Efficient dust removal and adsorption device

By combining inertia and cyclone separation technology in the dust removal and adsorption device, the serpentine airway and conical tube are separated, and the dust collection water tank and cleaning water are used for precipitation and collection, the problem of metal powder splashing and separation efficiency is solved. It achieves efficient dust removal and a clean environment.

CN119258694AInactive Publication Date: 2025-01-07湖北如日中天汽车工业有限公司
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Patent Information

Application Number
CN202411547398.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing dust removal technology, metal powder is prone to splash under the impact of high-pressure airflow, resulting in secondary cleaning and safety hazards, and it is difficult to completely separate, which may damage the equipment and cause poor factory environment when the stain is blown up.

Method used

An efficient dust removal and adsorption device is designed, combining an inertial separation mechanism, a cyclone separation mechanism and a dust washing mechanism, separated by a snake-shaped airway and a conical tube, and precipitation and collection using a dust collection water tank and cleaning water to ensure that the metal powder is Effective precipitation and collection.

Benefits of technology

It realizes efficient separation and collection of metal powders, avoids equipment damage and environmental pollution, and ensures a clean environment in the workshop.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an efficient dust removal adsorption device, and relates to the technical field of dust removal. The efficient dust removal and adsorption device comprises an inertia separation mechanism, a cyclone separation mechanism and a dust collection water tank and further comprises a dust washing mechanism, the air outlet end of the cyclone separation mechanism is connected with the air inlet end of the dust washing mechanism, the inertia separation mechanism comprises a hollow box, an air inlet pipe and a precipitation box A, and a snake-shaped air channel is formed in the hollow box. According to the efficient dust removal and adsorption device, the inertia separation mechanism, the cyclone separation mechanism and the dust washing mechanism are arranged, gas containing metal powder passes through the inertia separation mechanism and the cyclone separation mechanism, the metal powder can fall into the dust collection water tank, in the dust washing mechanism, the gas can be washed with water, and the metal powder can be adsorbed by water; and then the gas is collected by the collecting ring, so that the gas containing the metal powder can be separated by utilizing inertia, gravity and centrifugal force, the clean environment of a workshop is ensured, and the damage of the metal powder to equipment can be effectively avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of dust removal, in particular to a high-efficiency dust removal and adsorption device. Background Art

[0002] During the use of mechanical equipment, metal powders are often splashed into the gaps due to processing. In the prior art, the cleaning of these metal powders is generally done by using a high-pressure air gun to clean the metal powders out by impact. However, during the use of this operation mode, the metal powders will splash under the impact of strong airflow, which not only requires secondary cleaning, but also poses certain safety hazards; at the same time, the strong airflow will cause the stains in the gaps to be blown up, resulting in a poor factory environment.

[0003] Chinese Patent: CN107803067A discloses a high-efficiency dust removal and adsorption device, comprising a machine body and a cleaning head connected to the machine body via a negative pressure pipe, wherein a negative pressure channel connected to the negative pressure pipe is arranged in the machine body, the negative pressure channel is connected to a negative pressure chamber, a rising tube is arranged in the negative pressure chamber, a spiral guide plate spirally arranged downward is arranged between the rising tube and the inner wall of the negative pressure chamber, and the upper end of the rising tube is connected to a negative pressure fan via a pipe; the cleaning head comprises a connecting head, a plurality of branch pipes are arranged in the connecting head, one end of the branch pipe extends into the connecting head, and the other end of the branch pipe extends out of the connecting head; the connecting head is provided with an air intake cavity connected to an external air intake pipe, a first sealing plate and a second sealing plate are arranged in the connecting head, and one end of the branch pipe passes through the first sealing plate and the second sealing plate in sequence and extends out of the connecting head.

