Arrangement device and method for conveniently arranging disordered rings in wires

The tidying device addresses messy coils in wire rolling by enabling single-person, safe, and efficient coil arrangement using a bracket, tray, and swing arm assemblies with a manual hydraulic jack.

CN119237514AActive Publication Date: 2025-01-03ZHANGJIAGANG RONGSHENG SPECIAL STEEL CO LTD +2
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Patent Information

Application Number
CN202411652774.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-01-03
Estimated Expiration
2044-11-19

AI Technical Summary

Technical Problem

Existing wire rolling processes result in messy coils due to poor circle arrangement, requiring multiple personnel and risking scratches during handling.

Method used

A tidying device with a bracket, tray, swing arm assemblies, and a manual hydraulic jack for controlled movement, allowing single-person operation to arrange coils neatly and safely.

Benefits of technology

Facilitates efficient, safe, and fast coil arrangement with reduced personnel requirements and prevents scratches during handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an arrangement device and method facilitating arrangement of disordered rings in wires. The arrangement device comprises a support, a tray, a front swing rod assembly, a rear swing rod assembly, a connecting rod and a linear driving element. The front swing rod assembly comprises a first rotating shaft, a first swing rod, a first connecting rod and a first connecting rod connecting rod, and the first rotating shaft is rotatably arranged on the support; the rear swing rod assembly comprises a second rotating shaft, a second swing rod and a second connecting rod connecting rod, and the second rotating shaft is rotatably arranged on the support; two ends of the connecting rod are respectively hinged to the far end of the first connecting rod connecting rod and the far end of the second connecting rod connecting rod; the first rotating shaft and the second rotating shaft are arranged in parallel at the same height; the bottom of the tray is hinged to the far end of the first swing rod and the far end of the second swing rod. The linear driving element is hinged to the far end of the first connecting rod and the support. According to the arrangement device, disordered coil coils in the wire rod can be arranged conveniently, operation can be completed by one person, convenience and rapidness are achieved, operation is safe, and meanwhile the wire rod is prevented from being scratched due to hoisting.
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Description

Technical Field

[0001] The invention relates to the field of online finishing of wires, and in particular to a finishing device and method for arranging disordered circles inside wires. Background Art

[0002] During the wire rolling process, due to factors such as poor wire laying circle shape or errors in coiling operation, one or more circles of abnormal arrangement may appear inside the wire coil, resulting in messy circles. Finishing workers are required to tidy up the circles, otherwise the wire rod will become tangled or break when used by customers.

[0003] Because the coils are in a mess, the finisher needs to cooperate with the crane operator to separate the coils in front and behind, so that the mess can be neatly arranged. The processing requires a large number of personnel, generally requiring the cooperation of two finishers and one crane operator, and there is a risk of scratches when the coils are hoisted. Summary of the invention

[0004] In order to solve the deficiencies in the above-mentioned prior art, the present invention provides a tidying device which is convenient for tidying up the chaotic circles inside the wire, comprising a bracket, a tray, a front swing arm assembly, a rear swing arm assembly, a connecting rod and a linear drive element, and the top surface of the tray is provided with an arc surface adapted to the coil.

[0005] The front swing bar assembly includes a first rotating shaft, a first swing bar, a first connecting rod and a first connecting rod connecting rod, the first rotating shaft is rotatably arranged on the bracket, and the first swing bar, the first connecting rod and the first connecting rod connecting rod are fixed on the first rotating shaft. The rear swing bar assembly includes a second rotating shaft, a second swing bar and a second connecting rod connecting rod, the second rotating shaft is rotatably arranged on the bracket, and the second swing bar and the second connecting rod connecting rod are fixed on the second rotating shaft.

[0006] The first rotating shaft and the second rotating shaft are arranged in parallel and at the same height, the first connecting rod connecting rod and the second connecting rod connecting rod are arranged in parallel and have the same length, and the two ends of the connecting rod are respectively hinged to the distal end of the first connecting rod connecting rod and the distal end of the second connecting rod connecting rod; the first swing rod and the second swing rod are arranged in parallel and have the same length, and the bottom of the tray is hinged to the distal end of the first swing rod and the distal end of the second swing rod, so that the tray can rise or fall horizontally. The linear drive element is hinged to the distal end of the first connecting rod and the bracket. By controlling the extension and contraction of the linear drive element, the first connecting rod can be driven to swing, thereby driving the first rotating shaft to rotate, and then driving the first swing rod connected to the first rotating shaft to swing, and through the above-mentioned connecting rod structure, the tray is driven to rise and fall.

