Automatic feeding and discharging device for furnace roller shaft head production and machining and method of automatic feeding and discharging device

Abstract

The invention discloses an automatic feeding and discharging device and method for furnace roller shaft head production and machining, and relates to the technical field of furnace roller machining. The automatic feeding and discharging device comprises a mounting base, a supporting frame is fixedly mounted on the upper surface of the mounting base, a feeding mechanism is fixedly mounted on the outer wall of the supporting frame, and an x-axis moving mechanism is fixedly mounted on the upper surface of the mounting base; and the output end of the x-axis moving mechanism is fixedly connected with a y-axis moving mechanism, the output end of the y-axis moving mechanism is fixedly connected with a second rotating air cylinder, and the output end of the second rotating air cylinder is fixedly connected with a mounting plate. At the moment, the feeding mechanism, the x-axis moving mechanism, the y-axis moving mechanism and the clamping mechanism can take and transfer the machined furnace roller shaft heads at the same time, taking and transferring of the furnace roller shaft heads and machining of the furnace roller shaft heads are conducted at the same time, and the working efficiency is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of furnace roller processing, and in particular to an automatic loading and unloading device and method for producing and processing a furnace roller shaft head. Background Art

[0002] In the metallurgical furnace, after the metal steel plate is rolled, it needs to be transported by furnace rollers in the continuous annealing furnace. The furnace rollers are important components in the annealing furnace. The furnace rollers generally need to rotate continuously for a long time at 800-1200°C. Therefore, the furnace rollers need to have the requirements of oxidation resistance, high temperature resistance, and high temperature deformation resistance. The furnace rollers are generally composed of a roller body, a roller neck, and a shaft head. The roller necks of traditional furnace rollers are directly welded to the shaft head, and the two ends of the roller body are welded to the two roller necks. However, in actual use, there are cases of weld failure and cracking. Therefore, some existing furnace rollers are fixedly connected by threaded pins using a sleeve connection method.

[0003] For example, the Chinese patent document with publication number CN104651577B discloses a method for processing a hollow ceramic furnace roller, and the furnace roller shaft head processing method includes the following steps: blanking; forging; annealing: annealing the forged blank to improve cutting performance, rough turning: rough turning each end face, outer circle and chamfer to the drawing size; fine turning: fine turning each outer circle to the drawing size. Therefore, in the production process of the furnace roller shaft head, it is necessary to use a machine tool to perform rough turning and fine turning on the furnace roller shaft head.

[0004] However, the existing rough turning and fine turning of furnace roller shaft heads is usually a semi-automatic processing mode, which usually requires workers to manually load and take materials, and then process them through different machine tools, resulting in slow production speed, low production efficiency, and high work intensity. At the same time, the processed furnace roller shaft heads are easily pressed down to the hands and cause injuries due to careless operation. In order to solve the above problems, the inventor provides an automatic loading and unloading device for the production and processing of furnace roller shaft heads, which has the effect of automatic loading and unloading. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automatic loading and unloading device and method for the production and processing of furnace roller shaft heads.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] An automatic loading and unloading device for the production and processing of furnace roller shaft heads comprises a mounting seat, a supporting frame is fixedly mounted on the upper surface of the mounting seat, a feeding mechanism is fixedly mounted on the outer wall of the supporting frame, an x-axis moving mechanism is fixedly mounted on the upper surface of the mounting seat, an output end of the x-axis moving mechanism is fixedly connected to a y-axis moving mechanism, an output end of the y-axis moving mechanism is fixedly connected to a second rotating cylinder, an output end of the second rotating cylinder is fixedly connected to a mounting plate, a clamping mechanism is fixedly mounted on the outer wall on the other side of the mounting plate, the clamping mechanism and the output end of the feeding mechanism correspond to each other, a finishing turning machine tool is mounted on one side of the feeding mechanism, and a rough turning machine tool is mounted on the other side of the feeding mechanism.

[0008] Preferably, the clamping mechanism comprises a first pneumatic clamp and a second pneumatic clamp, the first pneumatic clamp and the second pneumatic clamp are both fixedly connected to the mounting plate, and the first pneumatic clamp and the second pneumatic clamp are located in the same vertical plane.

