Modular push-and-pull double-acting hydraulic clamp holder combined three-dimensional self-guiding sliding device
Through the combination of a modular push-pull double-acting hydraulic clamp and hydraulic jack slide, the accuracy of steel beam handling and positioning in bridge construction is solved, and three-dimensional self-guided slip and multi-degree of freedom alignment is realized, providing lightweight The walking drive device is suitable for large-scale lifting equipment in bridge construction.
Patent Information
- Application Number
- CN202411420365.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2024-12-31
AI Technical Summary
The single-acting block type rail clamp used in existing bridge construction cannot generate backward tension and automatic return, and it is prone to abnormal synchronization when multiple rail clamps are used in combination, making it difficult to achieve large structural parts such as steel. Accurate handling and positioning of beams.
A modular push-pull double-acting hydraulic clamp is designed to achieve three-dimensional self-guided slip through hydraulic jack slide and longitudinal cylinder, which can slide forward or backward on the rail, and achieve accurate through hydraulic and electrical control systems. The position adjustment of the heavy object is suitable for multi-degree-of-freedom alignment of steel beams or heavy objects.
It realizes rapid and accurate alignment of multiple degrees of freedom in three-dimensional space of steel beams or heavy objects, provides a light and optional walking drive device, suitable for large lifting equipment in bridge construction, has independent automatic sliding walking function, suitable for Application in outdoor, high altitude and low altitude space.
Smart Images

Figure CN119218871A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of travel drive devices for bridge engineering hoisting equipment, and in particular to a novel modular push-pull double-acting hydraulic clamp combined three-dimensional self-guided sliding device. Background Art
[0002] In the field of heavy object handling and bridge construction, various mechanical devices are usually needed to achieve the movement and positioning of heavy objects. These devices are often complex in structure, cumbersome to operate, and lack flexibility and adaptability. Especially in bridge construction, large structural parts such as steel beams need to be accurately handled and positioned, which puts higher requirements on handling equipment.
[0003] At present, a single-acting wedge-type rail clamp is used in bridge construction. The wedges inside the rail clamp clamp the two sides of the rail head to provide friction resistance, and then the cylinder pushes the steel beam forward to slide in one direction.
[0004] On the one hand, due to the unidirectional nature of the wedge, this rail clamp can only generate forward thrust, but cannot generate backward pulling force, nor can it return automatically; on the other hand, during the process of the wedge clamping the steel rolling, it is necessary to slide backward over a long distance to eliminate the gap between the wedge and the two sides of the rail head in order to achieve clamping, which will cause asynchrony when multiple rail clamps are used in combination at the same time.
[0005] Therefore, it is urgent to develop a new modular push-pull double-acting hydraulic clamp combined with a three-dimensional self-guided sliding device for engineering construction. Summary of the invention
[0006] The main purpose of the present invention is to provide a modular push-pull double-acting hydraulic clamp combined with a three-dimensional self-guided sliding device. The modular push-pull double-acting hydraulic clamp clamps the rail head to form an Ω-shaped whole, generating multi-directional gripping force and large non-slip friction resistance. The longitudinal horizontal oil cylinder connected to the hydraulic clamp pushes the two-dimensional hydraulic jack slide seat through telescopic action to achieve longitudinal sliding, and carries steel beams or heavy objects to slide forward or backward along the track for a long distance. The longitudinal horizontal oil top pushes and pulls the two-dimensional hydraulic jack slide seat to achieve forward or backward sliding; the two-dimensional hydraulic jack installed on the slide seat is used to support the heavy object and accurately adjust the lateral position and height size of the heavy object. The longitudinal horizontal oil top and the two-dimensional jack coordinate to achieve three-dimensional spatial action, which is used to accurately adjust the three-dimensional spatial position of the steel beam or heavy object. The modular push-pull double-acting hydraulic clamp can be used in parallel or series combination according to the weight of the steel beam or heavy object; the modular push-pull double-acting hydraulic clamp can push forward or pull backward in both positive and negative directions, and can be used as a travel drive device for bridge cranes and gantry cranes, providing a new type of lightweight and optional travel drive device for large-scale lifting equipment in engineering construction.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A modular push-pull double-acting hydraulic clamp combined three-dimensional self-guided sliding device, characterized in that it includes:
[0009] At least one modular push-pull double-acting hydraulic clamp for clamping the rail;
[0010] at least one connecting pin, the connecting pin passing through the connecting ear plate of the frame;
[0011] At least one two-dimensional hydraulic jack slide is connected to the modular push-pull double-acting hydraulic clamp through a horizontal oil top, each of the two-dimensional hydraulic jack slides includes a slide body and a two-dimensional hydraulic jack, the two-dimensional hydraulic jack is installed on the upper surface of the slide body, used to support the weight, adjust the lateral position and height of the weight, and the lower surface of the slide body is provided with a slide rail guide groove for sliding along the rail;
[0012] at least one hydraulic jack installed in the slide body and used to push or pull the slide body to move along the rail;
[0013] At least one longitudinal oil cylinder connected to the two-dimensional hydraulic jack slide, used to provide a driving force to move the two-dimensional hydraulic jack slide along the rail;
[0014] The steel rail is used to guide the movement of the two-dimensional hydraulic jack slide, and the steel rail has a shape that matches the slide rail on the lower surface of the two-dimensional hydraulic jack slide.
