Full-automatic multi-goods-location roadway stacking machine
By introducing an automated system driven by walking tracks and servo motors in the tunnel stacker, the problem of low cargo stacking efficiency in the prior art is solved, automated stacking and transportation are realized, and work efficiency is significantly improved.
Patent Information
- Application Number
- CN202310781232.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-29
- Publication Date
- 2024-12-31
AI Technical Summary
The existing tunnel stacker needs to be repeatedly in and out of the shelves during the work process, resulting in low efficiency of cargo stacking and long time.
A fully automatic multi-cargo space tunnel stacker is designed. By setting up components such as walking tracks, walking sliders, roof panels, cargo plates, positioning grooves and servo motors on one side of the shelf, it realizes automatic stacking and transportation of goods. Reduce waiting and moving time.
It improves the efficiency of cargo stacking, reduces waiting and moving time during stacking, and improves work efficiency.
Smart Images

Figure CN119218603A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stereoscopic warehouses, and in particular to a fully automatic multi-cargo-position aisle stacker. Background Art
[0002] The aisle stacker is the most important lifting and transportation equipment in the three-dimensional warehouse and is a symbol of the characteristics of the three-dimensional warehouse. The main purpose of the stacker is to shuttle back and forth between the aisles of the three-dimensional warehouse. It can store the goods at the aisle entrance into the cargo compartment, or take the goods out of the cargo compartment and transport them to the aisle entrance through manual, semi-automatic or fully automatic operation.
[0003] At present, the aisle stacker in the existing technology needs to repeatedly enter and exit the aisle to pick up and put goods during operation. Each item requires the stacker to move outside the shelf before it can be picked up and then move into the aisle to the designated shelf before it can be put down. This method of stacking goods takes a long time and has low work efficiency. For this reason, we propose a fully automatic multi-position aisle stacker. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a fully automatic multi-bay aisle stacker, which solves the problems raised in the above-mentioned background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fully automatic multi-cargo-position aisle stacker, comprising a shelf, a walking track and a vertical board, a walking track is arranged on one side of the shelf and below the vertical board, a walking slider is movably installed on the top of the walking track, a top board is fixedly installed on the top of the walking slider, a cargo board is arranged on the top of the top board, a plurality of first positioning grooves are provided at the bottom of the cargo board, a plurality of first positioning plates are fixedly installed on the top of the top board, the first positioning plates cooperate with the first positioning grooves, a transmission groove is provided inside the top board, and the inside of the transmission groove Two first servo motors are fixedly installed, and a first transmission rod is fixedly installed at the output end of the first servo motor, and two worms are fixedly installed on the outer side of the first transmission rod, and four rotating rods are rotatably installed inside the transmission groove, and a worm wheel is fixedly installed on the outer side of the rotating rod, and a mounting groove is provided inside the first positioning plate, and one end of the rotating rod extends to the inside of the mounting groove where a first gear is installed, and two racks are movably installed inside the mounting groove, and the racks are meshed with the first gear, and two fixed sockets are provided inside the cargo board and on both sides of the first positioning groove, and the racks cooperate with the fixed sockets.
[0006] Optionally, a connecting frame is fixedly installed on the top of the cargo board, a beam plate is fixedly installed on the top of the vertical plate, a second servo motor is fixedly installed on one side of the top of the beam plate, a second transmission rod is fixedly installed on the output end of the second servo motor, two transmission bevel gears are fixedly installed on the outer side of the second transmission rod, a slide groove is opened on one side of the vertical plate, a screw rod is rotatably installed inside the slide groove, one end of the screw rod passes through the inside of the beam plate and a driven bevel gear is installed, the driven bevel gear is meshed with the transmission bevel gear, a sleeve block is threadedly installed on the outer side of the screw rod, a connecting plate is fixedly installed on one side of the sleeve block, a motor frame is fixedly installed on the top of the connecting plate, and the motor A third servo motor is fixedly installed at the bottom of the frame, and a second gear is fixedly installed at the output end of the third servo motor. Four connecting rods are rotatably installed inside the connecting plate, one end of the connecting rod extends to the top of the connecting plate where a third gear is installed, the second gear is meshed with the third gear, and the other end of the connecting rod extends to the bottom of the connecting plate where a hanging plate is fixedly installed, four connecting through grooves are opened on the top of the connecting frame, and the hanging plate cooperates with the connecting through grooves, a limiting block is fixedly installed on the bottom of the connecting plate, a second positioning plate is fixedly installed on the bottom of the limiting block, a second positioning groove is opened in the middle of the top of the connecting frame, and the second positioning plate cooperates with the second positioning groove.