[0009] Preferably, a first rotary cylinder is fixedly mounted on the output end of the x-axis moving mechanism, the output end of the first rotary cylinder is fixedly connected to the y-axis moving mechanism, and a loading box is provided on one side of the x-axis moving mechanism.

[0010] Preferably, the feeding mechanism includes a double-axis cylinder, which is fixedly mounted on the outer wall of the support frame, and the output end of the double-axis cylinder is fixedly connected to a moving block, and the outer wall of the support frame is fixedly mounted with a material storage box, and the bottom of the material storage box is provided with a square hole, and the moving block extends to the interior of the material storage box through the square hole, and the bottom of the material storage box is provided with a discharge port, and a limiting tube is fixedly mounted at the discharge port at the bottom of the material storage box, and the other end of the limiting tube is fixedly mounted with a placement rack.

[0011] Preferably, the x-axis moving mechanism includes a first slide rail, which is fixedly mounted on the upper surface of the mounting seat, and a first rack is slidably connected to the upper surface of the first slide rail, a first slider is fixedly mounted on one side of the first slide rail, a first motor is fixedly mounted on the outer wall of the first rotating cylinder, a rotating shaft is fixedly connected to the output end of the first motor, a gear is fixedly sleeved on the outer wall of the rotating shaft, and the gear is meshed with the first slider.

[0012] Preferably, the y-axis moving mechanism includes a second slider, which is fixedly mounted on the output end of the first rotary cylinder, the upper surface of the first slide rail is slidably connected to the second slide rail, the upper surface of the second slide rail is fixedly connected to a connecting frame, the outer wall of the connecting frame is fixedly mounted with a second rack, the output end of the first rotary cylinder is fixedly mounted with a second motor, the output end of the second motor is fixedly connected with a rotating shaft, the outer wall of the rotating shaft is fixedly sleeved with a gear, and the gear and the second rack are meshed with each other.

[0013] An automatic loading and unloading device for the production and processing of a furnace roller shaft head is provided. An automatic loading and unloading method for the production and processing of a furnace roller shaft head is provided, which comprises the following steps:

[0014] S1. Loading is performed through a loading mechanism, the clamping mechanism is driven to move to the loading mechanism through the y-axis moving mechanism, and the furnace roller shaft head placed at the bottom of the loading mechanism is clamped by the first pneumatic clamp;

[0015] S2, the x-axis moving mechanism drives the y-axis moving mechanism and the clamping mechanism to move horizontally through the first rotating cylinder, and the x-axis moving mechanism drives the clamping mechanism to move to the rough turning machine tool;

[0016] S3, at this time, the rough-turned furnace roller shaft head in the rough-turning machine tool has just been processed, and the rough-turned furnace roller shaft head is taken out from the rough-turning machine tool by the second pneumatic clamp, and then the first pneumatic clamp puts the unrough-turned furnace roller shaft head into the rough-turning machine tool for rough-turning;

[0017] S4, the x-axis moving mechanism drives the y-axis moving mechanism and the clamping mechanism to move horizontally through the first rotating cylinder, and the x-axis moving mechanism drives the clamping mechanism to move to the finishing machine tool;

[0018] S5, at this time, the furnace roller shaft head that has been fine-turned in the fine-turning machine tool has just been processed, and the y-axis moving mechanism drives the clamping mechanism to move to the inside of the fine-turning machine tool, and the furnace roller shaft head that has been fine-turned is taken out from the rough-turning machine tool by the first pneumatic clamping jaw, and then the second pneumatic clamping jaw places the furnace roller shaft head that has been rough-turned on the fixed clamping jaw in the fine-turning machine tool, and then the y-axis moving mechanism and the clamping mechanism are reset, and the furnace roller shaft head that has been rough-turned is fine-turned by the fine-turning machine tool;

[0019] S6, the first rotating cylinder drives the y-axis moving mechanism and the clamping mechanism to rotate horizontally 90 degrees. At this time, the first pneumatic clamp is located in the loading box. The first pneumatic clamp places the furnace roller shaft head after fine turning in the loading box, and the furnace roller shaft head after fine turning is unloaded and collected through the loading box;

[0020] S7. The first rotating cylinder drives the y-axis moving mechanism and the clamping mechanism to reset. The x-axis moving mechanism drives the y-axis moving mechanism and the clamping mechanism to move horizontally through the first rotating cylinder. The x-axis moving mechanism drives the clamping mechanism to move to the loading mechanism, thereby completing the loading. The subsequent loading is the same as the above-mentioned loading operation.

