Testing device and testing method for anchoring strength of integral refractory fiber module
By providing a test device including tensile testing fixture, tensile testing machine, test module, protective sheet and packaging belt, the gap in anchor strength detection of the refractory fiber overall module is solved, and effective detection of anchor strength and production technology optimization is achieved. Ensure the firmness of the module installation.
Patent Information
- Application Number
- CN202411784518.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
There is a lack of methods to test the anchoring strength of the entire module of the refractory fiber at this stage, which may cause poor anchoring strength to cause separation and fall off of the entire module and the anchor.
Provide a test device for the anchoring strength of the refractory fiber integral module, including a tensile test fixture, a tensile test machine, a test module, a protective sheet and a packaging belt. The anchoring strength of the test module is detected through the tensile test machine, and the protection sheet and a packaging belt are used. Simulate the extrusion state of the test module to ensure the accuracy of the detection.
Through this test device and method, the anchoring strength of the entire module of the refractory fiber can be effectively detected, the production technology optimization can be guided, the installation firmness of the module can be ensured, and the problem of falling off can be avoided.
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Figure CN119246220A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of anchoring strength testing, and in particular to a testing device and a testing method for the anchoring strength of a refractory fiber integral module. Background Art
[0002] The refractory fiber integral module is a new type of refractory insulation material. The extrusion size of the product deviates slightly from the extrusion size of the actual design and installation. During the construction project, the module installation can be completed by manual extrusion. The refractory fiber integral module can be produced by a fully automated continuous production line, eliminating the complicated module folding and extrusion process, improving the working environment of workers and improving the level of automation. Compared with traditional modules, the fiber structure inside the integral module is complete, easy to cut and modify on site, and can form a high-strength integral module after calcination. The module surface has better wear resistance and airflow erosion resistance, and also has excellent durability. In short, the integral module has excellent overall performance and high temperature performance, and is the development trend of refractory fiber modules.
[0003] Different from the production process of traditional refractory fiber blankets, special grease needs to be added during the preparation of the integral module to improve the needle punching effect of the fiber, but there is no subsequent heat treatment process, and the integral module that has not been treated at high temperature is relatively soft. At present, the tensile strength of the refractory fiber blanket is tested according to the method specified in GB / T 17911, but there is no method to test the anchoring strength of the integral module. According to Luyang Energy Conservation's production experience, if the anchoring strength of the integral module is not effectively tested and controlled as a quality control indicator of the product, the integral module may separate from the anchor due to poor anchoring strength during installation or furnace baking.
[0004] Therefore, how to test the anchoring strength of the refractory fiber integral module is a problem that needs to be solved by those skilled in the art. Summary of the invention
[0005] The purpose of the present application is to provide a testing device and a testing method for the anchoring strength of a refractory fiber integral module, so as to solve the problem that there is currently no device and method for testing the anchoring strength of the integral module.
[0006] In order to solve the above technical problems, the present application provides a test device for the anchoring strength of a refractory fiber integral module, comprising: a tensile test fixture, a tensile test machine, a test module, a protective sheet and a packing tape;
[0007] The protective sheets are respectively provided on both sides of the test module, the strapping tape is bundled around the test module and the protective sheets to clamp the test module between the protective sheets on both sides, and the test module is in an extruded state, two sets of the tensile test fixtures are respectively anchored at both ends of the test module, and the tensile testing machine is respectively connected to the two sets of the tensile test fixtures.
[0008] Optionally, the tensile test fixture includes a screw, a connecting rod, an anchor assembly and a through-rib, the connecting rod is connected to the middle part of the screw, the connecting rod is provided with a positioning hole, the positioning hole is used to connect to the tensile testing machine through a positioning pin, two groups of the anchor assemblies are respectively connected to the two ends of the screw, the two ends of the through-rib are respectively detachably connected to the anchor assemblies connected to the two ends of the screw, and the two ends of the test module are provided with through-rib holes, the through-rib holes are used for the through-ribs to pass through from one side of the test module to the other side of the test module.