[0007] Optionally, a door-shaped groove is provided at the bottom of the vertical plate, and the walking slider, top plate, cargo plate and connecting frame all cooperate with the door-shaped groove.
[0008] Optionally, a bidirectional fork is provided on the top of the cargo plate.
[0009] Optionally, guide grooves are provided on one side of the vertical plate and on both sides of the slide groove, and guide blocks are fixedly installed on both sides of the connecting plate, and the guide blocks cooperate with the guide grooves.
[0010] Optionally, the bidirectional fork cooperates with the shelf.
[0011] Optionally, the top of the first positioning plate and the bottom of the first positioning groove are provided with chamfers that match each other.
[0012] Optionally, a hole cooperating with the rotating rod is formed inside the top plate and the first positioning plate.
[0013] The present invention provides a fully automatic multi-position aisle stacker, which has the following beneficial effects: 1. The fully automatic multi-position aisle stacker is provided with two vertical plates on one side of each shelf. When stacking goods, the walking track, the walking slider, the top plate, the cargo board, the first positioning slot, the first positioning plate, the transmission slot, the first servo motor, the first transmission rod, the worm, the rotating rod, the worm wheel, the mounting slot, the first gear, the rack and the fixed socket are matched. Then, the first servo motor drives the first transmission rod and the worm to rotate, and then the worm and the worm wheel are engaged to drive the first gear to rotate, which can drive the two racks to be inserted into the fixed socket, and fix the cargo board on the top plate. Then, we can place the goods to be stacked on the two-way fork through the stacking plate, and the goods can be moved to the bottom of the vertical plate on one side of the shelf to be stacked by the walking slider walking on the walking track. Then, the connecting frame, the third servo motor, the second gear, the connecting rod, the third gear, the hanging plate and the connecting slot are matched. When the cargo board moves to After passing the bottom of the vertical plate, the second servo motor drives the lead screw to rotate, driving the sleeve block and the connecting plate to descend through the thread, so that the hanging plate can be passed through the inside of the connecting slot, and then the third servo motor is turned on to drive the second gear to rotate, and by engaging with the third gear, the connecting rod is driven to rotate 180°, so that it can be connected to the connecting frame through the hanging plate. Finally, when the first servo motor is reversed, the rack is separated from the fixed socket, and the connecting plate can be driven by the second servo motor to rise to the position where stacking is required, and stacking is performed by the two-way fork to complete the stacking. After the cargo plate is separated from the top plate, the walking slider can move to the inner side of the previous and stacked vertical plate to dock the cargo plate and take it out for the next cargo transportation. In this way, during the stacking process, there is no need to wait for the completion of cargo stacking before the next cargo transportation can be carried out, which effectively reduces the waiting time for loading goods and the time for the stacker to move in and out during stacking, thereby effectively improving the efficiency of stacking goods. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 is a side view of the present invention; Figure 3 is a side cross-sectional view of the present invention; Figure 4 For the present invention Figure 3 The structural diagram at A in the middle; Figure 5 For the present invention Figure 3 Schematic diagram of the structure at B in the middle; Figure 6 For the present invention Figure 3 The structural diagram at C in the middle; Figure 7 For the present invention Figure 3 The structural diagram at D in the middle; Figure 8 It is a side view schematic diagram of the vertical plate of the present invention; Fig. 9 It is a schematic diagram of the top view of the connecting plate of the present invention; Fig.10 It is a bottom view structural schematic diagram of the connection plate of the present invention; Fig.11 It is a schematic cross-sectional structural diagram of the top plate of the present invention; Fig.12 It is a schematic structural diagram of the first positioning plate of the present invention.