[0015] As a further limitation of the present technical solution, at least one pair of guide plates are provided on the lower surface of the slide body, the upper part of the rail can be arranged in the track formed by the guide plates, and the slide body is provided with an MGB friction-reducing slide plate at the position between each pair of guide plates, and the MGB friction-reducing slide plate can fit the upper side of the rail.
[0016] As a further limitation of the present technical solution, each of the modular push-pull double-acting hydraulic clampers includes a hydraulic clamping cylinder, a pair of J-shaped hard toothed clamping plates and a frame, the frame is used to support the clamping cylinder, the clamping cylinder has an inlet and an outlet respectively, an upper semicircular clamping block of the cylinder is fixed on the lower side of the frame, the clamping cylinder is arranged between the lower semicircular clamping block of the cylinder and the upper semicircular clamping block of the cylinder, the lower semicircular clamping block of the cylinder is fixed to the frame by connecting bolts to fix the clamping cylinder, the clamping cylinder is used to receive hydraulic fluid to generate a clamping force, the lower semicircular clamping block of the cylinder is provided with a support wheel, and the support wheel is used to assist walking;
[0017] J-shaped hard toothed clamping plates are respectively installed on the left and right sides of the frame, and the frame is provided with a mounting seat for fixing the J-shaped hard toothed clamping plates. Each of the J-shaped hard toothed clamping plates has a toothed surface matching the head of the rail and is used for clamping the rail;
[0018] The frame is provided with connecting ear plates, one end of the frame is connected to an odd number of connecting ear plates, and the other end is connected to an even number of connecting ear plates.
[0019] As a further limitation of the present technical solution, the J-shaped hard toothed splint comprises a left J-shaped hard toothed splint and a right J-shaped hard toothed splint, respectively. The left J-shaped hard toothed splint and the right J-shaped hard toothed splint fix the movable end of the clamping cylinder. Through the action of the clamping cylinder, the left J-shaped hard toothed splint and the right J-shaped hard toothed splint clamp the head of the rail to form an Ω-shaped whole, clamp the head of the rail, generate multi-directional gripping force and large friction force, and provide non-slip push-pull friction resistance for the longitudinal cylinder, thereby realizing the front end of the piston rod of the longitudinal cylinder pushing or pulling the heavy object to slide forward or backward.
[0020] As a further limitation of the present technical solution, it also includes a hydraulic and electrical control system for controlling the operation of the clamp, the two-dimensional hydraulic jack slide and the longitudinal cylinder, and the hydraulic and electrical control system includes: a control unit for receiving operating instructions and sending control signals to coordinate the operating sequence and time of the clamping cylinder, the longitudinal cylinder and the two-dimensional hydraulic jack slide; multiple sensors for monitoring the working status of the device and the position of the heavy object; and multiple actuators for performing corresponding actions according to the instructions of the control unit.
[0021] As a further limitation of the present technical solution, longitudinal series connection or transverse parallel connection combination application can be achieved by changing the number of the modular push-pull double-acting hydraulic clamps and the position of the guide plates.
[0022] As a further limitation of the present technical solution, the left J-shaped hard toothed splint is connected to the auxiliary clamping module, and the auxiliary clamping module includes a connecting rod 2, the lower end of one side of the left J-shaped hard toothed splint is respectively hinged to one end of the connecting rod 2, and the other end of the connecting rod 2 is respectively hinged to the middle part of the lower top block connecting rod, the middle and lower part of the lower top block connecting rod is fixedly connected to the upper top block connecting rod, and the other end of the upper top block connecting rod is fixedly connected to the upper top block, and the upper top block can resist the upper lower side of the rail, one side of the upper top block is hinged to one end of the connecting rod 3, and the other end of the connecting rod 3 is hinged to the middle and lower part of one side of the connecting rod 2, one end of the lower top block connecting rod is fixedly connected to one end of the lower top block, and the lower top block can resist the lower upper surface of the upper top block, the lower top block is hinged to one end of the connecting rod 1, and the other end of the connecting rod 1 is hinged to the middle and upper part of the other side of the connecting rod 2, and the other end of the lower top block connecting rod is hinged to the fixed block , the fixed block is fixed to the outer shell surface of the clamping cylinder, the angle between the lower top block and the lower top block connecting rod is degrees, the side of the lower top block in contact with the rail is an arcuate surface and the arcuate surface matches the shape of the lower upper surface of the rail, the angle between the upper top block connecting rod and the upper top block is degrees, the side of the upper top block in contact with the rail is a curved surface and the curved surface matches the shape of the upper lower surface of the rail, and the side surface of the upper top block can resist the side wall of the middle vertical rod of the rail, the upper top block and the lower top block can form an obtuse angle clamping state on the side of the rail, when the upper top block and the lower top block contact the rail for clamping, the angle between the upper top block and the lower top block is 115-125 degrees, and the vertical clamping of the upper side of the rail by the left J-shaped hard toothed clamping plate forms coupling at different angles, thereby forming limited clamping at different angles for the rail.
