A real-time visual detection device for dynamic viscosity of explosives
By designing a dynamic viscosity detection device for explosives containing visual recognition detection components, the problem that traditional detection methods are difficult to achieve real-time online detection is solved, and high-accuracy real-time detection is achieved, which improves production efficiency and performance and safety of molded explosives.
Patent Information
- Application Number
- CN202410289373.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-03-14
AI Technical Summary
Traditional explosive viscosity detection methods and equipment are difficult to achieve real-time online detection, which poses safety risks, and the detection data are prone to deviations, affecting the quality and production efficiency of the mixed drug process.
A device including explosive stirring assembly, valve control assembly, constant temperature runner assembly, runner automatic replacement assembly, visual identification detection assembly and base support assembly is designed to realize real-time online detection of explosive dynamic viscosity. The device uses visual recognition detection components to capture and analyze the status of explosive slurry in real time to ensure real-time and accuracy of detection.
Real-time online detection of the dynamic viscosity of explosives is realized, ensuring the accuracy and consistency of the detection data to the greatest extent, avoiding deviations in the detection structure data, and improving production efficiency and the performance and safety of molded explosives.
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Figure CN119223810B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of explosive detection, in particular to a real-time visual detection device for dynamic viscosity of explosive. Background Art
[0002] Melt-cast charge is a method of charging by injecting molten explosive into a projectile or mold, which solidifies into an explosive column of a certain shape and size after cooling for a period of time. It is one of the most important charging methods for warheads at present, and its process is widely used because it is not restricted by the shape of the inner cavity of the projectile mold. The production of melt-cast charge mainly includes three process stages: mixing, injection and cooling and solidification. Among them, the mixing stage mainly affects the flow characteristics and component uniformity of the slurry, and plays a fundamental role in the quality of subsequent processes. By measuring the viscosity information of the explosive slurry, it can be used as an effective indicator to judge the quality of the mixing process.
[0003] Traditional viscosity testing instruments such as capillary viscometers and rotational rheometers are all offline measuring devices that require manual sampling, making it difficult to achieve zero-contact testing and real-time testing between workers and explosives, which poses a safety risk. In addition, from the extraction of explosives to testing, the use of traditional viscosity testing methods or traditional viscosity testing instruments is usually difficult to ensure the consistency of the environmental state with the state in the explosive mixing device, resulting in deviations between the test data of the extracted explosives and the actual data, making it difficult to effectively guide the research and development of the mixing process, and easily resulting in long mixing time and low production efficiency; or too short mixing time, the explosive slurry is not fully mixed, and the components in the explosive slurry are uneven, affecting the performance and safety of the formed explosives. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a device capable of realizing real-time online detection of the dynamic viscosity of explosives. The technical solution of the present invention is as follows:
[0005] A real-time visual detection device for dynamic viscosity of explosives, comprising an explosive stirring assembly, two valve control assemblies, multiple groups of constant temperature flow channel assemblies, an automatic flow channel replacement assembly, a visual recognition detection assembly and a base support assembly, wherein the explosive stirring assembly is fixed on the base support assembly, the two valve control assemblies are connected to the explosive stirring assembly, the explosive stirring assembly is connected to one group of the constant temperature flow channel assemblies, multiple groups of the constant temperature flow channel assemblies can be slidably connected to the top of the automatic flow channel replacement assembly, the automatic flow channel replacement assembly can be slidably connected to the base support assembly, multiple groups of the constant temperature flow channel assemblies and the automatic flow channel replacement assembly are all located on one side of the explosive stirring assembly, the visual recognition detection assembly is fixed on the top of the automatic flow channel replacement assembly and is located between the multiple groups of constant temperature flow channel assemblies; the visual recognition detection assembly comprises a remote data processor, the The explosive stirring assembly, two valve control assemblies, automatic flow channel replacement assembly and base support assembly are all electrically connected to the remote data processor; the explosive stirring assembly is used to stir and mix the explosive slurry; the valve control assembly is used to control the extraction of the explosive slurry in the explosive stirring assembly into one of the groups of constant temperature flow channel assemblies; multiple groups of constant temperature flow channel assemblies are used to keep the explosive slurry extracted from the explosive stirring assembly warm and allow the explosive slurry to flow inside; the automatic flow channel replacement assembly is used to drive the rotation and sliding of multiple groups of constant temperature flow channel assemblies; the visual recognition detection assembly is used to photograph the state of the explosive slurry in one group of the constant temperature flow channel assemblies, and transmit it to the remote data processor for real-time online analysis and detection of the dynamic viscosity of the explosive slurry; the base support assembly is used to provide support for the explosive stirring assembly and the automatic flow channel replacement assembly.
[0006] Optionally, each group of the constant temperature flow channel components includes a flow channel docking interface, two liquid delivery pipes, a viscosity detection flow channel, a water inlet, an air pressure balance flow channel, a shell and a water outlet, one end of the flow channel docking interface is connected to the viscosity detection flow channel, and the other end of the flow channel docking interface is used to connect with the explosive stirring assembly, one end of the two liquid delivery pipes are respectively connected to the water inlet and the water outlet, and the other ends of the two liquid delivery pipes are connected to an external water supply and heating device, the viscosity detection flow channel and the air pressure balance flow channel are both installed in the shell, one end of the air pressure balance flow channel is connected to one end of the viscosity detection flow channel, and the other end of the air pressure balance flow channel extends to the outside of the shell, the other end of the viscosity detection flow channel is connected to the lower side of the other end of the air pressure balance flow channel, the water inlet is opened at the bottom of the shell, and the water outlet is opened at the top of the shell; multiple shell bottoms in multiple groups of constant temperature flow channel components can be slidably connected to the flow channel automatic replacement component.
[0007] Optionally, the viscosity detection flow channel includes two pipes, an upper ball tube and a lower ball tube, the bottom end of the upper ball tube is connected to the top end of the lower ball tube, the bottom end of the lower ball tube is connected to one end of one of the pipes, the other end of one of the pipes is connected to one end of the air pressure balance flow channel, the top end of the upper ball tube is connected to one end of another pipe, and the other end of the other pipe is connected to the lower side of the other end of the air pressure balance flow channel.