[0009] Optionally, the anchor assembly includes a connecting plate and an anchor, one end of the connecting plate is connected to the anchor, and the other end of the connecting plate is provided with a through hole, the connecting plate is sleeved on the screw rod through the through hole and can slide along the screw rod, and both ends of the screw rod are respectively provided with a spacing adjuster, and the spacing adjuster is used to adjust the distance between the two anchors.
[0010] Optionally, the spacing adjuster includes a first nut and a second nut threadably connected to the screw rod, and the connecting plate is clamped between the first nut and the second nut.
[0011] Optionally, each set of the tensile test fixture has two through-ribs, the anchor is a U-shaped connector, the bottom of the U-shaped connector is connected to the connecting plate, both ends of the U-shaped connector are bent to form hooks, both ends of each through-rib respectively pass through the hooks of the two U-shaped connectors, and the two through-ribs are arranged parallel to each other, and two through-rib holes are provided at both ends of the test module.
[0012] Optionally, the test module is assembled from multiple cotton blanks, which are clamped between two protective sheets. Notches are provided on both end edges of the protective sheets, and the rib holes pass through the multiple cotton blanks in sequence and are connected to the notches of the protective sheets on both sides.
[0013] Optionally, the rib hole is parallel to the end face of the test module, and the vertical distance between the end face close to the rib hole and the rib hole is the same as the vertical distance between the rib and the cold surface of the module during actual use.
[0014] Optionally, the length of the recess is the vertical distance + m, and the width of the recess is the hole diameter of the rib hole + n; wherein m is 10 mm to 30 mm, n is 5 mm to 20 mm, and the vertical distance is 20 mm to 100 mm.
[0015] The present application also provides a method for testing the anchoring strength of a refractory fiber integral module, and a device for testing the anchoring strength of a refractory fiber integral module, comprising:
[0016] After the two sets of tensile test fixtures are respectively anchored at the two ends of the test module and the tensile test machine is respectively connected to the two sets of the tensile test fixtures, the tensile test machine is controlled to separate the two sets of the tensile test fixtures;
[0017] Recording the tensile data detected by the tensile testing machine, and drawing a tensile change curve based on the tensile data;
[0018] The anchoring strength of the test module is determined according to the tension variation curve.
[0019] Optionally, before the two sets of tensile test fixtures are respectively anchored at the two ends of the test module and the tensile testing machine is respectively connected to the two sets of the tensile test fixtures, the method further includes:
[0020] Obtaining a water-jet cutting drawing, and inputting the water-jet cutting drawing into a water-jet cutting device;
[0021] The cotton blank is cut and drilled using water cutting equipment according to the water cutting drawing.
[0022] The present application provides a testing device for the anchoring strength of a refractory fiber integral module, comprising: a tensile test fixture, a tensile testing machine, a test module, a protective sheet and a strapping tape; protective sheets are provided on both sides of the test module, and the strapping tape is bundled around the test module and the protective sheet to clamp the test module between the protective sheets on both sides, and the test module is in an extruded state, two sets of tensile test fixtures are anchored at both ends of the test module, and the tensile testing machine is connected to the two sets of tensile test fixtures. The anchoring strength of the test module is tested by pulling two sets of tensile test fixtures apart by a tensile testing machine, which can be used to guide the optimization of production technology and provide data support for judging the installation firmness of the module; in addition, the test module is extruded to the designed installation extrusion size using a protective sheet and a strapping tape, which can simulate the extrusion state of the test module during use, thereby improving the accuracy of the test module anchoring strength detection.
[0023] The beneficial effects of the method for testing the anchoring strength of a refractory fiber integral module provided in the present application correspond to the device, and the effects are as described above. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0025] FIG1 is a structural diagram of a test device for the anchoring strength of a refractory fiber integral module provided in an embodiment of the present application;
[0026] FIG2 is a structural diagram of a tensile test fixture provided in an embodiment of the present application;
[0027] FIG3 is a structural diagram of a test module provided in an embodiment of the present application;
[0028] FIG4 is a schematic diagram of a cotton blank provided in an embodiment of the present application;
[0029] FIG5 is a schematic diagram of a protective sheet provided in an embodiment of the present application;
[0030] FIG6 is a flow chart of a method for testing the anchoring strength of a refractory fiber integral module provided in an embodiment of the present application.
