Coal blocking rubber cutting and forming device

By using movable split support frames and driven cutting rollers in the cutting of old conveyor belts, the cutting difficulty caused by nylon and wire materials is solved, and efficient and accurate coal-blocking glue is achieved, improving processing quality and efficiency.

CN119238627APending Publication Date: 2025-01-03华能海南发电股份有限公司海口电厂
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202411478018.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

The prior art is difficult to cut due to the nylon and steel wire material of the old conveyor belt, time-consuming and labor-consuming, and has low cutting efficiency and uneven edges, which affects the sealing effect and service life of the coal barrier rubber.

Method used

Using a movable split support frame and a mutually cooperating cutting roller, the cutting roller is driven by a driving device for cutting. A limit sleeve is provided on the cutting roller to adjust the cutting width and ensure the cutting accuracy.

Benefits of technology

It improves cutting efficiency, saves manpower and time, ensures the dimensional accuracy and neat edges of coal barrier rubber, and improves processing quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119238627A_ABST
    Figure CN119238627A_ABST
Patent Text Reader

Abstract

The invention provides a coal blocking rubber cutting and forming device which comprises a movable flow dividing supporting frame, two cutting rollers matched with each other are rotationally installed at the front end of the flow dividing supporting frame, and a driving device used for driving the two cutting rollers to rotate is installed on the flow dividing supporting frame. The cutting roller is sleeved with two limiting sleeves capable of moving and adjusting in the axial direction of the cutting roller. According to the scheme, the movable shunting supporting frame is adopted, so that the device can flexibly move among different working areas, an old conveying belt can be conveniently cut, the belt does not need to be frequently carried, the two cutting rollers matched with each other are arranged to relatively rotate under the driving of the driving device, the old conveying belt can be rapidly cut, and the cutting efficiency is improved. Compared with manual use of an art knife, the cutting speed is greatly increased; the two limiting sleeves which are arranged on the cutting roller in a sleeving mode and can move and adjust in the axial direction of the cutting roller can accurately adjust the cutting width according to different size requirements, and it is guaranteed that the cut coal blocking rubber is high in size precision and neat in edge.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of thin material cutting technology, in particular to a coal blocking glue cutting and forming device. Background Art

[0002] At present, thermal power plants advocate the use of old and recycled materials. They manually use utility knives to cut the old conveyor belts into strips to serve as guide troughs to block coal glue. However, the old conveyor belts have nylon and steel wire inside that are difficult to cut. Cutting with a utility knife is not only time-consuming and laborious, but also causes uneven cutting of the containers.

[0003] In the field of thermal power generation, with the improvement of environmental awareness and the strengthening of cost control needs, repairing and reusing waste has become an important measure. Among them, it is a common operation to cut the old conveyor belts into strips and use them as coal glue in the guide trough.

[0004] However, due to its own special structural characteristics, the old conveyor belt poses great challenges to the cutting work. The belt contains nylon and steel wire materials. These high-strength materials greatly increase the difficulty of cutting. When manually cutting with a utility knife, on the one hand, it takes a lot of manpower and time costs. The workers perform cutting operations for a long time, their hands are easily fatigued, and the cutting efficiency is low, which makes it difficult to meet the demand for the amount of coal-blocking glue in actual production. On the other hand, due to the limitations of the utility knife and the instability of manual operation, the edges of the cut coal-blocking glue are uneven, and the dimensional accuracy is difficult to guarantee. This not only affects the sealing effect and performance of the coal-blocking glue in the guide trough, but also may cause the coal-blocking glue to be easily damaged during use due to cutting quality problems, shortening its service life, and increasing the cost of maintenance and replacement. Therefore, there is an urgent need for a coal-blocking glue cutting and forming device to improve the processing quality and efficiency of the coal-blocking glue. Summary of the invention

[0005] The purpose of the present invention is to provide a coal-blocking glue cutting and forming device to improve the efficiency of cutting thin materials and effectively save labor.

[0006] The present invention provides a coal-blocking glue cutting and forming device, comprising a movable diversion support frame, wherein two mutually cooperating cutting rollers are rotatably mounted on the front end of the diversion support frame, a driving device for driving the two cutting rollers to rotate is mounted on the diversion support frame, and two limit sleeves which can be moved and adjusted along the axial direction thereof are sleeved on the cutting rollers.