[0008] Optionally, the automatic flow channel replacement component includes: a rotating structure, a plurality of slide grooves, a plurality of limiting structures, a supporting structure, a bottom movable structure, four wheel axles, four power wheels, a first motor and a second motor, the outer circumference of the rotating structure is connected to the plurality of slide grooves, the plurality of limiting structures are respectively connected to the bottoms of the plurality of shells, and the plurality of limiting structures are respectively slidably connected in the plurality of slide grooves, a first blind hole is provided at the bottom of the rotating structure, the top of the supporting structure is inserted into the first blind hole, the bottom surface of the supporting structure is connected to the top surface of the bottom movable structure, the four wheel axles are respectively connected to the four corners of the bottom of the bottom movable structure, the four power wheels are respectively connected to the four wheel axles, a second blind hole is provided at the top of the supporting structure, the first motor is fixed in the second blind hole, the output shaft of the first motor is connected to the bottom of the rotating structure, the second motor is fixed to the bottom of the bottom movable structure, and the output shaft of the second motor is connected to all four wheel axles.
[0009] Optionally, the visual recognition detection component also includes: a visual recognition probe, a signal transmission line, a detector bracket and a remote control structure. A first through hole is opened at the top center of the rotating structure, and the first through hole is communicated with the first blind hole and the second blind hole. One end of the detector bracket is fixed at the bottom of the second blind hole, and the other end of the detector bracket passes through the first through hole and extends to the top of the rotating structure. The visual recognition probe is fixed to the other end of the detector bracket, and the signal transmission line is connected to a side surface of the top of the detector bracket. The remote data processor is electrically connected to the visual recognition probe through the signal transmission line, and the remote data processor is electrically connected to the remote control structure; the visual recognition probe is used to perform real-time online shooting of one group of the constant temperature flow channel components, the signal transmission line is used to transmit the photos taken by the visual recognition probe to the remote data processor, the remote data processor is used to analyze the dynamic viscosity data of the explosive slurry in the photos taken by the visual recognition probe in real time, and the remote control structure is used to display the detection results obtained by the remote data processor analyzing the data and the photos taken by the visual recognition probe.
[0010] Optionally, the explosive stirring assembly includes an explosive stirring kettle, a slurry extraction structure, an active valve, a density sensor and a passive valve. The explosive stirring kettle is fixed on the base support assembly. A stirring paddle is installed inside the explosive stirring kettle. The output shaft of the stirring paddle is connected to the base support assembly. The active valve is fixed on one side of the explosive stirring kettle and communicates with the inside of the explosive stirring kettle. One end of the slurry extraction structure is connected to the active valve, and the other end of the slurry extraction structure is connected to the passive valve. The passive valve can be plugged into the flow channel docking interface of one group of the constant temperature flow channel assemblies. The density sensor is installed in the middle section of the slurry extraction structure; the slurry extraction structure and the density sensor are both electrically connected to the remote data processor.
[0011] Optionally, the two valve control components are installed inside the active valve and inside the passive valve respectively, and the two valve control components are used to control the switching of the active valve and the switching of the passive valve respectively.
[0012] Optionally, the base support assembly includes two groups of automatic dumping structures for the stirring kettle, two moving tracks for the flow channel replacement structure, a stirring paddle motor, two ribs, two groups of hydraulic structures, an emergency button, an upper fixed ring, a lower fixed ring and a base, the two groups of automatic dumping structures for the stirring kettle being relatively fixed on both sides of the upper part of the base, the two moving tracks for the flow channel replacement structure being fixed parallel to the upper surface of the lower part of the base, the two ribs being connected to one side of the base, the two groups of hydraulic structures being respectively connected to both sides of the lower part of the base and being respectively located below the two groups of automatic dumping structures for the stirring kettle, the emergency button being connected to the base, and the two sides of the outer periphery of the upper fixed ring being respectively connected to the two groups of automatic dumping structures for the stirring kettle through two first support plates The stirring kettle is connected with an inverted structure, and both sides of the stirring paddle motor are connected with two groups of automatic dumping structures of the stirring kettle through two second support plates respectively. The lower fixed ring is fixed on the top of the stirring paddle motor, and a second through hole is provided at the center of the lower fixed ring. The output shaft of the stirring paddle motor passes through the second through hole and is connected with the output shaft of the stirring paddle; the two groups of automatic dumping structures of the stirring kettle, the stirring paddle motor, the two groups of hydraulic structures and the emergency button are electrically connected with the remote data processor; the bottom of the explosive stirring kettle is sleeved in the lower fixed ring, and the upper half of the explosive stirring kettle is sleeved in the upper fixed ring, and the four power wheels in the automatic flow channel replacement assembly are respectively slidably connected in pairs in the two moving tracks of the flow channel replacement structure.
[0013] Optionally, the base support assembly further includes an operating system, which is mounted on the base and is electrically connected to the two groups of automatic dumping structures of the stirring kettle, the stirring paddle motor, and the two groups of hydraulic structures.
[0014] Optionally, the shell in each set of the constant temperature flow channel components is made of tempered glass.
[0015] All the above optional technical solutions can be combined arbitrarily, and the present invention does not provide detailed descriptions of the structures after the combinations.
[0016] By means of the above scheme, the beneficial effects of the present invention are as follows:
[0017] By setting up an explosive stirring component, two valve control components, multiple groups of constant temperature flow channel components, automatic flow channel replacement components, visual recognition detection components and base support components, a device capable of real-time online detection of the dynamic viscosity of explosives is provided, through which zero-contact detection between the staff and the explosive slurry can be achieved, and with the cooperation of the flow channel constant temperature flow channel component, the flow channel automatic replacement component and the visual recognition detection component, real-time online detection can be performed during the stirring and mixing process of the explosive slurry, thereby ensuring the consistency of the state of the extracted explosive slurry with the state in the explosive stirring component and the real-time detection to the greatest extent, avoiding deviations in the detection structure data. In addition, by setting up multiple groups of flow channel constant temperature flow channel components, multiple extractions and detections of explosive slurry can be performed during the detection process, avoiding the situation where the detection data is biased due to repeated use of the same group of constant temperature flow channel components, and improving the accuracy of the dynamic viscosity detection of the explosive slurry.
