A kind of detection device and method for aluminum alloy cable production
By designing an aluminum alloy cable detection device including a detection box, a pressure chamber, a torque chamber and a heating tube, the problem of complex operation and a single detection range of the existing detection device is solved, and efficient detection of multiple performances of aluminum alloy cables is achieved.
Patent Information
- Application Number
- CN202411769644.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-12-04
AI Technical Summary
The existing aluminum alloy cable detection device is too complex during inspection, has high operation difficulty, low efficiency, and cannot synchronize multiple performance detection, resulting in a single detection range and cannot perform authoritative inspection.
A detection device for the production of aluminum alloy cables is designed, including a detection box, a pressure chamber, a torque chamber and a heating pipe. Through a motor-driven reciprocating screw and sprocket system, multiple performance detection of aluminum alloy cables, including toughness, compression resistance and heat resistance.
The detection operation is simplified, the detection efficiency is improved, and the multiple performances of aluminum alloy cables can be detected simultaneously, the detection range is expanded, and the authoritative detection of aluminum alloy cables is realized.
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Figure CN119246241B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aluminum alloy cables, and in particular to a detection device and method for producing aluminum alloy cables. Background Art
[0002] Aluminum alloy cable is a new type of power cable, which uses aluminum alloy as the conductor material. After the production of aluminum alloy cable is completed, it needs to undergo a variety of tests to determine the application range of the cable and its own performance. It needs to undergo voltage resistance test, bending test and heat resistance test.
[0003] Some existing detection devices focus on fixing the aluminum alloy cables when detecting aluminum alloy cables, resulting in a relatively complex detection structure for the aluminum alloy cables and relatively complex operations for staff during use, which results in the failure to improve the efficiency of the detection device, as well as a lack of simultaneous detection of multiple properties of the aluminum alloy cables, which makes the detection range of the detection device relatively single and cannot be used for authoritative detection of aluminum alloy cables. Summary of the invention
[0004] In view of the problems of the above-mentioned detection device for aluminum alloy cable production, the present invention is proposed.
[0005] Therefore, the purpose of the present invention is to provide a detection device for aluminum alloy cable production, which is used to solve the problem that some detection devices focus on fixing the aluminum alloy cables when detecting the aluminum alloy cables, resulting in a more complicated detection structure for the aluminum alloy cables, and more complicated operations for staff during use, resulting in the efficiency of the detection device not being improved, and lack of simultaneous detection of multiple properties of the aluminum alloy cables, resulting in a relatively single detection range of the detection device and being unable to be used for authoritative detection of aluminum alloy cables.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: A detection device for aluminum alloy cable production, comprising: a detection box, a pressure chamber is arranged on the inner side of the detection box, a torque chamber is arranged on the inner side of the detection box, and the torque chamber is located on the right side of the pressure chamber, a first heating tube is arranged on the inner side of the detection box, and the first heating tube is located on the right side of the torque chamber, a detection unit is arranged on the inner side of the pressure chamber, and a storage assembly is arranged on the right side of the detection box;
[0007] The detection unit includes a motor arranged on the inner side of the detection box, a first reciprocating screw is arranged at the output end of the motor, an adjusting component is arranged on the outer side of the first reciprocating screw, a pushing component is arranged on the right side of the adjusting component, and the pushing component is slidably connected with the first reciprocating screw, a pressure component is arranged on the outer side of the first reciprocating screw, and the pressure component is located at the front and rear sides of the first reciprocating screw, a first sprocket is arranged on the outer side of the first reciprocating screw, and the first sprocket is located at the right side of the pressure component, a chain is arranged on the outer side of the first sprocket, a plurality of second sprockets are arranged on the inner side of the chain away from the first sprocket, and a torque component is arranged on the right side of the second sprocket.
[0008] As a preferred solution of the detection device for aluminum alloy cable production described in the present invention, the pushing assembly includes a moving frame arranged on the outer side surface of the first reciprocating screw rod, a first pushing plate is arranged on the top surface of the moving frame, a plurality of first connecting rods are arranged on the top surface of the moving frame, and the first connecting rod is slidably connected to the first pushing plate, a second pushing plate is arranged on the outer side surface of the first connecting rod, and the second pushing plate is slidably connected to the first connecting rod, a second spring is sleeved on the outer wall of the first connecting rod, and the second spring is located between the first pushing plate and the second pushing plate.
[0009] As a preferred solution of the detection device for aluminum alloy cable production described in the present invention, the adjustment component includes a sliding block arranged on the outer side of the first reciprocating screw, a plurality of sets of screws are arranged on the right side of the movable frame, a first spring is arranged on the outer side of the sliding block, and the first spring is located between the sliding block and the movable frame.