[0031] The figure numbers are as follows: 1-tensile test fixture, 2-test module, 3-protective sheet, 4-packing tape, 101-screw, 102-connecting rod, 1021-positioning hole, 103-anchor assembly, 1031-connecting plate, 1032-anchor, 104-rib, 105-distance adjuster, 1051-first nut, 1052-second nut, 201-rib hole, 202-cotton blank, 301-notch. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0033] The core of the present application is to provide a testing device and a testing method for the anchoring strength of a refractory fiber integral module, which are used to test the anchoring strength of a refractory fiber integral module.
[0034] In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0035] Figure 1 is a structural diagram of a testing device for the anchoring strength of a refractory fiber integral module provided in an embodiment of the present application. As shown in Figure 1, the testing device for the anchoring strength of a refractory fiber integral module includes: a tensile test fixture 1, a tensile testing machine, a test module 2, a protective sheet 3 and a strapping tape 4; protective sheets 3 are respectively provided on both sides of the test module 2, and the strapping tape 4 is bundled around the test module 2 and the protective sheet 3 to clamp the test module 2 between the protective sheets 3 on both sides, and the test module 2 is in an extruded state, two sets of tensile test fixtures 1 are respectively anchored at both ends of the test module 2, and the tensile testing machine is respectively connected to the two sets of tensile test fixtures 1.
[0036] The test module 2 of the embodiment of the present application can be assembled from a plurality of identical cotton blanks 202. The shape and size of the protective sheet 3 match the shape and size of the side of the test module 2, and the protective sheet 3 can be made of a wooden board, a plastic board, a steel plate, etc. The test module 2 is squeezed to the installation squeeze size using the protective sheet 3 and the strapping tape 4, thereby completely simulating the squeeze state of the module during use. The implementation of the present application does not specifically limit the number of strapping tapes 4, and multiple strapping tapes 4 can be used to bundle to better maintain the squeeze state of the test module 2.
[0037] The embodiment of the present application provides a testing device for the anchoring strength of a refractory fiber integral module, comprising: a tensile test fixture 1, a tensile testing machine, a test module 2, a protective sheet 3 and a strapping tape 4; protective sheets 3 are provided on both sides of the test module 2, and the strapping tape 4 is bundled around the test module 2 and the protective sheet 3 to clamp the test module 2 between the protective sheets 3 on both sides, and the test module 2 is in an extruded state, two sets of tensile test fixtures 1 are anchored at both ends of the test module 2, and the tensile testing machine is connected to the two sets of tensile test fixtures 1. The anchoring strength of the test module 2 is tested by pulling the two sets of tensile test fixtures 1 apart by the tensile testing machine, which can be used to guide the optimization of production technology and provide data support for judging the installation firmness of the module; in addition, the test module 2 is extruded to the designed installation extrusion size by using the protective sheet 3 and the strapping tape 4, which can simulate the extrusion state of the test module 2 during use, thereby improving the accuracy of the anchoring strength detection of the test module 2.
[0038] Based on the above embodiments, Figure 2 is a structural diagram of a tensile test fixture provided by an embodiment of the present application. As shown in Figure 2, the tensile test fixture 1 of the embodiment of the present application includes a screw 101, a connecting rod 102, an anchor assembly 103 and a through-rib 104. The connecting rod 102 is connected to the middle part of the screw 101, and the connecting rod 102 is provided with a positioning hole 1021. The positioning hole 1021 is used to connect to the tensile testing machine through a positioning pin. Two groups of anchor assemblies 103 are respectively connected to the two ends of the screw 101, and the two ends of the through-rib 104 are respectively detachably connected to the anchor assemblies 103 connected to the two ends of the screw 101. Both ends of the test module 2 are provided with through-rib holes 201, and the through-rib holes 201 are used for allowing the through-rib 104 to pass through from one side of the test module 2 to the other side of the test module 2.