[0007] Furthermore, the diversion support frame includes a base plate and two guide plates respectively used to divert flow to both sides, the bottom end of the base plate is symmetrically installed with movable wheels, the two guide plates are symmetrically installed at the top of the base plate, and the two cutting rollers are mounted at the front end of the intersection of the two guide plates.

[0008] Furthermore, the driving device comprises a motor, and the motor is mounted above the cutting rollers. The two cutting rollers are respectively provided with mutually meshing transmission gears, and the motor is transmission-connected to one of the cutting rollers.

[0009] Furthermore, the output shaft of the motor is connected to one of the cutting rollers via a chain drive.

[0010] Furthermore, the output shaft of the motor is connected to one of the cutting rollers via a belt drive.

[0011] Furthermore, the output shaft of the motor is connected to one of the cutting rollers via a gear transmission.

[0012] Furthermore, a connecting frame is provided between the two guide plates, and a handle is installed on the connecting frame.

[0013] Furthermore, the handle and the connecting frame are connected via a universal joint.

[0014] Furthermore, the cutting roller comprises a roller shaft and a cutting wheel, and the cutting wheel is arranged at a middle position of the roller shaft.

[0015] Furthermore, the limiting sleeves are respectively sleeved on both sides of the cutting wheel on the roller shaft, and an adjustment groove is opened on the roller shaft along its length direction, and the inner side of the limiting sleeve is fitted in the adjustment groove.

[0016] The beneficial effects of the technical solution are as follows: the solution adopts a movable diversion support frame, so that the device can be flexibly moved between different working areas, which is convenient for cutting old conveyor belts. There is no need to frequently move the belts, which greatly saves time and labor costs. Two mutually coordinated cutting rollers are arranged to rotate relative to each other under the drive of a driving device, so that the old conveyor belts can be quickly cut. Compared with the manual use of a utility knife, the cutting speed is greatly improved; two limit sleeves that can be moved and adjusted along the axial direction of the cutting roller can accurately adjust the cutting width according to different size requirements to ensure that the cut coal-blocking glue has high size accuracy and neat edges. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0019] Figure 2 It is a schematic diagram of the structure of two cutting rollers in the present invention.

[0020] Figure 3 This is a schematic diagram of the overall structure of Example 4 of the present invention.

[0021] Explanation of the reference numerals: 1-base plate, 2-moving wheel, 3-roller, 301-adjusting groove, 4-cutting wheel, 5-limiting sleeve, 6-transmission gear; 7-motor, 8-connecting frame, 9-universal joint, 10-handle, 11-guide plate, 12-tilting block. DETAILED DESCRIPTION

[0022] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0024] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example 1

[0026] like Figure 1-Figure 2As shown, the present invention provides a coal-blocking glue cutting and forming device, including a movable diversion support frame, the diversion support frame includes a base plate 1 and two guide plates 11 respectively used for diverting to both sides, the bottom end of the base plate 1 is symmetrically installed with a movable wheel 2, the two guide plates 11 are symmetrically installed on the top of the base plate 1, the two guide plates 11 form a triangular structure, and two mutually cooperating cutting rollers are rotatably installed on the front end of the base plate 1 at the intersection of the two guide plates 11. The two cutting rollers rotate relative to each other to realize the cutting of the belt, and the belt cut into two parts by the cutting rollers is guided to both sides respectively.

[0027] A driving device for driving the two cutting rollers to rotate is installed on the diversion support frame. The driving device in this embodiment is a motor 7, which is mounted above the cutting roller. The two cutting rollers are respectively provided with mutually meshing transmission gears 6. The two transmission gears 6 are meshed with each other to realize the relative rotation of the two cutting rollers. The motor 7 is connected to the cutting roller at the top through a chain drive.

[0028] A connecting frame 8 is provided between the two guide plates 11 , on which a handle 10 is mounted. The handle 10 is connected to the connecting frame 8 via a universal joint. The entire device can be moved by pushing and pulling the handle 10 , and the universal joint 9 can be provided to enable the handle 10 to be used flexibly.

