Distributor

By setting up a feeding device between the automatic hoist and the pellet machine silo, using the combination of the level sensor and the forward and reverse belt line, the problems of uneven materials and easy connection in the wide silo are solved, and automatic feeding is achieved uniformity and cost reduction.

CN119240359APending Publication Date: 2025-01-03SHANGHAI WEILAN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202411697501.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

In the prior art, the feed silo with a larger width of the multi-grain machine causes uneven materials in the silo and is easy to hook up when feeding the material of the silo, which increases the cost to achieve uniform feeding, especially for easy hook up, which is difficult to achieve. If there are too many materials in the feed silo, it is difficult to discharge smoothly.

Method used

A feeding device is designed, which is arranged between the automatic hoist and the pellet machine silo. The material is realized by using the uniform fabric level sensor on the feeding silo and the forward and reverse belt line that can be moved horizontally through the reciprocating drive mechanism. Even feed and level control, including rack, feed silo, forward and reverse belt wire, cut-out adapter assembly, level sensor and reciprocating drive mechanism.

Benefits of technology

Automatic feeding for wide silos is realized, ensuring uniform material levels, reducing costs, and avoiding the problem of material stuck in the feed silos.

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Abstract

The invention discloses a distributor, and relates to the technical field of counting and packaging, the distributor is arranged between an automatic elevator and a grain counting machine bin, and the distributor comprises: a rack, the surface of which is symmetrically provided with sliding guide rails; the feeding bin is mounted below the rack and is communicated with a discharging bin of the grain counting machine; the positive and negative rotation belt line is movably connected with the sliding guide rail through a roller assembly; the discharging port switching assembly is used for guiding the materials discharged from the automatic elevator into the feeding bin; the reciprocating driving mechanism is used for driving the forward and reverse rotation belt line to do horizontal reciprocating motion; and the material level sensor is used for monitoring the real-time material level condition of the materials in the feeding bin. The distributor is mainly realized by matching the material level sensors uniformly distributed on the feeding bin with the forward and reverse rotation belt line which is erected on the feeding bin, can horizontally reciprocate in the length direction of the feeding bin and can rotate forwards and reversely, and has the effects of being suitable for automatic feeding of a wide stock bin, controlling the material level uniformly and reducing the cost.
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Description

Technical Field

[0001] The invention relates to the technical field of counting packaging, and more specifically to a material distributor. Background Art

[0002] Counting and subpackaging operations involve many industries, such as: counting and subpackaging of medicines, counting and subpackaging of crops, counting and subpackaging of foods, counting and subpackaging of daily necessities, counting and subpackaging of mechanical parts or workpieces, etc. For the wide feeding bin of the counting machine, the existing automatic elevator feeding will cause uneven materials in the bin; although the feeding bin can be evenly divided into different units and multiple automatic elevators can be used for feeding, the cost will increase; for materials that are easy to connect and have poor discreteness, if there are too many materials in the feeding bin, the materials are easy to get stuck in the feeding bin and it is difficult to get out smoothly. In practical applications, it is necessary to accurately control the material level of the feeding bin at a lower level. In view of this, we propose a divider. Summary of the invention

[0003] The object of the present invention is to provide a material distributor which is suitable for automatic material feeding and uniform material level control in a wide material bin.

[0004] In order to solve the above technical problems, the present invention provides a material distributor, which is arranged between the automatic lifting machine and the silo of the grain counting machine, and comprises: A frame, wherein the surface of the frame is symmetrically equipped with two sliding guide rails distributed along the length direction thereof; A feeding bin, which is installed below the frame and communicates with a discharging bin of the pellet counting machine; A forward and reverse belt line, which is arranged above the feed bin and is movably connected to the sliding guide rail via a roller assembly; A material discharge port transfer assembly, the material discharge port transfer assembly comprising two material discharge transfer buckets, the two material discharge transfer buckets being symmetrically connected to both sides of the forward and reverse belt lines, and being used to guide the materials discharged from the automatic elevator into the feed bin; A reciprocating drive mechanism, which is mounted on one side of the frame and is used to drive the forward and reverse belt line to perform horizontal reciprocating motion; The material level sensor is installed on the top of the side wall of the feed bin and is used to monitor the real-time material level of the material in the feed bin.

[0005] The present invention adds a material distributor between the automatic elevator and the grain counting machine silo. The material distributor is mainly realized by the material level sensors evenly distributed on the feed silo and the forward and reverse belt line mounted on the feed silo, which can reciprocate horizontally along the length direction of the feed silo and can reverse forward and reverse. It has the effects of automatic feeding suitable for wide silos, uniform material level control and cost reduction.