[0004] Some metal powders are light in weight, and it is difficult to completely separate the metal powder from the gas using the negative pressure chamber cyclone separation in this solution, which may cause the metal powder to float in the air and damage the equipment. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a high-efficiency dust removal and adsorption device, which solves the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an efficient dust removal and adsorption device, including an inertial separation mechanism, a cyclone separation mechanism and a dust collection water tank, and also including a dust washing mechanism, wherein the air outlet end of the cyclone separation mechanism is connected to the air inlet end of the dust washing mechanism;

[0007] The inertial separation mechanism includes a hollow box, an air inlet pipe and a sedimentation box A. A serpentine airway is provided inside the hollow box. Both ends of the serpentine airway pass through the hollow box respectively. Sealing plates are installed on the hollow box at the positions corresponding to the two ends of the serpentine airway, which are used to seal the ends of the serpentine airway. One of the sealing plates is provided with a plurality of air holes connected with the serpentine airway. The air inlet pipe is connected to the hollow box and its bottom end is connected with a plurality of air holes. The inertial separation mechanism also includes an air outlet pipe A, which is fixed on the side of the hollow box and connected with one end of the serpentine airway away from the air holes. The other end of the air outlet pipe A is connected to the air inlet end of the cyclone separation mechanism. The sedimentation box A is fixed at the bottom end of the hollow box. Sedimentation holes are provided at the bottom surface of the hollow box corresponding to the corners of the serpentine airway. The sedimentation holes are connected with the sedimentation box A. The bottom of the sedimentation box A is connected with the dust collecting water tank through the trumpet pipe A.

[0008] The dust collecting water tank, the hollow box, the sedimentation box A and the cyclone separation mechanism are all fixed on the dust washing mechanism.

[0009] Preferably, the corner outer wall of the serpentine airway is an arc-shaped structure, and the diameter of the arc structure is greater than the distance between the two parallel inner walls of the serpentine airway. A groove is provided in the middle of the arc structure, and the groove and the sedimentation hole in the arc structure are on the same straight line.

[0010] Preferably, the cyclone separation mechanism includes a sedimentation box B, an outlet pipe B and a conical tube. The sedimentation box B is a cylindrical structure. The bottom end of the conical tube is inserted into the sedimentation box B. The outer walls of the two are sealed. The outlet pipe A extends from one end of the hollow box to the conical tube, and is inserted into the conical tube and tangent to the inner wall of the conical tube. The bottom end of the sedimentation box B is connected to the dust collecting water tank through the trumpet pipe B, and one end of the outlet pipe B is connected to the upper end of the conical tube. The sedimentation box B is fixed to the dust washing mechanism.

[0011] Preferably, the dust washing mechanism comprises an outer barrel, an isolation ring, a clean water tank, a sewage tank and a collecting ring. The isolation ring is arranged in the outer barrel and fixedly connected to the inner bottom wall thereof. The two are arranged concentrically. The clean water tank, the sewage tank and the dust collecting water tank are all arranged in the isolation ring and fixed on the inner bottom wall of the outer barrel. The clean water tank and the sewage tank are respectively connected to the outer barrel and the collecting ring by a valve pipe. The clean water tank and the sewage tank are connected to the dust collecting water tank. The clean water tank and the sewage tank allow clean water to exist in the cavity between the outer barrel and the isolation ring.

[0012] The collecting ring is a hollow structure, fixed on the inner bottom wall of the outer barrel, the upper end of the collecting ring is an open type, the upper end corresponds to the circular cavity between the outer barrel and the isolation ring, a number of bosses are fixedly installed on the inner bottom wall between the outer barrel and the isolation ring, the bottom of the boss is an open structure, and is connected to the collecting ring, and a through hole is provided on the side of the boss, the through hole is located on the inner bottom wall of the outer barrel, and the through hole connects the inner bottom wall of the outer barrel and the collecting ring;

[0013] One end of the air outlet pipe B away from the conical pipe extends upward to the side of the outer barrel, an expansion pipe is fixedly installed on the outer wall of the outer barrel, one end of the air outlet pipe B away from the conical pipe is connected to the expansion pipe, a plurality of air distribution pipes are installed on the expansion pipe, and the other end of the air distribution pipe is inserted between the outer barrel and the isolation ring, and is tangent to the arcs of the two;

[0014] A ring plate is provided at the bottom between the outer barrel and the isolation ring. The ring plate is concentrically arranged with the two and is rotatably connected with the two. A plurality of fan blades are fixedly installed on the upper surface of the ring plate. A motor is also fixedly installed on the inner bottom wall of the outer barrel in the isolation ring. The motor is used to drive the ring plate to rotate. When the motor drives the ring plate to flow clean water around, its direction is opposite to the direction of the air distribution pipe.

