Machining device for gear structural part production
By designing a processing device for the production of gear structural parts, the gear and shaft are integrated with deflection and tooth opening mechanisms, the problem of difficulty in achieving integrated molding and rotation detection in traditional processing is solved, and processing efficiency and flexibility are improved.
Patent Information
- Application Number
- CN202411445445.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional eccentric gear production and processing are difficult to achieve integrated forming of gears and shafts, and are inconvenient for rotation detection, which affects the overall processing efficiency.
A processing device for the production of gear structural parts is designed, including a biasing mechanism and a toothing mechanism. By flexibly adjusting the spacing between the positioning members and the rotating column, it is adapted to the blank of eccentric gear structural parts with different eccentric spacings, so as to realize the integration of gear and shaft. Position and rotation, in conjunction with turning and toothing processing.
It improves the overall processing efficiency of eccentric gear structural parts, facilitates rotary turning and opening processing, and improves the flexibility and stability of processing.
Smart Images

Figure CN119238130A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear structural component production, and in particular to a processing device for producing gear structural components. Background Art
[0002] Gear components refer to gear-related parts used to transmit power and motion in mechanical systems. They are usually made of metal or plastic materials. The main components include gears, shafts, bearings, housings and lubrication systems. They are widely used in various mechanical devices. Among them, eccentric gears are specially designed gears whose central axis does not coincide with the geometric center of the gear, causing the gear to produce eccentric motion when rotating. It is usually used in mechanical devices that need to convert rotational motion into reciprocating linear motion. Traditional eccentric gear production and processing usually involves first processing the gear in the form of a processing method, then drilling an eccentric hole, and then installing the gear shaft in the eccentric hole. This makes it impossible to process the gear and shaft as one piece, and it is not convenient to perform subsequent rotation detection of the eccentric gear during use, which affects the overall processing efficiency of the gear structure. To this end, we propose a processing device for the production of gear structures to solve the above problems. Summary of the invention
[0003] The object of the present invention is to provide a processing device for producing gear structural parts to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a processing device for producing gear structural parts, comprising a base, a connecting longitudinal frame is vertically installed on one side of the top end of the base, a top plate is vertically installed on the top end of the connecting longitudinal frame, a biasing mechanism is fixedly installed in the middle of the connecting longitudinal frame, an eccentric gear structural part blank is provided on the side of the biasing mechanism away from the connecting longitudinal frame, a turning mechanism for turning the eccentric gear structural part blank is fixedly installed on the bottom end of the top plate, and a toothing mechanism for processing the eccentric gear structural part blank is fixedly installed on the top end of the base.
[0005] The cam is an assembly made of a first piece and a second piece, and the cam is fixedly mounted on one side of the first frame, the cam being arranged on a vertical axis so as to allow the cam to move relative to the first frame when the cam is in motion.
[0006] Preferably, the positioning member includes a positioning outer frame, the positioning outer frame is fixedly mounted on one end of the translation slide, a plurality of positioning frames distributed in a ring array are slidingly clamped on a side of the positioning outer frame away from the translation slide, a driving disk is rotatably clamped in the positioning outer frame, a planar threaded protrusion is integrally formed on a side of the driving disk close to the positioning frame, a planar threaded groove is provided on a side of the positioning frame close to the driving disk for use with the planar threaded protrusion, the planar threaded protrusion is movably clamped in the planar threaded groove, and an eccentric shaft end of the eccentric gear structural component blank is movably clamped between the plurality of positioning frames.
[0007] Preferably, a first driving shaft is fixedly installed in the middle of the driving disk, the first driving shaft is rotatably clamped in the middle of the positioning outer frame, a first worm wheel is fixedly installed on the outer side of the first driving shaft, a first worm is meshingly connected to the outer side of the first worm wheel, the first worm is rotatably installed on the positioning outer frame, and one end of the first worm extends out of the outer side of the positioning outer frame.
[0008] Preferably, a first motor is fixedly mounted on one end of the translation slide frame, and a driving end of the first motor and one end of the translation screw are fixedly mounted.
[0009] Preferably, a crown gear is fixedly mounted on one end of the rotating column away from the translation sliding frame, a second motor is fixedly mounted on the side of the first rotating frame close to the crown gear, a first gear is fixedly mounted on the driving end of the second motor, and the first gear is meshingly connected with the crown gear.
