Double-station stainless steel cup inner wall polishing device
Through the design of the double-station stainless steel cup inner wall grinding device, the coordination of fixtures, limiting mechanisms and grinding mechanisms is used to achieve efficient automatic grinding of the stainless steel cup inner wall, solving the problems of low efficiency and uneven surfaces in the existing technology, and improving the Product quality and reduce dust hazards.
Patent Information
- Application Number
- CN202411657811.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-01-03
AI Technical Summary
The existing stainless steel cup grinding devices are inefficient and can easily lead to uneven surfaces of stainless steel inner walls, affecting product quality.
A double-station stainless steel cup inner wall grinding device is designed, using the mutual cooperation of fixtures, limiting mechanisms and grinding mechanisms, automatic grinding is achieved through pneumatic chucks and servo motors, two grinding station frames are set up to improve efficiency, and use Industrial vacuum cleaners collect dust.
It realizes efficient automatic polishing of the inner wall of the stainless steel cup, improves smoothness and product quality, reduces the time and labor intensity of manual operation, and reduces dust hazards.
Smart Images

Figure CN119238315A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stainless steel cup inner wall grinding, in particular to a double-station stainless steel cup inner wall grinding device. Background Art
[0002] A cup is a common container that plays an important role in our daily life. Existing cups are classified according to the material: stainless steel cups, glass cups, ceramic cups, etc. Among them, a stainless steel cup is a cup made of stainless steel. Stainless steel is a high-strength metal material with good wear resistance and corrosion resistance. Stainless steel is non-toxic, tasteless and easy to clean. Therefore, stainless steel cups are sturdy, durable, safe and hygienic, and are deeply loved by people. After the stainless steel cup is welded, the burrs on its inner wall are not smooth, so it is necessary to use a grinding device to grind its inner wall, so that the inner wall of the stainless steel cup is smoother and flatter, without obvious scratches, pits and other defects, and the inner wall of the stainless steel cup after grinding is not easy to hide dirt, and it is more convenient to clean. For example, a grinding device for the production of thermos cups with the prior art publication number CN215788835U.
[0003] The existing stainless steel cup polishing device usually uses a motor to drive the polishing head to rotate, and the person manually holds the handle to extend the polishing head into the stainless steel cup, or uses a power device to drive the polishing head to move into the stainless steel cup to polish the inner wall. The polishing efficiency is low, and manual polishing may cause the surface of the stainless steel inner wall to be uneven. Based on this, the present invention provides an automated and efficient double-station stainless steel cup inner wall polishing device. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a double-station stainless steel cup inner wall grinding device, which can realize automatic grinding of the inner wall of the stainless steel cup through the cooperation of the clamp, the limiting mechanism, and the grinding mechanism, and can also improve the smoothness and flatness of the inner wall of the stainless steel cup and improve product quality. At the same time, two grinding station frames are set, so that double-station grinding can be realized, which greatly improves the grinding efficiency of the stainless steel cup and solves the problems arising from the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a double-station stainless steel cup inner wall grinding device, comprising a machine platform, and two grinding station frames are arranged on the top of the machine platform.
[0006] The clamp includes two pneumatic chucks for fixing the stainless steel cup. Specifically, the pneumatic chuck is a mechanical clamp with compressed air as the power source. The pneumatic chuck drives the piston or cylinder inside the chuck to move through compressed air, so that the claws open or clamp the stainless steel cup. The two pneumatic chucks are respectively fixed in two polishing station frames, and a limiting mechanism for limiting the stainless steel cup is provided above the two pneumatic chucks.
[0007] A grinding mechanism is used for grinding the inner wall of a stainless steel cup. The grinding mechanism is arranged above a grinding station frame. The grinding mechanism includes two mounting plates. A reel is fixedly provided on one side of the two mounting plates away from each other. A grinding belt is wound on the reel. A reel for reeling the grinding belt is fixedly provided on the top of the two mounting plates. A long plate is fixedly provided on one side of the two mounting plates away from each other. A limiting piece is fixedly provided at the front end of the long plate. A guide block is fixedly provided at the bottom end of the limiting piece. The grinding belt passes around the limiting piece and the guide block in turn and is reeled on the reel.