[0021] The beneficial effects of the present invention are:

[0022] 1. In the present invention, the feeding mechanism, the x-axis moving mechanism, the y-axis moving mechanism and the clamping mechanism are used in coordination to complete the picking and transportation of the furnace roller shaft head, so that the furnace roller shaft head can be stably placed in the fine turning machine tool and the rough turning machine tool for operation, which is convenient for automatic feeding.

[0023] 2. In the present invention, through the coordinated work of the feeding mechanism, the x-axis moving mechanism, the y-axis moving mechanism, the first pneumatic clamp, the second pneumatic clamp, and the second rotating cylinder, when the rough turning machine tool and the fine turning machine tool simultaneously process the furnace roller shaft head, the feeding mechanism, the x-axis moving mechanism, the y-axis moving mechanism, and the clamping mechanism can simultaneously pick up and transfer the processed furnace roller shaft head. The picking up and transfer of the furnace roller shaft head are carried out simultaneously with the processing of the furnace roller shaft head, which greatly improves the work efficiency.

[0024] 3. In the present invention, through the design of the first rotating cylinder and the loading box, the first rotating cylinder drives the y-axis moving mechanism and the clamping mechanism to rotate horizontally 90 degrees. At this time, the first pneumatic clamp is located in the loading box. The first pneumatic clamp places the furnace roller shaft head after fine turning in the loading box, and the furnace roller shaft head after fine turning is collected through the loading box, thereby completing automatic unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a front view of an automatic loading and unloading device for producing and processing a furnace roller shaft head according to the present invention.

[0026] Figure 2 It is a top view of an automatic loading and unloading device for producing and processing a furnace roller shaft head according to the present invention.

[0027] Figure 3 It is a side view of an automatic loading and unloading device for producing and processing a furnace roller shaft head according to the present invention.

[0028] Figure 4 The present invention is a front view of a loading mechanism of an automatic loading and unloading device for producing and processing a furnace roller shaft head.

[0029] Figure 5 The present invention is a side view of a loading mechanism of an automatic loading and unloading device for producing and processing a furnace roller shaft head.

[0030] Figure 6 The present invention is a top view of an x-axis moving mechanism and a y-axis moving mechanism of an automatic loading and unloading device for producing and processing a furnace roller shaft head.

[0031] Figure 7 The present invention is a schematic structural diagram of an x-axis moving mechanism of an automatic loading and unloading device for producing and processing a furnace roller shaft head.

[0032] Figure 8The present invention is a schematic structural diagram of the y-axis moving mechanism of an automatic loading and unloading device for producing and processing a furnace roller shaft head.

[0033] Numbers in the figure: 1, mounting base; 2, support frame; 3, feeding mechanism; 301, double-axis cylinder; 302, moving block; 303, material storage box; 304, material limiting tube; 305, placement rack; 306, square hole;

[0034] 4. x-axis moving mechanism; 401. first slide rail; 402. first slider; 403. first rack; 404. first motor;

[0035] 5. Y-axis moving mechanism; 501. second slider; 502. second slide rail; 503. connecting frame; 504. second rack; 505. second motor;

[0036] 6. Finishing turning machine tool; 7. Rough turning machine tool; 8. Loading box; 9. Clamping mechanism; 901. First pneumatic clamp; 902. Second pneumatic clamp; 10. First rotary cylinder; 11. Second rotary cylinder; 12. Mounting plate. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0038] As attached Figure 1 To Attachment Figure 8 As shown:

[0039] An automatic loading and unloading device for the production and processing of a furnace roller shaft head comprises a mounting seat 1, a support frame 2 is fixedly mounted on the upper surface of the mounting seat 1, a feeding mechanism 3 is fixedly mounted on the outer wall of the support frame 2, an x-axis moving mechanism 4 is fixedly mounted on the upper surface of the mounting seat 1, an output end of the x-axis moving mechanism 4 is fixedly connected to a y-axis moving mechanism 5, an output end of the y-axis moving mechanism 5 is fixedly connected to a second rotary cylinder 11, an output end of the second rotary cylinder 11 is fixedly connected to a mounting plate 12, a clamping mechanism 9 is fixedly mounted on the outer wall on the other side of the mounting plate 12, the clamping mechanism 9 corresponds to the output end of the feeding mechanism 3, a finishing turning machine tool 6 is mounted on one side of the feeding mechanism 3, and a rough turning machine tool 7 is mounted on the other side of the feeding mechanism 3.

