assembly 31 and the first fixing rod 33.

[0053] The second drilling assembly 41 includes a second drilling drive 411, a second drill bit 412 connected to the output shaft of the second drilling drive 411, and a second connecting frame 413. The second drilling drive 411 is a pneumatic power head in the prior art, which is fixed to the second fixing rod 42 through the second connecting frame 413. The second drill bit 412 penetrates the two side end surfaces of the second hole to be drilled at the lamp housing 9.

[0054] Reference Figure 7 and Figure 8 The second conveying mechanism 7 includes a steering assembly 71 arranged at the first drilling station and a second conveying module 72 for conveying the positioning seat 2.

[0055] The steering assembly 71 is located as a whole on the side of the first conveying module 63 facing the second drilling mechanism 4. The steering assembly 71 includes a rotating cylinder 711 and a lifting cylinder 712 connected to the rotating cylinder 711. The rotating cylinder 711 is a 90-degree rotating cylinder, which is fixed to the outer bottom of the workbench 1 through a bracket, and its output shaft passes through the bottom of the workbench 1. The lifting cylinder 712 is vertically arranged on the top of the rotating cylinder 711, and the output shaft of the lifting cylinder 712 is fixedly installed with a steering fixing plate 713, and a plurality of steering rods 714 for inserting into the first plug hole 22 at the bottom of the positioning seat 2 are fixed on the steering fixing plate 713. The placement groove 611 on the sliding seat 61 has a through hole that penetrates the sliding seat 61, and the through hole is used for the steering rod 714 to pass through and plug and match with the positioning seat 2.

[0056] When the lamp housing 9 completes drilling and tapping at the first drilling station and moves to the end of the first conveying module 63, the steering assembly 71 and the positioning seat 2 correspond in height direction, and the lifting cylinder 712 is started to insert the steering rod 714 into the first insertion hole 22; the clamping mechanism 62 releases the pressure on the lamp housing 9, and the positioning seat 2 is lifted again so that the positioning seat 2 is located at the top of the clamping rod 622, and finally the positioning seat 2 is rotated 90° by rotating the cylinder 711 to facilitate the second drilling.

[0057] The second conveying module 72 includes a first conveying frame 721, a horizontal module 722, a vertical module 723 and a transfer seat 724. The first conveying frame 721 is arranged along the processing direction and is located as a whole between the first drilling assembly 31 and the second drilling assembly 41. The horizontal module 722 and the vertical module 723 are both linear motor slides of the prior art. The transfer seat 724 is fixed to the slider of the vertical module 723 by bolts, and the transfer seat 724 is slidably installed with a transfer rod 7241 toward one side of the first drilling mechanism 3. The transfer rod 7241 is slidable by a cylinder, and is used to be plugged and matched with the second socket 23 on the side wall of the positioning seat 2.

[0058] When the positioning seat 2 drives the lamp housing 9 to turn, the transfer seat 724 moves to a height corresponding to the positioning seat 2, and the transfer rod 7241 and the positioning seat 2 are plugged in and matched by the cylinder, and then the positioning seat 2 and the steering rod 714 are released through the second conveying module 72, and the positioning seat 2 is horizontally conveyed to the second drilling station.

[0059] Reference Figure 6 and Fig. 9The second drilling station is provided with a positioning assembly 73 for arranging the positioning seat 2 and a second spray pipe 74 for cooling and removing chips. The positioning assembly 73 includes a positioning frame 731, a positioning plate 732 rotatably mounted on the positioning frame 731, and a clamping member 733 corresponding to the positioning plate 732. The positioning plate 732 is arranged correspondingly to the second drill bit 412. The side wall of the positioning plate 732 is installed with a rotating driving source for driving the positioning plate 732 to rotate. The rotating driving source can be a rotating motor or a rotating cylinder, and its output shaft and the rotating shaft of the positioning plate 732 are driven by gears. Among them, the positioning frame also has a clearance groove 7311 for the rotational arrangement of the positioning plate 732. The positioning plate 732 is rotatably arranged in the clearance groove 7311, so that the positioning seat 2 rotates ninety degrees to ensure the verticality of the axis of the second through hole 92 on the lamp housing 9.

