Sludge filter pressing mechanism with conveying filter pressing structure
By designing a sludge filter pressing mechanism with a conveying filter pressing structure, the combined structure of conveyor belt and push plate can realize sludge filtering and automatic cleaning, which solves the problem of cleaning difficulties of existing sludge filter presses and improves sewage treatment Overall efficiency.
Patent Information
- Application Number
- CN202411506313.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sludge filter press (panel and frame filter press) is not convenient for cleaning, which affects the overall efficiency of sewage treatment.
A sludge filter pressing mechanism with a conveying filter pressing structure is designed, and a combination structure of conveyor belt and push plate is used to drive the cleaning rod through hydraulic cylinder and servo motor to realize automatic cleaning of the conveyor belt, and at the same time, the sludge filtering process is carried out. Extrusion and conveyance of mud.
It realizes effective filter pressing of sludge and automatic cleaning of conveyor belts, improves the efficiency of sewage treatment, and avoids the difficulty of cleaning in the use of sewage filters.
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Figure CN119241020A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sewage treatment, and in particular to a sludge filter pressing mechanism with a conveying filter pressing structure. Background Art
[0002] Hospital wastewater treatment is a complex and important process, which involves multiple links and multiple technologies. Hospital wastewater mainly includes medical, domestic and fecal sewage discharged from various departments such as outpatient clinics, wards, operating rooms, and laboratories, which contains a large number of pathogens and toxic and harmful substances. Therefore, the primary goal of hospital wastewater treatment is to remove these harmful substances and ensure that the wastewater meets the discharge standards. The treatment process mainly includes pretreatment, primary treatment, secondary treatment, deep treatment and disinfection. First, the wastewater will pass through the grid well to remove soft fibers and large particles in the sewage to prevent clogging of pumps, valves, pipes and other equipment. Then, the wastewater will enter the regulating tank to adjust the water quality and water volume and ensure the continuous operation of subsequent equipment. After that, the wastewater will undergo a series of treatment processes, such as coagulation and sedimentation, biochemical treatment, etc., to remove suspended matter, organic matter and nutrients such as nitrogen and phosphorus. These treatment processes can be selected and optimized according to the specific situation of the hospital. In the biochemical treatment stage, activated sludge method, biological contact oxidation method and other technologies are usually used to use microorganisms to degrade organic matter. In addition, high-efficiency treatment technologies such as membrane bioreactors (MBR) can be used to improve the treatment effect. Finally, the wastewater will be disinfected to kill the remaining pathogens. Commonly used disinfection methods include chlorination, ozone, ultraviolet disinfection, etc. Chlorination disinfection mainly includes liquid chlorine method, sodium chlorate and chlorine dioxide method.
[0003] When treating hospital wastewater, the generated sludge needs to be filtered. Sludge filter pressing is an important part of the hospital wastewater treatment process. Its main purpose is to reduce the volume and water content of the sludge for subsequent treatment or disposal. Through filter pressing, the water in the sludge can be effectively removed to make it thicker, thereby reducing the cost of transportation and disposal. However, we consider that in the process of sludge filter pressing, plate and frame filter presses are mostly used. This method is not convenient for cleaning the filter press, which will affect the subsequent use of the filter press, and then affect the overall efficiency of sewage treatment. It is extremely inconvenient, so there is an urgent need for a sludge filter press mechanism with a conveying filter press structure to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide a sludge filter press mechanism with a conveying filter press structure, which solves the problem that in the prior art, a plate and frame filter press is mostly used in the process of sludge filter pressing. This method is not convenient for cleaning the filter press, which affects the subsequent use of the filter press and further affects the overall efficiency of sewage treatment.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A sludge filter press mechanism with a conveying filter press structure comprises a frame, both sides of the inner side of the frame are rotatably connected with conveying rollers, and the two conveying rollers are connected by winding a conveyor belt, one side of the outer wall of the frame is fixedly connected with a driving motor by bolts, and one end of one of the two conveying rollers penetrates the side wall of the frame and the output shaft of the driving motor, and a plurality of groups of push plates are fixedly connected to the conveyor belt, each group of push plates is provided with two, and there is a certain gap between adjacent push plates in each group;
[0007] A top plate is fixedly connected to one side of the top of the frame body, and a hydraulic cylinder is fixedly connected to one side of the top of the top plate by bolts, and a pressure plate is provided at the bottom of the top plate, wherein the output shaft of the hydraulic cylinder passes through the top plate and is fixedly connected with the top of the pressure plate, and the pressure plate is located at the top of any one of each group of push plates, a bottom frame is provided on one side of the bottom of the conveyor belt, and a cleaning rod is rotatably connected to the inner side of the bottom frame, a servo motor is fixedly connected to one side of the outer wall of the bottom frame by bolts, and one end of the cleaning rod passes through the bottom frame and is transmission-connected to the output shaft of the servo motor, a side plate is fixedly connected to one side of the bottom frame, and a piston tube is provided on one side of the side plate, and piston rods are provided at both ends of the piston tube, wherein the bottom ends of the two piston rods are respectively fixedly connected to the tops of the two pistons at the two ends of the inner side of the piston tube, one of the two piston rods is fixedly connected to one side of the top pressure plate, and the top end of the other piston rod is fixedly connected to the bottom of the side plate, wherein the piston tube is U-shaped, a valve body is installed at one end of the piston tube, and hydraulic oil is filled between the two pistons in the piston tube.