[0040] As attached Figure 8 As shown, the clamping mechanism 9 includes a first pneumatic clamp 901 and a second pneumatic clamp 902 . The first pneumatic clamp 901 and the second pneumatic clamp 902 are both fixedly connected to the mounting plate 12 . The first pneumatic clamp 901 and the second pneumatic clamp 902 are located in the same vertical plane.

[0041] In the above technical solution, the first pneumatic clamp 901 and the second pneumatic clamp 902 can both clamp the furnace roller shaft head. The second rotating cylinder 11 is started, and the second rotating cylinder 11 drives the first pneumatic clamp 901 and the second pneumatic clamp 902 to rotate through the mounting plate 12, thereby adjusting the vertical position of the first pneumatic clamp 901 and the second pneumatic clamp 902.

[0042] As attached Figure 2 and attached Figure 8 As shown, a first rotary cylinder 10 is fixedly mounted on the output end of the x-axis moving mechanism 4 , and the output end of the first rotary cylinder 10 is fixedly connected to the y-axis moving mechanism 5 . A loading box 8 is disposed on one side of the x-axis moving mechanism 4 .

[0043] In the above technical solution, when unloading, the first rotating cylinder 10 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to rotate horizontally 90 degrees. At this time, the first pneumatic clamp 901 is located in the loading box 8. The first pneumatic clamp 901 places the furnace roller shaft head after fine turning in the loading box 8, and the furnace roller shaft head after fine turning is unloaded and collected through the loading box 8.

[0044] As attached Figure 4 To Attachment Figure 5 As shown, the feeding mechanism 3 includes a double-axis cylinder 301, which is fixedly installed on the outer wall of the support frame 2, and the output end of the double-axis cylinder 301 is fixedly connected to a moving block 302, and a material storage box 303 is fixedly installed on the outer wall of the support frame 2. A square hole 306 is provided at the bottom of the material storage box 303, and the moving block 302 extends to the interior of the material storage box 303 through the square hole 306. A discharge port is provided at the bottom of the material storage box 303, and a limiting pipe 304 is fixedly installed at the bottom discharge port of the material storage box 303, and a placement rack 305 is fixedly installed at the other end of the limiting pipe 304.

[0045] In the above technical scheme, the furnace roller shaft heads are stacked in the material storage box 303. When loading is required, the double-axis cylinder 301 is started, and the double-axis cylinder 301 drives the moving block 302 to contract. The furnace roller shaft heads in the material storage box 303 are arranged on the placement rack 305 through the limiting tube 304, thereby completing the loading. Then the double-axis cylinder 301 drives the moving block 302 to reset, and the furnace roller shaft heads in the material storage box 303 are blocked by the moving block 302 to prevent the furnace roller shaft heads from continuing to fall, that is, the double-axis cylinder 301 works and retracts once, and one furnace roller shaft head falls.

[0046] As attached Figure 7As shown, the x-axis moving mechanism 4 includes a first slide rail 401, which is fixedly mounted on the upper surface of the mounting base 1, and a first rack 403 is slidably connected to the upper surface of the first slide rail 401, a first slider 402 is fixedly mounted on one side of the first slide rail 401, a first motor 404 is fixedly mounted on the outer wall of the first rotating cylinder 10, an output end of the first motor 404 is fixedly connected to a rotating shaft, a gear is fixedly sleeved on the outer wall of the rotating shaft, and the gear and the first slider 402 are meshed with each other.

[0047] In the above technical solution, the first motor 404 is started, and the first motor 404 drives the gear to rotate through the rotating shaft, and the gear pushes the first rotary cylinder 10 to move horizontally along the direction of the first slide rail 401 through the first slider 402 .