[0023] The clamping of the rails generates a non-slip forward or backward force. The modular push-pull double-acting hydraulic clamp control program has a clamping cylinder that acts first to clamp the rails, generating a non-slip force that can resist the forward thrust or backward pull. The longitudinal cylinder acts with a lag, pushing the two-dimensional hydraulic slide to carry heavy objects and slide forward or backward.
[0024] The present invention uses a combined long-stroke three-dimensional transport device, a modular push-pull double-acting hydraulic clamp, a longitudinal oil cylinder, and a three-dimensional hydraulic jack to form a three-dimensional long-stroke transport device. According to the weight of the steel beam or the heavy object, up to N series combinations can be used in the longitudinal direction and up to N parallel combinations can be used in the transverse direction. The two-dimensional hydraulic jack slide can be supported by double rails or single rails, which can conveniently realize the fast and accurate positioning of the heavy object (steel beam) in three-dimensional space with multiple degrees of freedom;
[0025] Lightweight and low-profile, modular push-pull double-acting hydraulic gripper has small length, width and height dimensions, light weight, and is easy to install and remove manually. It is very suitable for outdoor, high-altitude and low-altitude space applications.
[0026] Lightweight travel drive device, modular push-pull double-acting hydraulic clamp can push forward or pull backward in both positive and negative directions. It can be used as a travel drive device for bridge cranes and gantry cranes, providing a new type of lightweight optional travel drive device for large-scale lifting equipment in engineering construction;
[0027] Independent automatic sliding walking function. Since the modular push-pull double-acting hydraulic clamp has the ability to generate non-slip push-pull dual forces, support wheels are installed under the modular push-pull double-acting hydraulic clamp and the monorail two-dimensional hydraulic jack slide. Under the automatic control of the electrical PLC, independent automatic forward or backward long-line synchronous sliding walking is achieved;
[0028] By setting up the upper top block and the lower top block, the upper and lower parts of the rail can be clamped respectively, so that the upper top block presses against the upper lower side of the rail, and the lower top block presses against the lower upper side of the rail, and the angle between the upper top block and the lower top block is - degree, which forms a multi-dimensional clamping limit with the vertical clamping of the upper side of the rail by the left J-shaped hard toothed clamping plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the lateral parallel application of the modular push-pull double-acting hydraulic clamp combined with the three-dimensional self-guided sliding device of the present invention;
[0030] Figure 2 It is a schematic diagram of the clamping state of the modular push-pull double-acting hydraulic clamper sheet of the modular push-pull double-acting hydraulic clamper combined three-dimensional self-guided sliding device of the present invention;
[0031] Figure 3 It is a schematic diagram of the modular push-pull double-acting hydraulic clamper of the modular push-pull double-acting hydraulic clamper combined three-dimensional self-guided sliding device of the present invention in a released state of the clamping piece;
[0032] Figure 4 It is a schematic diagram of the frame structure of the modular push-pull double-acting hydraulic clamp combined with a three-dimensional self-guided sliding device of the present invention;
[0033] Figure 5 A schematic diagram of a clamping cylinder of a modular push-pull double-acting hydraulic clamp of the present invention;
[0034] Figure 6 It is a schematic diagram of a modular push-pull double-acting hydraulic clamper combined with a three-dimensional self-guided sliding device of the present invention;
[0035] Figure 7The modular push-pull double-acting hydraulic clamp of the present invention is combined with a three-dimensional self-guided sliding device for longitudinal series application;
[0036] Figure 8 The modular push-pull double-acting hydraulic clamp of the present invention is combined with a three-dimensional self-guided sliding device for lateral parallel application one;
[0037] Fig. 9 It is a modular push-pull double-acting hydraulic clamper combined with a three-dimensional self-guided sliding device for lateral parallel application II of the present invention;
[0038] Fig.10 It is a two-dimensional hydraulic jack slide double track application of the modular push-pull double-acting hydraulic clamp combined with a three-dimensional self-guided sliding device of the present invention;