[0008] Preferably, the extended end of the side plate passes through the side wall of the frame through the side groove, and one side of the side plate is fixedly connected to one side of the bottom frame, one end of the cleaning rod is rotatably connected to the inner wall of the bottom frame through a rotating shaft, and the other end of the cleaning rod passes through the side wall of the bottom frame through a bearing sleeve.
[0009] Preferably, a top frame is fixedly connected to one side of the top of the frame body, and a drawer plate is slidably connected to the inner side of the top frame, one end of the drawer plate passes through the side wall of the top frame, and a fixing plate is fixedly connected to one side of the outer wall of the top frame, and a cylinder is fixedly connected to one side of the fixing plate by bolts, a connecting plate is fixedly connected to the extending end of the drawer plate, and the output shaft of the cylinder passes through the fixing plate and is fixedly connected to one side of the connecting plate.
[0010] Preferably, a supporting frame is fixedly connected to one side of the frame body, and a discharge plate is slidably connected to the inner side of the supporting frame, and a fixing rod is fixedly connected to one side of the discharge plate, and a sliding block is fixedly connected to one end of the fixing rod, wherein the sliding block is slidably connected to the side wall of the supporting frame through a sliding groove, and a handle is fixedly connected to one side of the sliding block.
[0011] Preferably, sliders are fixedly connected to both sides of the pressure plate, and one of the two sliders is fixedly connected to one of the two piston rods. Both sliders are slidably connected to the side walls of the frame through sliding grooves, and baffles are fixedly connected to both sides of the conveyor belt.
[0012] Preferably, one end of the two conveying rollers is rotatably connected to the inner wall of the frame through a rotating shaft, and the other ends of the two conveying rollers pass through the side wall of the frame through a bearing sleeve.
[0013] The present invention has at least the following beneficial effects:
[0014] When the sludge filter press mechanism with a conveying and filtering structure of the present invention is used, the sludge to be compressed is first placed in the top frame, and at this time, the space formed by each group of push plates on the conveyor belt corresponds alternately to the top frame, and the pumping plate can be moved by the cylinder to make the pumping plate gradually withdrawn from the top frame, and the sludge in the top frame will gradually fall in the middle of one group of push plates. After the material is unloaded, the driving motor is started to drive the conveying roller to rotate, so that the group of push plates and the sludge therein can be moved to the bottom of the pressing plate, and the hydraulic cylinder is started to drive the pressing plate to move downward to squeeze the sludge, and the pressing plate and the conveyor belt have a certain gap. At this time, with the movement of the conveyor belt, the sludge between a group of push plates can be continuously squeezed to the bottom of the pressing plate, so that the sludge can be filtered in cooperation with the pressing plate, and at the same time, with the downward movement of the pressing plate, one of the pistons can be squeezed, and the hydraulic pressure in the piston tube The amount of oil is constant, so when one piston close to the pressure plate moves down, the other piston will move up. At this time, the cleaning rod in the bottom frame can be driven to fit with the conveyor belt, and the servo motor can be started to clean the conveyor belt. After the sludge in a group of push plates is filtered, the pressure plate is lifted. At this time, the bottom frame and the cleaning rod will be moved down, so that the pressure plate and the bottom frame are separated from the push plate, which will not hinder the movement of the push plate with the conveyor belt. The conveyor belt can be cleaned while the sludge pressure is achieved. Compared with the prior art, in the process of sludge filtering, a plate and frame filter press is mostly used. This method is not convenient for cleaning the filter press, which will affect the subsequent use of the filter press, and further affect the overall efficiency of sewage treatment. The method proposed in the present invention, through the coordinated use of various components, can clean the conveyor belt while achieving the sludge pressure, and filter the sludge during transportation.