[0010] As a preferred solution of the detection device for aluminum alloy cable production described in the present invention, the pressure assembly includes a second connecting rod arranged on the inner side of the detection box, and the first push plate is located at the front and rear sides of the first reciprocating screw, a worm gear is arranged on the outer side of the second connecting rod, and the worm gear is meshed with the first reciprocating screw, a first belt is arranged on the outer side of the second connecting rod, a disc is arranged on the inner side of the first belt away from the second connecting rod, and a plurality of groups of first teeth are arranged on the outer side of the disc, a second reciprocating screw is arranged on the front and rear sides of the detection box, and the second reciprocating screw corresponds to the position of the disc, a first gear is arranged on the outer side of the second reciprocating screw, and the first gear is meshed with the first teeth, a plurality of groups of pressure plates are arranged on the outer side of the second reciprocating screw, and the pressure plate contacts the first push plate or the second push plate, a plurality of groups of first sliders are arranged on the outer side of the second reciprocating screw, and the first sliders are located at the upper and lower sides of the pressure plate, and a third spring is arranged on the side of the first slider close to the pressure plate.
[0011] As a preferred scheme of the detection device for aluminum alloy cable production described in the present invention, the torsion assembly includes a connecting cylinder arranged on the right side of the second sprocket, a connecting ring is arranged on the right side of the connecting cylinder, and the connecting ring is rotatably connected to the detection box, a plurality of groups of third reciprocating screw rods are arranged on the inner side surface of the connecting cylinder, a push plate is arranged on one side between four of the third reciprocating screw rods, and anti-slip grooves are arranged on the side of the push plate away from the connecting cylinder, a second gear is arranged on the outer side surface of the third reciprocating screw rod, a pad is arranged on the side of the second gear close to the connecting cylinder, a fixed bracket is arranged on the outer side surface of the connecting cylinder, and the fixed bracket is located on the right side of the third reciprocating screw rod, a plurality of groups of second teeth are arranged on the outer side surface of the fixed bracket, and the fixed bracket is meshed with the second gear through the second teeth, a protective pad is arranged between the second sprocket and the inner side surface of the connecting ring, and the protective pad is fixedly connected to the push plate.
[0012] As a preferred solution of the detection device for aluminum alloy cable production described in the present invention, the storage component includes a bottom plate arranged on the right side of the detection box, a plurality of groups of fixed curved plates are arranged on the top surface of the bottom plate, a storage rod is arranged between the inner sides of the fixed curved plates, a plurality of groups of first baffles are arranged on the outer side of the storage rod, a plurality of groups of second baffles are arranged on the outer side of the storage rod, and the second baffles are located in front of the first baffles of the same group, a second belt is arranged on the outer side of the second connecting rod, a third connecting rod is arranged on the inner side of the second belt away from the second connecting rod, a first bevel gear is arranged on the top surface of the third connecting rod, and the storage A fourth spring is provided on the inner side of the storage stick, a rotating rod is slidably provided on the inner side of the storage stick, and the rotating rod is located at the rear end of the fourth spring, a second bevel gear is provided on the outer side of the rotating rod, and the second bevel gear is meshed with the first bevel gear, a third belt is provided on the outer side of the storage stick, and the third belt is located in front of the fixed curved plate, a fourth reciprocating screw is provided on the inner side of the third belt away from the fixed curved plate, a fixed plate is provided on the outer side of the fourth reciprocating screw, and the fixed plate is fixedly connected to the fixed curved plate, a plurality of second sliders are provided on the outer side of the fourth reciprocating screw, and the second sliders are located between the first baffle plate and the second baffle plate.
[0013] As a preferred solution of the detection device for aluminum alloy cable production described in the present invention, a second heating tube is arranged on the outer side of the fixed curved plate, and the second heating tube is located between the first baffle plate and the second baffle plate, and a card slot is provided on the side of the first baffle plate away from the bottom plate or the side of the second baffle plate close to the bottom plate.
[0014] A detection method for aluminum alloy cable production, the detection method of the detection device for aluminum alloy cable production comprises the following steps:
[0015] Step 1. Pass the aluminum alloy cable through the push assembly and the pressure assembly in the detection unit structure set inside the detection box, then enter the torque assembly, and then pass through the inside of the first heating tube to connect with the storage assembly structure;
[0016] Step 2. Start the device, test the toughness of the aluminum alloy cable by cooperating with the push component and the pressure component, test the compressive strength and surface toughness of the aluminum alloy cable by the torsion component structure, and test the heat resistance of the aluminum alloy cable by the first heating tube;
[0017] Step 3. The inspected aluminum alloy cable is stored in the storage component structure. The performance after inspection and the performance after heating are tested while storing. Then the aluminum alloy cable is replaced for the next set of tests.