[0039] Fig.11 It is a two-dimensional hydraulic jack slide monorail application of the modular push-pull double-acting hydraulic clamp combined with a three-dimensional self-guided sliding device of the present invention;
[0040] Fig.12 It is a single-side double-track application of the modular push-pull double-acting hydraulic clamp combined with a three-dimensional self-guided sliding device of the present invention;
[0041] Fig.13 The second application of the modular push-pull double-acting hydraulic clamp combined with the three-dimensional self-guided sliding device of the present invention is single-sided double-track;
[0042] Fig.14 It is a single-side single-track application of the modular push-pull double-acting hydraulic clamp combined with a three-dimensional self-guided sliding device of the present invention;
[0043] Fig.15 The second application of the modular push-pull double-acting hydraulic clamp combined with the three-dimensional self-guided sliding device of the present invention is a single-sided single track;
[0044] Fig.16 It is a schematic diagram of the modular push-pull double-acting hydraulic clamp of the present invention used as a traveling mechanism on a bridge erecting machine crane;
[0045] Fig.17 This is a working diagram of the modular push-pull double-acting hydraulic clamp combined with a three-dimensional self-guided sliding device of the present invention;
[0046] Fig.18 Schematic diagram of the auxiliary clamping module of the modular push-pull double-acting hydraulic clamp combined with the three-dimensional self-guided sliding device of the present invention Figure 1 ;
[0047] Fig.19 Schematic diagram of the auxiliary clamping module of the modular push-pull double-acting hydraulic clamp combined with the three-dimensional self-guided sliding device of the present invention Figure 2 ;
[0048] Fig. 20 Schematic diagram of the auxiliary clamping module of the modular push-pull double-acting hydraulic clamp combined with the three-dimensional self-guided sliding device of the present invention Figure 3 .
[0049] Explanation of reference numerals: modular push-pull double-acting hydraulic clamp 1, hydraulic clamping cylinder 101, frame 102, lower semicircular clamping block 1023 of cylinder, upper semicircular clamping block 1024 of cylinder, J-shaped hard toothed splint 104, left J-shaped hard toothed splint 1041, right J-shaped hard toothed splint 1042, rail pressure plate 106, longitudinal cylinder 2, two-dimensional hydraulic jack slide 3 including a slide body, the slide body having an upper surface and a lower surface, the upper surface is used for supporting 3, connecting pin 301, guide plate 4, rail 5, MGB anti-friction slide 6, lifting mechanism 9, bridge erection machine main beam 10, hanging beam shoulder pole 11, lower top block 12, lower top block connecting rod 13, connecting rod one 14, fixing block 15, connecting rod two 16, connecting rod three 17, upper top block 18, upper top block connecting rod 19. DETAILED DESCRIPTION
[0050] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0051] A modular push-pull double-acting hydraulic clamp combined three-dimensional self-guided sliding device, comprising:
[0052] At least one modular push-pull double-acting hydraulic clamp 1 for clamping the rail 5;
[0053] At least one connecting pin 301, the connecting pin 301 passes through the connecting ear plate 201 of the frame 102;
[0054] At least one two-dimensional hydraulic jack slide 3 is connected to the modular push-pull double-acting hydraulic clamp through a horizontal oil top. Each two-dimensional hydraulic jack slide 3 includes a slide body and a two-dimensional hydraulic jack. The two-dimensional hydraulic jack is installed on the upper surface of the slide body to support the weight and adjust the lateral position and height of the weight. The lower surface of the slide body is provided with a slide guide groove for sliding along the rail 5;
[0055] at least one hydraulic jack installed in the slide body and used to push or pull the slide body to move along the rail;
[0056] At least one longitudinal oil cylinder 2, connected to the two-dimensional hydraulic jack slide 3, for providing a driving force to move the two-dimensional hydraulic jack slide 3 along the rail 5;
[0057] The steel rail 5 is used to guide the movement of the two-dimensional hydraulic jack slide 3 , and the steel rail 5 has a shape that matches the slide rail on the lower surface of the two-dimensional hydraulic jack slide 3 .
[0058] At least one pair of guide plates 4 is provided on the lower surface of the slide body, and the upper part of the rail 5 can be set in the track formed by the guide plates 4. The slide body is provided with an MGB friction-reducing slide plate 6 between each pair of guide plates 4, and the MGB friction-reducing slide plate 6 can fit the upper side of the rail 5.