[0039] The connecting rod 102 in the embodiment of the present application can be welded to the middle part of the screw rod 101. There is no limitation on the specific way in which the through-rib 104 and the anchor assembly 103 can be detachably connected, and can be connected by threading or plugging, etc. Both ends of the test module 2 are provided with through-rib holes 201, and the aperture of the through-rib holes 201 is the same as the outer diameter of the through-rib 104. The tensile test fixture 1 is anchored at both ends of the test module by matching the through-rib holes 201 with the through-rib 104, which can be easily installed and disassembled. In addition, the embodiment of the present application does not limit the number of through-ribs 104 on each group of tensile test fixtures 1, and can be set as needed.
[0040] Based on the above embodiments, the anchor assembly 103 of the embodiment of the present application includes a connecting plate 1031 and an anchor 1032, one end of the connecting plate 1031 is connected to the anchor 1032, and the other end of the connecting plate 1031 is provided with a through hole, the connecting plate 1031 is sleeved on the screw 101 through the through hole and can slide along the screw 101, and the two ends of the screw 101 are respectively provided with a spacing adjuster 105, and the spacing adjuster 105 is used to adjust the distance between the two anchors 1032.
[0041] The embodiment of the present application does not limit the structure of the spacing adjuster 105. For example, the spacing adjuster 105 can be a limit block arranged on the outside of the connecting plate 1031. The limit block is adjustable on the screw rod 101. By changing the distance between the limit blocks at both ends of the screw rod 101, the maximum distance between the two anchors 1032 can be changed. Since the anchor assembly 103 can slide along the screw rod 101, the distance between the two anchors 1032 can be adjusted according to the length of the rib hole 201. The distance between the two anchors 1032 can be adjusted to be consistent with the length of the rib hole 201. When the rib 104 passes through the rib hole 201, the two anchors 1032 just abut against the two sides of the test module 2, thereby preventing the test module 2 from sliding on the rib 104.
[0042] Based on the above embodiment, the spacing adjuster 105 of the embodiment of the present application includes a first nut 1051 and a second nut 1052 connected to the screw rod 101 by threads, and the connecting plate 1031 is sandwiched between the first nut 1051 and the second nut 1052. As shown in FIG2, the connecting plate 1031 can be locked at the set position of the screw rod 101 by adjusting the positions of the first nut 1051 and the second nut 1052 on the screw rod 101. The provision of the first nut 1051 and the second nut 1052 makes it more convenient to adjust the distance between the two anchors 1032.
[0043] Based on the above embodiments, each set of tensile test fixtures 1 in the embodiments of the present application has two through-ribs 104, the anchor 1032 is a U-shaped connector, the bottom of the U-shaped connector is connected to the connecting plate 1031, and both ends of the U-shaped connector are bent to form hooks. The two ends of each through-rib 104 respectively pass through the hooks of the two U-shaped connectors, and the two through-ribs 104 are arranged parallel to each other, and two through-rib holes 201 are provided at both ends of the test module 2.
[0044] Since each set of tensile test fixture 1 is provided with two through-ribs 104, that is, each end of the test module 2 is anchored with two through-ribs 104, the connection firmness between the tensile test fixture 1 and the test module 2 can be provided. The connection mode in which both ends of the through-rib 104 are passed through the hooks of the two U-shaped connectors is convenient for installation and disassembly. Among them, the distance between the two through-ribs 104 of each set of tensile test fixture 1 is the same as the distance between the two through-rib holes 201 at each end of the test module 2.
[0045] Based on the above embodiments, Figure 3 is a structural diagram of a test module provided in an embodiment of the present application, Figure 4 is a schematic diagram of a cotton blank provided in an embodiment of the present application, and Figure 5 is a schematic diagram of a protective sheet provided in an embodiment of the present application. As shown in Figures 3 to 5, the test module 2 is assembled from multiple cotton blanks 202, and the multiple cotton blanks 202 are clamped between two protective sheets 3. Recesses 301 are provided at the edges of both ends of the protective sheets 3, and the rib holes 201 pass through the multiple cotton blanks 202 in sequence and are connected to the recesses 301 of the protective sheets 3 on both sides.