[0010] Preferably, the turning mechanism includes two symmetrically distributed first lifting cylinders, the first lifting cylinders are fixedly mounted on the bottom end of the top plate, a first cross frame is fixedly mounted on the driving end of the first lifting cylinder, a second linear electric rail is fixedly mounted on the bottom end of the first cross frame, a T-shaped fixed frame is fixedly mounted on the driving end of the second linear electric rail, and a variety of turning tool heads are fixedly mounted on the T-shaped fixed frame.
[0011] Preferably, the tooth opening mechanism includes two symmetrically distributed second lifting cylinders, the second lifting cylinders are fixedly installed on the top of the base, the driving end of the second lifting cylinder is fixedly installed with a second cross frame, the top of the second cross frame is fixedly installed with a third linear electric rail, the driving end of the third linear electric rail is fixedly installed with two symmetrically distributed auxiliary top frames, the top of the auxiliary top frame is fixedly installed with a rotating inner ring, the outer sides of the rotating inner ring are rotatably clamped with a transfer gear ring, the two transfer gear rings are fixedly installed, and a variety of tooth opening grinding discs distributed in a ring array are provided between the two transfer gear rings, the middle part of the tooth opening grinding disc is fixedly clamped with an inner tube, and the inner tube is rotatably clamped on the transfer gear ring.
[0012] Preferably, a second rotating frame is fixedly installed on the top of the auxiliary top frame, wherein a driving cylinder is rotatably installed on the top of one of the second rotating frames, a third motor is fixedly installed on a side of the second rotating frame close to the driving cylinder, a driving end of the third motor and one end of the driving cylinder are fixedly installed, and an auxiliary cylinder is rotatably installed on the top of another second rotating frame, an auxiliary clamping plate is fixedly installed on the middle part of one side of the auxiliary cylinder, an end of the auxiliary clamping plate away from the auxiliary cylinder passes through the inner tube and is movably clamped in the driving cylinder, a first limit strip is fixedly installed on the inner wall of the inner tube, a second limit strip is fixedly installed in the driving cylinder, a telescopic rod frame is fixedly installed on the side of the second rotating frame close to the auxiliary cylinder, an electric telescopic rod is fixedly installed in the telescopic rod frame, a second bearing is fixedly installed on the driving end of the electric telescopic rod, and the second bearing is fixedly clamped in the middle part of the auxiliary cylinder.
[0013] Preferably, the bottom of the indexing gear ring is meshed and connected with a second gear, a second drive shaft is fixedly installed in the middle of the second gear, the second drive shaft is rotatably installed on the bottom of the auxiliary top frame, a fourth motor is fixedly installed on the bottom of the auxiliary top frame, and the driving end of the fourth motor is fixedly installed on one end of the second drive shaft.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting an eccentric mechanism, and using a turning mechanism and a toothing mechanism in conjunction, the spacing between the positioning parts and the rotating column can be flexibly adjusted so that the positioning parts can adapt to the positioning of the eccentric shaft in the eccentric gear structural component blank with different eccentric spacings, thereby facilitating the use of the positioning parts to position the eccentric shaft in the eccentric gear structural component blank, and making the center position of the eccentric gear structural component blank and the rotating column position correspond horizontally, so as to facilitate the subsequent control of the rotating column to drive the eccentric gear structural component blank to rotate with the rotating column as the axis, thereby facilitating the subsequent rotary turning processing and rotary toothing processing of the eccentric gear structural component blank, and effectively improving the overall processing efficiency of the eccentric gear structural component blank.
[0015] 2. By setting up the tooth opening mechanism, the positions of various tooth opening grinding discs can be flexibly adjusted, so that the corresponding tooth opening grinding discs can perform tooth opening processing on the eccentric gear structural blank, thereby improving the flexibility of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the structure of the present invention.
[0018] Figure 2 It is a structural schematic diagram of the deflection mechanism in the present invention.
[0019] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle.
[0020] Figure 4 It is a schematic diagram of the structure of the positioning member in the present invention.
[0021] Figure 5 It is a schematic structural diagram of the positioning member in the present invention from another angle.
[0022] Figure 6 It is a structural schematic diagram of the turning mechanism in the present invention.