[0015] The present invention also has the following beneficial effects:
[0016] When it is located at the top of one side of one set of push plates, the cleaning rod will be located at the bottom of the other side of the other set of push plates, forming an alternation, so that when the pressing plate is filtering the sludge in one set, the cleaning rod located at the bottom can filter the sludge in one set of push plates, and then can clean the conveyor belt in the other set of push plates moved to the lower part of the frame;
[0017] The sludge after filtration will move to one side of the carrier frame as the conveyor belt moves, and the sludge after filtration will fall into the carrier frame. Finally, the discharge plate is moved manually to gather the sludge, making it easier to take out the sludge after filtration. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.
[0019] Figure 1 It is the overall main structural diagram of the present invention;
[0020] Figure 2 It is a top view of the structure of the present invention;
[0021] Figure 3 It is a structural diagram of the push plate of the present invention;
[0022] Figure 4 The conveyor belt of the present invention and its structural diagram;
[0023] Figure 5 It is a structural diagram of the inner side of the frame of the present invention;
[0024] Figure 6 It is a bottom view structural diagram of the present invention;
[0025] Figure 7 It is a structural diagram of the cleaning rod of the present invention;
[0026] Figure 8 It is a structural diagram of one side of the top frame of the present invention;
[0027] Fig. 9 This is a top view of the structure of the carrier frame of the present invention.
[0028] In the figure: 1. frame; 2. top frame; 3. drawer plate; 4. connecting plate; 5. top plate; 6. hydraulic cylinder; 7. pressure plate; 8. slider; 9. slide groove; 10. piston tube; 11. valve body; 12. side plate; 13. side groove; 14. bearing frame; 15. conveyor belt; 16. baffle; 17. handle; 18. slide block; 19. slide groove; 20. push plate; 21. fixed rod; 22. discharge plate; 23. conveyor roller; 24. drive motor; 25. fixed plate; 26. bottom frame; 27. cleaning rod; 28. piston rod; 29. cylinder; 30. servo motor. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0030] Embodiment 1
[0031] Reference Figure 1-9 , including a frame 1, both sides of the inner side of the frame 1 are rotatably connected with conveying rollers 23, and the two conveying rollers 23 are connected by winding through a conveyor belt 15, one side of the outer wall of the frame 1 is fixedly connected with a driving motor 24 by bolts, and one end of one of the two conveying rollers 23 passes through the side wall of the frame 1 and the output shaft of the driving motor 24, and a plurality of groups of push plates 20 are fixedly connected to the conveyor belt 15, each group of push plates 20 is provided with two, and each group of push plates 20 has a certain gap between adjacent ones, and a top frame 2 is fixedly connected to one side of the top of the frame 1, and The inner side of the top frame 2 is slidably connected with a draw plate 3, one end of the draw plate 3 penetrates the side wall of the top frame 2, and one side of the outer wall of the top frame 2 is fixedly connected with a fixing plate 25, and one side of the fixing plate 25 is fixedly connected with a cylinder 29 by bolts, and the extended end of the draw plate 3 is fixedly connected with a connecting plate 4, and the output shaft of the cylinder 29 penetrates the fixing plate 25 and one side of the connecting plate 4 and is fixedly connected, one end of the two conveying rollers 23 is rotatably connected to the inner wall of the frame body 1 through a rotating shaft, and the other ends of the two conveying rollers 23 penetrate the side wall of the frame body 1 through a bearing sleeve;
[0032] A top plate 5 is fixedly connected to one side of the top of the frame 1, and a hydraulic cylinder 6 is fixedly connected to one side of the top of the top plate 5 by bolts, and a pressure plate 7 is provided at the bottom of the top plate 5, wherein the output shaft of the hydraulic cylinder 6 passes through the top of the top plate 5 and is fixedly connected to the top of the pressure plate 7, and the pressure plate 7 is located at the top of any one group of each group of push plates 20, a bottom frame 26 is provided on one side of the bottom of the conveyor belt 15, and a cleaning rod 27 is rotatably connected to the inner side of the bottom frame 26, a servo motor 30 is fixedly connected to one side of the outer wall of the bottom frame 26 by bolts, and one end of the cleaning rod 27 passes through the bottom frame 26 and is drivingly connected to the output shaft of the servo motor 30, a side of the bottom frame 26 is fixedly connected to the side plate 12, and the side plate 1 2 is provided on one side of the piston tube 10, and piston rods 28 are provided at both ends of the piston tube 10, wherein the bottom ends of the two piston rods 28 are fixedly connected to the tops of the two pistons at the two ends of the inner side of the piston tube 10, respectively, and the top end of one of the two piston rods 28 is fixedly connected to one side of the top pressure plate 7, and the top end of the other piston rod 28 is fixedly connected to the bottom of the side plate 12, wherein the piston tube 10 is U-shaped, and a valve body 11 is installed at one end of the piston tube 10. Hydraulic oil is filled between the two pistons in the piston tube 10. Through the coordinated use of various components, the conveyor belt 15 can be cleaned while achieving sludge pressure, and pressure filtration is performed during sludge transportation.