[0015] It also includes an air extraction pipe, which is installed on the outer barrel and communicated with the cavity between the outer barrel and the isolation ring.

[0016] Preferably, a cover plate is installed on the outer barrel, and the cover plate seals the cavity between the outer barrel and the isolation ring and the cavity in the isolation ring, and the air inlet pipe and the air exhaust pipe both pass through the cover plate upwards.

[0017] Preferably, the hollow box, sedimentation box A and sedimentation box B are all arranged in the isolation ring and fixed on the inner bottom wall of the outer barrel.

[0018] Preferably, the boss is a conical prism structure, the bottom end of the boss is flush with the inner bottom wall of the outer barrel, the interior of the boss is a hollow structure, the through hole is located at the inclined surface of the boss, several bosses are distributed in a circular array at equal distances, and the through holes on the boss are on the same arc line.

[0019] Preferably, an annular track is fixedly installed on the inner wall of the outer barrel and the outer wall of the isolation ring, and a plurality of rollers are installed on the inner and outer sides of the ring plate. The rollers are stuck in the annular track and can be connected to it in a rolling manner relative to it. The output shaft of the motor is equipped with a plurality of conical friction wheels, and the bottom surface of the ring plate is provided with a plurality of concentrically arranged tooth grooves. The conical friction wheels can engage with the tooth grooves and drive the ring plate to rotate.

[0020] Preferably, a plurality of universal wheels are installed at the bottom of the collecting circle.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The high-efficiency dust removal and adsorption device is provided with an inertial separation mechanism, a cyclone separation mechanism and a dust washing mechanism. The gas containing metal powder can be precipitated into a precipitation box A when passing through the inertial separation mechanism, and then the metal powder in the gas entering the cyclone separation mechanism will fall into the precipitation box B. After two separations, the metal powder contained in the gas is already less, and then in the dust washing mechanism, the gas can be washed with water, and the metal powder therein will be adsorbed by the water, and then collected by the collecting circle, thereby utilizing inertia, gravity and centrifugal force to separate the gas containing metal powder, thereby ensuring a clean environment in the workshop and effectively preventing the metal powder from damaging the equipment.

[0023] 2. The high-efficiency dust removal and adsorption device is provided with a motor and a ring plate. The motor can drive the ring plate to rotate, so that the clean water between the outer barrel and the isolation ring can make a circumferential motion. The disturbed clean water can stick to the inner wall of the outer barrel. Then, when the air distribution pipe blows air, the metal powder contained therein can be washed by the clean water and then fall with gravity. The clean air is discharged from the exhaust pipe. The opposite and tangential directions of the two make the air washing efficiency higher.

[0024] 3. The high-efficiency dust removal and adsorption device is equipped with a dust collecting water tank. The metal powder separated by the conical tube cyclone and the powder falling in the serpentine airway can not only be collected by the sedimentation box A and the sedimentation box B, but also fall into the dust collecting water tank. Compared with the collection method of the prior art, the dust collecting water tank is set up. After the dust falls, it is not easy to be disturbed by the airflow and fly again, thus ensuring the separation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the present invention;

[0026] Figure 2 It is a cross-sectional view of the structure of the present invention;

[0027] Figure 3 It is a top view of the result of the present invention;

[0028] Figure 4 This is a structural diagram of the outer barrel and the isolation ring of the present invention;

[0029] Figure 5 It is a half-section diagram of the structure of the outer barrel and the isolation ring of the present invention;

[0030] Figure 6 It is a structural schematic diagram of the ring plate of the present invention;

[0031] Figure 7 It is a connection diagram of the inertial separation mechanism and the cyclone separation mechanism of the present invention;

[0032] Figure 8 It is a cross-sectional view of the inertial separation mechanism and the cyclone separation mechanism of the present invention;

[0033] Fig. 9 It is a structural schematic diagram of the inertial separation mechanism of the present invention;

[0034] Fig.10 It is a schematic diagram of the internal structure of the hollow box of the present invention.