[0048] As attached Figure 8 As shown, the y-axis moving mechanism 5 includes a second slider 501, which is fixedly installed on the output end of the first rotary cylinder 10, the upper surface of the first slide rail 401 is slidably connected to the second slide rail 502, the upper surface of the second slide rail 502 is fixedly connected to a connecting frame 503, the outer wall of the connecting frame 503 is fixedly installed with a second rack 504, the output end of the first rotary cylinder 10 is fixedly installed with a second motor 505, the output end of the second motor 505 is fixedly connected with a rotating shaft, the outer wall of the rotating shaft is fixedly sleeved with a gear, and the gear and the second rack 504 are meshed with each other.

[0049] In the above technical solution, the second motor 505 is started, and the second motor 505 drives the gear to rotate through the rotating shaft, and the gear pushes the clamping mechanism 9 to move horizontally along the direction of the connecting frame 503 through the second rack 504 .

[0050] An automatic loading and unloading device for the production and processing of a furnace roller shaft head is provided. An automatic loading and unloading method for the production and processing of a furnace roller shaft head is provided, which comprises the following steps:

[0051] S1, loading materials through the loading mechanism 3, driving the clamping mechanism 9 to move to the loading mechanism 3 through the y-axis moving mechanism 5, and clamping the furnace roller shaft head placed at the bottom of the loading mechanism 3 through the first pneumatic clamp 901;

[0052] S2, the x-axis moving mechanism 4 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to move horizontally through the first rotary cylinder 10, and the x-axis moving mechanism 4 drives the clamping mechanism 9 to move to the rough turning machine tool 7;

[0053] S3, at this time, the rough-turned furnace roller shaft head in the rough-turning machine tool 7 has just been processed, and the rough-turned furnace roller shaft head is taken out from the rough-turning machine tool 7 by the second pneumatic clamp 902, and then the first pneumatic clamp 901 puts the unrough-turned furnace roller shaft head into the rough-turning machine tool 7 for rough-turning;

[0054] S4, the x-axis moving mechanism 4 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to move horizontally through the first rotary cylinder 10, and the x-axis moving mechanism 4 drives the clamping mechanism 9 to move to the finishing machine tool 6;

[0055] S5, at this time, the furnace roller shaft head that has been fine-turned in the fine-turning machine tool 6 has just been processed, and the y-axis moving mechanism 5 drives the clamping mechanism 9 to move to the inside of the fine-turning machine tool 6, and the first pneumatic clamping jaw 901 is used to take the furnace roller shaft head that has been fine-turned out of the rough-turning machine tool 7, and then the second pneumatic clamping jaw 902 places the furnace roller shaft head that has been rough-turned on the fixed clamping jaw in the fine-turning machine tool 6, and then the y-axis moving mechanism 5 and the clamping mechanism 9 are reset, and the furnace roller shaft head that has been rough-turned is fine-turned by the fine-turning machine tool 6;

[0056] S6, the first rotating cylinder 10 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to rotate horizontally by 90 degrees. At this time, the first pneumatic clamp 901 is located in the loading box 8. The first pneumatic clamp 901 places the furnace roller shaft head after fine turning in the loading box 8, and the furnace roller shaft head after fine turning is unloaded and collected through the loading box 8;

[0057] S7, the first rotating cylinder 10 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to reset, the x-axis moving mechanism 4 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to move horizontally through the first rotating cylinder 10, and the x-axis moving mechanism 4 drives the clamping mechanism 9 to move to the feeding mechanism 3, thereby completing the feeding, and the subsequent feeding is the same as the above-mentioned feeding operation.

[0058] The specific usage and function of this embodiment are as follows:

[0059] When the present invention is used, the furnace roller shaft heads are stacked in the material storage box 303. When loading is required, the double-axis cylinder 301 is started, and the double-axis cylinder 301 drives the moving block 302 to contract, and the furnace roller shaft heads in the material storage box 303 are arranged on the placement rack 305 through the limiting pipe 304, so as to complete the loading. Then the double-axis cylinder 301 drives the moving block 302 to reset, and the furnace roller shaft heads in the material storage box 303 are blocked by the moving block 302 to prevent the furnace roller shaft heads from continuing to fall.

[0060] For the above structure and process, please refer to Figure 4-5 .