[0018] Beneficial effects of the present invention:
[0019] 1. The motor drives the adjustment component to move back and forth left and right through the rotation of the first reciprocating screw rod. The adjustment component drives the push component to move back and forth left and right on the outer side of the first reciprocating screw rod to fold the aluminum alloy cable, so as to test the toughness and firmness of the aluminum alloy cable and how much tension the aluminum alloy cable can withstand. Then, the pressure component structure is used to apply pressure to the push component structure. During the pressure application process, the push component continuously drives the push component to move, so as to test the compressive capacity of the aluminum alloy cable and how much pressure the aluminum alloy cable can withstand from the outside without being damaged. After the aluminum alloy cable passes the pressure component test, it enters the torsion component structure test, and the torsion component drives the aluminum alloy cable to Rotate to test how much torque the aluminum alloy cable can withstand, thereby testing the toughness of the aluminum alloy cable. The first reciprocating screw drives the chain to move through the first sprocket, and the chain drives multiple second sprockets to rotate. The middle second sprocket has a larger diameter than the second sprockets on both sides so as not to affect the transmission effect of the structure. Then the aluminum alloy cable enters the position of the first heating tube, and the first heating tube tests the heat resistance of the aluminum alloy cable to determine how many degrees of heat it can withstand without being deformed or damaged. The tested aluminum alloy cables are then classified to be suitable for a variety of different environments. At the same time, the operating structure is simple, and does not require staff to perform responsible operations, thereby improving the detection efficiency of the device.
[0020] 3. When using the device, the inspected aluminum alloy cable is stored through the storage component structure, the second belt is driven to rotate by the second connecting rod, the second belt drives the first bevel gear to rotate through the third connecting rod, the first bevel gear drives the rotating rod to rotate through the second bevel gear, and the rotating rod drives the storage rod to rotate to store the aluminum alloy cable between the first baffle and the second baffle. When the push component structure pulls the aluminum alloy cable, part of the aluminum alloy cable moves to the left, so that the aluminum alloy cable drives the storage rod to rotate, and the storage rod drives the fourth spring to twist, so as not to drive the rotating rod to rotate, so that the aluminum alloy cable has good protection, the surface toughness is reduced after being heated by the first heating tube, and the fourth spring is set to prevent the cable from being torn, the storage rod drives the fourth reciprocating screw rod to rotate through the third belt, and the fourth reciprocating screw rod drives the second slider to move back and forth, and the aluminum alloy cable is evenly disassembled and stored, thereby completing the function of the storage component structure.
[0021] 3. Connect one end of the aluminum alloy cable to the power supply set on the surface of the storage rod through the slot opened on the first baffle plate, and then connect the other end after the test to the power supply on the other end of the storage rod surface through the slot opened on the second baffle plate to test the performance of the aluminum alloy cable after the test, and then heat it through the second heating tube to test the performance of the aluminum alloy cable after heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of a detection device for aluminum alloy cable production according to the present invention.
[0024] Figure 2 It is a schematic diagram of the cross-sectional structure of a front view of a detection device for aluminum alloy cable production according to the present invention.
[0025] Figure 3 This is a schematic diagram of the combined structure of a detection unit and a storage unit of a detection device for aluminum alloy cable production according to the present invention.
[0026] Figure 4 This is a schematic diagram of the structure of a torsion component of a detection device for aluminum alloy cable production according to the present invention.
[0027] Figure 5 This is a schematic diagram of the structure of a storage unit of a detection device for aluminum alloy cable production according to the present invention.
[0028] Figure 6This is a schematic diagram of the combined structure of a push component and a pressure component of a detection device for aluminum alloy cable production according to the present invention.