[0035] In the figure: 1. Inertial separation mechanism; 101. Hollow box; 102. Air inlet pipe; 103. Sedimentation box A; 104. Serpentine airway; 105. Sealing plate; 106. Air hole; 107. Air outlet pipe A; 108. Sedimentation hole; 109. Trumpet pipe A; 110. Groove; 2. Cyclone separation mechanism; 201. Sedimentation box B; 202. Air outlet pipe B; 203. Conical pipe; 204. Trumpet pipe B; 3. Dust collecting water tank; 4. Washing Dust mechanism; 401, outer barrel; 402, isolation ring; 403, clean water tank; 404, sewage tank; 405, collecting circle; 406, boss; 407, through hole; 408, expansion tube; 409, air distribution pipe; 410, ring plate; 411, fan blade; 412, motor; 413, exhaust pipe; 414, cover plate; 415, circular track; 416, roller; 417, friction wheel; 418, tooth groove; 419, universal wheel. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0037] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0038] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0039] In addition, in this application, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0040] like Figure 1-10 As shown, a high-efficiency dust removal and adsorption device includes an inertial separation mechanism 1, a cyclone separation mechanism 2 and a dust collecting water tank 3, and also includes a dust washing mechanism 4, and the air outlet end of the cyclone separation mechanism 2 is connected to the air inlet end of the dust washing mechanism 4. The inertial separation mechanism 1 includes a hollow box 101, an air inlet pipe 102 and a sedimentation box A103. A serpentine airway 104 is provided inside the hollow box 101, and both ends of the serpentine airway 104 respectively penetrate the hollow box 101. Sealing plates 105 are installed at the positions of both ends of the hollow box 101 corresponding to the serpentine airway 104, which are used to seal the ends of the serpentine airway 104. One of the sealing plates 105 is provided with a plurality of air holes 106 connected to the serpentine airway 104. The air inlet pipe 102 is connected to the hollow box 101 and its bottom end is connected to a plurality of air holes 106. The hollow box 101 is connected to the pore 106; it also includes an air outlet pipe A107, which is fixed on the side of the hollow box 101 and is connected to one end of the serpentine airway 104 away from the air hole 106, and the other end of the air outlet pipe A107 is connected to the air inlet end of the cyclone separation mechanism 2. The sedimentation box A103 is fixed at the bottom end of the hollow box 101, and the bottom surface of the hollow box 101 corresponding to the corner of the serpentine airway 104 is provided with a sedimentation hole 108, and the sedimentation hole 108 is connected to the sedimentation box A103, and the bottom of the sedimentation box A103 is connected to the dust collecting water tank 3 through a trumpet pipe A109. The dust collecting water tank 3, the hollow box 101, the sedimentation box A103 and the cyclone separation mechanism 2 are all fixed on the dust washing mechanism 4.

[0041] The exhaust gas containing metal powder extracted by the air inlet pipe 102 can enter the serpentine airway 104 through the air hole 106. The upper end of the sedimentation hole 108 is chamfered to facilitate the dust to fall into the sedimentation box A103. The metal dust that falls into the sedimentation box A103 can fall into the dust collecting water tank 3 through the trumpet pipe A109 and then settle. The metal dust after sedimentation is not easy to separate from the water in the sedimentation water tank.