[0060] The top of the positioning plate 732 has a positioning rod 7321 that is plugged into the first plug hole 22. An elastic plunger 7322 is installed at the end of the positioning rod 7321. The elastic plunger 7322 is a ball head spring in the prior art, and the inner side wall of the first plug hole 22 has a locking groove (not marked in the figure) that cooperates with the plunger head of the elastic plunger 7322, so as to reduce the probability of the positioning seat 2 falling off the positioning plate 732 after rotation.

[0061] The pressing member 733 corresponds to the rotated positioning plate 732. The pressing member 733 is driven by a push cylinder, and moves horizontally toward the lamp housing 9. The cooperation between the positioning plate 732 and the pressing member 733 improves the stability of the lamp housing 9 during the second drilling.

[0062] The second spray pipe 74 is installed at the four corners of the positioning frame, and the output end of the second spray pipe 74 faces the end of the second drill bit 412. In this embodiment, the second drilling station has two second spray pipes 74, and the second spray pipe 74 is used in the same way as the first spray pipe 65.

[0063] Reference Fig. 9 and Fig.10 The chamfering mechanism 5 includes a first chamfering machine 51 and a second chamfering machine 52. The chamfering heads of the two chamfering machines are arranged at intervals in the vertical direction, and there is a gap between the two chamfering machines for the lamp housing 9 to be placed horizontally.

[0064] The third conveying mechanism 8 includes a second conveying frame 81 , a third conveying module 82 mounted on the second conveying frame 81 , a clamping seat 89 mounted on the third conveying module 82 , and a limiting frame 83 for sliding the positioning seat 2 .

[0065] The workbench 1 is also provided with a placement plate 84 between the second drilling station and the chamfering station. The placement plate 84 is used to place the lamp housing 9 that has completed the second drilling. A placement seat 85 that cooperates with the positioning seat 2 is slidably installed on the top of the placement plate 84. The placement seat 85 is slidable by the motor screw, and the sliding direction is perpendicular to the processing direction. After the second drilling is completed, the operator manually removes the positioning seat 2 from the positioning plate 732 and places it on the top of the placement plate 84. The placement direction is the same as the posture of the second drilling station. While taking it, the operator observes whether the two through holes of the lamp housing 9 that have completed the drilling are qualified.

[0066] The third conveying module 82 has the same structure as the second conveying module 72, and the third conveying module 82 only includes a vertical module. The clamping seat 89 is fixed on the vertical module 723 of the third conveying module 82, and has a clamping plate for clamping the positioning seat 2, and the clamping plate is driven by the clamping cylinder 621. The limiting frame 83 is a rectangular frame as a whole, which is arranged horizontally and located between the two chamfering machines. The limiting frame 83 has a limiting slide 831 matched with the positioning seat 2. The positioning seats 2 are arranged one by one in the limiting slide 831.

[0067] One end of the limiting frame 83 is provided with a pusher 86 for pushing the positioning seat 2, and the pusher 86 is driven by a cylinder to push the positioning seat 2 horizontally into the limiting slide 831. The limiting frame 83 is lifted and installed with a lifting seat 87 corresponding to the chamfering mechanism 5, and the lifting seat 87 corresponds to the two chamfering machines.

[0068] The lifting seat 87 is lifted and lowered by a cylinder, and the lifting seat 87 has a limiting groove 871 with the same cross section as the limiting slide groove 831. The lifting seat 87 is provided with an elastic pad 872 on the inner wall of the limiting groove 871 to buffer and absorb the shaking when the lamp housing 9 is chamfered. When the positioning seat 2 moves to the lifting seat 87, the positioning seat 2 is lifted and lowered vertically by the cylinder so that both ends of the second through hole 92 of the lamp housing 9 are chamfered respectively.