[0029] 1. detection box; 101. pressure chamber; 102. torque chamber; 103. first heating tube; 200. detection unit; 201. motor; 202. first reciprocating screw rod; 203. adjustment assembly; 2031. sliding block; 2032. screw; 2033. first spring; 204. pushing assembly; 2041. moving frame; 2042. first pushing plate; 2043. first connecting rod; 2044. second pushing plate; 2045. second spring; 205. pressure assembly; 2051. worm gear; 2052. second connecting rod; 2053. first belt; 2054. disc; 2055. second reciprocating screw rod; 2056. first gear; 2057. pressure plate; 2058. first slider; 2059. third spring; 20510. first tooth; 206. first sprocket; 2 07, chain; 208, second sprocket; 209, torque assembly; 2091, connecting tube; 2092, connecting ring; 2093, second tooth; 2094, fixed bracket; 2095, third reciprocating screw; 2096, second gear; 2097, pad; 2098, push plate; 2099, protective pad; 20910, anti-slip pattern; 300, storage assembly; 301, bottom plate; 302, Fixed curved plate; 303, storage rod; 304, first baffle; 305, second baffle; 306, slot; 307, second belt; 308, second heating tube; 309, third connecting rod; 310, first bevel gear; 311, second bevel gear; 312, fourth spring; 313, third belt; 314, fixed plate; 315, fourth reciprocating screw; 316, second slider; 317, rotating rod. DETAILED DESCRIPTION
[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0032] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0033] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0034] Reference Figure 1-6 , is an embodiment of the present invention, and provides a detection device for aluminum alloy cable production, which includes: a detection box 1, a pressure chamber 101 is arranged on the inner side of the detection box 1, a torsion chamber 102 is arranged on the inner side of the detection box 1, and the torsion chamber 102 is located on the right side of the pressure chamber 101, a first heating tube 103 is arranged on the inner side of the detection box 1, and the first heating tube 103 is located on the right side of the torsion chamber 102, a detection unit 200 is arranged on the inner side of the pressure chamber 101, and a storage assembly 300 is arranged on the right side of the detection box 1;
[0035] The detection unit 200 includes a motor 201 arranged on the inner side of the detection box 1, a first reciprocating screw 202 is arranged at the output end of the motor 201, an adjustment component 203 is arranged on the outer side of the first reciprocating screw 202, a pushing component 204 is arranged on the right side of the adjustment component 203, and the pushing component 204 is slidably connected with the first reciprocating screw 202, a pressure component 205 is arranged on the outer side of the first reciprocating screw 202, and the pressure component 205 is located at the front and rear sides of the first reciprocating screw 202, a first sprocket 206 is arranged on the outer side of the first reciprocating screw 202, and the first sprocket 206 is located at the right side of the pressure component 205, a chain 207 is arranged on the outer side of the first sprocket 206, a plurality of second sprockets 208 are arranged on the inner side of the chain 207 away from the side of the first sprocket 206, and a torque component 209 is arranged on the right side of the second sprocket 208;
[0036] Specifically, when the device is needed, the aluminum alloy cable needs to be inserted from the left side of the detection box 1, and then come out from the right side of the detection box 1 to connect with the storage component 300 structure for the final detection, and the detection unit 200 structure is started. The motor 201 drives the adjustment component 203 to move back and forth left and right through the rotation of the first reciprocating screw rod 202. The adjustment component 203 drives the pushing component 204 to move back and forth left and right on the outer side of the first reciprocating screw rod 202 to fold the aluminum alloy cable, so as to test the toughness and firmness of the aluminum alloy cable, and test how much tension the aluminum alloy cable can withstand. Then, the pressure component 205 structure is used to apply pressure to the pushing component 204 structure. During the pressure application process, the pushing component 204 continuously drives the pushing component 204 to move, so as to test the compressive resistance of the aluminum alloy cable and test how much pressure the aluminum alloy cable can withstand from the outside without being damaged. Then, the aluminum alloy cable passes through After the pressure component 205 is tested, it enters the torsion component 209 for structural testing. The torsion component 209 drives the aluminum alloy cable to rotate to test how much torque the aluminum alloy cable can withstand, thereby testing the toughness of the aluminum alloy cable. The first reciprocating screw rod 202 drives the chain 207 to move through the first sprocket 206, and the chain 207 drives multiple second sprockets 208 to rotate. The middle second sprocket 208 has a larger diameter than the second sprockets 208 on both sides so as not to affect the transmission effect of the structure. Then the aluminum alloy cable enters the position of the first heating tube 103, and the first heating tube 103 tests the heat resistance of the aluminum alloy cable to determine how many degrees of heat it can withstand without being deformed or damaged. The tested aluminum alloy cables are classified to be suitable for a variety of different environments. At the same time, the operating structure is simple, and no staff is required to perform responsible operations, thereby improving the detection efficiency of the device.
[0037] Reference Figure 2 and Figure 6 The pushing assembly 204 includes a moving frame 2041 arranged on the outer side of the first reciprocating screw rod 202, a first pushing plate 2042 is arranged on the top surface of the moving frame 2041, a plurality of first connecting rods 2043 are arranged on the top surface of the moving frame 2041, and the first connecting rod 2043 is slidably connected to the first pushing plate 2042, a second pushing plate 2044 is arranged on the outer side of the first connecting rod 2043, and the second pushing plate 2044 is slidably connected to the first connecting rod 2043, a second spring 2045 is sleeved on the outer wall of the first connecting rod 2043, and the second spring 2045 is located between the first pushing plate 2042 and the second pushing plate 2044;
[0038] Specifically, when using this device, the movable frame 2041 is driven to move back and forth left and right through the adjustment component 203, and the aluminum alloy cable is located between the first push plate 2042 and the second push plate 2044. The aluminum alloy cable is driven to move by the extrusion of the first push plate 2042 and the second push plate 2044, and the aluminum alloy cable part is moved to the right side of the first reciprocating screw rod 202, and then the pressure component 205 is cooperated to perform extrusion detection.