[0007] Furthermore, a first support rod and a second support rod are provided at the bottom of the tray, the first support rod and the second support rod are vertically arranged, the first support rod is used to hinge the first swing rod, and the second support rod is used to hinge the second swing rod. By providing the first support rod and the second support rod, the distance between the arc surface of the tray and the bracket can be increased, which is convenient for processing.

[0008] Furthermore, a first reinforcing rib and a second reinforcing rib are provided at the bottom of the pallet in the direction corresponding to the outer circumference of the coil, so as to enhance the structural strength of the pallet and facilitate the pallet to bear the pallet coil.

[0009] Furthermore, a middle rib is provided at the bottom of the pallet, and the middle rib connects the first reinforcing rib and the second reinforcing rib to further enhance the structural strength of the pallet.

[0010] Furthermore, the first reinforcing rib is fixedly connected to the first supporting rod, and the second reinforcing rib is fixedly connected to the second supporting rod, so as to further enhance the structural strength of the pallet.

[0011] Furthermore, the bottom of the first reinforcing rib and the second reinforcing rib is provided with a contact surface for the tray to abut against the bracket when it is in a low position, so that the tray can be placed on the bracket when it is in a low position, so that the linear drive element is not subjected to external force when the sorting device is not in use.

[0012] Furthermore, the bracket includes a horizontal rod and a longitudinal rod which are fixedly connected, a first mounting portion and a second mounting portion are provided at the bottom of the longitudinal rod, the first rotating shaft is rotatably connected to the first mounting portion, and the second rotating shaft is rotatably connected to the second mounting portion.

[0013] Furthermore, the linear drive element is a manual hydraulic jack, which can facilitate the movement and use of the sorting device on the one hand, and on the other hand, the manual hydraulic jack can be self-locking, which is convenient for stability during use.

[0014] Furthermore, a universal wheel is provided at the bottom of the bracket, and a handle is provided on one side of the bracket to facilitate moving the organizing device.

[0015] The present invention also provides a method for arranging the disordered circles inside a wire, using the arranging device as described above, comprising the following steps: S1. Stop hanging the C-hook with the coiled coil.

[0016] S2. Move the finishing device that has been lowered to a low position to the bottom of the coil and extend it to a chaotic circle position.

[0017] S3. The tray is controlled to rise by a linear drive element. When the coil is lifted, the sorting device is moved backward to separate the coils in the chaotic circle position.

[0018] S4. Arrange the coiled wire neatly.

[0019] S5. Move the sorting device forward to bring the wires together, and then control the tray to descend through the linear drive element to move out of the sorting device.

[0020] The arranging device of the present invention is convenient for arranging the coils in the shape of circles inside the wire rods, and only one person is required to complete the operation, which is convenient, fast and safe to operate, and at the same time prevents scratches caused by the wire rods being hoisted. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the finishing device of the present invention.

[0023] In the figure: 1. bracket; 2. tray; 3. front swing arm assembly; 4. rear swing arm assembly; 5. connecting rod; 6. linear drive element; 7. first rotating shaft; 8. first swing arm; 9. first connecting rod; 10. first connecting rod connecting rod; 11. second rotating shaft; 12. second swing arm; 13. second connecting rod connecting rod; 14. cross bar; 15. longitudinal bar; 16. first mounting part; 17. second mounting part; 18. universal wheel; 19. handle; 20. first support rod; 21. second support rod; 22. first reinforcing rib; 23. second reinforcing rib; 24. middle rib; 25. contact surface. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Embodiment 1:

[0026] This embodiment is a sorting device, which includes a bracket 1, a tray 2, a front swing arm assembly 3, a rear swing arm assembly 4, a connecting rod 5 and a linear drive element 6. The top surface of the tray 2 is provided with a curved surface adapted to the coil.