[0029] The cutting roller comprises a roller shaft 3 and a cutting wheel 4, the cutting wheel 4 is arranged in the middle position of the roller shaft 3, and limiting sleeves 5 are sleeved on both sides of the cutting wheel 4 on the roller shaft 3. An adjusting groove 301 is opened on the roller shaft 3 along its length direction, and a limiting convex strip is provided on the inner side of the limiting sleeve 5. The limiting sleeve 5 is installed in the adjusting groove 301 through the limiting convex strip, so that the limiting sleeve 5 can be adjusted along the axial direction of the roller shaft 3, and an indicating scale is provided on the corresponding roller shaft 3 along the length direction of the adjusting groove 301, so as to facilitate the adjustment of the relative positions of the two limiting sleeves 5 and realize the free regulation of the belt cutting width.

[0030] Correspondingly, in order to fix the position of the limiting sleeve 5 after adjustment, a countersunk hole is provided on the limiting sleeve 5, and a countersunk screw can be installed in the countersunk hole to tighten the roller shaft 3 to fix the position of the limiting sleeve 5.

[0031] Example 2

[0032] The difference between this embodiment and embodiment 1 is that the output shaft of the motor 7 is connected to the cutting roller at the top through a belt drive, that is, pulleys are provided on the output shaft of the motor 7 and the end of the cutting roller, and the two pulleys are driven by a V-belt.

[0033] Example 3

[0034] The difference between this embodiment and the above-mentioned embodiment is that the output shaft of the motor 7 is connected to the cutting roller at the top through a gear transmission.

[0035] Example 4

[0036] like Figure 3 As shown, the difference between this embodiment and the above embodiment is that an inclined block 12 is provided on the top of the bottom plate 1 outside the guide plate 11 to facilitate the material cut into the coal-blocking glue to slide outward.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A coal-blocking glue cutting and forming device, characterized in that: It comprises a movable diversion support frame, the front end of which is rotatably mounted with two mutually cooperating cutting rollers, the diversion support frame is mounted with a driving device for driving the two cutting rollers to rotate, and the cutting rollers are sleeved with two limit sleeves which can be moved and adjusted along their axial direction.

2. The coal-blocking glue cutting and forming device according to claim 1 is characterized in that: The diversion support frame includes a base plate and two guide plates for diverting flow to both sides respectively. Moving wheels are symmetrically installed at the bottom end of the base plate, and the two guide plates are symmetrically installed at the top of the base plate. The two cutting rollers are mounted at the front end of the intersection of the two guide plates.

3. The coal-blocking glue cutting and forming device according to claim 1, characterized in that: The driving device comprises a motor, which is mounted above the cutting rollers. The two cutting rollers are respectively provided with mutually meshing transmission gears, and the motor is in transmission connection with one of the cutting rollers.

4. The coal-blocking glue cutting and forming device according to claim 3 is characterized in that: The output shaft of the motor is connected to one of the cutting rollers via a chain drive.

5. The coal-blocking glue cutting and forming device according to claim 3 is characterized in that: The output shaft of the motor is connected to one of the cutting rollers via a belt transmission.

6. The coal-blocking glue cutting and forming device according to claim 3 is characterized in that: The output shaft of the motor is connected to one of the cutting rollers via a gear transmission.

7. The coal-blocking glue cutting and forming device according to claim 2, characterized in that: A connecting frame is provided between the two guide plates, and a handle is installed on the connecting frame.

8. The coal-blocking glue cutting and forming device according to claim 7, characterized in that: The handle and the connecting frame are connected via a universal joint.

9. The coal-blocking glue cutting and forming device according to claim 1, characterized in that: The cutting roller comprises a roller shaft and a cutting wheel, and the cutting wheel is arranged at the middle position of the roller shaft.

10. The coal-blocking rubber cutting and forming device according to claim 9, characterized in that: The limiting sleeves are respectively sleeved on both sides of the cutting wheel on the roller shaft, and an adjusting groove is opened on the roller shaft along its length direction, and the inner side of the limiting sleeve is fitted in the adjusting groove.

Citation Information

Patent Citations

  • Thin film material cutting device

    CN107953388A

  • Waterproof roll cutting device

    CN208962141U

  • Scrap-proof magic tape slitting machine capable of adjusting slitting width

    CN210081806U

  • Control circuit for preventing frequent switching of automatic switching device

    CN215264482U