Full-automatic plugging force testing device
The fully automatic plugging and extraction force testing device addresses the need for computer-dependent operation by integrating a touch screen and adjustable alignment mechanisms, enhancing clamping accuracy and efficiency in plug-in and pull-out force tests.
Patent Information
- Application Number
- CN202411658027.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-01-03
AI Technical Summary
Existing fully automatic plugging and extraction force testers require connection to an external computer for operation, necessitating high operator literacy and are cumbersome due to lengthy calibration times, affecting test efficiency.
A fully automatic plugging and extraction force testing device with a chassis integrated control host and touch screen, allowing direct parameter setting and operation without a computer, featuring a movable and fixed claw assembly with adjustable alignment mechanisms and a driving device for precise clamping and testing.
Simplifies the test process by eliminating the need for computer interaction, enhances clamping accuracy and efficiency through adjustable alignment and automated control, and improves overall test efficiency.
Smart Images

Figure CN119245900A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of plugging and pulling force testing, and in particular relates to a full-automatic plugging and pulling force testing device. Background Art
[0002] Many data cables, power cables and other connecting cables used in electronic devices such as mobile phones, computers, servers, and various mobile electronic devices such as USB flash drives need to undergo corresponding plug-in and pull-out force tests between plugs and sockets during the manufacturing process to ensure that they meet the specific requirements of each connector. With the continuous development of technology, plug-in force has evolved from traditional manual and semi-automatic to fully automated.
[0003] The existing fully automatic plugging and extraction force tester has at least the following problems in actual use: First, the fully automatic plug-in force tester currently needs to be connected to an external computer no matter what kind of test project it performs, and it is implemented by calling the test program in the computer. This not only requires high literacy of the operator, but also is cumbersome to operate. Second, the calibration time is too long during clamping, affecting the test efficiency.
[0004] Therefore, the above problems need to be solved urgently. Summary of the invention
[0005] Purpose of the invention: In order to overcome the above shortcomings, the present invention provides a fully automatic plugging and extraction force testing device, which has a simple structure and a reasonable design. The chassis is equipped with a control host and a touch display screen. The operator can directly operate the test parameters on the touch screen, and the clamping accuracy and efficiency are improved.
[0006] Technical solution: In order to achieve the above-mentioned purpose, the present invention provides a fully automatic plugging and pulling force testing device, including a chassis, a movable claw assembly and a fixed claw assembly; A work surface is arranged on the upper part of the chassis, a group of columns are arranged on the work surface, the movable claw assembly is slidably arranged on the columns, the fixed claw assembly is detachably arranged on the columns, and the fixed claw assembly is located above the movable claw; the two ends of the test piece are respectively installed between the fixed claw assembly and the movable claw assembly, and the plugging and pulling force test is completed by moving the movable assembly up and down.
[0007] The front of the chassis is provided with a touch screen and a key function area, and a control host is provided in the chassis, and the touch screen and the key function area are interconnected with the control host. The touch screen can set the up and down travel of the moving claw, test parameters and other parameters, and can be operated without a computer, and the key function area controls the overall start and stop and the up and down movement of the moving claw assembly.
[0008] Furthermore, the moving claw assembly includes a moving crossbeam and a moving claw mechanism. Both ends of the moving crossbeam are slidably disposed on the column through a sliding sleeve, and the moving claw mechanism is disposed on the moving crossbeam.
[0009] Furthermore, the movable claw mechanism includes a base, an x-direction movable seat, a y-direction movable seat and a movable claw, the base is arranged on a movable crossbeam, the x-direction movable seat is arranged on the base through a slide rail, the y-direction movable seat is arranged on the x-direction movable seat through a slide rail, the movable claw is slidably arranged on the y-direction movable seat, the base and the x-direction movable seat are rotatably provided with a screw rod, the x-direction movable seat and the y-direction movable seat are respectively connected with the screw rod, and the x-direction movable seat and the y-direction movable seat can be moved along the slide rail by rotating the screw rod. The position of the x-direction movable seat and the y-direction movable seat can be adjusted by adjusting the screw rod, that is, the position of the movable claw in the plane is adjusted, so as to quickly align with the workpiece clamped on the fixed claw to complete the clamping.