[0015] In the figure: 1, shelf; 2, walking track; 3, vertical board; 4, walking slide; 5, top board; 6, cargo board; 7, two-way fork; 8, first positioning groove; 9, first positioning plate; 10, transmission groove; 11, first servo motor; 12, first transmission rod; 13, worm; 14, rotating rod; 15, worm wheel; 16, installation groove; 17, first gear; 18, rack; 19, fixing socket; 20, connecting frame; 21, beam plate; 22. Second servo motor; 23. Second transmission rod; 24. Transmission bevel gear; 25. Slide; 26. Screw; 27. Driven bevel gear; 28. Bushing; 29. Connecting plate; 30. Motor frame; 31. Third servo motor; 32. Second gear; 33. Connecting rod; 34. Third gear; 35. Hanging plate; 36. Connecting through groove; 37. Second positioning groove; 38. Limiting block; 39. Second positioning plate; 40. Door-shaped groove. Implementation
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0017] See also Figures 1 to 12The present invention provides a technical solution: a fully automatic multi-cargo-position aisle stacker, comprising a shelf 1, a walking track 2 and a vertical board 3. A walking track 2 is arranged on one side of the shelf 1 and below the vertical board 3. A walking slider 4 is movably installed on the top of the walking track 2. The walking track 2 and the walking slider 4 are prior arts, wherein a plurality of walking sliders 4 can be arranged on the walking track 2, thereby improving the efficiency of cargo transportation and also improving the speed of taking the cargo board 6 out of the aisle after the cargo on the cargo board 6 is stacked. A top board 5 is fixedly installed on the top of the walking slider 4, a cargo board 6 is arranged on the top of the top board 5, and the top of the cargo board 6 A two-way fork 7 is provided, wherein the two-way fork 7 is a prior art, and can transport and stack the stacking plates from both sides respectively. The two-way fork 7 cooperates with the shelf 1, and a plurality of first positioning grooves 8 are provided at the bottom of the cargo plate 6, and a plurality of first positioning plates 9 are fixedly installed on the top of the top plate 5, and the first positioning plates 9 cooperate with the first positioning grooves 8, and the top of the first positioning plates 9 and the bottom of the first positioning grooves 8 are provided with mutually matching guide angles, wherein the main function of the first positioning grooves 8 and the first positioning plates 9 is that after the goods on the two-way fork 7 are stacked, the second servo motor 22 drives the connecting plate 29 to descend, and then the cargo plate 6 is lowered to the top of the top plate 5. To facilitate the positioning of the cargo board 6 and the top plate 5, the cargo board 6 is fixed. A transmission groove 10 is provided inside the top plate 5. Two first servo motors 11 are fixedly installed inside the transmission groove 10. A first transmission rod 12 is fixedly installed on the output end of the first servo motor 11. Two worm gears 13 are fixedly installed on the outside of the first transmission rod 12. Four rotating rods 14 are rotatably installed inside the transmission groove 10. Holes matching the rotating rods 14 are provided inside the top plate 5 and the first positioning plate 9. A worm gear 15 is fixedly installed on the outside of the rotating rod 14. A mounting groove 16 is provided inside the first positioning plate 9. One end of the rotating rod 14 extends to the inside of the mounting groove 16 and is installed inside The first gear 17 and the mounting groove 16 are internally movably installed with two racks 18, which mesh with the first gear 17. Two fixed sockets 19 are provided inside the cargo board 6 and on both sides of the first positioning groove 8, and the racks 18 cooperate with the fixed sockets 19. A connecting frame 20 is fixedly installed on the top of the cargo board 6, and a door-shaped groove 40 is provided at the bottom of the vertical plate 3. The walking slider 4, the top plate 5, the cargo board 6 and the connecting frame 20 all cooperate with the door-shaped groove 40, wherein the vertical plate 3 is located in the middle side of the two shelves 1, and the goods can be stacked on the shelves 1 on both sides by the two-way fork 7, thereby reducing the number of vertical plates 3 and saving construction costs.