[0018] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention;
[0020] Figure 2 It is a front view of the present invention;
[0021] Figure 3 It is a left side view of the present invention;
[0022] Figure 4 for Figure 3 A partial enlarged view of the middle A;
[0023] Figure 5 A cross-sectional view of an active valve, a passive valve and a valve control assembly in the present invention;
[0024] Figure 6 A three-dimensional diagram of multiple groups of constant temperature flow channel components and flow channel automatic replacement components in the present invention;
[0025] Figure 7 It is a front view of multiple groups of constant temperature flow channel components and flow channel automatic replacement components in the present invention;
[0026] Figure 8 A cross-sectional view of a set of constant temperature flow channel components in the present invention;
[0027] Fig. 9 It is a structural schematic diagram of the visual recognition detection component in the present invention;
[0028] Fig.10 It is a three-dimensional diagram of the explosive stirring assembly and the base support assembly in the present invention;
[0029] Fig.11 It is a front view of the explosive stirring assembly and the base support assembly of the present invention;
[0030] Fig.12 The diagram is a schematic diagram of electrical connections among the explosive stirring assembly, the signal transmission line, the remote data processor and the remote control structure in the present invention.
[0031] Description of Figure Numbers:
[0032] 1. Explosive stirring assembly; 101. Explosive stirring kettle; 1011. Stirring paddle; 102. Drug slurry extraction structure; 103. Active valve; 104. Density sensor; 105. Passive valve; 2. Valve control assembly; 3. Constant temperature flow channel assembly; 301. Flow channel docking interface; 302. Liquid delivery pipe; 303. Viscosity detection flow channel; 3031. Pipeline; 3032. Upper ball tube; 3033. Lower ball tube; 304. Water inlet; 305. Air pressure balance flow channel; 306. Shell; 307. Water outlet; 4. Flow channel automatic replacement assembly; 401. Rotating structure; 402. Slide; 403. Limiting structure Structure; 404, supporting structure; 405, bottom moving structure; 406, axle; 407, power wheel; 5, visual recognition detection component; 501, visual recognition probe; 502, signal transmission line; 503, detector bracket; 504, remote data processor; 505, remote control structure; 6, base support component; 601, stirring kettle automatic dumping structure; 602, flow channel replacement structure moving track; 603, operating system; 604, stirring paddle motor; 605, rib plate; 606, hydraulic structure; 607, emergency button; 608, upper fixing ring; 609, lower fixing ring; 610, base. DETAILED DESCRIPTION
[0033] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0034] like Figures 1 to 11As shown, a real-time visual detection device for dynamic viscosity of explosives provided by the present invention comprises an explosive stirring assembly 1, two valve control assemblies 2, multiple groups of constant temperature flow channel assemblies 3, a flow channel automatic replacement assembly 4, a visual recognition detection assembly 5 and a base support assembly 6, wherein the explosive stirring assembly 1 is fixed on the base support assembly 6, the two valve control assemblies 2 are connected to the explosive stirring assembly 1, the explosive stirring assembly 1 is connected to one group of the constant temperature flow channel assemblies 3, and multiple groups of the constant temperature flow channel assemblies 3 can be slidably connected to the top of the flow channel automatic replacement assembly 4 , the automatic flow channel replacement component 4 is slidably connected to the base support component 6, multiple groups of constant temperature flow channel components 3 and the automatic flow channel replacement component 4 are all located on one side of the explosive stirring component 1, and the visual recognition detection component 5 is fixed on the top of the automatic flow channel replacement component 4 and is located between the multiple groups of constant temperature flow channel components 3; the visual recognition detection component 5 includes a remote data processor 504, and the explosive stirring component 1, the two valve control components 2, the automatic flow channel replacement component 4 and the base support component 6 are all electrically connected to the remote data processor 504.
[0035] Among them, the explosive stirring component 1 is used to stir and mix the explosive slurry; the valve control component 2 is used to control the extraction of the explosive slurry in the explosive stirring component 1 into one of the groups of the constant temperature flow channel components 3; multiple groups of the constant temperature flow channel components 3 are used to keep the explosive slurry extracted from the explosive stirring component 1 warm and make the explosive slurry flow inside; the automatic flow channel replacement component 4 is used to drive the rotation and sliding of multiple groups of the constant temperature flow channel components 3; the visual recognition detection component 5 is used to take a picture of the state of the explosive slurry in one group of the constant temperature flow channel components 3, and transmit it to the remote data processor 504 for real-time online analysis and detection of the dynamic viscosity of the explosive slurry; the base support component 6 is used to provide support for the explosive stirring component 1 and the automatic flow channel replacement component 4.
[0036] Preferably, the number of the constant temperature flow channel components 3 in the present invention is eight groups, and the eight groups of constant temperature flow channel components 3 are circumferentially connected to the flow channel automatic replacement component 4. After the explosive slurry is extracted and the detection is completed, the eight groups of constant temperature flow channel components 3 can be disassembled and cleaned.
[0037] The present invention provides a device capable of real-time online detection of the dynamic viscosity of explosives by setting an explosive stirring component 1, two valve control components 2, multiple groups of constant temperature flow channel components 3, automatic flow channel replacement components 4, visual recognition detection components 5 and base support components 6. The device can realize zero-contact detection between the staff and the explosive slurry, and can perform real-time online detection during the stirring and mixing process of the explosive slurry under the cooperation of the flow channel constant temperature flow channel component 3, the flow channel automatic replacement component 4 and the visual recognition detection component 5, so as to ensure the consistency of the state of the extracted explosive slurry with the state in the explosive stirring component 1 and the real-time detection to the greatest extent, and avoid the deviation of the detection structure data. In addition, by setting multiple groups of flow channel constant temperature flow channel components 3, the extraction and detection of explosive slurry can be performed multiple times during the detection process, and the situation that the detection data is biased due to repeated use of the same group of constant temperature flow channel components 3 can be avoided, thereby improving the accuracy of the dynamic viscosity detection of the explosive slurry.