[0010] Furthermore, it also includes a driving device, which is arranged in the chassis, and the output end of the driving device is connected to the lifting column, and the lifting column is connected to the bottom of the moving beam. The driving device provides a power source for the moving beam, drives it to move up and down, and completes the clamping and testing work.
[0011] Furthermore, the fixed claw assembly includes a fixed crossbeam, a force sensor, a centring device and a fixed claw. The two ends of the fixed crossbeam are detachably mounted on the column through bolts. The force sensor is arranged at the bottom of the fixed crossbeam. One end of the centring device is connected to the bottom of the force sensor and the other end is connected to the fixed claw. The force sensor is connected to the control host. The force sensor transmits the captured plugging and unplugging force information to the control host, which processes it and displays information such as the plugging and unplugging force curve on the touch screen.
[0012] Furthermore, a bearing is provided in the centering device, and the fixed claw can rotate in the radial direction of the centering device. The fixed claw can rotate on the centering device to facilitate alignment with the movable claw at the bottom, thereby improving the clamping efficiency.
[0013] Furthermore, it also includes a limiting device, which includes a limiting column, at least two limiting rings and a limiting block. The limiting column is arranged on the work surface, the limiting ring is sleeved on the limiting column, and bolts are arranged in the radial direction of the limiting ring. Tightening the bolts can lock the limiting ring on the limiting column. The limiting block is arranged on the moving beam, and one end of the limiting block is sleeved on the limiting column and located between the limiting rings. Pressure sensors are installed on the upper and lower sides of the limiting block. When the limiting block touches the limiting ring, the driving device receives a signal and either stops or reverses, and the moving beam moves in the opposite direction to avoid collision accidents between the moving claw and the fixed claw; the limit stroke of the moving beam can be adjusted by adjusting the spacing of the limiting rings.
[0014] Furthermore, the function button area includes a speed adjustment button, a start-stop switch and an emergency stop switch, and the speed adjustment button includes three gears: fast, medium and slow.
[0015] Furthermore, a data interface and a power interface are provided on the side of the chassis. Similarly, the test device can also be connected to a computer via the data interface to meet various plug-in force tests.
[0016] It can be seen from the above technical solution that the present invention has the following beneficial effects: 1. The present invention provides a fully automatic plugging and extraction force testing device, which has a simple structure. The chassis integrates a control host and a touch screen. The operator can select the test mode (plug or pull) and test parameters (moving stroke, number of tests, etc.) on the touch screen. There is no need to connect to a computer to meet conventional plugging and extraction force tests, which simplifies the test process.
[0017] 2. The fixed jaw assembly in the present invention includes a centering device, so that the fixed jaw can rotate to facilitate alignment with the moving jaw for clamping. On the other hand, the moving jaw includes an x- and y-axis moving seat, which can adjust the plane position of the moving jaw for alignment with the fixed jaw. When clamping, the fast gear speed control button is used to make the moving jaw quickly approach the fixed jaw, and then the middle gear is used to slowly approach it, and finally the full gear is used to align the moving jaw with the workpiece, thereby improving the overall clamping accuracy and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A front view of a fully automatic plugging and extraction force testing device according to the present invention Figure 2 It is a rear view of a fully automatic plugging and extraction force testing device according to the present invention; Figure 3 It is a structural schematic diagram of the mobile claw assembly of the present invention; Figure 4 It is a structural schematic diagram of the fixing claw of the present invention; Figure 5 It is a schematic structural diagram of the limiting device described in the present invention.
[0019] In the figure: 1-chassis, 11-work surface, 12-column, 13-touch display screen, 14-function key area, 141-speed control button, 142-start and stop switch, 143-emergency stop switch, 2-moving claw assembly, 21-moving beam, 22-moving claw mechanism, 221-base, 222-x-moving seat, 223-y-moving seat, 224-moving claw, 23-lifting column, 3-fixed claw assembly, 31-fixed beam, 32-force sensor, 33-centering device, 34-fixed claw, 4-limiting device, 41-limiting column, 42-limiting ring, 43-limiting block. DETAILED DESCRIPTION
[0020] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
[0021] like Figure 1 As shown, a fully automatic plugging and extraction force testing device includes a chassis 1, a movable claw 2 assembly and a fixed claw assembly 3; A work surface 11 is disposed on the upper part of the chassis 1, and a group of columns 12 are disposed on the work surface 11. The movable claw assembly 2 is slidably disposed on the columns 12, and the fixed claw assembly 3 is detachably disposed on the columns 12, and the fixed claw assembly 3 is located above the movable claw 2; A touch screen 13 and a key function area 14 are arranged on the front of the chassis 1. A control host is arranged inside the chassis 1. The touch screen 13 and the key function area 14 are interconnected with the control host.