[0023] Figure 7 It is a structural schematic diagram of the tooth opening mechanism in the present invention.
[0024] Figure 8 For the present invention Figure 7 Enlarged view of point B in the middle.
[0025] Fig. 9 It is a schematic diagram of the structural connection of the driving cylinder, the toothed grinding disc and the auxiliary cylinder in the present invention.
[0026] In the figure: 1, base; 2, connecting longitudinal frame; 21, top plate; 3, eccentric mechanism; 4, eccentric gear structural blank; 5, turning mechanism; 6, tooth opening mechanism; 31, first rotating frame; 32, first linear electric rail; 321, first mounting frame; 322, auxiliary fixed rod; 33, first bearing; 34, rotating column; 341, crown gear; 342, second motor; 343, first gear; 35, translation slide frame; 351, translation slide seat; 352, translation screw; 353, first motor; 36, positioning member; 361, positioning outer frame; 362, positioning frame; 363, driving disk; 364, first driving shaft; 365, first worm wheel; 366, first worm; 5 1. First lifting cylinder; 52. First horizontal frame; 53. Second linear electric rail; 54. T-shaped fixed frame; 55. Turning tool head; 61. Second lifting cylinder; 611. Second horizontal frame; 612. Third linear electric rail; 62. Auxiliary top frame; 621. Rotating inner ring; 63. Transposition gear ring; 631. Second gear; 632. Second driving shaft; 633. Fourth motor; 64. Geared grinding disc; 641. Inner tube; 642. First limit strip; 65. Second rotating frame; 651. Third motor; 66. Driving cylinder; 661. Second limit strip; 67. Auxiliary cylinder; 671. Auxiliary clamping plate; 68. Telescopic rod frame; 681. Electric telescopic rod; 682. Second bearing. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Example: Figure 1-9 As shown, the present invention provides a processing device for producing gear structural parts, including a base 1, a connecting longitudinal frame 2 is vertically installed on one side of the top of the base 1, a top plate 21 is vertically installed on the top of the connecting longitudinal frame 2, a deflecting mechanism 3 is fixedly installed in the middle of the connecting longitudinal frame 2, an eccentric gear structural part blank 4 is provided on the side of the deflecting mechanism 3 away from the connecting longitudinal frame 2, the eccentric gear and the eccentric shaft in the eccentric gear structural part blank 4 are an integrally formed structure, a turning mechanism 5 for turning the eccentric gear structural part blank 4 is fixedly installed at the bottom end of the top plate 21, and a toothing mechanism 6 for processing the eccentric gear structural part blank 4 is fixedly installed at the top of the base 1.
[0029] The deflection mechanism 3 includes a first rotating frame 31 and a first linear electric rail 32. The first rotating frame 31 is vertically installed on one side of the middle of the connecting longitudinal frame 2. The first linear electric rail 32 is fixedly installed on the side of the middle of the connecting longitudinal frame 2 away from the first rotating frame 31. The end of the first rotating frame 31 away from the connecting longitudinal frame 2 is fixedly provided with a first bearing 33. The middle of the first bearing 33 is fixedly provided with a rotating column 34. The end of the rotating column 34 away from the first rotating frame 31 is fixedly provided with a translation sliding frame 35. The translation sliding frame 35 is slidably provided with a translation sliding seat 351. The translation sliding frame 35 is rotatably provided with a translation screw 352. The translation sliding seat 351 is threadedly installed on the translation screw 3 52, one end of the translation slide 351 is fixedly installed with a positioning member 36; the end of the rotating column 34 away from the translation slide frame 35 is fixedly installed with a crown gear 341, and the side of the first rotating frame 31 close to the crown gear 341 is fixedly installed with a second motor 342, and the driving end of the second motor 342 is fixedly installed with a first gear 343, and the first gear 343 is meshed and connected with the crown gear 341. The crown gear 341 is controlled to rotate by turning on the second motor 342 to drive the first gear 343, thereby driving the rotating column 34 to rotate, and then controlling the translation slide frame 35, the translation slide 351 and the positioning member 36 to rotate with the rotating column 34 as the axis; A first motor 353 is fixedly installed at one end of the translation slide frame 35, and a driving end of the first motor 353 and one end of the translation screw 352 are fixedly installed. The first motor 353 is controlled to start and drive the translation screw 352 to rotate, thereby driving the translation slide 351 to move in the translation slide frame 35, so as to flexibly adjust the spacing between the positioning member 36 and the rotating column 34, so that the positioning member 36 can adapt to the positioning of the eccentric shaft in the eccentric gear structural member blank 4 with different eccentric spacings, thereby facilitating the use of the positioning member 36 to position the eccentric shaft in the eccentric gear structural member blank 4, and making the center position of the eccentric gear structural member blank 4 correspond horizontally to the position of the rotating column 34, so as to facilitate the subsequent control of the rotating column 34 to rotate and drive the eccentric gear structural member blank 4 to rotate with the rotating column 34 as the axis, thereby facilitating the subsequent rotational turning processing and rotational toothing processing of the eccentric gear structural member blank 4.