[0033] First, the sludge to be compressed is placed in the top frame 2, and at this time, the space formed by each group of push plates 20 on the conveyor belt 15 corresponds alternately to the top frame 2. At this time, the pumping plate 3 can be moved by the cylinder 29, so that the pumping plate 3 is gradually pulled out of the top frame 2. At this time, the sludge in the top frame 2 will gradually fall in the middle of one group of push plates 20. After the unloading is completed, the drive motor 24 is started to drive the conveyor roller 23 to rotate, so that this group of push plates 20 and the sludge therein can be moved to the bottom of the pressing plate 7, and the hydraulic cylinder 6 is started to drive the pressing plate 7 to move downward to squeeze the sludge. There is a certain gap between the pressing plate 7 and the conveyor belt 15. At this time, as the conveyor belt 15 moves, the sludge between a group of push plates 20 can be continuously squeezed to the bottom of the pressing plate 7 , so that the sludge can be filtered in cooperation with the pressing plate 7. At the same time, as the pressing plate 7 moves downward, one of the pistons can be squeezed. At this time, the amount of hydraulic oil in the piston tube 10 is unchanged, so when a piston close to the pressing plate 7 moves downward, the other piston will move upward. At this time, the cleaning rod 27 in the bottom frame 26 can be driven to fit with the conveyor belt 15, and the servo motor 30 is started to clean the conveyor belt 15. After the sludge in a group of push plates 20 is filtered, the pressing plate 7 is lifted. At this time, the bottom frame 26 and the cleaning rod 27 will be moved downward, so that the pressing plate 7 and the bottom frame 26 are separated from the push plate 20, and will not hinder the movement of the push plate 20 with the conveyor belt 15. The conveyor belt 15 can be cleaned while the sludge pressure is achieved.
[0034] Embodiment 2
[0035] Reference Figure 1-9 The extended end of the side plate 12 passes through the side wall of the frame 1 through the side groove 13, and one side of the side plate 12 is fixedly connected to one side of the bottom frame 26, one end of the cleaning rod 27 is rotatably connected to the inner wall of the bottom frame 26 through the rotating shaft, and the other end of the cleaning rod 27 passes through the side wall of the bottom frame 26 through the bearing sleeve.
[0036] The side plate 12 is used to fix one side of the bottom frame 26 to one of the two piston rods 28, so that the bottom frame 26 can be moved up and down by using the U-shaped piston tube 10 during the continuous movement of the hydraulic oil.
[0037] Embodiment 3
[0038] Reference Figure 1-9 A carrying frame 14 is fixedly connected to one side of the frame body 1, and a discharge plate 22 is slidably connected to the inner side of the carrying frame 14, and a fixing rod 21 is fixedly connected to one side of the discharge plate 22, and a sliding block 18 is fixedly connected to one end of the fixing rod 21, wherein the sliding block 18 is slidably connected to the side wall of the carrying frame 14 through a sliding groove 19, and a handle 17 is fixedly connected to one side of the sliding block 18.
[0039] The sludge after filtration will move to one side of the supporting frame 14 along with the movement of the conveyor belt 15, and will fall into the supporting frame 14. Finally, the discharge plate 22 is moved manually to gather the sludge, so as to facilitate the removal of the sludge after filtration.
[0040] Embodiment 4
[0041] Reference Figure 1-9 Slide blocks 8 are fixedly connected to both sides of the pressure plate 7, and one of the two slide blocks 8 is fixedly connected to one of the two piston rods 28. The two slide blocks 8 are slidably connected to the side walls of the frame 1 through the slide grooves 9, and baffles 16 are fixedly connected to both sides of the conveyor belt 15.
[0042] The baffle 16 can be used to limit the moving sludge during the filtration process, thereby preventing the sludge from overflowing to the two sides of the conveyor belt 15.