[0018] A beam plate 21 is fixedly installed on the top of the vertical plate 3, a second servo motor 22 is fixedly installed on one side of the top of the beam plate 21, a second transmission rod 23 is fixedly installed on the output end of the second servo motor 22, two transmission bevel gears 24 are fixedly installed on the outer side of the second transmission rod 23, a slide groove 25 is opened on one side of the vertical plate 3, a screw rod 26 is rotatably installed inside the slide groove 25, one end of the screw rod 26 passes through the inside of the beam plate 21 and a driven bevel gear 27 is installed, the driven bevel gear 27 is meshed with the transmission bevel gear 24, and a sleeve block 28 is threadedly installed on the outer side of the screw rod 26, wherein the second servo motor 22 is fixedly installed with a second transmission rod 23, and the output end of the second servo motor 22 is fixedly installed with a second transmission rod 23, and two transmission bevel gears 24 are fixedly installed on the outer side of the second transmission rod 23, and a slide groove 25 is opened on one side of the vertical plate 3, and a screw rod 26 is rotatably installed inside the slide groove 25, and one end of the screw rod 26 passes through the inside of the beam plate 21 and a driven bevel gear 27 is installed, and the driven bevel gear 27 is meshed with the transmission bevel gear 24, and a sleeve block 28 is threadedly installed on the outer side of the screw rod 26, wherein the second servo motor 22 is fixedly installed with a second transmission rod 23, and the output end of ... The main functions of the servo motor 22, the second transmission rod 23, the transmission bevel gear 24, the slide 25, the screw rod 26, the driven bevel gear 27 and the sleeve block 28 are used to drive the connection plate 29 to lift and lower for stacking. A connection plate 29 is fixedly installed on one side of the sleeve block 28, a motor frame 30 is fixedly installed on the top of the connection plate 29, a third servo motor 31 is fixedly installed on the bottom of the motor frame 30, a second gear 32 is fixedly installed on the output end of the third servo motor 31, and four connecting rods 33 are rotatably installed inside the connection plate 29, one end of the connecting rod 33 extends to the top of the connection plate 29. A third gear 34 is installed at the bottom, and the second gear 32 is meshed with the third gear 34. The other end of the connecting rod 33 extends to the bottom of the connecting plate 29 and is fixedly installed with a hanging plate 35. Four connecting grooves 36 are opened on the top of the connecting frame 20. The hanging plate 35 cooperates with the connecting grooves 36. The main function of the hanging plate 35 is to be connected and fixed with the connecting frame 20. Then, when the hanging plate 35 moves to the bottom of the connecting frame 20, the connecting frame 20 and the cargo plate 6, the two-way fork 7 and the cargo on the two-way fork 7 can be lifted, and then the connecting plate 29 is driven to rise by the second servo motor 22. The stacking is performed at the stacking position, a limit block 38 is fixedly installed on the bottom of the connecting plate 29, a second positioning plate 39 is fixedly installed on the bottom of the limit block 38, a second positioning groove 37 is opened in the middle of the top of the connecting frame 20, the second positioning plate 39 cooperates with the second positioning groove 37, guide grooves are opened on one side of the vertical plate 3 and on both sides of the slide groove 25, guide blocks are fixedly installed on both sides of the connecting plate 29, the guide blocks cooperate with the guide grooves, wherein the guide grooves and guide blocks are used to improve the stability of the connecting plate 29 during lifting and stacking, and avoid the instability of goods during the lifting and stacking process.
[0019] In summary, when the fully automatic multi-position aisle stacker is in use, we place the goods to be stacked on the two-way fork 7 through the stacking plate, and then the first servo motor 11 is turned on to drive the first transmission rod 12 and the worm 13 to rotate, and the worm 13 is meshed with the worm wheel 15 to drive the rotating rod 14 and the first gear 17 to rotate, so that the racks 18 on both sides can be moved and inserted into the fixed sockets 19, so that the loading plate 6 can be fixed, and then the top plate 5, the loading plate 6, the two-way fork 7 and the goods on the two-way fork 7 are driven by the walking slider 4 to pass through the door-shaped slot 40 to the bottom of the vertical plate 3 on the side of the shelf 1 that needs to be stacked, and then the second servo motor 22 is turned on to drive the second transmission rod 23 and the transmission bevel gear 24 to rotate, and the transmission bevel gear 24 is meshed with the driven bevel gear 27 to drive the screw rod 26 to rotate, and then the sleeve block 28 can be lowered through the thread and positioned through the second positioning plate 39 and the second positioning slot 37, and at the same time the hanging plate 35 passes through the connecting slot 36 The third servo motor 31 is turned on to drive the second gear 32 to rotate and mesh with the four third gears 34 to simultaneously drive the four connecting rods 33 to rotate. When the hanging plate 35 rotates 180°, the hanging plate 35 will move to the bottom of the connecting frame 20 to cooperate with it. Then the first servo motor 11 reverses and drives the rack 18 to separate from the fixed socket 19, and the sleeve block 28 and the connecting plate 29 can be driven to rise by the second servo motor 22. The force at the connection between the hanging plate 35 and the connecting frame 20 drives the cargo plate 6, the two-way fork 7 and the goods on the two-way fork 7 to rise to the position where they need to be stacked on one side of the shelf 1, and the two-way fork 7 is used for stacking. While the cargo plate 6 rises, the walking slider 4 can dock the stacked cargo plate 6 and the two-way fork 7 under the vertical plate 3 of the previous stack and take them out for the next cargo transportation. There is no need to wait for the cargo stacking to be completed, which effectively improves the stacking efficiency.