[0030] The driving end of the first linear electric rail 32 is fixedly installed with a first mounting frame 321, and the end of the first mounting frame 321 away from the first linear electric rail 32 is fixedly installed with an auxiliary fixed rod 322, the position of the auxiliary fixed rod 322 is horizontally corresponding to the position of the rotating column 34, and the end of the auxiliary fixed rod 322 away from the first mounting frame 321 is in contact with the outer wall of the eccentric gear structural component blank 4. The first linear electric rail 32 is controlled to be turned on to drive the first mounting frame 321 and the auxiliary fixed rod 322 to move horizontally, so that the end of the auxiliary fixed rod 322 away from the first mounting frame 321 is in contact with the outer wall of the eccentric gear structural component blank 4, and the eccentric gear structural component blank 4 is assisted in positioning by the auxiliary fixed rod 322, so as to further improve the stability of the eccentric gear structural component blank 4 during processing.
[0031] The positioning member 36 includes a positioning outer frame 361, which is fixedly mounted on one end of the translation slide 351. A plurality of positioning frames 362 distributed in a ring array are slidably provided on the side of the positioning outer frame 361 away from the translation slide 351. A driving disk 363 is rotatably provided in the positioning outer frame 361. A planar threaded protrusion is integrally formed on the side of the driving disk 363 close to the positioning frame 362. A planar threaded groove used in conjunction with the planar threaded protrusion is provided on the side of the positioning frame 362 close to the driving disk 363. The planar threaded protrusion is movably engaged in the planar threaded groove. An eccentric shaft end of the eccentric gear structural component blank 4 is movably engaged between the plurality of positioning frames 362. An eccentric shaft of the eccentric gear structural component blank 4 is movably engaged between the plurality of positioning frames 362. By controlling the driving disk 363 to rotate in the positioning outer frame 361, the planar threaded protrusion is movably engaged in the planar threaded groove, and the plurality of positioning frames 362 are driven to move toward each other, so as to position an eccentric shaft of the eccentric gear structural component blank 4.
[0032] A first driving shaft 364 is fixedly installed in the middle of the driving disk 363, and the first driving shaft 364 is rotatably clamped in the middle of the positioning outer frame 361. A first worm gear 365 is fixedly installed on the outer side of the first driving shaft 364, and the outer side of the first worm gear 365 is meshingly connected with a first worm 366, and the first worm 366 is rotatably installed on the positioning outer frame 361. One end of the first worm 366 extends out of the outer side of the positioning outer frame 361. The first worm 366 is controlled to rotate by manually using a tool, thereby driving the first worm gear 365, the first driving shaft 364 and the driving disk 363 to rotate in the positioning outer frame 361.
[0033] The turning mechanism 5 includes two first lifting cylinders 51 that are symmetrically distributed. The first lifting cylinder 51 is fixedly installed at the bottom end of the top plate 21. A first cross frame 52 is fixedly installed on the driving end of the first lifting cylinder 51. A second linear electric rail 53 is fixedly installed on the bottom end of the first cross frame 52. A T-shaped fixed frame 54 is fixedly installed on the driving end of the second linear electric rail 53. A variety of turning tool heads 55 are fixedly installed on the T-shaped fixed frame 54. The second linear electric rail 53 is controlled to be turned on to drive the T-shaped fixed frame 54 and the various turning tool heads 55 to move horizontally, so as to flexibly adjust the positions of the various turning tool heads 55, so that the corresponding turning tool heads 55 are moved to the top of the eccentric gear structural component blank 4. Subsequently, the first lifting cylinder 51 is controlled to be turned on to drive the T-shaped fixed frame 54 and the various turning tool heads 55 to descend, and the eccentric gear structural component blank 4 rotating at a high speed is subjected to rotary turning processing, thereby effectively improving the turning processing efficiency of the eccentric gear structural component blank 4.