[0038] Optionally, each group of the constant temperature flow channel assembly 3 includes a flow channel docking port 301, two liquid delivery pipes 302, a viscosity detection flow channel 303, a water inlet 304, an air pressure balance flow channel 305, a shell 306 and a water outlet 307, one end of the flow channel docking port 301 is connected to the viscosity detection flow channel 303, the other end of the flow channel docking port 301 is used to connect to the explosive stirring assembly 1, one end of the two liquid delivery pipes 302 is respectively connected to the water inlet 304 and the water outlet 307, the other ends of the two liquid delivery pipes 302 are connected to the external water supply and heating equipment, the viscosity detection flow channel 303 is connected to the The air pressure balancing channel 305 is installed in the shell 306, one end of the air pressure balancing channel 305 is connected to one end of the viscosity detection channel 303, the other end of the air pressure balancing channel 305 extends to the outside of the shell 306, the other end of the viscosity detection channel 303 is connected to the lower side of the other end of the air pressure balancing channel 305, the water inlet 304 is opened at the bottom of the shell 306, and the water outlet 307 is opened at the top of the shell 306; the bottoms of multiple shells 306 in multiple groups of constant temperature flow channel assemblies 3 can be slidably connected to the flow channel automatic replacement assembly 4.
[0039] In a specific embodiment, the viscosity detection channel 303 is fixed to the inner wall of the housing 306 by a rubber ring, and the viscosity detection channel 303 can be removed by plugging and unplugging. A silicone pad is glued to the bottom of the housing 306 to prevent the housing 306 from being broken due to collision.
[0040] The other ends of the two liquid delivery pipes 302 are connected to the external water supply and heating equipment, so that the hot water in the external water supply and heating equipment continuously enters the shell 306 from the water inlet 304 through a liquid delivery pipe 302. After the hot water fills the shell 306, it enters the external water supply and heating equipment through the water outlet 307 and the other liquid delivery pipe 302, realizing the circulation of hot water inside the shell 306, ensuring that the periphery of the viscosity detection flow channel 303 and the air pressure balance flow channel 305 is in a constant temperature state, and ensuring as much as possible that the state of the explosive slurry extracted is consistent with the state in the explosive stirring assembly 1.
[0041] Optionally, the viscosity detection channel 303 includes two pipes 3031, an upper ball tube 3032 and a lower ball tube 3033, the bottom end of the upper ball tube 3032 is connected to the top end of the lower ball tube 3033, the bottom end of the lower ball tube 3033 is connected to one end of one of the pipes 3031, the other end of one of the pipes 3031 is connected to one end of the air pressure balance channel 305, the top end of the upper ball tube 3032 is connected to one end of another pipe 3031, and the other end of the other pipe 3031 is connected to the lower side of the other end of the air pressure balance channel 305.
[0042] In a specific implementation, after the explosive slurry is drawn into another pipe 3031 through the flow channel docking port 301, the explosive slurry flows to the upper ball tube 3032. The process of the explosive slurry flowing from the upper ball tube 3032 to the lower ball tube 3033 can reflect the flow state of the explosive slurry, so that the state of the explosive slurry photographed by the visual recognition detection component 5 is accurate.
[0043] Optionally, the flow channel automatic replacement component 4 includes a rotating structure 401, a plurality of slide grooves 402, a plurality of limiting structures 403, a supporting structure 404, a bottom moving structure 405, four wheel axles 406, four power wheels 407, a first motor and a second motor, the outer circumference of the rotating structure 401 is connected to the plurality of slide grooves 402, the plurality of limiting structures 403 are respectively connected to the bottom of the plurality of shells 306, and the plurality of limiting structures 403 are respectively slidably connected to the plurality of slide grooves 402, the bottom of the rotating structure 401 is provided with a first blind hole, and the top of the supporting structure 404 is provided with a In the first blind hole, the bottom surface of the supporting structure 404 is connected to the top surface of the bottom moving structure 405, the four axles 406 are respectively connected to the four corners of the bottom of the bottom moving structure 405, the four power wheels 407 are respectively connected to the four axles 406, a second blind hole is opened on the top of the supporting structure 404, the first motor is fixed in the second blind hole, the output shaft of the first motor is connected to the bottom of the rotating structure 401, the second motor is fixed to the bottom of the bottom moving structure 405, and the output shaft of the second motor is connected to the four axles 406.
[0044] Specifically, the first motor and the second motor may be started or stopped by manual control, or the first motor and the second motor may be started or stopped by the remote data processor 504 after being electrically connected to the remote data processor 504 .
[0045] The number of the slide grooves 402 and the limiting structures 403 in the present invention is consistent with that of the constant temperature flow channel assembly 3, that is, the present invention is provided with eight slide grooves 402 and eight limiting structures 403. The outer peripheries of the four power wheels 407 are all glued with rubber rings to increase the friction of the power wheels 407 on the rolling surface. The eight slide grooves 402 are all circumferentially fixed to the outer periphery of the rotating structure 401 by welding. The bottom of the support structure 404 is fixedly connected to the top surface of the bottom moving structure 405 by bolts.
[0046] In a specific implementation, when the first motor is started, the first motor drives the rotating structure 401 to rotate 45 degrees each time, so that when one set of constant temperature flow channel components 3 finishes extracting explosive slurry, the flow channel docking port 301 of the next set of constant temperature flow channel components 3 can be aligned with the explosive stirring component 1. The second motor drives the four wheel axles 406 to rotate, thereby driving the four power wheels 407 to roll.
[0047] A retractable push rod is installed inside each of the eight slide grooves 402, one end of the retractable push rod is fixed inside the slide groove 402, and the other end of the retractable push rod is connected to the bottom of the limit structure 403. The eight retractable push rods are electrically connected to the remote data processor 504. When the remote data processor 504 controls the eight retractable push rods to start, the eight retractable push rods simultaneously drive the eight limit structures 403 to slide in the eight slide grooves 402. When the eight retractable push rods are extended, the eight limit structures 403 move away from the center of the circle, so that the flow channel interface 301 of one group of the constant temperature flow channel components 3 is connected to the passive valve 105; when the eight retractable push rods are retracted, the eight limit structures 403 move close to the center of the circle, so that the flow channel interface 301 of one group of the constant temperature flow channel components 3 is separated from the passive valve 105.