[0046] As shown in FIG3 , the test module 2 is assembled from two cotton blanks 202, one protective sheet 3 is attached to the outside of one cotton blank 202, and the other protective sheet 3 is attached to the outside of the other cotton blank 202, and the two protective sheets 3 sandwich the two cotton blanks 202. Considering that two rib holes 201 are provided at each end of the test module 2, two notches 301 are provided at the edge of each end of the protective sheet 3, and the opening of the notch 301 faces the force direction of the rib 104. The reason for providing the notch 301 on the edge of the protective sheet 3 is that when the rib 104 passes through a plurality of cotton blanks 202 in sequence through the rib holes 201, and the two ends of the rib 104 pass through the notches 301 of the protective sheets 3 on both sides respectively, when the anchor strength test is performed, the protective sheet 3 will not generate resistance to the rib 104, thereby improving the accuracy of the anchor strength test of the test module 2. For example, if a hole is drilled on the protective sheet 3, the protective sheet 3 will produce resistance to the through-rib 104 during the anchor strength test, resulting in an inaccurate anchor strength test of the test module 2. In addition, the opening position of the test module 2 corresponds to the notch 301 on the protective sheet 3, which can also ensure that the protective sheet 3 can effectively maintain the extruded state of the module.
[0047] Based on the above embodiments, the rib hole 201 of the embodiment of the present application is parallel to the end face of the test module 2, and the vertical distance between the end face close to the rib hole 201 and the center of the rib hole 201 is the same as the vertical distance between the rib and the cold surface of the module during actual use.
[0048] As shown in FIG4 , the two ends of the test module 2 refer to the top surface and the bottom surface. Two rib holes 201 are provided at one end close to the top surface of the test module 2, which are denoted as K1 and K1´, and two rib holes 201 are provided at one end close to the bottom surface of the test module 2, which are denoted as K2 and K2´. The vertical distance between the K1 rib hole and the top surface, the vertical distance between the K1´ rib hole and the top surface, the vertical distance between the K2 rib hole and the bottom surface, and the vertical distance L between the K2´ rib hole and the bottom surface are the same, and the vertical distance L is the same as the vertical distance between the rib and the cold surface of the module during actual use. The purpose is to simulate the state and installation position of the module installed in the kiln to the maximum extent, so as to improve the accuracy of the anchor strength detection of the test module 2 and provide reliable data support for judging the installation firmness of the module. Among them, the cold surface of the module refers to the side with lower temperature close to the furnace wall.
[0049] Based on the above embodiment, as shown in Figure 5, the length of the recess 301 in the embodiment of the present application is the vertical distance L+m, and the width of the recess 301 is the hole diameter D+n of the rib hole 201; wherein, m is 10 mm to 30 mm; n is 5 mm to 20 mm; the vertical distance L is 20 mm to 100 mm, and the dimensional deviation is controlled within ±2 mm; as shown in Figure 4, the hole diameters of the four rib holes 201 are the same, the hole diameter D is the same as the outer diameter of the rib 104, and the D deviation is controlled within ±2 mm.
[0050] FIG6 is a flow chart of a method for testing the anchorage strength of a refractory fiber integral module provided in an embodiment of the present application. As shown in FIG6 , the method for testing the anchorage strength of a refractory fiber integral module is applied to the above-mentioned testing device for the anchorage strength of the refractory fiber integral module, and includes:
[0051] S10: After the two sets of tensile test fixtures are respectively anchored at the two ends of the test module and the tensile testing machine is respectively connected to the two sets of tensile test fixtures, the tensile testing machine is controlled to separate the two sets of tensile test fixtures.
[0052] S11: Record the tensile force data detected by the tensile testing machine, and draw a tensile force variation curve based on the tensile force data.
[0053] S12: Determine the anchoring strength of the test module according to the tension variation curve.
[0054] Before the two sets of tensile test fixtures are respectively anchored at the two ends of the test module and the tensile testing machine is respectively connected to the two sets of tensile test fixtures, it also includes: obtaining the water-cutting drawings and inputting the water-cutting drawings into the water-cutting equipment; using the water-cutting equipment to cut and drill the cotton blank according to the water-cutting drawings. The accuracy of the module size, drilling position and aperture size is guaranteed, and the accuracy of the test results is guaranteed. The anchoring strength of the test module is determined according to the tensile change curve. Specifically, the tensile value corresponding to the critical point where the tensile data on the tensile change curve drops can be used as a reference value reflecting the anchoring strength.