[0034] The gear opening mechanism 6 includes two symmetrically distributed second lifting cylinders 61, the second lifting cylinders 61 are fixedly installed on the top of the base 1, the driving end of the second lifting cylinder 61 is fixedly installed with a second cross frame 611, the top of the second cross frame 611 is fixedly installed with a third linear electric rail 612, the driving end of the third linear electric rail 612 is fixedly installed with two symmetrically distributed auxiliary top frames 62, the top of the auxiliary top frames 62 is fixedly installed with a rotating inner ring 621, the outer side of the rotating inner ring 621 is rotatably clamped with a shifting gear ring 63, and the two shifting gear rings 63 are fixedly installed. The indexing gear ring 63 is convenient for rotating on the outside of the rotating inner ring 621, and a variety of toothed grinding discs 64 distributed in a ring array are provided between the two indexing gear rings 63. By providing a variety of toothed grinding discs 64, it is convenient to select the corresponding toothed grinding disc 64 according to different tooth sizes to perform tooth processing on the eccentric gear structural component blank 4, thereby improving the flexibility of the entire device. The middle part of the toothed grinding disc 64 is fixedly provided with an inner tube 641, and the inner tube 641 is rotatably connected to the indexing gear ring 63, so that the toothed grinding disc 64 can rotate at high speed on the indexing gear ring 63.
[0035] A second rotating frame 65 is fixedly installed on the top of the auxiliary top frame 62, and a driving cylinder 66 is rotatably installed on the top of one of the second rotating frames 65, and a third motor 651 is fixedly installed on one side of the second rotating frame 65 close to the driving cylinder 66, and the driving end of the third motor 651 and one end of the driving cylinder 66 are fixedly installed. An auxiliary cylinder 67 is rotatably installed on the top of another second rotating frame 65, and an auxiliary clamping plate 671 is fixedly installed on the middle part of one side of the auxiliary cylinder 67. The end of the auxiliary clamping plate 671 away from the auxiliary cylinder 67 passes through the inner tube 641 and is movably clamped in the driving cylinder 66, and a first limiting strip 642 is fixedly installed on the inner wall of the inner tube 641, and a second limiting strip 661 is fixedly installed in the driving cylinder 66. The driving cylinder 66 is driven to rotate by controlling the opening of the third motor 651, and the limiting of the second limiting strip 661 is cooperated to drive the auxiliary clamping plate 671 to rotate, and the limiting of the first limiting strip 642 is cooperated to drive the corresponding inner tube 641 and the toothed grinding disc 64 to rotate; A telescopic rod frame 68 is fixedly installed on one side of the second rotating frame 65 close to the auxiliary cylinder 67, and an electric telescopic rod 681 is fixedly installed in the telescopic rod frame 68. A second bearing 682 is fixedly installed on the driving end of the electric telescopic rod 681, and the second bearing 682 is fixedly connected to the middle part of the auxiliary cylinder 67. By controlling the opening of the electric telescopic rod 681, the auxiliary cylinder 67 and the auxiliary clamping plate 671 are driven to move horizontally, which makes it convenient for the auxiliary clamping plate 671 to detach from the driving cylinder 66 and the inner tube 641, so as to rotate and replace different toothed grinding discs 64 for use.
[0036] The bottom of the indexing gear ring 63 is meshedly connected with the second gear 631, and the middle of the second gear 631 is fixedly installed with a second drive shaft 632, and the second drive shaft 632 is rotatably installed at the bottom of the auxiliary top frame 62. The bottom of the auxiliary top frame 62 is fixedly installed with a fourth motor 633, and the driving end of the fourth motor 633 and one end of the second drive shaft 632 are fixedly installed. The fourth motor 633 is controlled to drive the second drive shaft 632 and the second gear 631 to rotate, thereby controlling the indexing gear ring 63 to rotate, and then driving a variety of toothed grinding discs 64 to rotate, and flexibly adjusting the position of the toothed grinding disc 64 so that the toothed grinding disc 64 to be used can be rotated to the upper position and used correspondingly to the auxiliary cylinder 67 and the auxiliary clamping plate 671.