[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A sludge filter press mechanism with a conveying filter press structure, comprising a frame (1), characterized in that: Both sides of the inner side of the frame (1) are rotatably connected with conveying rollers (23), and the two conveying rollers (23) are connected by winding with a conveying belt (15); one side of the outer wall of the frame (1) is fixedly connected with a driving motor (24) by bolts, and one end of one of the two conveying rollers (23) penetrates the side wall of the frame (1) and the output shaft of the driving motor (24); and a plurality of groups of push plates (20) are fixedly connected to the conveying belt (15), each group of the push plates (20) is provided with two, and each group of push plates (20) has a certain gap between adjacent ones; A top plate (5) is fixedly connected to one side of the top of the frame (1), and a hydraulic cylinder (6) is fixedly connected to one side of the top of the top plate (5) by bolts, and a pressure plate (7) is provided at the bottom of the top plate (5), wherein an output shaft of the hydraulic cylinder (6) passes through the top plate (5) and is fixedly connected to the top of the pressure plate (7), and the pressure plate (7) is located at the top of any one group of each group of push plates (20), and a bottom frame (26) is provided at one side of the bottom of the conveyor belt (15), and a cleaning rod (27) is rotatably connected to the inner side of the bottom frame (26), and a servo motor (30) is fixedly connected to one side of the outer wall of the bottom frame (26) by bolts, and one end of the cleaning rod (27) passes through the bottom frame (26) and is connected to the output shaft of the servo motor (30). The bottom frame (26) is connected to the output shaft transmission, one side of the bottom frame (26) is fixedly connected to the side plate (12), and one side of the side plate (12) is provided with a piston tube (10), and piston rods (28) are provided at both ends of the piston tube (10), wherein the bottom ends of the two piston rods (28) are respectively fixedly connected to the tops of the two pistons at the two ends of the inner side of the piston tube (10), one of the two piston rods (28) is fixedly connected to one side of the top pressure plate (7), and the top end of the other piston rod (28) is fixedly connected to the bottom of the side plate (12), wherein the piston tube (10) is U-shaped, one end of the piston tube (10) is installed with a valve body (11), and the space between the two pistons in the piston tube (10) is filled with hydraulic oil.
2. The sludge filter press mechanism with a conveying filter press structure according to claim 1, characterized in that: The extended end of the side plate (12) passes through the side wall of the frame (1) through the side groove (13), and one side of the side plate (12) is fixedly connected to one side of the bottom frame (26); one end of the cleaning rod (27) is rotatably connected to the inner wall of the bottom frame (26) through a rotating shaft, and the other end of the cleaning rod (27) passes through the side wall of the bottom frame (26) through a bearing sleeve.
3. The sludge filter press mechanism with a conveying filter press structure according to claim 1, characterized in that: A top frame (2) is fixedly connected to one side of the top of the frame body (1), and a draw plate (3) is slidably connected to the inner side of the top frame (2), one end of the draw plate (3) passes through the side wall of the top frame (2), and a fixing plate (25) is fixedly connected to one side of the outer wall of the top frame (2), and a cylinder (29) is fixedly connected to one side of the fixing plate (25) by bolts, a connecting plate (4) is fixedly connected to the extended end of the draw plate (3), and an output shaft of the cylinder (29) passes through the fixing plate (25) and is fixedly connected to one side of the connecting plate (4).
4. The sludge filter press mechanism with a conveying filter press structure according to claim 1, characterized in that: One side of the frame body (1) is fixedly connected to a carrying frame (14), and the inner side of the carrying frame (14) is slidably connected to a discharge plate (22), and one side of the discharge plate (22) is fixedly connected to a fixing rod (21), and one end of the fixing rod (21) is fixedly connected to a sliding block (18), wherein the sliding block (18) is slidably connected to the side wall of the carrying frame (14) through a sliding groove (19), and one side of the sliding block (18) is fixedly connected to a handle (17).
5. The sludge filter press mechanism with a conveying filter press structure according to claim 1, characterized in that: Both sides of the pressure plate (7) are fixedly connected with sliders (8), and one of the two sliders (8) is fixedly connected to one of the two piston rods (28). Both sliders (8) are slidably connected to the side walls of the frame (1) through sliding grooves (9), and both sides of the conveyor belt (15) are fixedly connected with baffles (16).
6. The sludge filter press mechanism with a conveying filter press structure according to claim 1, characterized in that: One end of the two conveying rollers (23) is rotatably connected to the inner wall of the frame (1) via a rotating shaft, and the other ends of the two conveying rollers (23) penetrate the side wall of the frame (1) via a bearing sleeve.
Citation Information
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