[0020] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fully automatic multi-slot aisle stacker, comprising a shelf (1), a running track (2) and a vertical plate (3), characterized in that: A walking track (2) is provided on one side of the shelf (1) and below the vertical plate (3); a walking slider (4) is movably mounted on the top of the walking track (2); a top plate (5) is fixedly mounted on the top of the walking slider (4); a cargo board (6) is provided on the top of the top plate (5); a plurality of first positioning grooves (8) are provided at the bottom of the cargo board (6); a plurality of first positioning plates (9) are fixedly mounted on the top of the top plate (5); the first positioning plates (9) cooperate with the first positioning grooves (8); a transmission groove (10) is provided inside the top plate (5); two first servo motors (11) are fixedly mounted inside the transmission groove (10); a first transmission plate (11) is fixedly mounted on the output end of the first servo motor (11); A movable rod (12), two worm gears (13) are fixedly installed on the outer side of the first transmission rod (12), four rotating rods (14) are rotatably installed inside the transmission groove (10), a worm wheel (15) is fixedly installed on the outer side of the rotating rod (14), a mounting groove (16) is provided inside the first positioning plate (9), one end of the rotating rod (14) extends to the inside of the mounting groove (16) and a first gear (17) is installed, two racks (18) are movably installed inside the mounting groove (16), the racks (18) are meshed with the first gear (17), and two fixed sockets (19) are provided inside the cargo board (6) and on both sides of the first positioning groove (8), and the racks (18) cooperate with the fixed sockets (19).
2. A fully automatic multi-position aisle stacker according to claim 1, characterized in that: A connecting frame (20) is fixedly mounted on the top of the cargo plate (6); a beam plate (21) is fixedly mounted on the top of the vertical plate (3); a second servo motor (22) is fixedly mounted on one side of the top of the beam plate (21); a second transmission rod (23) is fixedly mounted on the output end of the second servo motor (22); two transmission bevel gears (24) are fixedly mounted on the outer side of the second transmission rod (23); a slide groove (25) is provided on one side of the vertical plate (3); a lead screw (26) is rotatably mounted inside the slide groove (25); one end of the lead screw (26) passes through the inside of the beam plate (21) and a driven bevel gear (27) is mounted thereon; the driven bevel gear (27) meshes with the transmission bevel gear (24); a sleeve block (28) is threadedly mounted on the outer side of the lead screw (26); a connecting plate (29) is fixedly mounted on one side of the sleeve block (28); a motor frame (30) is fixedly mounted on the top of the connecting plate (29); A third servo motor (31) is fixedly mounted on the bottom, a second gear (32) is fixedly mounted on the output end of the third servo motor (31), four connecting rods (33) are rotatably mounted inside the connecting plate (29), one end of the connecting rod (33) extends to the top of the connecting plate (29) and is mounted with a third gear (34), the second gear (32) meshes with the third gear (34), the other end of the connecting rod (33) extends to the bottom of the connecting plate (29) and is fixedly mounted with a hanging plate (35), four connecting through grooves (36) are opened on the top of the connecting frame (20), the hanging plate (35) cooperates with the connecting through grooves (36), a limiting block (38) is fixedly mounted on the bottom of the connecting plate (29), a second positioning plate (39) is fixedly mounted on the bottom of the limiting block (38), a second positioning groove (37) is opened in the middle of the top of the connecting frame (20), the second positioning plate (39) cooperates with the second positioning groove (37).
3. The fully automatic multi-position aisle stacker according to claim 1, characterized in that: A door-shaped groove (40) is provided at the bottom of the vertical plate (3), and the walking slide block (4), the top plate (5), the cargo plate (6) and the connecting frame (20) all cooperate with the door-shaped groove (40).
4. The fully automatic multi-position aisle stacker according to claim 1, characterized in that: A bidirectional fork (7) is provided on the top of the cargo plate (6).
5. The fully automatic multi-position aisle stacker according to claim 2, characterized in that: A guide groove is provided on one side of the vertical plate (3) and on both sides of the slide groove (25), and guide blocks are fixedly mounted on both sides of the connecting plate (29), and the guide blocks cooperate with the guide groove.
6. The fully automatic multi-position aisle stacker according to claim 4, characterized in that: The bidirectional fork (7) cooperates with the shelf (1).
7. The fully automatic multi-position aisle stacker according to claim 1, characterized in that: The top of the first positioning plate (9) and the bottom of the first positioning groove (8) are provided with chamfers that match each other.
8. The fully automatic multi-position aisle stacker according to claim 1, characterized in that: The top plate (5) and the first positioning plate (9) are provided with holes inside thereof for cooperating with the rotating rod (14).
Citation Information
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