[0037] Working principle: When in use, the eccentric gear and the eccentric shaft in the eccentric gear structural component blank 4 are an integrated structure, and an eccentric shaft of the eccentric gear structural component blank 4 is movably clamped between a plurality of positioning frames 362, and the first motor 353 is controlled to drive the translation screw 352 to rotate, thereby driving the translation slide 351 to move in the translation slide frame 35, so as to flexibly adjust the spacing between the positioning member 36 and the rotating column 34, so that the auxiliary fixed rod 322, the rotating column 34 and the center position of the eccentric gear structural component blank 4 correspond to each other; Subsequently, the first worm 366 is manually controlled to rotate using a tool, driving the first worm wheel 365, the first drive shaft 364 and the drive plate 363 to rotate in the positioning outer frame 361, and the planar thread protrusion is movably engaged in the planar thread groove, driving the multiple positioning frames 362 to move toward each other, and positioning an eccentric shaft of the eccentric gear structural component blank 4; Subsequently, the first linear electric rail 32 is controlled to be turned on to drive the first mounting frame 321 and the auxiliary fixed rod 322 to move horizontally, so that the end of the auxiliary fixed rod 322 away from the first mounting frame 321 contacts the outer wall of the eccentric gear structural component blank 4, and the eccentric gear structural component blank 4 is auxiliary positioned by the auxiliary fixed rod 322, so as to further improve the stability of the eccentric gear structural component blank 4 during processing; Subsequently, the second motor 342 is controlled to start driving the first gear 343 to control the crown gear 341 to rotate, thereby driving the rotating column 34 to rotate, and then controlling the translation slide frame 35, the translation slide seat 351 and the positioning member 36 as well as the eccentric gear structural member blank 4 to rotate with the rotating column 34 as the axis; The second linear electric rail 53 is controlled to be turned on to drive the T-shaped fixed frame 54 and the various turning tool heads 55 to move horizontally, so as to flexibly adjust the positions of the various turning tool heads 55, so that the corresponding turning tool heads 55 are moved above the eccentric gear structural component blank 4, and then the first lifting cylinder 51 is controlled to be turned on to drive the T-shaped fixed frame 54 and the various turning tool heads 55 to descend, so as to perform rotary turning processing on the eccentric gear structural component blank 4 rotating at a high speed; After the disc position of the eccentric gear structural component blank 4 is processed, the auxiliary fixed rod 322 is reset, and then the translation slide 351 is controlled to move in the translation slide frame 35 again, so that the position of the eccentric shaft in the eccentric gear structural component blank 4 corresponds to the position of the auxiliary fixed rod 322 and the rotating column 34, and then the auxiliary fixed rod 322 is controlled to move horizontally, so that the auxiliary fixed rod 322 is pressed against the eccentric shaft in the eccentric gear structural component blank 4 for auxiliary positioning, and a variety of turning tool heads 55 are used in combination to perform rotational turning processing on the eccentric shaft in the eccentric gear structural component blank 4, thereby effectively improving the turning processing efficiency of the eccentric gear structural component blank 4; After the turning process is completed, the external toothing process is performed. First, the electric telescopic rod 681 is controlled to drive the auxiliary cylinder 67 and the auxiliary clamping plate 671 to move horizontally, so that the auxiliary clamping plate 671 can be separated from the driving cylinder 66 and the inner tube 641. Subsequently, the fourth motor 633 is controlled to start driving the second drive shaft 632 and the second gear 631 to rotate, thereby controlling the indexing gear ring 63 to rotate, and then driving the various toothed grinding discs 64 to rotate, and flexibly adjusting the positions of the toothed grinding discs 64, so that the toothed grinding discs 64 to be used are rotated to the upper position and corresponding to the auxiliary cylinder 67 and the auxiliary clamping plate 671 for use; Subsequently, the auxiliary cylinder 67 and the auxiliary clamping plate 671 are reset, so that the end of the auxiliary clamping plate 671 away from the auxiliary cylinder 67 passes through the inner tube 641 and is movably clamped in the driving cylinder 66, and the third motor 651 is controlled to drive the driving cylinder 66 to rotate, and the auxiliary clamping plate 671 is driven to rotate in conjunction with the limiting of the second limiting bar 661, and the corresponding inner tube 641 and the toothed grinding disc 64 are driven to rotate in conjunction with the limiting of the first limiting bar 642, and the third linear electric rail 612 is opened to drive the toothed grinding disc 64 to move horizontally, and the second lifting cylinder 61 is opened to drive the toothed grinding disc 64 to move vertically, so as to automatically perform tooth opening processing on the eccentric gear structural component blank 4, thereby further improving the overall processing efficiency of the eccentric gear structural component blank 4.