[0048] It should be noted that the rotation angle of the rotating structure 401 driven by the first motor is adjusted according to the number of constant temperature flow channel components 3. Since the number of constant temperature flow channel components 3 in the present invention is eight groups, the first motor only needs to drive the rotating structure 401 to rotate 45° each time.
[0049] Optionally, the visual recognition detection component 5 also includes: a visual recognition probe 501, a signal transmission line 502, a detector bracket 503 and a remote control structure 505. A first through hole is opened at the top center of the rotating structure 401, and the first through hole is communicated with the first blind hole and the second blind hole. One end of the detector bracket 503 is fixed to the bottom of the second blind hole, and the other end of the detector bracket 503 passes through the first through hole and extends to the top of the rotating structure 401. The visual recognition probe 501 is fixed to the other end of the detector bracket 503, and the signal transmission line 502 is connected to a side surface of the top of the detector bracket 503. The remote data processor 504 is connected to the The visual recognition probe 501 is electrically connected via the signal transmission line 502, and the remote data processor 504 is electrically connected to the remote control structure 505; the visual recognition probe 501 is used to perform real-time online photography of one group of the constant temperature flow channel components 3, and the signal transmission line 502 is used to transmit the photos taken by the visual recognition probe 501 to the remote data processor 504, and the remote data processor 504 is used to analyze the dynamic viscosity data of the explosive slurry in the photos taken by the visual recognition probe 501 in real time, and the remote control structure 505 is used to display the detection results obtained by the remote data processor 504 analyzing the data and the photos taken by the visual recognition probe 501.
[0050] Specifically, in the present invention, a glass protective cover is detachably installed on the outer periphery of the visual recognition probe 501.
[0051] In a specific implementation manner, the installation angle of the visual recognition probe 501 on the detector bracket 503 is adjustable. In the present invention, the angle of the visual recognition probe 501 should be located at the position where the explosive stirring assembly 1 extracts the explosive slurry. After one set of constant temperature flow channel assemblies 3 finishes extracting the explosive slurry, the visual recognition probe 501 can take a picture of it, so as to observe the state of the explosive slurry at this time and facilitate the staff to conduct real-time analysis of its dynamic viscosity without affecting the next extraction process of the explosive slurry.
[0052] After the visual recognition probe 501 finishes shooting, one group of constant temperature flow channel components 3 with explosive slurry inside is rotated 45° so that the next group of constant temperature flow channel components 3 is aligned with the visual recognition probe 501.
[0053] After the visual recognition probe 501 takes a picture of the extracted explosive slurry, the picture taken is transmitted to the remote data processor 504 through the signal transmission line 502. After the remote data processor 504 analyzes the picture and calculates the data to obtain the test result, the picture taken and the test result are displayed on the panel of the remote control structure 505. The staff can judge whether the dynamic viscosity data of the explosive slurry meets the requirements by observing the picture taken and the test result of the remote data processor 504.
[0054] Optionally, the explosive stirring assembly 1 includes: an explosive stirring kettle 101, a slurry extraction structure 102, an active valve 103, a density sensor 104 and a passive valve 105. The explosive stirring kettle 101 is fixed on the base support assembly 6. A stirring paddle 1011 is installed inside the explosive stirring kettle 101. The output shaft of the stirring paddle 1011 is connected to the base support assembly 6. The active valve 103 is fixed on one side of the explosive stirring kettle 101 and communicates with the inside of the explosive stirring kettle 101. One end of the slurry extraction structure 102 is connected to the active valve 103, and the other end of the slurry extraction structure 102 is connected to the passive valve 105. The passive valve 105 can be plugged into the flow channel docking interface 301 of one group of the constant temperature flow channel assemblies 3. The density sensor 104 is installed in the middle section of the slurry extraction structure 102; the slurry extraction structure 102 and the density sensor 104 are both electrically connected to the remote data processor 504.
[0055] Specifically, the slurry extraction structure 102 in the present invention can use a liquid pump to extract the explosive slurry.
[0056] In a specific implementation, chamfers are provided at the outer peripheries of both ends of the slurry extraction structure 102, and annular sealing rings are embedded in the inner walls at both ends of the slurry extraction structure 102; the two ends of the slurry extraction structure 102 are connected to the active valve 103 through an extraction tube, thereby connecting to the interior of the explosive mixing kettle 101, and the density sensor 104 is installed on the outer periphery of the extraction tube; annular sealing rings are embedded in the inner walls at both ends of the active valve 103 and the passive valve 105.
[0057] The density sensor 104 may be used to detect the density of the extracted explosive slurry.
[0058] Optionally, two valve control components 2 are installed inside the active valve 103 and inside the passive valve 105 respectively, and the two valve control components 2 are used to control the switching of the active valve 103 and the switching of the passive valve 105 respectively.
[0059] In a specific implementation, the remote data processor 504 controls the switches of the two valve control components 2. When the two valve control components 2 are turned on, the active valve 103 and the passive valve 105 are both opened, and the explosive slurry can be extracted through the slurry extraction structure 102 and transported to the viscosity detection flow channel 303 through the flow channel docking interface 301; when the density sensor 104 detects that the volume of the explosive slurry extracted by the slurry extraction structure 102 reaches the preset requirement, it sends a signal to the remote data processor 504, and the remote data processor 504 controls the closing of the two valve control components 2 and the slurry extraction structure 102, and the active valve 103 and the passive valve 105 are both closed, and the extraction of one explosive slurry is completed.
