Aluminum alloy component processing quality detection device

Abstract

The invention relates to the technical field of aluminum alloy component detection, and discloses an aluminum alloy component processing quality detection device, which comprises a detection station and a feeding mechanism penetrating through the detection station, and the detection station is respectively provided with a detection assembly and a control device at two sides of the feeding mechanism; a group of first guiding and conveying assemblies and a group of second guiding and conveying assemblies are arranged on the detection station so as to be used for guiding and conveying longer and shorter aluminum alloy components respectively, a first rotating ring is driven to rotate through a first direction adjusting motor, and a second rotating ring is driven to rotate through a second direction adjusting motor; the position of the aluminum alloy component clamped inside the clamping device is adjusted by adjusting the position of the aluminum alloy component clamped inside the clamping device, the clamping requirements of the aluminum alloy components in different shapes are met, the two first rotating rings can synchronously move in the reverse direction, passing connection of the short aluminum alloy component is completed, detection blind areas are avoided, the detection requirements of the short aluminum alloy component are met, and the detection efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum alloy component detection, in particular to an aluminum alloy component processing quality detection device. Background Art

[0002] Aluminum alloy components have the advantages of low density, high strength, and good corrosion resistance, and have been widely used in aerospace, automobile, machinery and other fields. However, the processing quality of aluminum alloy components directly affects their performance and life, so they need to be strictly tested; The traditional method of testing the verticality of aluminum alloy components is to measure the different planes of aluminum alloy components of different shapes and lengths by the actual measurement personnel constantly moving the laser instrument or the aluminum alloy component during the detection process to obtain the result. This detection method needs to frequently adjust the direction of the aluminum alloy component, which takes a lot of time and will have a certain impact on the production progress. This detection method requires estimation and the measurement results have certain errors. At the same time, the measurement personnel are also required to use tooling to fix the aluminum alloy components to improve the accuracy of the aluminum alloy components. The measurement personnel also need to transport the aluminum alloy templates. However, the aluminum alloy components are of different shapes and lengths, and fixing and transportation increase the work intensity of the measurement personnel. Summary of the invention

[0003] The purpose of the present invention is to provide an aluminum alloy component processing quality inspection device, aiming to solve the problem that traditional aluminum alloy component inspection is inconvenient to operate and has high work intensity.

[0004] The present invention is implemented as follows: an aluminum alloy component processing quality detection device includes a detection station and a feeding mechanism that runs through the detection station, and the detection station is located on both sides of the feeding mechanism and is also provided with a detection component and a control device respectively; End plates are arranged above both ends of the feeding mechanism, a second rotating ring is rotatably mounted on the end plates, a first guide assembly is rotatably mounted on the second rotating ring, two groups of conveying members are mounted on the first guide assembly, and the two conveying members are respectively provided with clips that move synchronously toward each other, and the clips are used to clamp and guide long aluminum alloy components; The feeding mechanism has two sets of guide seats for reverse synchronous transmission, a first swivel is rotatably mounted on the guide seat, a plurality of rotatably arranged second guiding components are mounted on the first swivel, the second guiding components include direction adjusting parts, a plurality of the direction adjusting parts include telescopic clamping fulcrums, and the second guiding components are used for clamping, guiding and delivering short aluminum alloy components through the clamping fulcrums.

[0005] Preferably, the feeding mechanism comprises a guide rail, at the end of which a first guide motor is installed, and inside the guide rail there are two groups of guide rods that rotate synchronously driven by the first guide motor.

[0006] Preferably, the two guide seats are arranged outside the two ends of the guide rod; The two ends of the two guide rods are respectively provided with a forward thread and a reverse thread, and the inner walls of the guide seats at the two ends are respectively provided with thread grooves meshing with the forward thread and the reverse thread.

[0007] Preferably, two guide frames are provided on the top of the guide seat, and the first rotating ring is slidably mounted on the top of the guide frames; A first direction-adjusting motor is also installed on the guide seat, the output shaft of the first direction-adjusting motor is sleeved with a driving gear, and a tooth groove meshing with the driving gear is provided on the surface of the first rotating ring; An L-shaped guide groove is provided on the top of the two guide frames, and guide bars are provided on both sides of the first rotating ring located at the tooth groove, and the first rotating ring slides in the guide groove through the guide bars.