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A processing device for producing a gear structure, comprising a base (1), characterized in that: A connecting longitudinal frame (2) is vertically mounted on one side of the top end of the base (1), a top plate (21) is vertically mounted on the top end of the connecting longitudinal frame (2), a deflection mechanism (3) is fixedly mounted in the middle of the connecting longitudinal frame (2), an eccentric gear structural component blank (4) is provided on the side of the deflection mechanism (3) away from the connecting longitudinal frame (2), a turning mechanism (5) for turning the eccentric gear structural component blank (4) is fixedly mounted on the bottom end of the top plate (21), and a toothing mechanism (6) for machining the eccentric gear structural component blank (4) is fixedly mounted on the top end of the base (1).
2. A processing device for producing gear structural parts according to claim 1, characterized in that: The deflection mechanism (3) comprises a first rotating frame (31) and a first linear electric rail (32), wherein the first rotating frame (31) is vertically mounted on one side of the middle of the connecting longitudinal frame (2), and the first linear electric rail (32) is fixedly mounted on one side of the middle of the connecting longitudinal frame (2) away from the first rotating frame (31), and a first bearing (33) is fixedly clamped on one end of the first rotating frame (31) away from the connecting longitudinal frame (2), and a rotating column (34) is fixedly clamped on the middle of the first bearing (33), and a translation sliding frame (35) is fixedly mounted on one end of the rotating column (34) away from the first rotating frame (31), and a translation sliding seat (351) is slidingly clamped in the translation sliding frame (35), and the first rotating frame (31) is fixedly clamped on one end of the first rotating frame (31) away from the first rotating frame (31). A translation screw (352) is rotatably mounted in the translation slide frame (35), the translation slide seat (351) is threadedly mounted on the outside of the translation screw (352), a positioning member (36) is fixedly mounted on one end of the translation slide seat (351), a first mounting frame (321) is fixedly mounted on the driving end of the first linear electric rail (32), an auxiliary fixed rod (322) is fixedly mounted on one end of the first mounting frame (321) away from the first linear electric rail (32), the position of the auxiliary fixed rod (322) corresponds horizontally to the position of the rotating column (34), and the end of the auxiliary fixed rod (322) away from the first mounting frame (321) contacts the outer wall of the eccentric gear structural component blank (4).
3. A processing device for producing gear structural parts according to claim 2, characterized in that: The positioning member (36) comprises a positioning outer frame (361), the positioning outer frame (361) being fixedly mounted on one end of a translation slide (351), a side of the positioning outer frame (361) away from the translation slide (351) being slidably clamped with a plurality of positioning frames (362) distributed in a ring array, a driving disk (363) being rotatably clamped in the positioning outer frame (361), a side of the driving disk (363) close to the positioning frame (362) being integrally formed with a planar threaded protrusion, a side of the positioning frame (362) close to the driving disk (363) being provided with a planar threaded groove for use with the planar threaded protrusion, the planar threaded protrusion being movably clamped in the planar threaded groove, and an eccentric shaft end of the eccentric gear structural component blank (4) being movably clamped between the plurality of positioning frames (362).
4. A processing device for producing gear structural parts according to claim 3, characterized in that: A first drive shaft (364) is fixedly mounted in the middle of the drive disk (363); the first drive shaft (364) is rotatably engaged with the middle of the positioning outer frame (361); a first worm gear (365) is fixedly mounted on the outer side of the first drive shaft (364); a first worm gear (366) is meshingly connected to the outer side of the first worm gear (365); the first worm gear (366) is rotatably mounted on the positioning outer frame (361); one end of the first worm gear (366) extends out of the outer side of the positioning outer frame (361).