[0061] Then the second motor 505 is started, and the second motor 505 drives the gear to rotate through the rotating shaft, and the gear pushes the connecting frame 503 to move close to the placement frame 305 through the second rack 504, and then the furnace roller shaft head placed on the placement frame 305 is clamped by the first pneumatic clamp 901;

[0062] For the above structure and process, please refer to Figure 8 .

[0063] Then the second motor 505 is started, the second motor 505 drives the clamping mechanism 9 to contract, and then the second rotary cylinder 11 is started, the second rotary cylinder 11 drives the first pneumatic clamp 901 and the second pneumatic clamp 902 to rotate 180 degrees through the mounting plate 12, and the second pneumatic clamp 902 is aligned with the placement rack 305;

[0064] When the second pneumatic gripper 902 is moving, the feeding mechanism 3 continues to feed, and the furnace roller shaft heads in the storage box 303 are discharged to the placement rack 305 through the limiting pipe 304, and then the furnace roller shaft heads placed on the placement rack 305 are clamped by the second pneumatic gripper 902;

[0065] For the above structure and process, please refer to Figure 5 and Figure 8 .

[0066] The first motor 404 is started, and the first motor 404 drives the gear to rotate through the rotating shaft. The gear pushes the first rotary cylinder 10 to move closer to the rough turning machine tool 7 through the first slider 402. The first rotary cylinder 10 moves closer to the rough turning machine tool 7 through the y-axis moving mechanism 5 and the clamping mechanism 9;

[0067] For the above structure and process, please refer to Figure 6-7 .

[0068] The clamping mechanism 9 is driven by the y-axis moving mechanism 5 to move to the inside of the rough turning machine 7. At this time, the second pneumatic clamping jaw 902 places the furnace roller shaft head on the fixed clamping jaw in the rough turning machine 7. Then the y-axis moving mechanism 5 and the clamping mechanism 9 are reset, and the furnace roller shaft head is rough turned by the rough turning machine 7.

[0069] When the rough turning of the first furnace roller shaft head is completed, the rough turned furnace roller shaft head is taken out from the rough turning machine tool 7 by the second pneumatic clamp 902, and then the furnace roller shaft head that has not been rough turned on the first pneumatic clamp 901 is put into the rough turning machine tool 7 for rough turning;

[0070] Then the x-axis moving mechanism 4 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to move horizontally through the first rotary cylinder 10, and the x-axis moving mechanism 4 drives the clamping mechanism 9 to move to the finishing machine tool 6;

[0071] The y-axis moving mechanism 5 drives the clamping mechanism 9 to move to the inside of the finishing machine 6, and then the second pneumatic clamping jaw 902 places the furnace roller shaft head after rough turning on the fixed clamping jaw in the finishing machine 6, and then the y-axis moving mechanism 5 and the clamping mechanism 9 are reset, and the finishing machine 6 performs finishing turning on the furnace roller shaft head after rough turning;

[0072] Then the x-axis moving mechanism 4 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to move horizontally through the first rotating cylinder 10, and the x-axis moving mechanism 4 drives the clamping mechanism 9 to move to the feeding mechanism 3, thereby completing the first feeding;

[0073] For the above structure and process, please refer to Figure 1-8 .

[0074] When loading for the second time, the loading is performed through the loading mechanism 3, the y-axis moving mechanism 5 drives the clamping mechanism 9 to move to the loading mechanism 3, and the first pneumatic clamping jaw 901 clamps the furnace roller shaft head placed at the bottom of the loading mechanism 3;

[0075] Then the x-axis moving mechanism 4 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to move horizontally through the first rotary cylinder 10, and the x-axis moving mechanism 4 drives the clamping mechanism 9 to move to the rough turning machine tool 7;

[0076] At this time, the furnace roller shaft head that has been rough-turned in the rough-turning machine tool 7 for the first time has just been processed. The furnace roller shaft head that has been rough-turned is taken out of the rough-turning machine tool 7 by the second pneumatic clamp 902, and then the furnace roller shaft head that has not been rough-turned on the first pneumatic clamp 901 is put into the rough-turning machine tool 7 for rough-turning.