[0060] Optionally, the base support assembly 6 includes two groups of automatic dumping structures 601 of the stirring kettle, two flow channel replacement structure moving tracks 602, a stirring paddle motor 604, two ribs 605, two groups of hydraulic structures 606, an emergency button 607, an upper fixing ring 608, a lower fixing ring 609 and a base 610, the two groups of automatic dumping structures 601 of the stirring kettle are relatively fixed on both sides of the upper part of the base 610, the two flow channel replacement structure moving tracks 602 are parallelly fixed to the upper surface of the lower part of the base 610, the two ribs 605 are connected to one side of the base 610, the two groups of hydraulic structures 606 are respectively connected to both sides of the lower part of the base 610 and are respectively located below the two groups of automatic dumping structures 601 of the stirring kettle, the emergency button 607 is connected to the base 610, and the two sides of the outer periphery of the upper fixing ring 608 are respectively connected to the two groups of automatic dumping structures of the stirring kettle through two first support plates. The stirring paddle motor 604 is connected to the two groups of automatic dumping structures 601 of the stirring kettle through two second support plates, the lower fixed ring 609 is fixed on the top of the stirring paddle motor 604, and a second through hole is provided at the center of the lower fixed ring 609. The output shaft of the stirring paddle motor 604 passes through the second through hole and is connected to the output shaft of the stirring paddle 1011; the two groups of automatic dumping structures 601 of the stirring kettle, the stirring paddle motor 604, the two groups of hydraulic structures 606 and the emergency button 607 are all electrically connected to the remote data processor 504; the bottom of the explosive stirring kettle 101 is sleeved in the lower fixed ring 609, and the upper half of the explosive stirring kettle 101 is sleeved in the upper fixed ring 608. The four power wheels 407 in the automatic flow channel replacement assembly 4 are respectively slidably connected in pairs in the two moving tracks 602 of the flow channel replacement structure.
[0061] Specifically, the outer wall edge of the upper fixing ring 608 in the present invention is chamfered. The upper fixing ring 608 in the present invention is connected to the outer wall of the upper half of the explosive stirring kettle 101 through a plurality of bolts.
[0062] In a specific implementation, each set of stirring kettle automatic dumping structures 601 includes a third motor and a gear, the output shaft of the third motor is connected to the gear, and the third motor is electrically connected to the remote data processor 504 .
[0063] When the flow channel docking port 301 of the constant temperature flow channel assembly 3 is aligned with the passive valve 105, the remote data processor 504 controls the stirring paddle motor 604 to stop operating, and the stirring paddle 1011 stops stirring the explosive slurry.
[0064] When the remote data processor 504 controls the two third motors in the two groups of automatic dumping structures 601 of the mixing kettle to start, it drives the two gears to rotate simultaneously, drives the two first support plates and the two second support plates to rotate, thereby driving the upper fixed ring 608, the lower fixed ring 609 and the stirring paddle motor 604 to rotate together, and finally makes the explosive mixing kettle 101 rotate, realizing the dumping process of the explosive mixing kettle 101.
[0065] When the remote data processor 504 controls the two sets of automatic dumping structures 601 of the stirring kettle to rotate, the two sets of hydraulic structures 606 are started at the same time, and the piston rods of the two sets of hydraulic structures 606 are extended at the same time and respectively abut against the bottom of the two sets of automatic dumping structures 601 of the stirring kettle, providing support during the rotation process of the two sets of automatic dumping structures 601 of the stirring kettle, thereby improving the ability of the two sets of automatic dumping structures 601 of the stirring kettle to withstand torque.
[0066] A sealing structure is provided at the bottom of the explosive stirring kettle 101 to prevent leakage and the like from occurring at the connection between the stirring paddle motor 604 and the stirring paddle 1011 .
[0067] Optionally, the base support assembly 6 further includes an operating system 603, which is mounted on the base 610 and is electrically connected to the two sets of stirring kettle automatic dumping structures 601, the stirring paddle motor 604, and the two sets of hydraulic structures 606. When the base support assembly 6 fails or the setting data is incorrect, adjustments can be made through the operating system 603.
[0068] Optionally, the shell 306 in each set of the constant temperature flow channel assembly 3 is made of tempered glass. By setting the shell 306 to be made of tempered glass with high transparency, it is convenient for the visual recognition probe 501 to take pictures and for the staff to observe.
[0069] The real-time detection process of the explosive slurry in the present invention is as follows: when the viscoelasticity of the slurry needs to be detected during the mixing process of the explosive, the stirring paddle motor 604 is first controlled by the remote data processor 504 to stop running, so that the stirring paddle 1011 stops stirring; then the remote data processor 504 controls the eight retractable push rods to move, so that the limiting structure 403 moves away from the center of the circle on the slide 402, so that the flow channel docking interface 301 in one group of constant temperature flow channel components 3 is docked with the passive valve 105, the remote data processor 504 controls the two valve control components 2 and the slurry extraction structure 102 to open, and the explosive slurry in the explosive stirring kettle 101 is extracted into the viscosity detection flow channel 303 through the slurry extraction structure 102. During the extraction of the explosive slurry, the density sensor 104 simultaneously detects The density data of the explosive slurry is measured and transmitted to the remote data processor 504. When the volume of the explosive slurry extracted by the slurry extraction structure 102 reaches the volume value preset by the remote data processor 504, the remote data processor 504 controls the limiting structure 403 to move close to the center of the circle on the slide 402, so that the flow channel docking interface 301 in one group of constant temperature flow channel components 3 is separated from the passive valve 105, and the extraction of the explosive slurry is completed; finally, one group of constant temperature flow channel components 3 with explosive slurry is extracted and aligned with the visual recognition probe 501, which is photographed and transmitted to the remote data processor 504. The remote data processor 504 processes the photo and analyzes the data, and displays the detection results on the panel of the remote control structure 505. If the detected dynamic viscosity data of the explosive slurry meets the staff's requirements for the dynamic viscosity of the explosive slurry, and the density data detected by the density sensor 104 also meets the staff's requirements for the density of the explosive slurry, the explosive mixing kettle 101 will perform the dumping work to pour out all the internal explosives; if the dynamic viscosity data does not meet the staff's requirements for the dynamic viscosity of the explosive slurry, the staff will issue an instruction to the explosive mixing kettle 101 to continue stirring by operating the panel of the remote control structure 505, and the issued instruction will be transmitted to the remote data processor 504, and the remote data processor 504 will control the stirring paddle motor 604 to start, and the explosive mixing kettle 101 will continue the stirring process, and then the next extraction of explosive slurry and analysis of the dynamic viscosity of the explosive slurry will be carried out.