[0039] Reference Figure 2 and Figure 6 The adjustment assembly 203 includes a sliding block 2031 disposed on the outer side of the first reciprocating screw rod 202, a plurality of screws 2032 are disposed on the right side of the moving frame 2041, a first spring 2033 is disposed on the outer side of the sliding block 2031, and the first spring 2033 is located between the sliding block 2031 and the moving frame 2041;
[0040] Specifically, the distance between the sliding block 2031 and the moving frame 2041 is adjusted by turning the screw 2032, thereby adjusting the thrust of the pushing component 204 structure on the aluminum alloy cable, thereby detecting the degree of tension that the aluminum alloy cable can withstand.
[0041] Reference Figure 3 and Figure 6 The pressure assembly 205 includes a second connecting rod 2052 arranged on the inner side of the detection box 1, and the first push plate 2042 is located at the front and rear sides of the first reciprocating screw rod 202. A worm gear 2051 is arranged on the outer side of the second connecting rod 2052, and the worm gear 2051 and the first reciprocating screw rod 202 are meshed with each other. A first belt 2053 is arranged on the outer side of the second connecting rod 2052, and a disc 2054 is arranged on the inner side of the first belt 2053 away from the second connecting rod 2052. A plurality of first teeth 20510 are arranged on the outer side of the disc 2054. The second reciprocating screw rod 2055 is arranged on both the front and rear sides of the detection box 1. , and the second reciprocating screw rod 2055 corresponds to the position of the disc 2054, a first gear 2056 is arranged on the outer side of the second reciprocating screw rod 2055, and the first gear 2056 is meshed with the first tooth 20510, a plurality of groups of pressing plates 2057 are arranged on the outer side of the second reciprocating screw rod 2055, and the pressing plates 2057 are in contact with the first push plate 2042 or the second push plate 2044, a plurality of groups of first sliders 2058 are arranged on the outer side of the second reciprocating screw rod 2055, and the first sliders 2058 are located at the upper and lower sides of the pressing plate 2057, and a third spring 2059 is arranged on the side of the first slider 2058 close to the pressing plate 2057;
[0042] Specifically, when the pushing assembly 204 is used to drive the aluminum alloy cable to move back and forth, the pushing assembly 204 is pressed by the pressure assembly 205, the first reciprocating screw rod 202 drives the second connecting rod 2052 to rotate through the worm gear 2051, the second connecting rod 2052 drives the disk 2054 to rotate through the first belt 2053, the disk 2054 drives the first gear 2056 to rotate through the first teeth 20510 on the surface, the first gear 2056 drives the second reciprocating screw rod 2055 to rotate, and the second The reciprocating screw rod 2055 drives the first slider 2058 to move up and down through the reciprocating thread on the surface. The first slider 2058 drives the third spring 2059 to apply pressure to the pressure plate 2057. The pressure plate 2057 squeezes the aluminum alloy cable through the first push plate 2042 and the first connecting rod 2043, thereby testing the compressive resistance of the aluminum alloy cable, and tests the degree of folding toughness of the push component 204 on the aluminum alloy cable through the extrusion of the pressure component 205 on the push component 204 structure, thereby achieving mutual coordination between the structures.
[0043] Reference Figure 3 and Figure 4 The torque assembly 209 includes a connecting tube 2091 arranged on the right side of the second sprocket 208, a connecting ring 2092 is arranged on the right side of the connecting tube 2091, and the connecting ring 2092 is rotatably connected to the detection box 1, a plurality of third reciprocating screw rods 2095 are arranged on the inner side of the connecting tube 2091, and a push plate 2098 is arranged on one side between the four third reciprocating screw rods 2095, and an anti-slip pattern 20910 is arranged on the side of the push plate 2098 away from the connecting tube 2091, and a second gear 2096 is arranged on the outer side of the third reciprocating screw rod 2095. A backing plate 2097 is provided on the side of the wheel 2096 close to the connecting tube 2091, a fixed bracket 2094 is provided on the outer side of the connecting tube 2091, and the fixed bracket 2094 is located on the right side of the third reciprocating screw rod 2095, a plurality of sets of second teeth 2093 are provided on the outer side of the fixed bracket 2094, and the fixed bracket 2094 is meshed with the second gear 2096 through the second teeth 2093, a protection pad 2099 is provided between the second sprocket 208 and the inner side of the connecting ring 2092, and the protection pad 2099 is fixedly connected to the push plate 2098;
[0044] Specifically, when the device is used, after a section of the aluminum alloy cable is fixed by the structural combination of the push assembly 204 and the pressure assembly 205, the first sprocket 206 drives the plurality of second sprockets 208 to rotate through the chain 207, and the second sprockets 208 drive the connecting cylinder 2091 to rotate under the action of the connecting ring 2092. During the rotation process, the connecting cylinder 2091 is fixedly connected to the detection box 1 through the fixed bracket 2094, and then the fixed bracket 2094 is meshed with the second gear 2096 through the second teeth 2093, so that the fixed bracket 2094 drives the second gear 2096 to rotate intermittently, and the second gear 2096 is rotated. 96 drives the third reciprocating screw rod 2095 to move by rotating, and the third reciprocating screw rod 2095 drives the push plate 2098 to extrude and fix the aluminum alloy cable. When the pushing component 204 cooperates with the pressure component 205 to pull the aluminum alloy cable, the push plate 2098 fixes and limits the aluminum alloy cable, thereby testing how much tension the aluminum alloy cable can withstand. Then, when the first sprocket 206 drives the torque component 209 to rotate, the push plate 2098 drives the aluminum alloy cable to rotate through the anti-slip groove 20910, thereby testing the toughness of the aluminum alloy cable and how much torque it can withstand, thereby realizing multiple uses of the structural coordination.