[0069] The chamfering mechanism 5 is provided with a fixed block 53 on one side corresponding to the lifting seat, and the fixed block 53 is horizontally moved by a fixed cylinder 54. The fixed block 53 is used to clamp and fix the lamp housing 9 to improve the stability during chamfering. Two sets of sliding sleeves 55 are installed at the bottom of the fixed cylinder 54, so that the fixed block 53 can be raised and lowered synchronously with the chamfering of the lamp housing 9.

[0070] The workbench 1 is provided with two blanking frames 88 at the output end of the limiting frame 83, and the blanking frames 88 are used to respectively receive the processed lamp housing 9 and the positioning seat 2. The lamp housing 9 can be taken off from the limiting frame 83 manually or by a manipulator, and the positioning seat 2 enters the blanking frame 88 one by one by means of a slide rail or the like.

[0071] The implementation principle of the processing line of an engineering vehicle LED lamp housing 9 according to an embodiment of the present application is as follows: an operator assembles the lamp housing 9 and the positioning seat 2, and then arranges the positioning seat 2 on the sliding seat 61, and drives the positioning seat 2 to move to the first drilling station through the first conveying mechanism 6; after the first drilling is completed, the positioning seat 2 is transferred to the positioning plate 732 of the second drilling station through the second conveying mechanism 7, and the lamp housing 9 is drilled for the second time through the second drilling mechanism 4; thereafter, the positioning seat 2 is transferred to the chamfering station through the third conveying mechanism 8, and the chamfering process is performed on the drilled hole of the lamp housing 9 through the chamfering mechanism 5.

[0072] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A production line for LED lamp housings for engineering vehicles, characterized in that: The invention comprises a workbench (1) and a positioning seat (2) for positioning and placing a lamp housing (9), wherein the workbench (1) is provided with a first drilling mechanism (3), a second drilling mechanism (4) and a chamfering mechanism (5) in sequence, and the workbench (1) has a first drilling station, a second drilling station and a chamfering station in sequence along a processing direction, and the workbench (1) is provided with a conveying mechanism between the multiple mechanisms for driving the positioning seat (2) to move along a processing route; The conveying mechanism comprises a first conveying mechanism (6) for driving the positioning seat (2) to slide on the first drilling mechanism (3), a second conveying mechanism (7) for moving the positioning seat (2) from the first drilling station to the second drilling mechanism (4), and a third conveying mechanism (8) for moving the positioning seat (2) from the second drilling station to the chamfering mechanism (5); The top of the positioning seat (2) is provided with a positioning block (21) that cooperates with the lamp housing (9); the bottom of the positioning seat (2) is provided with a plurality of first plug holes (22), the first plug holes (22) are arranged circumferentially along the central axis of the positioning seat (2); the side wall of the positioning seat (2) is provided with at least two second plug holes (23), the second plug holes (23) are arranged horizontally at intervals.

2. The LED lamp housing processing line for engineering vehicles according to claim 1 is characterized in that: The first drilling mechanism (3) comprises a first drilling assembly (31), a tapping assembly (32) and a first fixing rod (33); the first drilling assembly (31) and the tapping assembly (32) are both arranged on the first fixing rod (33); The first drilling assembly (31) comprises a first drilling drive member (311), a first drill bit (312) connected to an output shaft of the first drilling drive member (311), and a first connecting frame (313) for connecting to the first fixing rod (33); The tapping assembly (32) comprises a tapping drive component (321), a tapping head (322) connected to an output shaft of the tapping drive component (321), and a tapping connection frame (323) used to connect to the first fixing rod (33).