[0070] Among them, when the remote data processor 504 completes the analysis data of the explosive slurry in one group of constant temperature flow channel components 3, the remote data processor 504 controls the first motor to drive the rotating structure 401 to rotate, and the first motor drives the rotating structure 401 to rotate 45°, so that one group of constant temperature flow channel components 3 with explosive slurry inside is away from the visual recognition detection component 5, and drives the next group of constant temperature flow channel components 3 to align with the explosive stirring component 1 and the visual recognition detection component 5, waiting for the next process of extracting the explosive slurry to analyze the dynamic viscosity.
[0071] The dumping process of explosives in the present invention is as follows: when the stirring of the explosive slurry is completed, the remote data processor 504 controls the second motor, the two third motors and the two hydraulic structures 606 to start, the second motor drives the four power wheels 407 to slide on the two flow channel replacement structure moving tracks 602 and away from the explosive stirring kettle 101, the piston rods of the two hydraulic structures 606 extend and abut under the two groups of stirring kettle automatic dumping structures 601, the two third motors drive the two gears to rotate, thereby driving the upper fixed ring 608, the lower fixed ring 609, the stirring paddle motor 604 and the explosive stirring kettle 101 to rotate together, completing the dumping process of the explosive slurry.
[0072] In summary, the real-time visual detection device for the dynamic viscosity of explosives provided by the present invention can complete the real-time online detection of the dynamic viscosity of explosives without any contact between the staff and the explosive slurry.
[0073] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principles of the present invention, and these improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A real-time visual detection device for dynamic viscosity of explosives, characterized in that: include: An explosive stirring assembly (1), two valve control assemblies (2), a plurality of groups of constant temperature flow channel assemblies (3), an automatic flow channel replacement assembly (4), a visual recognition detection assembly (5) and a base support assembly (6), wherein the explosive stirring assembly (1) is fixed on the base support assembly (6), the two valve control assemblies (2) are connected to the explosive stirring assembly (1), the explosive stirring assembly (1) is connected to one group of the constant temperature flow channel assemblies (3), the plurality of groups of the constant temperature flow channel assemblies (3) are slidably connected to the top of the automatic flow channel replacement assembly (4), and the automatic flow channel replacement assembly (4) is slidable. The device is dynamically connected to the base support assembly (6); the plurality of constant temperature flow channel assemblies (3) and the automatic flow channel replacement assembly (4) are all located on one side of the explosive stirring assembly (1); the visual recognition detection assembly (5) is fixed on the top of the automatic flow channel replacement assembly (4) and is located between the plurality of constant temperature flow channel assemblies (3); the visual recognition detection assembly (5) includes a remote data processor (504); the explosive stirring assembly (1), the two valve control assemblies (2), the automatic flow channel replacement assembly (4) and the base support assembly (6) are all electrically connected to the remote data processor (504); The explosive stirring assembly (1) is used to stir and mix the explosive slurry; the valve control assembly (2) is used to control the extraction of the explosive slurry in the explosive stirring assembly (1) into one of the groups of the constant temperature flow channel assemblies (3); the multiple groups of the constant temperature flow channel assemblies (3) are used to keep the explosive slurry extracted from the explosive stirring assembly (1) warm and allow the explosive slurry to flow inside; the automatic flow channel replacement assembly (4) is used to drive the rotation and sliding of the multiple groups of the constant temperature flow channel assemblies (3); the visual recognition detection assembly (5) is used to take a picture of the state of the explosive slurry in one of the groups of the constant temperature flow channel assemblies (3) and transmit it to the remote data processor (504) for real-time online analysis and detection of the dynamic viscosity of the explosive slurry; the base support assembly (6) is used to provide support for the explosive stirring assembly (1) and the automatic flow channel replacement assembly (4); Each group of the constant temperature flow channel components (3) comprises: a flow channel docking port (301), two liquid delivery pipes (302), a viscosity detection flow channel (303), a water inlet (304), an air pressure balance flow channel (305), a shell (306) and a water outlet (307); one end of the flow channel docking port (301) is in communication with the viscosity detection flow channel (303); the other end of the flow channel docking port (301) is used to be connected to the explosive stirring component (1); one end of the two liquid delivery pipes (302) are respectively connected to the water inlet (304) and the water outlet (307); the other end of the two liquid delivery pipes (302) are both connected to the explosive stirring component (1); The device is connected to an external water supply and heating device, wherein the viscosity detection channel (303) and the air pressure balance channel (305) are both installed in the shell (306), one end of the air pressure balance channel (305) is connected to one end of the viscosity detection channel (303), the other end of the air pressure balance channel (305) extends to the outside of the shell (306), the other end of the viscosity detection channel (303) is connected to the lower side of the other end of the air pressure balance channel (305), the water inlet (304) is opened at the bottom of the shell (306), and the water outlet (307) is opened at the top of the shell (306); The bottoms of the multiple shells (306) in the multiple groups of the constant temperature flow channel components (3) are all slidably connected to the automatic flow channel replacement component (4); The viscosity detection flow channel (303) comprises two pipes (3031), an upper ball tube (3032) and a lower ball tube (3033); the bottom end of the upper ball tube (3032) is connected to the top end of the lower ball tube (3033); the bottom end of the lower ball tube (3033) is connected to one end of one of the pipes (3031); the other end of one of the pipes (3031) is connected to one end of the air pressure balance flow channel (305); the top end of the upper ball tube (3032) is connected to one end of another pipe (3031); the other end of the other pipe (3031) is connected to the lower side of the other end of the air pressure balance flow channel (305); The automatic flow channel replacement component (4) comprises: a rotating structure (401), a plurality of slide grooves (402), a plurality of limiting structures (403), a supporting structure (404), a bottom moving structure (405), four wheel axles (406), four power wheels (407), a first motor and a second motor, the outer circumference of the rotating structure (401) is connected to the plurality of slide grooves (402), the plurality of limiting structures (403) are respectively connected to the bottom of the plurality of shells (306), and the plurality of limiting structures (403) are respectively slidably connected to the plurality of slide grooves (402), a first blind hole is opened at the bottom of the rotating structure (401), and the supporting structure (404) is provided with a plurality of movable structures (405). The top of the supporting structure (404) is inserted into the first blind hole, the bottom surface of the supporting structure (404) is connected to the top surface of the bottom movable structure (405), the four wheel axles (406) are respectively connected to the four corners of the bottom of the bottom movable structure (405), the four power wheels (407) are respectively connected to the four wheel axles (406), the top of the supporting structure (404) is provided with a second blind hole, the first motor is fixed in the second blind hole, the output shaft of the first motor is connected to the bottom of the rotating structure (401), the second motor is fixed to the bottom of the bottom movable structure (405), and the output shaft of the second motor is connected to all four wheel axles (406).