[0045] Reference Figure 1-3 and Figure 5 The storage assembly 300 includes a bottom plate 301 arranged on the right side of the detection box 1, a plurality of groups of fixed curved plates 302 are arranged on the top surface of the bottom plate 301, a storage rod 303 is arranged between the inner sides of the fixed curved plates 302, a plurality of groups of first baffles 304 are arranged on the outer side of the storage rod 303, a plurality of groups of second baffles 305 are arranged on the outer side of the storage rod 303, and the second baffles 305 are located in front of the first baffles 304 of the same group, a second belt 307 is arranged on the outer side of the second connecting rod 2052, a third connecting rod 309 is arranged on the inner side of the second belt 307 away from the second connecting rod 2052, a first bevel gear 310 is arranged on the top surface of the third connecting rod 309, a fourth spring 312 is arranged on the inner side of the storage rod 303, and the inner side of the storage rod 303 is provided with a fourth spring 312. A rotating rod 317 is provided on the surface slidingly, and the rotating rod 317 is located at the rear end of the fourth spring 312, a second bevel gear 311 is provided on the outer side of the rotating rod 317, and the second bevel gear 311 is meshed with the first bevel gear 310, a third belt 313 is provided on the outer side of the storage rod 303, and the third belt 313 is located in front of the fixed curved plate 302, a fourth reciprocating screw rod 315 is provided on the inner side of the third belt 313 away from the fixed curved plate 302, a fixed plate 314 is provided on the outer side of the fourth reciprocating screw rod 315, and the fixed plate 314 is fixedly connected to the fixed curved plate 302, a plurality of second sliders 316 are provided on the outer side of the fourth reciprocating screw rod 315, and the second sliders 316 are located between the first baffle plate 304 and the second baffle plate 305;
[0046] Specifically, when the device is used, the detected aluminum alloy cable is stored through the storage component 300 structure, the second belt 307 is driven to rotate through the second connecting rod 2052, the second belt 307 drives the first bevel gear 310 to rotate through the third connecting rod 309, the first bevel gear 310 drives the rotating rod 317 to rotate through the second bevel gear 311, and the rotating rod 317 drives the storage rod 303 to rotate to store the aluminum alloy cable between the first baffle 304 and the second baffle 305. When the push component 204 structure pulls the aluminum alloy cable, part of the aluminum alloy cable moves to the left. The storage rod 303 drives the fourth spring 312 to twist, thereby not driving the rotating rod 317 to rotate, so that the aluminum alloy cable has good protection. After being heated by the first heating tube 103, the surface toughness is reduced. The fourth spring 312 will not be torn apart. The storage rod 303 drives the fourth reciprocating screw 315 to rotate through the third belt 313, and the fourth reciprocating screw 315 drives the second slider 316 to move back and forth, so that the aluminum alloy cable is evenly disassembled and stored, thereby completing the function of the storage component 300 structure.
[0047] Reference Figure 1-3 and Figure 5 As described above, a second heating tube 308 is disposed on the outer side of the fixed curved plate 302, and the second heating tube 308 is located between the first baffle plate 304 and the second baffle plate 305, and a slot 306 is provided on the side of the first baffle plate 304 away from the bottom plate 301 or the side of the second baffle plate 305 close to the bottom plate 301;
[0048] Specifically, one end of the aluminum alloy cable is connected to a power source disposed on the surface of the storage rod 303 through a slot 306 opened in the first baffle plate 304, and then the other end after the detection is completed is connected to a power source on the other end of the surface of the storage rod 303 through a slot 306 opened in the second baffle plate 305, and the performance of the aluminum alloy cable after the detection is tested, and then the second heating tube 308 is used to heat the cable to test the performance of the aluminum alloy cable after heating.