[0042] The corner outer wall of the serpentine airway 104 is an arc-shaped structure, and the diameter of the arc structure is greater than the distance between the two parallel inner walls of the serpentine airway 104. A groove 110 is provided in the middle of the arc structure, and the groove 110 and the sedimentation hole 108 in the arc structure are on the same straight line.

[0043] The arc-shaped structure is provided to facilitate the airflow to swirl and change direction therein, and the entrained metal powder will hit the inner wall of the arc-shaped structure due to inertia. The groove 110 can intercept the metal powder, and the intercepted metal powder will fall into the precipitation hole 108.

[0044] The cyclone separation mechanism 2 includes a sedimentation box B201, an air outlet pipe B202 and a conical tube 203. The sedimentation box B201 is a cylindrical structure. The bottom end of the conical tube 203 is inserted into the sedimentation box B201, and the outer walls of the two are sealed. The end of the air outlet pipe A107 away from the hollow box 101 extends toward the conical tube 203, and is inserted into the conical tube 203 and tangent to its inner wall. The bottom end of the sedimentation box B201 is connected to the dust collecting water tank 3 through the trumpet tube B204, one end of the air outlet pipe B202 is connected to the upper end of the conical tube 203, and the sedimentation box B201 is fixed to the dust washing mechanism 4.

[0045] The conical tube 203 is an inverted conical structure, which is similar to the cyclone technology in the prior art, but the bottom of the sedimentation box B201 is connected to the dust collecting water tank 3, so the metal particles after cyclone separation in the conical tube 203 will fall into the sedimentation box B201, and then fall into the dust collecting water tank 3 and settle. No matter how the water flow in the dust collecting water tank 3 is affected by the airflow, the metal powder will not return to the airflow.

[0046] The dust washing mechanism 4 includes an outer barrel 401, an isolation ring 402, a clean water tank 403, a sewage tank 404 and a collecting ring 405. The isolation ring 402 is arranged in the outer barrel 401 and fixedly connected to its inner bottom wall. The two are arranged concentrically. The clean water tank 403, the sewage tank 404 and the dust collecting water tank 3 are all arranged in the isolation ring 402 and fixed on the inner bottom wall of the outer barrel 401. The clean water tank 403 and the sewage tank 404 are connected to the outer barrel 401 and the collecting ring 405 respectively by valve pipes. The clean water tank 403 and the sewage tank 404 are connected to the dust collecting water tank 3. The clean water tank 403 and the sewage tank 404 allow clean water to exist in the cavity between the outer barrel 401 and the isolation ring 402. The collecting ring 405 is a hollow structure, fixed on the inner bottom wall of the outer barrel 401. The upper end of the collecting ring 405 is open, and the upper end corresponds to the circular cavity between the outer barrel 401 and the isolation ring 402. A number of bosses 406 are fixedly installed on the inner bottom wall between the outer barrel 401 and the isolation ring 402. The bottom of the boss 406 is an open structure and is connected to the collecting ring 405. A through hole 407 is provided on the side of the boss 406. The through hole 407 is located on the inner bottom wall of the outer barrel 401. The through hole 407 connects the inner bottom wall of the outer barrel 401 and the collecting ring 405. The end of the air outlet pipe B202 away from the conical pipe 203 extends upward to the side of the outer barrel 401, and the outer wall of the outer barrel 401 is fixedly installed with an expansion pipe 408, and the end of the air outlet pipe B202 away from the conical pipe 203 is connected to the expansion pipe 408, and a plurality of air distribution pipes 409 are installed on the expansion pipe 408, and the other end of the air distribution pipe 409 is inserted between the outer barrel 401 and the isolation ring 402, and is tangent to the arc of the two. A ring plate 410 is provided at the bottom between the outer barrel 401 and the isolation ring 402, and the ring plate 410 is concentrically arranged with the two and is rotatably connected with the two. A plurality of fan blades 411 are fixedly installed on the upper surface of the ring plate 410, and a motor 412 is also fixedly installed on the inner bottom wall of the outer barrel 401 in the isolation ring 402, and the motor 412 is used to drive the ring plate 410 to rotate, and when the motor 412 drives the ring plate 410 to flow clean water around, its direction is opposite to the direction of the air distribution pipe 409. It also includes an air extraction pipe 413 , which is installed on the outer barrel 401 and communicates with the cavity between the outer barrel 401 and the isolation ring 402 .