3. The LED lamp housing processing line for engineering vehicles according to claim 1 is characterized in that: The first conveying mechanism (6) comprises a sliding seat (61) arranged to slide along a processing direction, a clamping mechanism (62) arranged on the sliding seat (61), and a first conveying module (63) driving the sliding seat (61) to slide; The sliding seat (61) has a positioning block (21) on which the positioning seat (2) is placed, and the clamping mechanism (62) is arranged on two opposite sides of the positioning block (21), and the clamping mechanism (62) comprises a clamping cylinder (621), a clamping rod (622) hinged to an output shaft of the clamping cylinder (621), an articulated seat (623) arranged at the output end of the clamping cylinder (621), and an articulated rod (624) with two ends respectively hinged to the articulated seat (623) and the clamping rod (622); The first conveying module (63) comprises a first slide rail (631), a first slider (632) slidably mounted on the first slide rail (631) and connected to the slide seat (61), and a first conveying driving member (633) connected to the slide seat (61); the moving ends of the slide seat (61) on the first slide rail (631) respectively correspond to the first drilling assembly (31) and the tapping assembly (32).

4. The LED lamp housing processing line for engineering vehicles according to claim 3 is characterized in that: Buffers (64) for positioning and stopping the sliding seat (61) are provided at both ends of the first slide rail (631); the sliding seat (61) is also provided with a first spray pipe (65); one end of the first spray pipe (65) faces the lamp housing (9); the other end is connected to a recovery box (11) storing cutting fluid via a pump body.

5. The LED lamp housing processing line for engineering vehicles according to claim 1 is characterized in that: The second drilling mechanism (4) comprises a second drilling assembly (41) and a second fixing rod (42), wherein the second drilling assembly (41) is arranged on the second fixing rod (42); the second drilling assembly (41) comprises a second drilling drive member (411), a second drill bit (412) connected to the second drilling drive member (411), and a second connecting frame (413) used to connect to the second fixing rod (42).

6. The LED lamp housing processing line for engineering vehicles according to claim 3 is characterized in that: The second conveying mechanism (7) comprises a steering assembly (71) arranged at the first drilling station and used for lifting and rotating the positioning seat (2), and a second conveying module (72) for moving the positioning seat (2) to the second drilling station; The steering assembly (71) comprises a rotating cylinder (711) and a lifting cylinder (712) connected to the output shaft of the rotating cylinder (711); the output shaft of the rotating cylinder (711) corresponds to the end of the sliding seat (61) at the first drilling station and is coaxially arranged with the sliding seat (61); the output shaft of the lifting cylinder (712) is provided with a steering rod (714) inserted into the bottom of the positioning seat (2); The second conveying module (72) comprises a first conveying frame (721), a horizontal module (722) horizontally arranged on the first conveying frame (721), a vertical module (723) connected to the horizontal module (722), and a transfer seat (724) connected to the vertical module (723), wherein the transfer seat (724) is provided with a transfer rod (7241) horizontally inserted into the positioning seat (2).

7. The LED lamp housing processing line for engineering vehicles according to claim 1 is characterized in that: The second drilling station is provided with a positioning assembly (73) for arranging the positioning seat (2) and a second spray pipe (74), the positioning assembly (73) comprising a positioning frame (731), a positioning plate (732) rotatably mounted on the positioning frame (731), and a clamping member (733) arranged corresponding to the positioning plate (732), and the positioning plate (732) has a positioning rod (7321) corresponding to the first insertion hole (22).

8. The LED lamp housing processing line for engineering vehicles according to claim 1 is characterized in that: The chamfering mechanism (5) comprises two chamfering machines corresponding to each other, and the output shafts of the chamfering machines are both arranged vertically.

9. The LED lamp housing processing line for engineering vehicles according to claim 1 is characterized in that: A placement plate (84) is provided between the second drilling mechanism (4) and the chamfering mechanism (5), and the third conveying mechanism (8) comprises a second conveying frame (81), a third conveying module (82) provided on the second conveying frame (81), a clamping seat (89) provided on the third conveying module (82), and a limiting frame (83) cooperating with the positioning seat (2).

Citation Information

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