[0049] A detection method for aluminum alloy cable production, a detection method for a detection device for aluminum alloy cable production comprises the following steps:
[0050] Step 1. The aluminum alloy cable passes through the push assembly 204 and the pressure assembly 205 in the detection unit 200 structure set inside the detection box 1, and then enters the torque assembly 209, and then passes through the inside of the first heating tube 103 and connects with the storage assembly 300 structure;
[0051] Step 2. Start the device, test the toughness of the aluminum alloy cable by cooperating with the push component 204 and the pressure component 205, test the compressive strength and surface toughness of the aluminum alloy cable by the torsion component 209 structure, and test the heat resistance of the aluminum alloy cable by the first heating tube 103;
[0052] Step 3. The aluminum alloy cable that has been tested is stored in the storage assembly 300 structure. The performance after testing and the performance after heating are tested while storing. Then, the aluminum alloy cable is replaced for the next set of tests.
[0053] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A detection device for aluminum alloy cable production, characterized in that: include: A detection box (1), wherein a pressure chamber (101) is arranged on the inner side of the detection box (1), a torque chamber (102) is arranged on the inner side of the detection box (1), and the torque chamber (102) is located on the right side of the pressure chamber (101), a first heating tube (103) is arranged on the inner side of the detection box (1), and the first heating tube (103) is located on the right side of the torque chamber (102), a detection unit (200) is arranged on the inner side of the pressure chamber (101), and a storage assembly (300) is arranged on the right side of the detection box (1); The detection unit (200) comprises a motor (201) arranged on the inner side of the detection box (1); a first reciprocating screw (202) is arranged at the output end of the motor (201); an adjustment component (203) is arranged on the outer side of the first reciprocating screw (202); a pushing component (204) is arranged on the right side of the adjustment component (203); the pushing component (204) is slidably connected to the first reciprocating screw (202); a pressure component (205) is arranged on the outer side of the first reciprocating screw (202); The force assembly (205) is located at both sides of the first reciprocating screw (202); a first sprocket (206) is arranged on the outer side of the first reciprocating screw (202); the first sprocket (206) is located on the right side of the pressure assembly (205); a chain (207) is arranged on the outer side of the first sprocket (206); a plurality of groups of second sprockets (208) are arranged on the inner side of the chain (207) away from the first sprocket (206); and a torque assembly (209) is arranged on the right side of the second sprocket (208); The storage assembly (300) comprises a bottom plate (301) arranged on the right side of the detection box (1), a plurality of groups of fixed curved plates (302) being arranged on the top surface of the bottom plate (301), a storage rod (303) being arranged between the inner side surfaces of the fixed curved plates (302), a plurality of groups of first baffles (304) being arranged on the outer side surfaces of the storage rod (303), a plurality of groups of second baffles (305) being arranged on the outer side surfaces of the storage rod (303), and the second baffles (305) being located in front of the first baffles (304) of the same group The pressure assembly (205) comprises a second connecting rod (2052) arranged on the inner side of the detection box (1), and the first push plate (2042) is located at the front and rear sides of the first reciprocating screw rod (202), the outer side of the second connecting rod (2052) is provided with a second belt (307), the inner side of the second belt (307) is provided with a third connecting rod (309) away from the second connecting rod (2052), and the top surface of the third connecting rod (309) is provided with a first bevel gear (310) The storage rod (303) is provided with a fourth spring (312) on the inner side surface, the storage rod (303) is slidably provided with a rotating rod (317) on the inner side surface, and the rotating rod (317) is located at the rear end of the fourth spring (312), the rotating rod (317) is provided with a second bevel gear (311) on the outer side surface, and the second bevel gear (311) and the first bevel gear (310) are meshed with each other, and the storage rod (303) is provided with a third belt (313) on the outer side surface, and the third belt (313) is located at a fixed position. A fourth reciprocating screw rod (315) is disposed on the inner side of the third belt (313) at a position in front of the curved plate (302) and away from the fixed curved plate (302); a fixed plate (314) is disposed on the outer side of the fourth reciprocating screw rod (315), and the fixed plate (314) is fixedly connected to the fixed curved plate (302); a plurality of groups of second sliders (316) are disposed on the outer side of the fourth reciprocating screw rod (315), and the second sliders (316) are located between the first baffle plate (304) and the second baffle plate (305); A second heating tube (308) is provided on the outer side of the fixed curved plate (302), and the second heating tube (308) is located between the first baffle plate (304) and the second baffle plate (305), and a slot (306) is provided on the side of the first baffle plate (304) away from the bottom plate (301) or on the side of the second baffle plate (305) close to the bottom plate (301).