[0022] like Figure 1 As shown, the moving claw assembly 2 includes a moving crossbeam 21 and a moving claw mechanism 22 . Both ends of the moving crossbeam 21 are slidably disposed on the column 12 through a sliding sleeve, and the moving claw mechanism 22 is disposed on the moving crossbeam 21 .
[0023] like Figure 3 As shown, the moving claw mechanism 22 includes a base 221, an x-direction moving seat 222, a y-direction moving seat 223 and a moving claw 224, the base 221 is arranged on the moving beam 21, the x-direction moving seat 222 is arranged on the base 221 through a slide rail, the y-direction moving seat 223 is arranged on the x-direction moving seat 222 through a slide rail, the moving claw 224 is slidably arranged on the y-direction moving seat 223, the base 221 and the x-direction moving seat 222 are rotatably provided with a screw rod, the x-direction moving seat 222 and the y-direction moving seat 223 are respectively connected with the screw rod, and rotating the screw rod can make the x-direction moving seat 222 and the y-direction moving seat 223 move along the slide rail.
[0024] In addition, it also includes a driving device, which is arranged in the chassis 1, and the output end of the driving device is connected to the lifting column 23, and the lifting column 23 is connected to the bottom of the moving beam 21. The moving device is not shown in the figure, and a servo motor and a screw rod can be used to form a driving device. The screw rod is rotatably installed inside the chassis 1, and the upper part of the screw rod is threadedly connected to the lifting column 23. The bottom of the screw rod is connected to a pulley, and the pulley is connected to the servo motor through a belt. In this way, the servo motor drives the pulley to rotate, and the pulley drives the screw rod to rotate, thereby causing the lifting column 23 to move linearly.
[0025] like Figure 4As shown, the fixed claw assembly 3 includes a fixed beam 31, a force sensor 32, a centering device 33 and a fixed claw 34. Both ends of the fixed beam 31 are detachably mounted on the column 12 through bolts. The force sensor 32 is arranged at the bottom of the fixed beam 31. One end of the centering device 33 is connected to the bottom of the force sensor 32, and the other end is connected to the fixed claw 34. The force sensor 32 is connected to the control host.
[0026] The centering device 33 is provided with a bearing therein, and the fixing claw 34 can rotate in the radial direction of the centering device 33 .
[0027] like Figure 2 and Figure 5 As shown, it also includes a limit device 4, which includes a limit column 41, at least two limit rings 42 and a limit block 43. The limit column 41 is arranged on the workbench 11, and the limit ring 42 is sleeved on the limit column 41. Bolts are provided in the radial direction of the limit ring 42. Tightening the bolts can lock the limit ring 42 on the limit column 41. The limit block 43 is arranged on the moving crossbeam 21. One end of the limit block 43 is sleeved on the limit column 41 and located between the limit rings 42. Pressure sensors are installed on the upper and lower sides of the limit block 43. In addition, another feasible solution is that the limit column 41 is movably installed on the workbench 11, and its lower part is in the chassis 1. A displacement sensor is installed at the bottom of the limit column 41. When the moving crossbeam 21 moves up or down and hits the limit ring 42, the limit column 41 also moves up and down, thereby triggering the displacement sensor to control the start and stop and running direction of the drive device.
[0028] like Figure 1 As shown, the function key area 14 includes a speed adjustment button 141, a start / stop switch 142 and an emergency stop switch 143, and the speed adjustment button 141 includes three gears: fast, medium and slow.
[0029] like Figure 2 As shown, a data interface 15 and a power interface 16 are provided on the side of the chassis 1 .
[0030] In summary, the present invention provides a fully automatic plug-in and pull-out force testing device, which has a simple structure, a chassis integrated control host, and a touch screen. The operator can select the test mode (plug or pull), test parameters (moving stroke, number of tests, etc.) on the touch screen, and does not need to be connected to a computer to meet the conventional plug-in and pull-out force test, which simplifies the test process. The fixed claw assembly includes a centering device, so that the fixed claw can be rotated to facilitate alignment and clamping with the moving claw. On the other hand, the moving claw includes an x- and y-axis moving seat, which can adjust the plane position of the moving claw to facilitate alignment with the fixed claw. When clamping, the fast gear speed control button is used to make the moving claw quickly approach the fixed claw, and then the middle gear is used to slowly approach, and finally the full gear is used to align the moving claw with the workpiece, which improves the overall clamping accuracy and efficiency.