[0006] Preferably, the forward and reverse belt line includes a forward and reverse conveyor belt, and a driving motor for driving the forward and reverse conveyor belt to rotate forward or reverse; baffles are provided on both sides of the forward and reverse conveyor belt.

[0007] Preferably, the roller assembly comprises at least two roller bodies, the two roller bodies are respectively mounted on both sides of the outer shell of the forward and reverse conveyor belt, and the two roller bodies roll horizontally reciprocatingly on two sliding guide rails respectively.

[0008] Preferably, the upper opening of the material unloading transfer bucket is located below the end of the forward and reverse conveyor belts, and the lower opening of the material unloading transfer bucket is connected to the feed bin.

[0009] Preferably, the reciprocating drive mechanism includes a closed synchronous belt linear module, a connecting rod and a connecting block; the linear slide of the closed synchronous belt linear module is distributed and installed along the length direction of the frame; one end of the connecting rod is fixedly connected to the slider assembly of the closed synchronous belt linear module, and the other end of the connecting rod is fixedly connected to the middle part of the outer shell of the forward and reverse conveyor belt through the connecting block.

[0010] Preferably, it also includes a control module, which controls the movement of each moving component of the distributor according to the signal of the material level sensor, and performs signal connection with the automatic elevator and the grain counting machine.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention adds a divider between the automatic elevator and the pellet counting machine silo. The divider is mainly realized by the material level sensors evenly distributed on the feed silo in cooperation with the forward and reverse belt line mounted on the feed silo that can reciprocate horizontally along the length direction of the feed silo and can reverse forward and reverse. It has the effects of automatic feeding suitable for wide silos, uniform material level control and cost reduction. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of an embodiment of a material distributor of the present invention; Figure 2 It is a schematic diagram of the split structure of the material distributor in the embodiment of the present invention; Figure 3 Schematic diagram of the structure of the reciprocating drive mechanism in an embodiment of the present invention.

[0013] Description of the numbers in the figure: 1. Frame; 101. Sliding guide rail; 2. Feed bin; 3. Forward and reverse belt line; 301. Forward and reverse conveyor belt; 302. Driving motor; 303. Baffle; 4. Roller assembly; 401. Roller body; 5. Feeding port adapter assembly; 501. Feeding port adapter bucket; 6. Reciprocating drive mechanism; 601. Closed synchronous belt linear module; 602. Connecting rod; 603. Connecting block; 7. Material level sensor. DETAILED DESCRIPTION

[0014] In order to facilitate those skilled in the art to understand the technical solution of the present invention, the technical solution of the present invention is further described in conjunction with the accompanying drawings of the specification. Example

[0015] like Figure 1 , Figure 2 As shown, this embodiment discloses a material divider, which is arranged between an automatic elevator and a pellet counting machine silo, and includes a frame 1, a feed silo 2, a forward and reverse belt line 3, a roller assembly 4, a feed port adapter assembly 5, a reciprocating drive mechanism 6, a material level sensor 7 and a remotely connected control module; wherein the automatic elevator and the pellet counting machine are both prior art.

[0016] Specifically, Figure 1 , Figure 2 As shown, the frame 1 of this embodiment adopts a supporting frame structure with legs formed by welding or screwing existing steel pipes to each other, and the surface of the frame 1 is symmetrically equipped with two sliding guide rails 101 distributed along its length direction.

[0017] like Figure 1 , Figure 2 As shown, the feed bin 2 of this embodiment is installed below the frame 1 and is connected to the discharge bin of the pellet counting machine.

[0018] like Figure 1 , Figure 2 As shown, the forward and reverse belt line 3 of this embodiment includes a forward and reverse conveyor belt 301, and a driving motor 302 for driving the forward and reverse conveyor belt 301 to rotate forward or reverse; baffles 303 are arranged on both sides of the forward and reverse conveyor belt 301, and the function of the baffles 303 is to prevent materials from falling into the gap.

[0019] like Figure 1 , Figure 2 As shown, the roller assembly 4 of this embodiment includes at least two roller bodies 401, which are respectively mounted on both sides of the shell of the forward and reverse conveyor belt 301, and the two roller bodies 401 roll back and forth horizontally on two sliding guide rails 101. Compared with a sliding slider, the roller assembly 4 has less running resistance.