[0059] Each modular push-pull double-acting hydraulic clamp 1 includes a hydraulic clamping cylinder 101, a pair of J-shaped hard toothed clamping plates 104 and a frame 102, the frame 102 is used to support the clamping cylinder 101, the clamping cylinder 101 has an inlet and an outlet, an upper semicircular clamping block 1024 of the cylinder is fixed on the lower side of the frame 102, the clamping cylinder is arranged between the lower semicircular clamping block 1023 of the cylinder and the upper semicircular clamping block 1024 of the cylinder, the lower semicircular clamping block 1023 of the cylinder is fixed to the frame 102 by connecting bolts 103, so as to fix the clamping cylinder 101, the clamping cylinder 101 is used to receive hydraulic fluid to generate clamping force, the lower semicircular clamping block 1023 of the cylinder is provided with a support wheel 10, and the support wheel 10 is used to assist walking;
[0060] The J-shaped hard toothed clamping plates 104 are respectively installed on the left and right sides of the frame 102. The frame 102 is provided with a mounting seat for fixing the J-shaped hard toothed clamping plates 104. Each J-shaped hard toothed clamping plate 104 has a toothed surface matching the head of the rail 5 and is used to clamp the rail 5.
[0061] The rack 102 is provided with connecting ear plates 201 , one end of the rack 102 is connected to an odd number of connecting ear plates 201 , and the other end of the rack 102 is connected to an even number of connecting ear plates 201 .
[0062] The J-shaped hard toothed splint 104 includes a left J-shaped hard toothed splint 1041 and a right J-shaped hard toothed splint 1042, respectively, and the clamping cylinder 101 is fixed with a mounting seat, and the left J-shaped hard toothed splint 1041 and the right J-shaped hard toothed splint 1042 fix the movable end of the clamping cylinder 101. Through the action of the clamping cylinder 101, the left J-shaped hard toothed splint 1041 and the right J-shaped hard toothed splint 1042 clamp the head of the rail 5 to form an Ω-shaped whole, clamp the rail head, generate multi-directional gripping force and large friction force, and provide non-slip push-pull friction resistance for the longitudinal cylinder 2, so that the front end of the piston rod of the longitudinal cylinder 2 pushes or pulls the heavy object to slide forward or backward.
[0063] It also includes a hydraulic and electrical control system for controlling the operation of the clamp, the two-dimensional hydraulic jack slide and the longitudinal cylinder. The hydraulic and electrical control system includes: a control unit for receiving operating instructions and sending control signals to coordinate the operating sequence and time of the clamping cylinder 101, the longitudinal cylinder 2 and the two-dimensional hydraulic jack slide 3; multiple sensors for monitoring the working status of the device and the position of the heavy object; and multiple actuators for performing corresponding actions according to the instructions of the control unit.
[0064] By changing the number of modular push-pull double-acting hydraulic clamps 1 and the number of guide plates 4, longitudinal series connection or transverse parallel connection combined application can be achieved.
[0065] In this embodiment, each slide body is matched with a hydraulic jack. By connecting the modular push-pull double-acting hydraulic clamp 1 to the longitudinal cylinder 2, and connecting the two-dimensional hydraulic jack slide 3 through the longitudinal cylinder 2, the modular push-pull double-acting hydraulic clamp 1 clamps the rail 5, generating a multi-directional gripping force and huge friction force, providing a huge non-slip push-pull friction resistance for the tail of the longitudinal cylinder 2, thereby enabling the front end of the piston rod of the longitudinal cylinder 2 to push or pull the heavy object to slide forward or backward along the track.
[0066] The rail 5 is fixed on the fixing frame through the rail pressing plate 106 .
[0067] In this embodiment, the rail 5 is between the left J-shaped hard toothed clamping plate 1041 and the right J-shaped hard toothed clamping plate 1042, and the clamping cylinder 101 controls the left J-shaped hard toothed clamping plate 1041 and the right J-shaped hard toothed clamping plate 1042 to move and clamp the rail.
[0068] By changing the number of modular push-pull double-acting hydraulic clamps 1 and the position of the guide plate 4, longitudinal series connection or transverse parallel connection combined application can be achieved.