[0008] Preferably, the direction-adjusting member comprises an electromagnetic telescopic machine, a telescopic rod is driven by an electromagnetic penetration inside the electromagnetic telescopic machine, and the clamping fulcrum is installed at the end of the telescopic rod; The other end of the telescopic rod is provided with a stop block, and the outer sleeve of the telescopic rod is provided with a return spring, and the two ends of the return spring are respectively in contact with the electromagnetic telescopic machine body and the stop block.

[0009] Preferably, the surface of the first rotating ring is evenly distributed with slots, a locking rod is threadedly connected to one side of the adjustment member, a clamping plate is connected to the outer bearing at the end of the locking rod, and the electromagnetic telescopic machine is clamped and fixed to the outside of the slot by the clamping plate.

[0010] Preferably, end plates are installed at the tops of both ends of the feeding mechanism, and the second swivel bearing is connected to the inside of the end plates; A second direction-adjusting motor is installed at one side of the end of the feeding mechanism. The second direction-adjusting motor is a double-shaft motor, and the output shafts at both ends of the motor drive the two second rotating rings to rotate through belts.

[0011] Preferably, the conveying member also includes an electric telescopic machine, the clip is fixed by the telescopic end of the electric telescopic machine, and a conveying belt is installed on the clip through a pulley, and a second guide motor for driving the conveying belt is also installed on one side of the clip.

[0012] Preferably, the detection component includes an ultrasonic sensor, a radiation sensor and an optical sensor; The control device comprises a power supply and a PLC, and can realize real-time control of various electrical components through PLC programming.

[0013] The present invention discloses an aluminum alloy component processing quality inspection device with the following beneficial effects: the present application arranges a group of first guiding components and a group of second guiding components on the inspection station so as to respectively guide longer and shorter aluminum alloy components, and respectively drives the first rotating ring to rotate by the first adjustment motor and the second adjustment motor to rotate by the second adjustment motor to adjust the orientation of the aluminum alloy components clamped therein to meet the clamping requirements of aluminum alloy components of different shapes, and the two first rotating rings can move synchronously in opposite directions to complete the delivery of the shorter aluminum alloy components, avoid detection blind spots, meet the detection requirements of the shorter aluminum alloy components, and improve detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 Schematic diagram of a device for detecting the processing quality of an aluminum alloy component provided by an embodiment of the present invention; Figure 2 It is a schematic diagram of the side view structure of an aluminum alloy component processing quality detection device provided by an embodiment of the present invention; Figure 3 It is a schematic diagram of the internal structure of an aluminum alloy component processing quality detection device provided by an embodiment of the present invention; Figure 4 The invention provides an aluminum alloy component processing quality detection device. Figure 1 A local enlarged structural diagram of the part; Figure 5 It is a schematic structural diagram of a second guide assembly of an aluminum alloy component processing quality detection device provided in an embodiment of the present invention.

[0015] Marking Description: 1. Detection station; 2. Feeding mechanism; 3. Detection component; 4. Control device; 5. First guide component; 6. Second guide component; 21. Guide rail; 22. First guide motor; 23. Guide rod; 24. Guide seat; 25. End plate; 241, guide frame; 242, first rotating ring; 243, guide bar; 244, tooth groove; 245, clamping groove; 246, first direction adjustment motor; 247, driving gear; 251, second rotating ring; 252, second direction adjustment motor; 51. Conveying parts; 61. Direction adjustment parts; 511, electric telescopic machine; 512, clamping piece; 513, second guide motor; 514, conveyor belt; 611, electromagnetic telescopic machine; 612, clamping plate; 613, locking rod; 614, telescopic rod; 615, return spring; 616, clamping fulcrum; 617, stop block. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0017] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0018] The implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0019] In this embodiment: Reference Figure 1-3 As shown, a preferred embodiment of the present invention is provided.