[0027] The front swing bar assembly 3 includes a first rotating shaft 7, a first swing bar 8, a first connecting rod 9 and a first connecting rod connecting rod 10. The first rotating shaft 7 is rotatably arranged on the bracket 1, and the first swing bar 8, the first connecting rod 9 and the first connecting rod connecting rod 10 are fixed on the first rotating shaft 7. The rear swing bar assembly 4 includes a second rotating shaft 11, a second swing bar 12 and a second connecting rod connecting rod 13. The second rotating shaft 11 is rotatably arranged on the bracket 1, and the second swing bar 12 and the second connecting rod connecting rod 13 are fixed on the second rotating shaft 11. The bracket 1 in this embodiment includes a cross bar 14 and a longitudinal bar 15 that are fixedly connected. The bottom of the longitudinal bar 15 is provided with a first mounting portion 16 and a second mounting portion 17. The first rotating shaft 7 is rotatably connected to the first mounting portion 16, and the second rotating shaft 11 is rotatably connected to the second mounting portion 17. A universal wheel 18 is provided at the bottom of the bracket 1, and a handle 19 is provided on one side of the bracket 1 to facilitate the movement of the sorting device.

[0028] The first rotating shaft 7 and the second rotating shaft 11 are arranged in parallel and at the same height, the first connecting rod 10 and the second connecting rod 13 are arranged in parallel and have the same length, and the two ends of the connecting rod 5 are hinged to the distal end of the first connecting rod 10 and the distal end of the second connecting rod 13 respectively; the first swing rod 8 and the second swing rod 12 are arranged in parallel and have the same length, and the bottom of the tray 2 is hinged to the distal end of the first swing rod 8 and the distal end of the second swing rod 12; so that the tray 2 can rise or fall horizontally.

[0029] The linear drive element 6 is hinged to the distal end of the first connecting rod 9 and the bracket 1. In this embodiment, the linear drive element 6 is a manual hydraulic jack, which can facilitate the movement and use of the sorting device on the one hand, and can be self-locking on the other hand, which is convenient for stability during use. By controlling the extension and contraction of the linear drive element 6, the first connecting rod 9 can be driven to swing, thereby driving the first rotating shaft 7 to rotate, and then driving the first swing rod 8 connected to the first rotating shaft 7 to swing, and driving the second swing rod 12 to swing synchronously through the connecting rod 5, thereby driving the tray 2 to rise and fall horizontally.

[0030] Preferably, a first support rod 20 and a second support rod 21 are provided at the bottom of the tray 2, the first support rod 20 and the second support rod 21 are vertically arranged, the first support rod 20 is used to hinge the first swing rod 8, and the second support rod 21 is used to hinge the second swing rod 12. By providing the first support rod 20 and the second support rod 21, the distance between the arc surface of the tray 2 and the bracket 1 can be increased, which is convenient for processing.

[0031] Preferably, the bottom of the pallet 2 is provided with a first reinforcing rib 22 and a second reinforcing rib 23 in the direction corresponding to the outer circumference of the coil, so as to strengthen the structural strength of the pallet 2 and facilitate the pallet 2 to bear the pallet coil. The bottom of the pallet 2 is also provided with an intermediate rib 24, which connects the first reinforcing rib 22 and the second reinforcing rib 23 to further strengthen the structural strength of the pallet 2. The first reinforcing rib 22 is fixedly connected to the first support rod 20, and the second reinforcing rib 23 is fixedly connected to the second support rod 21 to further strengthen the structural strength of the pallet 2.

[0032] Preferably, a contact surface 25 is provided at the bottom of the first reinforcing rib 22 and the second reinforcing rib 23 for the tray 2 to abut against the bracket 1 when in a low position, so that the tray 2 can be placed on the bracket 1 when in a low position, so that the linear drive element 6 is not subjected to external force when the sorting device is not in use.

[0033] Embodiment 2:

[0034] This embodiment is a method for arranging the disordered circles inside the wire, using the arranging device in the above embodiment, including the following steps: S1. Stop hanging the C-hook with the coiled coil.

[0035] S2. Move the finishing device that has been lowered to a low position to the bottom of the coil and extend it to a chaotic circle position.