[0047] The clean water tank 403 is filled with clean water, and the sewage tank 404 is used to extract wastewater containing metal powder. Pumps are installed in the valve pipes of both. The pumps can be remotely controlled or programmed and started regularly. When the water flows between the outer barrel 401 and the isolation ring 402, the precipitated metal powder will contact the boss 406 and then enter the through hole 407. The collection circle 405 itself is already full of clean water, and the powder that falls in is not easily affected by the water flow back.

[0048] When the vacuum pipe 413 vacuums air under negative pressure, the air distribution pipe 409 blows air into the water. When blowing air, the metal powder entrained therein will come into contact with the water flow. Arranging multiple air distribution pipes 409 can expand the air flow area.

[0049] A cover plate 414 is installed on the outer barrel 401 , and the cover plate 414 seals the cavity between the outer barrel 401 and the isolation ring 402 and the cavity in the isolation ring 402 . The air inlet pipe 102 and the air exhaust pipe 413 both pass through the cover plate 414 upwards.

[0050] The hollow box 101 , the sedimentation box A103 and the sedimentation box B201 are all arranged in the isolation ring 402 and fixed on the inner bottom wall of the outer barrel 401 .

[0051] The boss 406 is a conical prism structure, the bottom end of the boss 406 is flush with the inner bottom wall of the outer barrel 401, the interior of the boss 406 is a hollow structure, the through hole 407 is located at the inclined surface of the boss 406, and several bosses 406 are distributed in a circular array at equal distances, and the through holes 407 on the boss 406 are on the same arc line.

[0052] The shape of the boss 406 can make it easier for water to carry metal debris into the collection circle 405 and difficult for water to return from the collection circle 405 .

[0053] An annular track 415 is fixedly installed on the inner wall of the outer barrel 401 and the outer wall of the isolation ring 402, and a plurality of rollers 416 are installed on the inner and outer sides of the ring plate 410. The rollers 416 are stuck in the annular track 415 and can be connected to it in a rolling manner relative to it. The output shaft of the motor 412 is installed with a plurality of conical friction wheels 417. The bottom surface of the ring plate 410 is provided with a plurality of concentrically arranged tooth grooves 418. The conical friction wheels 417 can engage with the tooth grooves 418 and drive the ring plate 410 to rotate.

[0054] There is a gap between the ring plate 410 and the outer barrel 401 and the isolation ring 402 , and metal debris can fall from the gap to the inner bottom wall of the outer barrel 401 .

[0055] A plurality of universal wheels 419 are installed at the bottom of the collecting circle 405 .

[0056] Universal wheels 419 are provided so that the device can be easily moved, or the entire device can be fixed beside the equipment.