2. A real-time visual detection device for dynamic viscosity of explosives according to claim 1, characterized in that: The visual recognition detection component (5) further comprises: a visual recognition probe (501), a signal transmission line (502), a detector bracket (503) and a remote control structure (505); a first through hole is opened at the center of the top of the rotating structure (401); the first through hole is communicated with the first blind hole and the second blind hole; one end of the detector bracket (503) is fixed to the bottom of the second blind hole; the other end of the detector bracket (503) passes through the first through hole and extends to the top of the rotating structure (401); the visual recognition probe (501) is fixed to the other end of the detector bracket (503); the signal transmission line (502) is connected to a side surface of the top of the detector bracket (503); the remote data processor (504) is electrically connected to the visual recognition probe (501) via the signal transmission line (502); and the remote data processor (504) is electrically connected to the remote control structure (505); The visual recognition probe (501) is used to take real-time online photos of one group of the constant temperature flow channel components (3); the signal transmission line (502) is used to transmit the photos taken by the visual recognition probe (501) to the remote data processor (504); the remote data processor (504) is used to analyze in real time the dynamic viscosity data of the explosive slurry in the photos taken by the visual recognition probe (501); and the remote control structure (505) is used to display the detection results obtained by analyzing the data by the remote data processor (504) and the photos taken by the visual recognition probe (501).
3. A real-time visual detection device for dynamic viscosity of explosives according to claim 1 or 2, characterized in that: The explosive stirring assembly (1) comprises: an explosive stirring kettle (101), a slurry extraction structure (102), an active valve (103), a density sensor (104) and a passive valve (105); the explosive stirring kettle (101) is fixed on the base support assembly (6); a stirring paddle (1011) is installed inside the explosive stirring kettle (101); an output shaft of the stirring paddle (1011) is connected to the base support assembly (6); the active valve (103) is fixed on the base support assembly (6); One side of the explosive stirring kettle (101) is communicated with the interior of the explosive stirring kettle (101), one end of the drug slurry extraction structure (102) is connected to the active valve (103), the other end of the drug slurry extraction structure (102) is connected to the passive valve (105), the passive valve (105) can be plugged into the flow channel docking interface (301) of one group of the constant temperature flow channel components (3), and the density sensor (104) is installed in the middle section of the drug slurry extraction structure (102); The medicine slurry extraction structure (102) and the density sensor (104) are both electrically connected to the remote data processor (504).
4. A real-time visual detection device for dynamic viscosity of explosives according to claim 3, characterized in that: The two valve control components (2) are installed inside the active valve (103) and inside the passive valve (105) respectively, and the two valve control components (2) are used to control the opening and closing of the active valve (103) and the opening and closing of the passive valve (105) respectively.
5. A real-time visual detection device for dynamic viscosity of explosives according to claim 3, characterized in that: The base support assembly (6) comprises: two sets of automatic dumping structures (601) of the stirring kettle, two flow channel replacement structure moving tracks (602), a stirring paddle motor (604), two ribs (605), two sets of hydraulic structures (606), an emergency button (607), an upper fixing ring (608), a lower fixing ring (609) and a base (610), wherein the two sets of automatic dumping structures (601) of the stirring kettle are relatively fixed on both sides of the upper part of the base (610), the two flow channel replacement structure moving tracks (602) are parallelly fixed on the upper surface of the lower part of the base (610), the two ribs (605) are connected to one side of the base (610), and the two sets of hydraulic structures (606) are respectively connected to the base (610). 10) Both sides of the lower part are respectively located below the two groups of the stirring kettle automatic dumping structures (601), the emergency button (607) is connected to the base (610), both sides of the outer periphery of the upper fixed ring (608) are respectively connected to the two groups of the stirring kettle automatic dumping structures (601) through two first support plates, both sides of the stirring paddle motor (604) are respectively connected to the two groups of the stirring paddle automatic dumping structures (601) through two second support plates, the lower fixed ring (609) is fixed to the top of the stirring paddle motor (604), a second through hole is provided at the center of the lower fixed ring (609), and the output shaft of the stirring paddle motor (604) passes through the second through hole and is connected to the output shaft of the stirring paddle (1011); The two sets of stirring kettle automatic dumping structures (601), the stirring paddle motor (604), the two sets of hydraulic structures (606) and the emergency button (607) are all electrically connected to the remote data processor (504); The bottom of the explosive mixing kettle (101) is sleeved in the lower fixing ring (609), the upper part of the explosive mixing kettle (101) is sleeved in the upper fixing ring (608), and the four power wheels (407) in the automatic flow channel replacement component (4) are respectively slidably connected in pairs in the two flow channel replacement structure moving tracks (602).
6. A real-time visual detection device for dynamic viscosity of explosives according to claim 5, characterized in that: The base support assembly (6) further comprises an operating system (603), wherein the operating system (603) is mounted on the base (610), and the operating system (603) is electrically connected to the two sets of stirring kettle automatic dumping structures (601), the stirring paddle motor (604), and the two sets of hydraulic structures (606).
7. A real-time visual detection device for dynamic viscosity of explosives according to claim 1, characterized in that: The material of the shell (306) in each set of the constant temperature flow channel components (3) is tempered glass.
Citation Information
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