[0055] The present application provides a method for testing the anchoring strength of a refractory fiber integral module, which is applied to the above-mentioned testing device for the anchoring strength of a refractory fiber integral module, including: after two sets of tensile test fixtures are respectively anchored at the two ends of the test module, and the tensile test machine is respectively connected to the two sets of clamps for the tensile test fixtures, the tensile test machine is controlled to separate the two sets of tensile test fixtures; the tensile data detected by the tensile test machine is recorded, and a tensile change curve is obtained according to the tensile data; the anchoring strength of the test module is determined according to the tensile change curve. This method is used to test the anchoring strength of the test module, which provides a basis for determining the optimal production technology and provides data support for judging the installation firmness of the module.
[0056] In order to better understand the present application, the following example introduces a test method for the anchoring strength of a refractory fiber integral module.
[0057] A series of tests were conducted to investigate the effect of a certain production process parameter on the anchoring strength of the overall module. During the series of tests, except for the test parameter, all other parameters remained unchanged. The test parameters were adjusted to different values, numbered as: Test 1 to 5, indicating that there were 5 kinds of cotton blanks with different production process parameters.
[0058] In each test, an integral module blank with a thickness of 155 mm to 165 mm was prepared for module cutting. After each process test, 6 cotton blanks with a length of 300 mm and a width of 300 mm were cut, and two rib holes were drilled on both sides of the insulation thickness direction of the cotton blank. The designed hole diameter was 12 mm, and the actual hole diameter after cutting was 11.5 mm to 12.5 mm. The vertical distance between the designed hole and the edge of the module was 40 mm, and the actual vertical distance was 39.5 mm to 40.5 mm.
[0059] Two cotton blanks are combined into an integral module, and three module test samples are prepared by extruding a protective sheet and a strapping tape for the anchor strength test. The notch length of the protective sheet is 60mm and the notch width is 30mm. The final prepared module has a cutting length of 300mm, an extrusion width of 300mm, and an insulation thickness of 300mm.
[0060] Two sets of tensile test fixtures were used, one end was connected to the tensile test machine through the positioning hole, and the other end was connected to the module and the anchor on the fixture through a 12mm diameter rib. After the connection was completed, the tensile test was started, and the anchor strength data of the prepared integral module samples from Tests 1 to 5 were measured, as shown in Table 1. According to the test results of the anchor strength, it was finally determined that the production process parameters corresponding to Test 4 were the optimal parameters, and the product produced by this process was nearly 30 times its own weight, which can ensure that the module does not fall off. It provides guidance for production process optimization and practical application.
[0061] Table 1 Tensile force values for tests 1 to 5
[0062]
[0063] The above is a detailed introduction to the test device and test method for the anchoring strength of a refractory fiber integral module provided by the present application. The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the embodiments can be referenced to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part description. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present application.
[0064] It should also be noted that, in this specification, relational terms such as first and second, etc. are used to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Moreover, the terms "comprises", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.
Claims
1. A test device for the anchoring strength of a refractory fiber integral module, characterized in that: include: A tensile test fixture (1), a tensile testing machine, a test module (2), a protective sheet (3) and a packing tape (4); The protective sheets (3) are respectively provided on both sides of the test module (2); the strapping tape (4) is bundled around the test module (2) and the protective sheets (3) so as to clamp the test module (2) between the protective sheets (3) on both sides, and the test module (2) is in an extruded state; two sets of the tensile test fixtures (1) are respectively anchored at both ends of the test module (2); and the tensile testing machine is respectively connected to the two sets of the tensile test fixtures (1).