[0036] S3. The tray 2 is controlled to rise by the linear drive element 6. When the coil is lifted, the sorting device is moved backward to separate the coils in the chaotic circle position.

[0037] S4. Arrange the coiled wire neatly.

[0038] S5, move the sorting device forward to bring the wires together, and then control the tray 2 to descend through the linear drive element 6 and move out of the sorting device.

[0039] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A device for arranging the disordered circles inside the wire, characterized in that: The invention comprises a bracket, a tray, a front swing arm assembly, a rear swing arm assembly, a connecting rod and a linear drive element, wherein the top surface of the tray is provided with an arc surface adapted to the coil; the front swing arm assembly comprises a first rotating shaft, a first swing arm, a first connecting rod and a first connecting rod connecting rod, the first rotating shaft is rotatably arranged on the bracket, the first swing arm, the first connecting rod and the first connecting rod connecting rod are fixed on the first rotating shaft; the rear swing arm assembly comprises a second rotating shaft, a second swing arm and a second connecting rod connecting rod, the second rotating shaft is rotatably arranged on the bracket, the second swing arm and the second connecting rod connecting rod are fixed on the second rotating shaft; the two ends of the connecting rod are respectively hinged to the distal end of the first connecting rod connecting rod and the distal end of the second connecting rod connecting rod, the first connecting rod connecting rod and the second connecting rod connecting rod are arranged in parallel and have the same length; the first rotating shaft and the second rotating shaft are arranged in parallel and at the same height, the first swing arm and the second swing arm are arranged in parallel and have the same length; the distal end of the first swing arm and the distal end of the second swing arm are hinged to the bottom of the tray; the linear drive element hinges the distal end of the first connecting rod and the bracket.

2. The device for arranging the disordered circles inside the wire according to claim 1, characterized in that: A first support rod and a second support rod are provided at the bottom of the tray. The first support rod and the second support rod are vertically arranged. The first support rod is used for hingedly connecting the first swing rod, and the second support rod is used for hingedly connecting the second swing rod.

3. The device for arranging the disordered circles inside the wire according to claim 2, characterized in that: The bottom of the tray is provided with a first reinforcing rib and a second reinforcing rib in a direction corresponding to the outer circumference of the coil.

4. The device for arranging the disordered coils inside the wire according to claim 3, characterized in that: A middle rib is also provided at the bottom of the tray, and the middle rib connects the first reinforcing rib and the second reinforcing rib.

5. The device for arranging the disordered coils inside the wire according to claim 4, characterized in that: The first reinforcing rib is fixedly connected to the first supporting rod, and the second reinforcing rib is fixedly connected to the second supporting rod.

6. The device for arranging the disordered circles inside the wire according to claim 3, characterized in that: A contact surface for the tray to abut against the bracket when the tray is in a low position is provided at the bottom of the first reinforcement rib and the second reinforcement rib.

7. The device for arranging the disordered circles inside the wire according to claim 1, characterized in that: The bracket comprises a cross bar and a longitudinal bar which are fixedly connected. A first mounting portion and a second mounting portion are arranged at the bottom of the longitudinal bar. The first rotating shaft is rotatably connected to the first mounting portion, and the second rotating shaft is rotatably connected to the second mounting portion.

8. The device for arranging the disordered coils inside the wire according to claim 1, characterized in that: The linear drive element is a manual hydraulic jack.

9. The device for arranging the disordered coils inside the wire according to claim 1, characterized in that: A universal wheel is arranged at the bottom of the bracket, and a handle is arranged at one side of the bracket.

10. A method for arranging the inner chaotic circles of a wire, characterized in that: Using the finishing device as described in any one of claims 1 to 9 comprises the following steps: S1. Stop hanging the C-hook of the coiled coil; S2, move the finishing device that has been lowered to a low position to the bottom of the coil and extend it to a chaotic circle position; S3, the tray is controlled to rise by the linear drive element, and when the coil is lifted, the sorting device is moved backward to separate the coils in the chaotic circle position; S4. Arrange the chaotic coils of wire neatly; S5. Move the sorting device forward to bring the wires together, and then control the tray to descend through the linear drive element to move out of the sorting device.

Citation Information

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