[0008] In a preferred embodiment, an adjustment mechanism for adjusting the height of the mounting plate is fixedly provided on the top of the machine, and the adjustment mechanism includes a vertical plate fixed on the top of the machine, longitudinal electric slides are fixedly provided on both sides of the vertical plate, and a transverse electric slide is connected to the outer wall of the longitudinal electric slide, and the mounting plate is fixed on the transverse electric slide.
[0009] In a preferred embodiment, the limiting mechanism includes a guide rail fixed in the polishing station frame, and two sliding blocks are slidably provided on the top of the guide rail. Limiting wheels for improving the rotation stability of the stainless steel cup are installed on the top of the two sliding blocks. The two limiting wheels are used to limit the stainless steel cup, thereby improving the stability of the stainless steel cup during polishing.
[0010] In a preferred embodiment, telescopic cylinders for driving the movement of the slider are fixedly provided on the inner walls on both sides of the two grinding station frames. Specifically, the telescopic cylinder is a pneumatic actuator that converts the energy of compressed air into linear motion mechanical energy. By controlling the entry direction of compressed air, the extension and retraction movement of the piston rod can be realized, thereby driving the slider to move automatically. A servo motor is fixedly provided at the bottom end of the two pneumatic chucks. The servo motor is fixedly embedded in the top of the machine. The pneumatic chuck is driven to rotate by the servo motor, thereby automatically driving the stainless steel cup to rotate and grind.
[0011] In a preferred embodiment, the limiting member includes two limiting plates fixed at the front end of the long plate, a plurality of limiting rods for limiting the position of the grinding belt are fixed between the two limiting plates, and the guide block is fixed between the two limiting plates for guiding the grinding belt to contact the inner wall of the stainless steel cup for grinding.
[0012] In a preferred embodiment, a limiter and a guide wheel 1 distributed front and back are fixedly provided on the top of the two long boards, a groove matching the grinding belt is opened at the bottom of the limiter, and two detachable guide wheels 2 are fixedly provided on the side away from the two mounting plates, and the two guide wheels 2 are both arranged between the long boards and the unwinding roller.
[0013] In a preferred embodiment, a support plate is fixedly provided on the top of the two mounting plates, the winding roller is rotatably connected to the support plate, and a servo motor 2 is fixedly provided on one side of the two support plates. One end of the output shaft of the servo motor 2 passes through the support plate and is fixed to the winding roller. The servo motor 2 is used to drive the winding roller to rotate, thereby realizing automatic adjustment of the grinding belt at the guide block.
[0014] In a preferred embodiment, a dust suction pipe is fixedly passed through the rear end of the two grinding station frames, and the dust suction pipe is connected to the interior of the grinding station frames. An industrial vacuum cleaner is fixedly provided at the rear end of the machine, and the bottom ends of the two dust suction pipes are connected to the industrial vacuum cleaner. The industrial vacuum cleaner can be used for waste collection, dust collection, air filtering and purification, and environmental cleaning in the industrial production process. The industrial vacuum cleaner can be used to remove the dust in the grinding station frame, thereby reducing the harm caused by the dust.
[0015] The technical effects and advantages of the present invention are as follows: the present invention can realize automatic grinding of the inner wall of the stainless steel cup through the cooperation of the clamp, the limiting mechanism, the grinding mechanism and the adjusting mechanism, and can also improve the smoothness and flatness of the inner wall of the stainless steel cup and improve the product quality. At the same time, two grinding station frames are arranged to realize double-station grinding, thereby greatly improving the grinding efficiency of the stainless steel cup.
[0016] The servo motor drives the winding roller to rotate and wind up the grinding belt, so that the grinding belt at the guide block can be automatically replaced to avoid the wear of the grinding belt affecting the grinding effect on the inner wall of the stainless steel cup, thereby ensuring the grinding effect on the inner wall of the stainless steel cup, which is more time-saving and labor-saving to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 It is a main plan view of the overall structure of the present invention.
[0019] Figure 3 It is a side plan view of the overall structure of the present invention.
[0020] Figure 4 It is a schematic diagram of the clamp and the grinding mechanism of the present invention cooperating to grind a stainless steel cup.
[0021] Figure 5 It is a schematic diagram of the separation of the grinding mechanism and the stainless steel cup of the present invention.
[0022] Figure 6 It is a side sectional view of the grinding station frame of the present invention.