[0077] Then the x-axis moving mechanism 4 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to move horizontally through the first rotary cylinder 10, and the x-axis moving mechanism 4 drives the clamping mechanism 9 to move to the finishing machine tool 6;

[0078] At this time, the first loading and finishing of the furnace roller shaft head placed in the finishing machine tool 6 for finishing is just completed, and the clamping mechanism 9 is driven by the y-axis moving mechanism 5 to move to the inside of the finishing machine tool 6, and the furnace roller shaft head after finishing is taken out from the rough turning machine tool 7 by the first pneumatic clamping jaw 901, and then the second pneumatic clamping jaw 902 places the furnace roller shaft head after rough turning on the fixed clamping jaw in the finishing machine tool 6, and then the y-axis moving mechanism 5 and the clamping mechanism 9 are reset, and the furnace roller shaft head after rough turning is finished by the finishing machine tool 6;

[0079] Then the first rotating cylinder 10 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to rotate horizontally by 90 degrees. At this time, the first pneumatic clamp 901 is located in the loading box 8. The first pneumatic clamp 901 places the furnace roller shaft head after fine turning in the loading box 8, and the furnace roller shaft head after fine turning is collected through the loading box 8. Then the first rotating cylinder 10 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to reset. Then the x-axis moving mechanism 4 drives the y-axis moving mechanism 5 and the clamping mechanism 9 to move horizontally through the first rotating cylinder 10. The x-axis moving mechanism 4 drives the clamping mechanism 9 to move to the loading mechanism 3, thereby completing the second loading. The subsequent loading is the same as the second loading operation.

[0080] For the above structure and process, please refer to Figure 1-8 .

[0081] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic loading and unloading device for the production and processing of furnace roller shaft heads, comprising a mounting seat (1), characterized in that: A support frame (2) is fixedly mounted on the upper surface of the mounting seat (1), a feeding mechanism (3) is fixedly mounted on the outer wall of the support frame (2), an x-axis moving mechanism (4) is fixedly mounted on the upper surface of the mounting seat (1), an output end of the x-axis moving mechanism (4) is fixedly connected to a y-axis moving mechanism (5), an output end of the y-axis moving mechanism (5) is fixedly connected to a second rotary cylinder (11), an output end of the second rotary cylinder (11) is fixedly connected to a mounting plate (12), a clamping mechanism (9) is fixedly mounted on the outer wall on the other side of the mounting plate (12), the clamping mechanism (9) corresponds to the output end of the feeding mechanism (3), a finishing machine tool (6) is mounted on one side of the feeding mechanism (3), and a rough turning machine tool (7) is mounted on the other side of the feeding mechanism (3).

2. The automatic loading and unloading device for the production and processing of furnace roller shaft heads according to claim 1 is characterized in that: The clamping mechanism (9) comprises a first pneumatic clamp (901) and a second pneumatic clamp (902); the first pneumatic clamp (901) and the second pneumatic clamp (902) are both fixedly connected to the mounting plate (12); and the first pneumatic clamp (901) and the second pneumatic clamp (902) are located in the same vertical plane.

3. The automatic loading and unloading device for the production and processing of furnace roller shaft heads according to claim 2 is characterized in that: A first rotary cylinder (10) is fixedly mounted on the output end of the x-axis moving mechanism (4), and the output end of the first rotary cylinder (10) is fixedly connected to the y-axis moving mechanism (5). A loading box (8) is provided on one side of the x-axis moving mechanism (4).

4. The automatic loading and unloading device for the production and processing of furnace roller shaft heads according to claim 1 is characterized in that: The feeding mechanism (3) comprises a double-axis cylinder (301), the double-axis cylinder (301) is fixedly mounted on the outer wall of the support frame (2), the output end of the double-axis cylinder (301) is fixedly connected to a moving block (302), a material storage box (303) is fixedly mounted on the outer wall of the support frame (2), a square hole (306) is provided at the bottom of the material storage box (303), the moving block (302) extends to the interior of the material storage box (303) through the square hole (306), a material discharge port is provided at the bottom of the material storage box (303), a limiting pipe (304) is fixedly mounted at the bottom of the material storage box (303), and a placement frame (305) is fixedly mounted at the other end of the limiting pipe (304).