[0020] The aluminum alloy component processing quality inspection device of this embodiment includes an inspection station 1 and a feeding mechanism 2 that runs through the inspection station 1. The inspection station 1 is located on both sides of the feeding mechanism 2 and is also provided with an inspection component 3 and a control device 4 respectively; An end plate 25 is provided above both ends of the feeding mechanism 2, a second rotating ring 251 is rotatably mounted on the end plate 25, a first guide assembly 5 is rotatably mounted on the second rotating ring 251, two groups of conveying members 51 are installed on the first guide assembly 5, and the two conveying members 51 are respectively provided with clips 512 that move synchronously toward each other, and the clips 512 are used to clamp and guide long aluminum alloy components; The feeding mechanism 2 has two sets of guide seats 24 for reverse synchronous transmission, a first swivel ring 242 is rotatably mounted on the guide seat 24, a plurality of rotatably arranged second guiding components 6 are mounted on the first swivel ring 242, the second guiding components 6 include direction adjusting parts 61, a plurality of the direction adjusting parts 61 include telescopic clamping fulcrums 616, and the second guiding components 6 are used for clamping, guiding and delivering short aluminum alloy components through the clamping fulcrums 616.

[0021] Among them, the feeding mechanism 2 includes a guide rail 21, and a first guide motor 22 is installed at the end of the guide rail 21. The interior of the guide rail 21 is also driven by the first guide motor 22 to have two groups of synchronously rotating guide rods 23. The two guide seats 24 are sleeved on the outside of the two ends of the guide rods 23. The two ends of the two guide rods 23 are respectively provided with forward threads and reverse threads. The inner walls of the guide seats 24 at both ends are respectively provided with thread grooves that engage with the forward threads and reverse threads. When the first guide motor 22 drives the two guide rods 23 to rotate synchronously, the guide seats 24 at both ends are connected by forward threads and reverse threads to achieve reverse synchronous transmission, which enables the adjustment pieces 61 in the first rotating ring 242 above the two guide seats 24 to move closer and apart, and then the short aluminum alloy component fixed on the first adjustment piece 61 can be transferred to the second adjustment piece 61, so as to achieve the change of the clamping point of the aluminum alloy component, so that the detection component 3 can perform detection operations on the surface of the clamped part of the aluminum alloy component to avoid being blocked and causing insufficient detection effect.

[0022] Furthermore, two guide frames 241 are provided on the top of the guide seat 24, the first rotating ring 242 is slidably mounted on the top of the guide frame 241, and a first direction adjustment motor 246 is also installed on the guide seat 24, the output shaft of the first direction adjustment motor 246 is sleeved with a driving gear 247, and the surface of the first rotating ring 242 is provided with a tooth groove 244 meshing with the driving gear 247, and the first direction adjustment motor 246 drives the first rotating ring 242 to rotate in the guide frame 241 through the driving gear 247, thereby adjusting the angle of the aluminum alloy component clamped and fixed on the first rotating ring 242 by the direction adjustment member 61, so as to realize a full range of detection operations on the aluminum alloy component; In addition, an L-shaped guide groove is provided at the top of the two guide frames 241, and guide bars 243 are provided on both sides of the first rotating ring 242 located at the tooth groove 244. The first rotating ring 242 slides in the guide groove through the guide bars 243, which further improves the stability of the rotation process of the first rotating ring 242 and prevents the aluminum alloy component clamped and fixed on the first rotating ring 242 from moving during adjustment, which affects the error in detection by the radiation sensor or the optical sensor.

[0023] It is worth noting that, referring to Figure 5 As shown, the direction-adjusting member 61 includes an electromagnetic telescopic machine 611, and a telescopic rod 614 is driven by electromagnetic penetration inside the electromagnetic telescopic machine 611. The clamping fulcrum 616 is installed at the end of the telescopic rod 614. The electromagnetic telescopic machine 611 generates magnetic force when it is energized to push the telescopic rod 614 to extend and retract, thereby pushing multiple clamping fulcrums 616 to act on the surface of the aluminum alloy component, which can not only meet the clamping requirements of aluminum alloy components of different shapes, but also ensure that the aluminum alloy component remains stable during the detection process; The other end of the telescopic rod 614 is provided with a stop block 617, and the outer sleeve of the telescopic rod 614 is provided with a return spring 615, and the two ends of the return spring 615 are respectively in contact with the electromagnetic telescopic machine 611 body and the stop block 617. In the process of clamping the aluminum alloy component, the return spring 615 is compressed by the stop block 617, and when the electromagnetic telescopic machine 611 is powered off, the return spring 615 loses its force and recovers, that is, pushes the clamping fulcrum 616 away from the surface of the aluminum alloy component, thereby realizing the function of quickly releasing the aluminum alloy component. In addition, the surface of the first rotating ring 242 is evenly distributed with slots 245, one side of the adjusting member 61 is threadedly connected with a locking rod 613, and the outer side bearing of the end of the locking rod 613 is connected with a clamping plate 612, and the electromagnetic telescopic machine 611 is clamped and fixed to the outside of the slot 245 by the clamping plate 612. This makes it necessary to adjust the position of the adjusting member 61 outside the first rotating ring 242 or increase or decrease the number of the adjusting members 61 due to the different clamping points when fixing aluminum alloy components of different shapes. At this time, it is only necessary to rotate the locking rod 613 to make the clamping plate 612 away from the electromagnetic telescopic machine 611 body to complete the separation from the slot 245 of the first rotating ring 242, and it is also possible to rotate the locking rod 613 to drive the clamping plate 612 to cooperate with the electromagnetic telescopic machine 611 body to complete the locking outside of the slot 245 of the first rotating ring 242.