2. The detection device for aluminum alloy cable production according to claim 1, characterized in that: The pushing assembly (204) comprises a moving frame (2041) arranged on the outer side surface of the first reciprocating screw rod (202); a first pushing plate (2042) is arranged on the top surface of the moving frame (2041); a plurality of first connecting rods (2043) are arranged on the top surface of the moving frame (2041); the first connecting rods (2043) are slidably connected to the first pushing plate (2042); a second pushing plate (2044) is arranged on the outer side surface of the first connecting rod (2043); the second pushing plate (2044) is slidably connected to the first connecting rod (2043); a second spring (2045) is sleeved on the outer wall of the first connecting rod (2043); and the second spring (2045) is located between the first pushing plate (2042) and the second pushing plate (2044).
3. The detection device for aluminum alloy cable production according to claim 2 is characterized in that: The adjustment assembly (203) comprises a sliding block (2031) arranged on the outer side of the first reciprocating screw rod (202); a plurality of sets of screws (2032) are arranged on the right side of the moving frame (2041); a first spring (2033) is arranged on the outer side of the sliding block (2031); and the first spring (2033) is located between the sliding block (2031) and the moving frame (2041).
4. The detection device for aluminum alloy cable production according to claim 3 is characterized in that: A worm gear (2051) is disposed on the outer side surface of the second connecting rod (2052), and the worm gear (2051) and the first reciprocating screw rod (202) are meshed with each other; a first belt (2053) is disposed on the outer side surface of the second connecting rod (2052); a disk (2054) is disposed on the inner side surface of the first belt (2053) away from the second connecting rod (2052); a plurality of groups of first teeth (20510) are disposed on the outer side surface of the disk (2054); a second reciprocating screw rod (2055) is disposed on both the front and rear sides of the detection box (1), and the second reciprocating screw rod (2055) and the disk (2054) are positioned correspondingly; and the second reciprocating screw rod (2055) and the first reciprocating screw rod (2054) are disposed on the outer side surface of the second connecting rod (2052). A first gear (2056) is disposed on the outer side surface of the screw rod (2055), and the first gear (2056) meshes with the first tooth (20510), a plurality of groups of pressure plates (2057) are disposed on the outer side surface of the second reciprocating screw rod (2055), and the pressure plates (2057) are in contact with the first push plate (2042) or the second push plate (2044), a plurality of groups of first sliders (2058) are disposed on the outer side surface of the second reciprocating screw rod (2055), and the first sliders (2058) are located at upper and lower sides of the pressure plate (2057), and a third spring (2059) is disposed on the side of the first slider (2058) close to the pressure plate (2057).
5. The detection device for aluminum alloy cable production according to claim 4, characterized in that: The torque assembly (209) comprises a connecting tube (2091) arranged on the right side of the second sprocket (208); a connecting ring (2092) is arranged on the right side of the connecting tube (2091), and the connecting ring (2092) is rotatably connected to the detection box (1); a plurality of groups of third reciprocating screw rods (2095) are arranged on the inner side of the connecting tube (2091); a push plate (2098) is arranged on one side between four third reciprocating screw rods (2095); a side of the push plate (2098) away from the connecting tube (2091) is provided with an anti-slip groove (20910); a second gear (2096) is arranged on the outer side of the third reciprocating screw rods (2095); A backing plate (2097) is provided on one side of the second gear (2096) close to the connecting tube (2091); a fixed bracket (2094) is provided on the outer side surface of the connecting tube (2091), and the fixed bracket (2094) is located on the right side of the third reciprocating screw rod (2095); a plurality of groups of second teeth (2093) are provided on the outer side surface of the fixed bracket (2094), and the fixed bracket (2094) is meshed with the second gear (2096) through the second teeth (2093); a protective pad (2099) is provided between the second sprocket (208) and the inner side surface of the connecting ring (2092), and the protective pad (2099) is fixedly connected to the push plate (2098).
6. Aluminum alloy cable production testing method, characterized in that Using the detection device for aluminum alloy cable production as described in any one of claims 1 to 5, the detection method of the detection device for aluminum alloy cable production comprises the following steps: Step 1. The aluminum alloy cable passes through the pushing component (204) and the pressure component (205) in the detection unit (200) structure provided inside the detection box (1), then enters the torque component (209), and then passes through the inside of the first heating tube (103) to connect with the storage component (300) structure; Step 2. Start the device, test the toughness of the aluminum alloy cable by cooperating the push component (204) and the pressure component (205), test the compressive strength and surface toughness of the aluminum alloy cable by the torsion component (209), and test the heat resistance of the aluminum alloy cable by the first heating tube (103); Step 3. The aluminum alloy cable that has been tested is stored in the storage component (300) structure, and the performance after the test and the performance after heating are tested while being stored, and then the aluminum alloy cable is replaced for the next set of tests.
Citation Information
Patent Citations
Winding torsion testing machine of cable monofilament at low temperature
CN105092388A
Wire stripping machine for cables
CN113783142A