[0069] In another embodiment of the present invention, the left J-shaped hard toothed splint 1041 is connected to the auxiliary clamping module, and the auxiliary clamping module includes a connecting rod 16. The lower end of one side of the left J-shaped hard toothed splint 1041 is respectively hinged to one end of the connecting rod 16, and the other end of the connecting rod 16 is respectively hinged to the middle part of the lower top block connecting rod 13, and the middle and lower part of the lower top block connecting rod 13 is fixedly connected to the upper top block connecting rod 19, and the other end of the upper top block connecting rod 19 is fixedly connected to the upper top block 18. 18 can resist the upper lower side of the rail 5, one side of the upper top block 18 is hinged to one end of the connecting rod three 17, the other end of the connecting rod three 17 is hinged to the middle and lower part of one side of the connecting rod two 16, one end of the lower top block connecting rod 13 is fixedly connected to one end of the lower top block 12, the lower top block 12 can resist the lower upper surface of the upper top block 18, the lower top block 12 is hinged to one end of the connecting rod one 14, the other end of the connecting rod one 14 is hinged to the middle and upper part of the other side of the connecting rod two 16, and the other end of the lower top block connecting rod 13 is hinged to the The fixing block 15 is fixed to the outer shell surface of the clamping cylinder 101, the angle between the lower top block 12 and the lower top block connecting rod 13 is 60 degrees, the side of the lower top block 12 in contact with the rail 5 is an arc surface and the arc surface matches the shape of the lower upper surface of the rail 5, the angle between the upper top block connecting rod 19 and the upper top block 18 is 70 degrees, the side of the upper top block 18 in contact with the rail 5 is a curved surface and the curved surface matches the shape of the upper lower surface of the rail 5, and the upper top block 1 The side surface of 8 can abut against the side wall of the middle vertical rod of the rail 5, and the upper top block 18 and the lower top block 12 can form an obtuse-angle clamping state on the side surface of the rail 5. When the upper top block 18 and the lower top block 12 contact the rail 5 for clamping, the angle between the upper top block 18 and the lower top block 12 is 115-125 degrees, and the left J-shaped hard toothed clamping plate 1041 forms coupling at different angles for the vertical clamping of the upper side surface of the rail 5, thereby forming a restrictive clamping at different angles for the rail 5.
[0070] Preferably, when the upper top block 18 and the lower top block 12 contact the rail 5 for clamping, the angle between the upper top block 18 and the lower top block 12 is preferably 120 degrees.
[0071] By providing the upper top block 18 and the lower top block 12, the rail 5 can be clamped at the upper and lower parts respectively. When the clamping cylinder 101 drives the left J-shaped hard toothed clamping plate 1041 to move, the left J-shaped hard toothed clamping plate 1041 drives the second connecting rod 16 to swing, the second connecting rod 16 drives the first connecting rod 14 and the third connecting rod 17 to swing, and the second connecting rod 16 also drives the lower top block connecting rod 13 and the upper top block connecting rod 19 to swing. Under the engineering action of connecting rod three 17, connecting rod one 14, lower top block connecting rod 13 and upper top block connecting rod 19, the upper top block 18 is against the upper lower side of the rail 5, the lower top block 19 is against the lower upper side of the rail 5, and the angle between the upper top block 18 and the lower top block 12 is 115-125 degrees, which forms a multi-dimensional clamping limit with the vertical clamping of the upper side of the rail 5 by the left J-shaped hard toothed clamp 1041.
[0072] When using this device, according to the weight of the steel beam or heavy object, 1 to N devices can be combined in series in the longitudinal direction and 1 to N devices can be combined in parallel in the transverse direction. The two-dimensional hydraulic jack slide 3 can be supported by double rails or single rails. The modular push-pull double-acting hydraulic clamp 1 can push forward or pull backward in both positive and negative directions, and can be used as a travel drive device for bridge cranes and gantry cranes. The following is a specific implementation of the above application:
[0073] Implementation method 1. Vertical series combination application:
[0074] When it is necessary to increase the clamping force or accommodate longer heavy objects, this can be achieved by connecting multiple modular push-pull double-acting hydraulic clamps 1 in series. Each modular push-pull double-acting hydraulic clamp 1 is connected via a connecting ear plate 201 on its frame 102. An odd number of connecting ear plates 201 are inserted between an even number of connecting ear plates 201 and connected together via a connecting pin 301, thereby connecting adjacent modular push-pull double-acting hydraulic clamps 1 to form a straight line, ensuring synchronous clamping and release.
[0075] The connecting ear plate of each modular push-pull double-acting hydraulic clamp 1 is designed with a standardized connection interface, such as a pin hole, to facilitate quick connection and disassembly. When connected in series, a dedicated connecting pin 301 is used to ensure the stability and reliability of the connection.
[0076] Implementation method 2. Horizontal parallel combination application:
[0077] For heavy objects with a larger width or requiring multiple clamping points, multiple modular push-pull double-acting hydraulic clamps 1 can be configured in parallel. The parallel modular push-pull double-acting hydraulic clamps 1 are installed on the same horizontal plane, and different parts of the heavy object are independently clamped by their respective clamping cylinders 2.
[0078] The parallel modular push-pull double-acting hydraulic clamps 1 are connected via a common frame 102 or a dedicated connecting plate; the connecting plate is designed with multiple fixing points to ensure the stability and synchronization of all the parallel modular push-pull double-acting hydraulic clamps 1 during operation.