[0024] Furthermore, in the attached Figure 2 and attached Figure 4 In the embodiment, end plates 25 are installed at the top of both ends of the feeding mechanism 2, and the second rotating ring 251 is connected to the inside of the end plate 25 by bearings. A second direction adjustment motor 252 is installed at one side of the end of the feeding mechanism 2. The second direction adjustment motor 252 is a double-axis motor, and the output shafts at both ends thereof respectively drive the two second rotating rings 251 to rotate through belts, so that the long aluminum alloy component guided in the second rotating ring 251 can adjust its orientation; Furthermore, the conveying member 51 further includes an electric telescopic machine 511, the clip 512 is fixed by the telescopic end of the electric telescopic machine 511, and a conveying belt 514 is installed on the clip 512 through a pulley, and a second guide motor 513 for driving the conveying belt 514 is also installed on one side of the clip 512. Under the action of the second guide motor 513, the conveying belt 514 on the clip 512 can continuously push the long aluminum alloy component for guiding, so as to continuously send it into the inspection station 1 for inspection operation; The detection assembly 3 includes an ultrasonic sensor: which detects the defects and thickness inside the component by emitting and receiving ultrasonic waves; a ray sensor: such as X-ray or gamma ray, which is used to detect internal defects; Optical sensor: used for detecting surface morphology and size; and, the control device 4 includes a power supply and a PLC of model S4-400, which realizes real-time control of various electrical components through PLC programming, and can realize automated detection operations on aluminum alloy components.

[0025] The present application arranges a set of first guide components 5 and a set of second guide components 6 on the detection station 1 so as to guide the longer and shorter aluminum alloy components respectively, and drives the first rotating ring 242 to rotate by the first adjustment motor 246, and drives the second rotating ring 251 to rotate by the second adjustment motor 252, so as to adjust the orientation of the aluminum alloy components clamped therein, avoid the detection blind area, meet the clamping requirements of aluminum alloy components of different shapes, and improve the detection efficiency; During use, when a short aluminum alloy component is inspected, a required number of direction-adjusting pieces 61 are fixed in the first rotating ring 242 of the second guide assembly 6 according to the shape of the short aluminum alloy component, and the component is clamped and fixed by the direction-adjusting pieces 61, and the two groups of guide seats 24 are driven to approach each other by the first guide motor 22. At this time, the short aluminum alloy component will be sent to the inspection station 1 and inspected by the inspection assembly 3, and when the short aluminum alloy component fixed on the first group of guide seats 24 will be released and transferred to the second group of guide seats 24, the clamping position can also be detected, and there is no blind spot, and the short aluminum alloy component is sent out of the other end of the inspection station 1 by the group of guide seats 24; When inspecting a long aluminum alloy component, a required number of direction-adjusting members 61 are fixed in the first rotating ring 242 of the second guide assembly 6 according to the shape of the long aluminum alloy component, and the direction-adjusting members 61 are used to clamp and fix the component, and at the same time, the conveying member 51 on the second rotating ring 251 in the first guide assembly 5 clamps the long aluminum alloy component and is pushed by the second guide motor 513 to be continuously sent to the other end of the inspection station 1 for inspection; In the above process of detecting long or short aluminum alloy components, the first adjustment motor 246 or the second adjustment motor 252 is synchronously used to drive the first rotating ring 242 or the second rotating ring 251 to rotate respectively, thereby adjusting the aluminum alloy component to rotate, so as to perform detection operations on multiple angles of the aluminum alloy component.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for detecting the processing quality of aluminum alloy components, characterized in that: It includes a detection station and a feeding mechanism that runs through the detection station, and the detection station is located on both sides of the feeding mechanism and is also provided with a detection component and a control device respectively; End plates are arranged above both ends of the feeding mechanism, a second rotating ring is rotatably mounted on the end plates, a first guide assembly is rotatably mounted on the second rotating ring, two groups of conveying members are mounted on the first guide assembly, and the two conveying members are respectively provided with clips that move synchronously toward each other, and the clips are used to clamp and guide long aluminum alloy components; The feeding mechanism has two sets of guide seats for reverse synchronous transmission, a first swivel is rotatably mounted on the guide seat, a plurality of rotatably arranged second guiding components are mounted on the first swivel, the second guiding components include direction adjusting parts, a plurality of the direction adjusting parts include telescopic clamping fulcrums, and the second guiding components are used for clamping, guiding and delivering short aluminum alloy components through the clamping fulcrums.