[0031] The above description is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.
Claims
1. A fully automatic plugging and extraction force testing device, characterized in that: It comprises a chassis (1), a movable claw (2) assembly and a fixed claw assembly (3); A work surface (11) is disposed on the upper part of the chassis (1), a group of columns (12) are disposed on the work surface (11), the movable claw assembly (2) is slidably disposed on the columns (12), the fixed claw assembly (3) is detachably disposed on the columns (12), and the fixed claw assembly (3) is located above the movable claw (2); A touch display screen (13) and a key function area (14) are arranged on the front of the chassis (1); a control host is arranged inside the chassis (1); and the touch display screen (13) and the key function area (14) are interconnected with the control host.
2. A fully automatic plugging and extraction force testing device according to claim 1, characterized in that: The movable claw assembly (2) comprises a movable crossbeam (21) and a movable claw mechanism (22); two ends of the movable crossbeam (21) are slidably disposed on a column (12) via a sliding sleeve; and the movable claw mechanism (22) is disposed on the movable crossbeam (21).
3. A fully automatic plugging and extraction force testing device according to claim 2, characterized in that: The movable claw mechanism (22) comprises a base (221), an x-direction movable seat (222), a y-direction movable seat (223) and a movable claw (224); the base (221) is arranged on the movable crossbeam (21); the x-direction movable seat (222) is arranged on the base (221) via a slide rail; the y-direction movable seat (223) is arranged on the x-direction movable seat (222) via a slide rail; the movable claw (224) is slidably arranged on the y-direction movable seat (223); screw rods are rotatably arranged on the base (221) and the x-direction movable seat (222); the x-direction movable seat (222) and the y-direction movable seat (223) are respectively connected to the screw rods; the x-direction movable seat (222) and the y-direction movable seat (223) can be moved along the slide rails by rotating the screw rods.
4. A fully automatic plugging and extraction force testing device according to claim 2, characterized in that: It also comprises a driving device, the driving device being arranged in the chassis (1), the output end of the driving device being connected to a lifting column (23), and the lifting column (23) being connected to the bottom of the moving crossbeam (21).
5. The fully automatic plugging and extraction force testing device according to claim 1, characterized in that: The fixed claw assembly (3) comprises a fixed crossbeam (31), a force sensor (32), a centring device (33) and a fixed claw (34); both ends of the fixed crossbeam (31) are detachably mounted on the column (12) by bolts; the force sensor (32) is arranged at the bottom of the fixed crossbeam (31); one end of the centring device (33) is connected to the bottom of the force sensor (32) and the other end is connected to the fixed claw (34); and the force sensor (32) is connected to a control host.
6. A fully automatic plugging and extraction force testing device according to claim 5, characterized in that: A bearing is provided in the centering device (33), and the fixed claw (34) can rotate in the radial direction of the centering device (33).
7. A fully automatic plugging and extraction force testing device according to claim 2, characterized in that: The invention also comprises a limiting device (4), the limiting device comprising a limiting column (41), at least two limiting rings (42) and a limiting block (43), the limiting column (41) being arranged on the work surface (11), the limiting ring (42) being sleeved on the limiting column (41), the limiting ring (42) being provided with bolts in the radial direction, and the limiting ring (42) can be locked on the limiting column (41) by tightening the bolts, the limiting block (43) being arranged on the movable crossbeam (21), one end of the limiting block (43) being sleeved on the limiting column (41) and located between the limiting rings (42), and pressure sensors being installed on the upper and lower sides of the limiting block (43).
8. The fully automatic plugging and extraction force testing device according to claim 1, characterized in that: The function key area (14) comprises a speed adjustment button (141), a start / stop switch (142) and an emergency stop switch (143); the speed adjustment button (141) comprises three gears: fast, medium and slow.
9. The fully automatic plugging and extraction force testing device according to claim 1, characterized in that: A data interface (15) and a power interface (16) are provided on the side of the chassis (1).