5. The automatic loading and unloading device for the production and processing of furnace roller shaft heads according to claim 3 is characterized in that: The x-axis moving mechanism (4) comprises a first slide rail (401), the first slide rail (401) is fixedly mounted on the upper surface of the mounting seat (1), the upper surface of the first slide rail (401) is slidably connected to a first rack (403), a first slider (402) is fixedly mounted on one side of the first slide rail (401), a first motor (404) is fixedly mounted on the outer wall of the first rotary cylinder (10), an output end of the first motor (404) is fixedly connected to a rotating shaft, a gear is fixedly sleeved on the outer wall of the rotating shaft, and the gear and the first slider (402) are meshed with each other.

6. The automatic loading and unloading device for the production and processing of furnace roller shaft heads according to claim 5 is characterized in that: The y-axis moving mechanism (5) comprises a second slider (501), the second slider (501) is fixedly mounted on the output end of the first rotary cylinder (10), the upper surface of the first slide rail (401) is slidably connected to the second slide rail (502), the upper surface of the second slide rail (502) is fixedly connected to a connecting frame (503), the outer wall of the connecting frame (503) is fixedly mounted with a second rack (504), the output end of the first rotary cylinder (10) is fixedly mounted with a second motor (505), the output end of the second motor (505) is fixedly connected with a rotating shaft, the outer wall of the rotating shaft is fixedly sleeved with a gear, and the gear and the second rack (504) are meshed with each other.

7. According to the automatic loading and unloading device for the production and processing of furnace roller shaft heads according to claim 3, an automatic loading and unloading method for the production and processing of furnace roller shaft heads is proposed, characterized in that: The following steps are involved: S1, loading materials through the loading mechanism (3), driving the clamping mechanism (9) to move to the loading mechanism (3) through the y-axis moving mechanism (5), and clamping the furnace roller shaft head placed at the bottom of the loading mechanism (3) through the first pneumatic clamp (901); S2, the x-axis moving mechanism (4) drives the y-axis moving mechanism (5) and the clamping mechanism (9) to move horizontally through the first rotating cylinder (10), and the x-axis moving mechanism (4) drives the clamping mechanism (9) to move to the rough turning machine tool (7); S3, at this time, the furnace roller shaft head that has been rough-turned in the rough-turning machine tool (7) has just been processed, and the furnace roller shaft head that has been rough-turned is taken out of the rough-turning machine tool (7) by the second pneumatic clamp (902), and then the first pneumatic clamp (901) puts the furnace roller shaft head that has not been rough-turned into the rough-turning machine tool (7) for rough-turning; S4, the x-axis moving mechanism (4) drives the y-axis moving mechanism (5) and the clamping mechanism (9) to move horizontally via the first rotating cylinder (10), and the x-axis moving mechanism (4) drives the clamping mechanism (9) to move to the fine turning machine tool (6); S5. At this time, the furnace roller shaft head that has been fine-turned in the fine-turning machine tool (6) has just been processed. The y-axis moving mechanism (5) drives the clamping mechanism (9) to move to the inside of the fine-turning machine tool (6). The first pneumatic clamp (901) takes the furnace roller shaft head that has been fine-turned out of the rough-turning machine tool (7). Then, the second pneumatic clamp (902) places the furnace roller shaft head that has been rough-turned on the fixed clamp in the fine-turning machine tool (6). Then, the y-axis moving mechanism (5) and the clamping mechanism (9) are reset, and the rough-turned furnace roller shaft head is fine-turned by the fine-turning machine tool (6); S6, the first rotating cylinder (10) drives the y-axis moving mechanism (5) and the clamping mechanism (9) to rotate horizontally by 90 degrees, at which time the first pneumatic clamp (901) is located in the loading box (8), and the first pneumatic clamp (901) places the furnace roller shaft head after fine turning in the loading box (8), and the furnace roller shaft head after fine turning is unloaded and collected through the loading box (8); S7, the first rotating cylinder (10) drives the y-axis moving mechanism (5) and the clamping mechanism (9) to reset, the x-axis moving mechanism (4) drives the y-axis moving mechanism (5) and the clamping mechanism (9) to move horizontally through the first rotating cylinder (10), and the x-axis moving mechanism (4) drives the clamping mechanism (9) to move to the loading mechanism (3), thereby completing the loading, and the subsequent loading is the same as the above-mentioned loading operation.

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