[0079] Implementation method 3. Two-dimensional hydraulic jack slide single-side double-track or single-side single-track support application:
[0080] Usage: Select double-track or single-track support mode according to the width and space limitation of the transport path; in double-track support, both sides of the lower surface of the two-dimensional hydraulic jack slide 3 are provided with slide rails, while in single-track support, only one side is provided with slide rails;
[0081] When single-side double-track is used, multiple modular push-pull double-acting hydraulic clamps 1 are synchronized to push the steel beam forward to initially position, and after initially position, multiple degrees of freedom are adjusted in three-dimensional space to achieve precise alignment with the erected steel beam. Multiple modular push-pull double-acting hydraulic clamps 1 are synchronized to return to the original position, and then transported and pushed again to assemble and align the next beam section;
[0082] When a single-sided monorail is used, multiple modular push-pull double-acting hydraulic clamps 1 are synchronized to push the steel beam forward to initially position, and after initially position, multiple degrees of freedom are adjusted in three-dimensional space to achieve precise alignment with the erected steel beam. Multiple modular push-pull double-acting hydraulic clamps are synchronized 1 and return to their original positions, ready to transport and push the next beam section again for assembly and alignment;
[0083] In the above working process, multiple modular push-pull double-acting hydraulic clamps 1 perform the following work: the modular push-pull double-acting hydraulic clamp 1 clamps and pushes the heavy object to slide forward; the modular push-pull double-acting hydraulic clamp 1 releases and automatically slides forward; the modular push-pull double-acting hydraulic clamp 1 clamps and pushes the heavy object to slide forward; the modular push-pull double-acting hydraulic clamp 1 releases and automatically slides forward; the modular push-pull double-acting hydraulic clamp 1 releases and automatically slides backward; the modular push-pull double-acting hydraulic clamp 1 clamps and pulls the heavy object to slide backward.
[0084] The slide seat body is designed with a guide plate 4 with adjustable position to meet the installation requirements of double rails or single rails.
[0085] Implementation 4. Modular push-pull double-acting hydraulic gripper for double-acting applications in both positive and negative directions:
[0086] Instructions for use: The modular push-pull double-acting hydraulic clamp 1 is designed to clamp and release in both positive and negative directions. In equipment such as bridge cranes or gantry cranes, the control system controls the positive and negative movements of the clamping cylinder to achieve the forward or backward movement of the heavy object. It is used as a travel drive device for bridge cranes and gantry cranes.
[0087] Structural connection design: The equipment's traveling mechanism and modular push-pull double-acting hydraulic clamp are fixed through a dedicated connecting bracket. The connecting bracket is designed with adjustable mounting holes to accommodate different types of modular push-pull double-acting hydraulic clamps 1 and two-dimensional hydraulic jack slides 3. At the same time, the connection strength and stability of the traveling mechanism and the equipment body are ensured.
[0088] Instructions for use: In equipment such as bridge erection machines or gantry cranes, the modular push-pull double-acting hydraulic clamp 1 is used as a travel drive device. The clamping and release of the clamp, as well as the movement of the two-dimensional hydraulic jack slide 3 on the main beam 10 of the bridge erection machine are controlled by the hydraulic and electrical control systems to achieve smooth travel of the equipment. A lifting mechanism 9 is provided on the two-dimensional hydraulic jack slide 3. The lifting mechanism 9 is connected to the hanging beam shoulder pole 11. The movement of the two-dimensional hydraulic jack slide 3 on the main beam 10 of the bridge erection machine drives the movement of the lifting mechanism 9 and the hanging beam shoulder pole 11.
[0089] The specific implementation methods of the invention are described in detail above, but they are only examples, and the invention is not limited to the specific implementation methods described above. For those skilled in the art, any equivalent modification or substitution of the invention is also within the scope of the invention, and therefore, the equalization, modification, improvement, etc. made without departing from the spirit and principle of the invention should be included in the scope of the invention.
Claims
1. A modular push-pull double-acting hydraulic clamp combined three-dimensional self-guided sliding device, characterized in that: include: At least one modular push-pull double-acting hydraulic clamp for clamping the rail; at least one connecting pin, the connecting pin passing through the connecting ear plate of the frame; At least one two-dimensional hydraulic jack slide, connected to the modular push-pull double-acting hydraulic clamp, for supporting and moving heavy objects, each of the two-dimensional hydraulic jack slides includes a slide body and a two-dimensional hydraulic jack, the slide body has an upper surface and a lower surface, the upper surface is used to support the heavy object, and the lower surface is provided with a slide rail guide groove for sliding along the rail; The two-dimensional hydraulic jack is installed in the slide body to support the heavy object and adjust the lateral position and height of the heavy object; At least one longitudinal oil cylinder connected to the two-dimensional hydraulic jack slide, used to provide a driving force to move the two-dimensional hydraulic jack slide along the rail; The steel rail is used to guide the movement of the two-dimensional hydraulic jack slide, and the steel rail has a shape that matches the slide rail on the lower surface of the two-dimensional hydraulic jack slide.
2. A modular push-pull double-acting hydraulic clamp combined three-dimensional self-guided sliding device according to claim 1, characterized in that: At least one pair of guide plates is disposed on the lower surface of the slide body, the upper portion of the rail can be disposed in the track formed by the guide plates, and an MGB friction-reducing slide plate is disposed between each pair of guide plates of the slide body, and the MGB friction-reducing slide plate can fit the upper side of the rail.