[0023] Figure 7 It is a bottom view of the long board and the limiting member of the present invention.
[0024] Figure 8 for Figure 7 Side plan view of .
[0025] The accompanying drawings are marked as follows: 1. machine; 101. grinding station frame; 2. fixture; 201. pneumatic chuck; 202. limit mechanism; 203. servo motor one; 2021. guide rail; 2022. slider; 2023. limit wheel; 2024. telescopic cylinder; 3. grinding mechanism; 301. mounting plate; 302. unwinding roller; 303. grinding belt; 304. winding roller; 305. long plate; 306. limit member; 307. guide block; 3061. limit plate; 3062. limit rod; 4. adjustment mechanism; 401. vertical plate; 402. longitudinal electric slide; 403. transverse electric slide; 5. limiter; 6. guide wheel one; 7. groove; 8. guide wheel two; 9. support plate; 10. servo motor two; 11. dust suction pipe; 12. industrial vacuum cleaner. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] Refer to the instruction manual Figure 1-8 The present invention provides a double-station stainless steel cup inner wall grinding device, comprising a machine platform 1, and two grinding station frames 101 are arranged on the top of the machine platform 1.
[0028] It also includes a clamp 2, which includes two pneumatic chucks 201 for fixing the stainless steel cup. Specifically, the pneumatic chuck 201 is a mechanical clamp with compressed air as the power source. The pneumatic chuck 201 drives the piston or cylinder inside the chuck to move through the compressed air, so that the claws open or clamp the stainless steel cup. The two pneumatic chucks 201 are respectively fixed in two polishing station frames 101, and a limiting mechanism 202 for limiting the stainless steel cup is provided above the two pneumatic chucks 201. Specifically, the limiting mechanism 202 includes a guide rail 2021 fixed in the polishing station frame 101, and two sliders 2022 are slidably provided on the top of the guide rail 2021. Limiting wheels 2023 for improving the rotation stability of the stainless steel cup are installed on the top of the two sliders 2022. The two limiting wheels 2023 are used to limit the stainless steel cup, so as to improve the stability of the stainless steel cup during polishing.
[0029] In addition, telescopic cylinders 2024 for driving the movement of the slider 2022 are fixedly provided on the inner walls on both sides of the two grinding station frames 101. Specifically, the telescopic cylinder 2024 is a pneumatic actuator that converts the energy of compressed air into linear motion mechanical energy. When the compressed air enters the cylinder from one end of the cylinder, it pushes the piston to move forward, thereby extending the piston rod. When the compressed air enters from the other end of the cylinder, it pushes the piston to move backward, thereby retracting the piston rod. By controlling the entry direction of the compressed air, the extension and retraction movement of the piston rod can be realized, thereby driving the slider 2022 to move automatically. A servo motor 203 is fixedly provided at the bottom end of the two pneumatic chucks 201. The servo motor 203 is fixedly embedded in the top of the machine 1. The pneumatic chuck 201 is driven to rotate by the servo motor 203, thereby automatically driving the stainless steel cup to rotate and grind.
[0030] The grinding mechanism 3 is also included, and the grinding mechanism 3 is arranged above the grinding station frame 101. The grinding mechanism 3 includes two mounting plates 301. A reel 302 is fixedly provided on the side away from each other of the two mounting plates 301. A grinding belt 303 is wound on the reel 302. A reel 304 for reeling the grinding belt 303 is fixedly provided on the top of the two mounting plates 301. A long plate 305 is fixedly provided on the side away from each other of the two mounting plates 301. A limit piece 306 is fixedly provided at the front end of the long plate 305. A guide block 307 is fixedly provided at the bottom end of the limit piece 306. The grinding belt 303 successively bypasses the limit piece 306 and the guide block 307 and is reeled on the reel 304.
[0031] Specifically, the limiting member 306 includes two limiting plates 3061 fixed at the front end of the long plate 305, and a plurality of limiting rods 3062 for limiting the position of the grinding belt 303 are fixed between the two limiting plates 3061. The guide block 307 is fixed between the two limiting plates 3061, and is used to guide the grinding belt 303 to contact the inner wall of the stainless steel cup for grinding.