5. A processing device for producing gear structural parts according to claim 2, characterized in that: A first motor (353) is fixedly mounted on one end of the translation slide frame (35), and a driving end of the first motor (353) and one end of the translation screw rod (352) are fixedly mounted.
6. A processing device for producing gear structural parts according to claim 2, characterized in that: A crown gear (341) is fixedly mounted on one end of the rotating column (34) away from the translation sliding frame (35); a second motor (342) is fixedly mounted on a side of the first rotating frame (31) close to the crown gear (341); a first gear (343) is fixedly mounted on a driving end of the second motor (342); and the first gear (343) and the crown gear (341) are meshingly connected.
7. A processing device for producing gear structural parts according to claim 1, characterized in that: The turning mechanism (5) comprises two symmetrically distributed first lifting cylinders (51), wherein the first lifting cylinders (51) are fixedly mounted on the bottom end of the top plate (21), a first cross frame (52) is fixedly mounted on the driving end of the first lifting cylinder (51), a second linear electric rail (53) is fixedly mounted on the bottom end of the first cross frame (52), a T-shaped fixed frame (54) is fixedly mounted on the driving end of the second linear electric rail (53), and a plurality of turning tool heads (55) are fixedly mounted on the T-shaped fixed frame (54).
8. The processing device for producing a gear structure according to claim 1, characterized in that: The tooth opening mechanism (6) comprises two symmetrically distributed second lifting cylinders (61), the second lifting cylinders (61) being fixedly mounted on the top of the base (1), a second cross frame (611) being fixedly mounted on the driving end of the second lifting cylinder (61), a third linear electric rail (612) being fixedly mounted on the top of the second cross frame (611), two symmetrically distributed auxiliary top frames (62) being fixedly mounted on the driving end of the third linear electric rail (612), a rotating inner ring (621) being fixedly mounted on the top of the auxiliary top frame (62), a transfer tooth ring (63) being rotatably clamped on the outer side of each rotating inner ring (621), the two transfer tooth rings (63) being fixedly mounted, a plurality of tooth opening grinding discs (64) distributed in an annular array being arranged between the two transfer tooth rings (63), an inner tube (641) being fixedly clamped on the middle of each tooth opening grinding disc (64), the inner tube (641) being rotatably clamped on the transfer tooth ring (63).
9. A processing device for producing a gear structure according to claim 8, characterized in that: A second rotating frame (65) is fixedly mounted on the top of the auxiliary top frame (62), a driving cylinder (66) is rotatably mounted on the top of one of the second rotating frames (65), a third motor (651) is fixedly mounted on one side of the second rotating frame (65) close to the driving cylinder (66), a driving end of the third motor (651) and one end of the driving cylinder (66) are fixedly mounted, an auxiliary cylinder (67) is rotatably mounted on the top of the other second rotating frame (65), an auxiliary clamping plate (671) is fixedly mounted on the middle of one side of the auxiliary cylinder (67), and the auxiliary clamping plate (671) is away from the auxiliary cylinder (67). One end of the second rotating frame (65) passes through the inner tube (641) and is movably clamped in the driving tube (66); a first limiting strip (642) is fixedly installed on the inner wall of the inner tube (641); a second limiting strip (661) is fixedly installed in the driving tube (66); a telescopic rod frame (68) is fixedly installed on a side of the second rotating frame (65) close to the auxiliary tube (67); an electric telescopic rod (681) is fixedly installed in the telescopic rod frame (68); a second bearing (682) is fixedly installed on the driving end of the electric telescopic rod (681); and the second bearing (682) is fixedly clamped in the middle of the auxiliary tube (67).
10. A processing device for producing a gear structure according to claim 8, characterized in that: The bottom of the indexing gear ring (63) is meshingly connected with a second gear (631), a second drive shaft (632) is fixedly mounted in the middle of the second gear (631), the second drive shaft (632) is rotatably mounted on the bottom of the auxiliary top frame (62), a fourth motor (633) is fixedly mounted on the bottom of the auxiliary top frame (62), and a drive end of the fourth motor (633) is fixedly mounted to one end of the second drive shaft (632).
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