2. The aluminum alloy component processing quality detection device according to claim 1, characterized in that: The feeding mechanism comprises a guide rail, at the end of which a first guide motor is installed, and inside the guide rail there are two groups of guide rods which rotate synchronously and are driven by the first guide motor.

3. The aluminum alloy component processing quality detection device according to claim 2, characterized in that: The two guide seats are sleeved outside the two ends of the guide rod; The two ends of the two guide rods are respectively provided with a forward thread and a reverse thread, and the inner walls of the guide seats at the two ends are respectively provided with thread grooves meshing with the forward thread and the reverse thread.

4. The aluminum alloy component processing quality detection device according to claim 1, characterized in that: Two guide frames are arranged on the top of the guide seat, and the first rotating ring is slidably mounted on the top of the guide frames; A first direction-adjusting motor is also installed on the guide seat, the output shaft of the first direction-adjusting motor is sleeved with a driving gear, and a tooth groove meshing with the driving gear is provided on the surface of the first rotating ring; An L-shaped guide groove is provided on the top of the two guide frames, and guide bars are provided on both sides of the first rotating ring located at the tooth groove, and the first rotating ring slides in the guide groove through the guide bars.

5. The aluminum alloy component processing quality detection device according to claim 1, characterized in that: The direction-adjusting member comprises an electromagnetic telescopic machine, a telescopic rod is driven by an electromagnetic through-hole inside the electromagnetic telescopic machine, and the clamping fulcrum is installed at the end of the telescopic rod; The other end of the telescopic rod is provided with a stop block, and the outer sleeve of the telescopic rod is provided with a return spring, and the two ends of the return spring are respectively in contact with the electromagnetic telescopic machine body and the stop block.

6. The aluminum alloy component processing quality detection device according to claim 5, characterized in that: The surface of the first rotating ring is evenly distributed with slots, one side of the adjustment member is threadedly connected with a locking rod, the outer bearing at the end of the locking rod is connected with a clamping plate, and the electromagnetic telescopic machine is clamped and fixed to the outside of the slot by the clamping plate.

7. The aluminum alloy component processing quality detection device according to claim 1, characterized in that: End plates are installed on the tops of both ends of the feeding mechanism, and the second swivel bearing is connected to the inside of the end plates; A second direction-adjusting motor is installed at one side of the end of the feeding mechanism. The second direction-adjusting motor is a double-shaft motor, and the output shafts at both ends of the motor drive the two second rotating rings to rotate through belts.

8. The aluminum alloy component processing quality detection device according to claim 1, characterized in that: The conveying member also includes an electric telescopic machine, the clamp is fixed by the telescopic end of the electric telescopic machine, and a conveying belt is installed on the clamp through a pulley, and a second guide motor for driving the conveying belt is also installed on one side of the clamp.

9. The aluminum alloy component processing quality detection device according to claim 1, characterized in that: The detection component includes an ultrasonic sensor, a radiation sensor and an optical sensor; The control device comprises a power supply and a PLC, and can realize real-time control of various electrical components through PLC programming.

Images