[0032] In addition, an adjusting mechanism 4 for adjusting the height of the mounting plate 301 is fixedly provided on the top of the machine 1. Specifically, the adjusting mechanism 4 includes a vertical plate 401 fixed on the top of the machine 1, and longitudinal electric slides 402 are fixedly provided on both sides of the vertical plate 401. The outer wall of the longitudinal electric slide 402 is connected to a transverse electric slide 403, and the mounting plate 301 is fixed on the transverse electric slide 403. By cooperating with the transverse electric slide 403 and the longitudinal electric slide 402, the position of the guide block 307 can be automatically adjusted.
[0033] The longitudinal electric slide 402 and the transverse electric slide 403 are both composed of a combination of a linear slide and a motor drive, and the motor drive is used to drive the workpiece to automatically move linearly.
[0034] When in use, the staff first places two stainless steel cups inside the two pneumatic chucks 201 respectively, and then the telescopic cylinder 2024 drives the limit wheel 2023 on the slider 2022 to contact the outer wall of the stainless steel cup. After that, the servo motor 1 203 drives the stainless steel on the pneumatic chuck 201 to rotate, and at the same time, the limit piece 306 and the guide block 307 are driven to move into the stainless steel cup with the help of the adjustment mechanism 4. While the stainless steel cup rotates, its inner wall contacts the grinding belt 303 on the guide block 307, thereby realizing the automatic grinding of the inner wall of the stainless steel cup. After the grinding is completed, the limit piece 306 and the guide block 307 are automatically removed from the stainless steel cup, and the staff takes out the polished stainless steel cup and then places a new stainless steel cup. This embodiment can realize double-station grinding by setting two grinding station frames 101 on the machine 1, which greatly improves the grinding efficiency of the stainless steel cup, and can also improve the smoothness and flatness of the inner wall of the stainless steel cup, thereby improving product quality.
[0035] In actual use, a control box is installed on the machine 1 to control the operation of the servo motor 1 203, the longitudinal electric slide 402, the transverse electric slide 403, and the servo motor 2 10 of the present invention, and the control box is equipped with a built-in battery for power supply. The staff issues instructions through the control box, and the entire device performs automatic grinding according to a pre-set program. The above technologies are all existing commonly used technologies and will not be further elaborated here.
[0036] Refer to the instruction manual Figure 1-4 A support plate 9 is fixedly provided on the top of the two mounting plates 301, and the winding roller 304 is rotatably connected to the support plate 9. A servo motor 10 is fixedly provided on one side of the two support plates 9. One end of the output shaft of the servo motor 10 penetrates the support plate 9 and is fixed to the winding roller 304. The servo motor 10 is used to drive the winding roller 304 to rotate, so as to realize automatic adjustment of the grinding belt 303 at the guide block 307.
[0037] Servo motor one 203 and servo motor two 10 are both rotary actuators or linear actuators that allow precise control of angular velocity or linear position, speed and acceleration.
[0038] After polishing each stainless steel cup, the servo motor drives the winding roller 304 to rotate, so that the polishing belt 303 on the unwinding roller 302 is stretched, and the polishing belt 303 is wound onto the winding roller 304 via the guide wheel 2 8, the long plate 305, the guide block 307, the limiter 306, the limiter 5 and the guide wheel 1 6, so as to realize the automatic replacement of the polishing belt 303 at the guide block 307, thereby ensuring the polishing effect of the inner wall of the stainless steel cup. After the use of the polishing belt 303 is finished, the staff can remove the unwinding roller 302 and the winding roller 304 in turn and replace them with a new polishing belt 303.
[0039] Refer to the instruction manual Figure 1-6A dust suction pipe 11 is fixedly passed through the rear ends of the two grinding station frames 101, and the dust suction pipe 11 is connected to the inside of the grinding station frame 101. An industrial vacuum cleaner 12 is fixedly arranged at the rear end of the machine 1. Specifically, the industrial vacuum cleaner 12 can be used for waste collection, dust collection, air filtering and purification, and environmental cleaning in the industrial production process. The bottom ends of the two dust suction pipes 11 are connected to the industrial vacuum cleaner 12.
[0040] By arranging an industrial vacuum cleaner 12 behind the machine 1, the industrial vacuum cleaner 12 generates suction during grinding, and the dust generated by grinding in the grinding station frame 101 is sucked into the industrial vacuum cleaner 12 through a hose, thereby reducing the harm caused by the dust.