2. The test device for the anchoring strength of the refractory fiber integral module according to claim 1, characterized in that: The tensile test fixture (1) comprises a screw rod (101), a connecting rod (102), an anchoring assembly (103) and a through-rib (104); the connecting rod (102) is connected to the middle part of the screw rod (101); the connecting rod (102) is provided with a positioning hole (1021); the positioning hole (1021) is used to be connected to the tensile test machine via a positioning pin; two groups of the anchoring assemblies (103) are respectively connected to two ends of the screw rod (101); the two ends of the through-rib (104) are respectively detachably connected to the anchoring assemblies (103) connected to the two ends of the screw rod (101); and the two ends of the test module (2) are provided with through-rib holes (201); the through-rib holes (201) are used for the through-rib (104) to pass through from one side of the test module (2) to the other side of the test module (2).
3. The test device for the anchoring strength of the refractory fiber integral module according to claim 2, characterized in that: The anchoring assembly (103) comprises a connecting plate (1031) and an anchor (1032); one end of the connecting plate (1031) is connected to the anchor (1032); the other end of the connecting plate (1031) is provided with a through hole; the connecting plate (1031) is sleeved on the screw rod (101) through the through hole and can slide along the screw rod (101); and spacing adjusters (105) are respectively provided at both ends of the screw rod (101); the spacing adjusters (105) are used to adjust the distance between the two anchors (1032).
4. The test device for the anchoring strength of the refractory fiber integral module according to claim 3, characterized in that: The spacing adjuster (105) comprises a first nut (1051) and a second nut (1052) which are threadedly connected to the screw rod (101), and the connecting plate (1031) is sandwiched between the first nut (1051) and the second nut (1052).
5. The test device for anchoring strength of refractory fiber integral module according to claim 3, characterized in that: Each set of the tensile test fixture (1) has two through-ribs (104), the anchor (1032) is a U-shaped connector, the bottom of the U-shaped connector is connected to the connecting plate (1031), the two ends of the U-shaped connector are bent to form hooks, the two ends of each through-rib (104) respectively penetrate the hooks of the two U-shaped connectors, and the two through-ribs (104) are arranged parallel to each other, and two through-rib holes (201) are provided at both ends of the test module (2).
6. The test device for the anchoring strength of the refractory fiber integral module according to claim 2, characterized in that: The test module (2) is assembled from a plurality of cotton blanks (202), wherein the plurality of cotton blanks (202) are sandwiched between two protective sheets (3), and both end edges of the protective sheets (3) are provided with notches (301), and the rib-penetrating holes (201) sequentially pass through the plurality of cotton blanks (202) and are connected to the notches (301) of the protective sheets (3) at both sides.
7. The test device for the anchoring strength of the refractory fiber integral module according to claim 6, characterized in that: The rib-penetrating hole (201) is parallel to the end face of the test module (2), and the vertical distance between the end face close to the rib-penetrating hole (201) and the rib-penetrating hole (201) is the same as the vertical distance between the rib-penetrating hole and the cold face of the module during actual use.
8. The test device for the anchoring strength of the refractory fiber integral module according to claim 7, characterized in that: The length of the notch (301) is the vertical distance + m, and the width of the notch (301) is the hole diameter of the rib hole (201) + n; wherein m is 10 mm to 30 mm, n is 5 mm to 20 mm, and the vertical distance is 20 mm to 100 mm.
9. A method for testing the anchoring strength of a refractory fiber integral module, characterized in that: A testing device for the anchoring strength of a refractory fiber integral module according to any one of claims 1 to 8, comprising: After the two sets of tensile test fixtures (1) are respectively anchored at two ends of the test module (2), and the tensile test machine is respectively connected to the two sets of the tensile test fixtures (1), the tensile test machine is controlled to separate the two sets of the tensile test fixtures (1); Recording the tensile data detected by the tensile testing machine, and drawing a tensile change curve based on the tensile data; The anchoring strength of the test module (2) is determined according to the tension variation curve.
10. The method for testing the anchoring strength of the refractory fiber integral module according to claim 9, characterized in that: Before the two sets of tensile test fixtures (1) are respectively anchored at the two ends of the test module (2), and the tensile testing machine is respectively connected to the two sets of the tensile test fixtures (1), the method further comprises: Obtaining a water-jet cutting drawing, and inputting the water-jet cutting drawing into a water-jet cutting device; The cotton blank (202) is cut and drilled using water-cutting equipment according to the water-cutting drawing.
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