[0020] like Figure 1 , Figure 2 As shown, the unloading port adapter assembly 5 of this embodiment includes two unloading port adapter buckets 501, which are symmetrically connected on both sides of the forward and reverse belt lines 3, and are used to guide the materials coming down from the automatic elevator to the feed bin 2, wherein the upper opening of the unloading port adapter bucket 501 is located below the end of the forward and reverse conveyor belts 301, and the lower opening of the unloading port adapter bucket 501 is connected to the feed bin 2.

[0021] like Figure 1-Figure 3 As shown, the reciprocating drive mechanism 6 of this embodiment includes a closed synchronous belt linear module 601, a connecting rod 602 and a connecting block 603; the linear slide of the closed synchronous belt linear module 601 is distributed and installed along the length direction of the frame 1; one end of the connecting rod 602 is fixedly connected to the slider assembly of the closed synchronous belt linear module 601, and the other end of the connecting rod 602 is fixedly connected to the middle part of the outer shell of the forward and reverse conveyor belt 301 through the connecting block 603.

[0022] The control module of this embodiment can control the movement of each moving component of the distributor according to the signal of the material level sensor 7, and connect the signals with the automatic elevator and the grain counting machine.

[0023] The present invention adds a material distributor between the automatic elevator and the grain counting machine silo. The material distributor is mainly realized by the material level sensors 7 evenly distributed on the feed silo 2 cooperating with the forward and reverse belt line 3 mounted on the feed silo 2 and capable of horizontal reciprocating movement along the length direction of the feed silo 2 and forward and reverse movement. It has the effects of automatic feeding suitable for wide silos, uniform material level control and cost reduction.

[0024] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0025] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device including the element.

[0026] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A material distributor, which is arranged between an automatic elevator and a silo of a grain counting machine, characterized in that: include: A frame (1), wherein the surface of the frame (1) is symmetrically equipped with two sliding guide rails (101) distributed along the length direction thereof; A feed bin (2), the feed bin (2) being installed below the frame (1) and connected to a discharge bin of the pellet counting machine; A forward and reverse belt line (3), wherein the forward and reverse belt line (3) is arranged above the feed bin (2), and the forward and reverse belt line (3) is movably connected to the sliding guide rail (101) via a roller assembly (4); A material discharge port transfer assembly (5), the material discharge port transfer assembly (5) comprising two material discharge transfer buckets (501), the two material discharge transfer buckets (501) being symmetrically connected to both sides of the forward and reverse belt line (3), and being used to guide the material discharged from the automatic elevator into the feed bin (2); A reciprocating drive mechanism (6), the reciprocating drive mechanism (6) being mounted on one side of the frame (1) and used for driving the forward and reverse belt line (3) to perform horizontal reciprocating motion; A material level sensor (7), wherein a plurality of the material level sensors (7) are provided, and the plurality of the material level sensors (7) are evenly spaced and installed on the top of the side wall of the feed bin (2), and are used to monitor the real-time material level of the material in the feed bin (2).

2. The material distributor according to claim 1, characterized in that: The forward and reverse belt line (3) comprises a forward and reverse conveyor belt (301) and a driving motor (302) for driving the forward and reverse conveyor belt (301) to rotate forward or reverse; baffles (303) are provided on both sides of the forward and reverse conveyor belt (301).

3. The material distributor according to claim 2, characterized in that: The roller assembly (4) comprises at least two roller bodies (401), the two roller bodies (401) being respectively mounted on two sides of the outer shell of the forward and reverse conveyor belt (301), and the two roller bodies (401) rolling horizontally and reciprocatingly on two sliding guide rails (101).

4. The material distributor according to claim 3, characterized in that: The upper opening of the material unloading transfer bucket (501) is located below the end of the forward and reverse conveyor belt (301), and the lower opening of the material unloading transfer bucket (501) is connected to the feed bin (2).

5. The material distributor according to claim 4, characterized in that: The reciprocating drive mechanism (6) comprises a closed synchronous belt linear module (601), a connecting rod (602) and a connecting block (603); the linear slide of the closed synchronous belt linear module (601) is installed along the length direction of the frame (1); one end of the connecting rod (602) is fixedly connected to the slider assembly of the closed synchronous belt linear module (601), and the other end of the connecting rod (602) is fixedly connected to the middle part of the outer shell of the forward and reverse conveyor belt (301) through the connecting block (603).

6. The material distributor according to any one of claims 1 to 5, characterized in that: It also comprises a control module, which controls the movement of each moving component of the distributor according to the signal of the material level sensor (7), and performs signal connection with the automatic elevator and the grain counting machine.

Citation Information

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