[0041] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Double-station stainless steel cup inner wall grinding device, characterized in that: include: A machine platform (1), wherein two grinding station frames (101) are provided on the top of the machine platform (1); A fixture (2), the fixture (2) comprising two pneumatic chucks (201) for fixing the stainless steel cup, the two pneumatic chucks (201) being fixed in two grinding station frames (101) respectively, and a limiting mechanism (202) for limiting the stainless steel cup is provided above the two pneumatic chucks (201); A grinding mechanism (3) is used for grinding the inner wall of a stainless steel cup. The grinding mechanism (3) is arranged above a grinding station frame (101). The grinding mechanism (3) comprises two mounting plates (301). A reeling roller (302) is fixedly provided on one side of the two mounting plates (301) away from each other. A grinding belt (303) is wound around the reeling roller (302). A reeling roller (304) for reeling the grinding belt (303) is fixedly provided on the top of the two mounting plates (301). A long plate (305) is fixedly provided on one side of the two mounting plates (301) away from each other. A stopper (306) is fixedly provided at the front end of the long plate (305). A guide block (307) is fixedly provided at the bottom end of the stopper (306). The grinding belt (303) sequentially bypasses the stopper (306) and the guide block (307) and is reeled onto the reeling roller (304).
2. The double-station stainless steel cup inner wall grinding device according to claim 1 is characterized in that: An adjustment mechanism (4) for adjusting the height of the mounting plate (301) is fixedly provided on the top of the machine platform (1), the adjustment mechanism (4) comprising a vertical plate (401) fixedly provided on the top of the machine platform (1), longitudinal electric slides (402) being fixedly provided on both sides of the vertical plate (401), a transverse electric slide (403) being connected to the outer wall of the longitudinal electric slide (402), and the mounting plate (301) being fixed on the transverse electric slide (403).
3. The double-station stainless steel cup inner wall grinding device according to claim 1 is characterized in that: The limiting mechanism (202) comprises a guide rail (2021) fixed in the polishing station frame (101), the top of the guide rail (2021) being provided with two sliding blocks (2022) for sliding movement, and the tops of the two sliding blocks (2022) are both provided with limiting wheels (223) for improving the rotation stability of the stainless steel cup.
4. The double-station stainless steel cup inner wall grinding device according to claim 3 is characterized in that: A telescopic cylinder (2024) for driving the slider (2022) to move is fixedly provided on both inner walls of the two grinding station frames (101), and a servo motor (203) is fixedly provided at the bottom of the two pneumatic chucks (201), wherein the servo motor (203) is fixedly embedded in the top of the machine platform (1).
5. The double-station stainless steel cup inner wall grinding device according to claim 1, characterized in that: The limiting member (306) comprises two limiting plates (3061) fixed at the front end of the long plate (305), a plurality of limiting rods (3062) for limiting the position of the grinding belt (303) are fixed between the two limiting plates (3061), and the guide block (307) is fixed between the two limiting plates (3061).
6. The double-station stainless steel cup inner wall grinding device according to claim 1, characterized in that: The tops of the two long plates (305) are fixedly provided with a limiter (5) and a guide wheel (6) distributed in the front and rear, and the bottom of the limiter (5) is provided with a groove (7) adapted to the grinding belt (303). The two mounting plates (301) are fixedly provided with two detachable guide wheels (8) on the side away from each other, and the two guide wheels (8) are arranged between the long plates (305) and the unwinding roller (302).
7. The double-station stainless steel cup inner wall grinding device according to claim 1, characterized in that: A support plate (9) is fixedly provided on the top of each of the two mounting plates (301); the winding roller (304) is rotatably connected to the support plate (9); a servo motor 2 (10) is fixedly provided on one side of each of the two support plates (9); one end of an output shaft of the servo motor 2 (10) passes through the support plate (9) and is fixed to the winding roller (304).
8. The double-station stainless steel cup inner wall grinding device according to claim 1, characterized in that: A dust suction pipe (11) is fixedly passed through the rear ends of the two grinding station frames (101), and the dust suction pipe (11) is communicated with the interior of the grinding station frames (101). An industrial dust collector (12) is fixedly provided at the rear end of the machine (1), and the bottom ends of the two dust suction pipes (11) are communicated with the industrial dust collector (12).