3. A modular push-pull double-acting hydraulic clamp combined three-dimensional self-guided sliding device according to claim 2, characterized in that: Each of the modular push-pull double-acting hydraulic clamps includes a hydraulic clamping cylinder, a pair of J-shaped hard toothed clamping plates and a frame, wherein the frame is used to support the clamping cylinder, and the clamping cylinder has an inlet and an outlet respectively, and an upper semicircular clamping block of the cylinder is fixed on the lower side of the frame, and the clamping cylinder is arranged between the lower semicircular clamping block of the cylinder and the upper semicircular clamping block of the cylinder, and the lower semicircular clamping block of the cylinder is fixed to the frame by connecting bolts to fix the clamping cylinder, and the lower semicircular clamping block of the cylinder is provided with a support wheel, and the support wheel is used to assist walking; J-shaped hard toothed clamping plates are respectively installed on the left and right sides of the frame, and the frame is provided with a mounting seat for fixing the J-shaped hard toothed clamping plates. Each of the J-shaped hard toothed clamping plates has a toothed surface matching the head of the rail and is used for clamping the rail; The frame is provided with connecting ear plates, one end of the frame is connected to an odd number of connecting ear plates, and the other end is connected to an even number of connecting ear plates.
4. A modular push-pull double-acting hydraulic clamp combined three-dimensional self-guided sliding device according to claim 3, characterized in that: The J-shaped hard toothed splints include a left J-shaped hard toothed splint and a right J-shaped hard toothed splint, respectively. The left J-shaped hard toothed splint and the right J-shaped hard toothed splint fix the movable end of the clamping cylinder. Through the action of the clamping cylinder, the left J-shaped hard toothed splint and the right J-shaped hard toothed splint clamp the head of the rail to form an Ω-shaped whole, clamp the head of the rail, generate multi-directional gripping force and large friction force, and provide non-slip push-pull friction resistance for the longitudinal cylinder.
5. A modular push-pull double-acting hydraulic clamp combined three-dimensional self-guided sliding device according to claim 4, characterized in that: It also includes a hydraulic and electrical control system, which includes: a control unit for receiving operating instructions and sending control signals, multiple sensors for monitoring the working status of the device and the position of the heavy object; and multiple actuators for performing corresponding actions according to the instructions of the control unit.
6. A modular push-pull double-acting hydraulic clamp combined three-dimensional self-guided sliding device according to claim 5, characterized in that: The longitudinal series connection or the transverse parallel connection combined application can be realized by changing the number of the modular push-pull double-acting hydraulic clamps and the position of the guide plate.
7. A modular push-pull double-acting hydraulic clamp combined three-dimensional self-guided sliding device according to claim 4, characterized in that: The left J-shaped hard toothed splint is connected to the auxiliary clamping module, and the auxiliary clamping module comprises a connecting rod 2, the lower end of one side of the left J-shaped hard toothed splint is respectively hinged to one end of the connecting rod 2, and the other end of the connecting rod 2 is respectively hinged to the middle part of the lower top block connecting rod, the middle and lower part of the lower top block connecting rod is fixedly connected to the upper top block connecting rod, and the other end of the upper top block connecting rod is fixedly connected to the upper top block, and the upper top block can resist the upper lower side of the rail, one side of the upper top block is hinged to one end of the connecting rod three, and the other end of the connecting rod three is hinged to the middle and lower part of one side of the connecting rod two, one end of the lower top block connecting rod is fixedly connected to one end of the lower top block, and the lower top block can resist the lower upper surface of the upper top block, the lower top block is hinged to one end of the connecting rod one, and the other end of the connecting rod one is hinged to the middle and upper part of the other side of the connecting rod two, and the other end of the lower top block connecting rod is hinged to the fixed block, The fixed block is fixed to the outer shell surface of the clamping cylinder, the angle between the lower top block and the lower top block connecting rod is degrees, the side of the lower top block in contact with the rail is an arcuate surface and the arcuate surface matches the shape of the lower upper surface of the rail, the angle between the upper top block connecting rod and the upper top block is degrees, the side of the upper top block in contact with the rail is a curved surface and the curved surface matches the shape of the upper lower surface of the rail, and the side surface of the upper top block can resist the side wall of the middle vertical rod of the rail, and the upper top block and the lower top block can form an obtuse angle clamping state on the side of the rail, when the upper top block and the lower top block contact the rail for clamping, the angle between the upper top block and the lower top block is - degrees, and the left J-shaped hard toothed clamping plate forms a coupling at different angles for the vertical clamping of the upper side of the rail, thereby forming a restricted clamping at different angles for the rail.