[0057] When in use, a hose can be installed on the air inlet pipe 102 for cleaning equipment, or it can be directly installed on the processing equipment. The exhaust pipe 413 is connected to the negative pressure exhaust equipment of the factory. When the gas containing metal powder passes through the inertial separation mechanism 1, the gas can flow along the serpentine airway 104. At this time, the gas needs to turn back at multiple bends when flowing, and the entrained metal powder will hit the corner due to inertia, and most of it will hit the groove 110, so that it will fall into the sedimentation box A103 through the sedimentation hole 108 due to gravity. When there is a certain amount of powder in the sedimentation box A103, the powder will fall into the dust collecting water tank 3, and then the gas containing the metal powder will pass through the conical tube 203 again, and cyclone separation will be performed in the conical tube 203. At this time, the metal powder in the gas will fall into the sedimentation box B201, and then enter the dust collecting water tank 3 again. After the dust falls, it is not easy to be disturbed by the airflow and fly again. After two separations, the metal powder contained in the gas is already less, and then it is washed. In the mechanism 4, the motor 412 can drive the ring plate 410 to rotate, so that the clean water between the outer barrel 401 and the isolation ring 402 can make a circumferential flow movement, and the disturbed clean water can stick to the inner wall of the outer barrel 401, and then when the air distribution pipe 409 blows air, the metal powder contained therein can be washed by the clean water and then enter the clean water. As the clean water rotates, the metal powder passes over the ring plate 410 due to gravity and falls to the inner bottom wall of the outer barrel 401, and then passes through the through hole of the boss 406 as the water rotates. The metal powder falls from the hole 407 into the collecting circle 405. The metal powder in the collecting circle 405 is not easy to return to the outer barrel 401 again. The sewage tank 404 can extract the sewage containing metal powder in the collecting circle 405, and the clean water tank 403 can replenish clean water into the outer barrel 401 at any time. Similarly, the sewage tank 404 can extract the sewage containing dust at the bottom of the dust collecting water tank 3, and the clean water tank 403 can replenish clean water into the dust collecting water tank 3. The pumping and replenishing of water are carried out intermittently, which does not affect the negative pressure suction of the equipment.

[0058] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification.

[0059] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0060] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency dust removal and adsorption device, characterized in that: It comprises an inertial separation mechanism (1), a cyclone separation mechanism (2) and a dust collection water tank (3), and also comprises a dust washing mechanism (4), wherein the air outlet end of the cyclone separation mechanism (2) is connected to the air inlet end of the dust washing mechanism (4); The inertial separation mechanism (1) comprises a hollow box (101), an air inlet pipe (102) and a sedimentation box A (103). A serpentine air passage (104) is provided inside the hollow box (101). Both ends of the serpentine air passage (104) respectively penetrate the hollow box (101). Sealing plates (105) are installed on the hollow box (101) at the positions corresponding to the two ends of the serpentine air passage (104) for sealing the ends of the serpentine air passage (104). One of the sealing plates (105) is provided with a plurality of air holes (106) in communication with the serpentine air passage (104). The air inlet pipe (102) is connected to the hollow box (101) and its bottom end is connected to a plurality of air holes (106). The hollow box (101) is connected to the hole (106); it also includes an air outlet pipe A (107), which is fixed on the side of the hollow box (101) and is connected to one end of the serpentine air passage (104) away from the air hole (106); the other end of the air outlet pipe A (107) is connected to the air inlet end of the cyclone separation mechanism (2); a sedimentation box A (103) is fixed to the bottom end of the hollow box (101); the bottom surface of the hollow box (101) is provided with sedimentation holes (108) at the corners corresponding to the serpentine air passage (104); the sedimentation holes (108) are connected to the sedimentation box A (103); the bottom of the sedimentation box A (103) is connected to the dust collecting water tank (3) through a trumpet pipe A (109); The dust collecting water tank (3), the hollow box (101), the sedimentation box A (103) and the cyclone separation mechanism (2) are all fixed on the dust washing mechanism (4).

2. The high-efficiency dust removal and adsorption device according to claim 1 is characterized in that: The corner outer wall of the serpentine airway (104) is an arc-shaped structure, and the diameter of the arc-shaped structure is greater than the distance between two parallel inner walls of the serpentine airway (104). A groove (110) is provided in the middle of the arc-shaped structure, and the groove (110) and the sedimentation hole (108) in the arc-shaped structure are on the same straight line.

3. The high-efficiency dust removal and adsorption device according to claim 1 is characterized in that: The cyclone separation mechanism (2) comprises a sedimentation box B (201), an air outlet pipe B (202) and a conical tube (203); the sedimentation box B (201) is a cylindrical structure; the bottom end of the conical tube (203) is inserted into the sedimentation box B (201); the outer walls of the two are sealed; one end of the air outlet pipe A (107) away from the hollow box (101) extends toward the conical tube (203) and is inserted into the conical tube (203) and tangent to the inner wall thereof; the bottom end of the sedimentation box B (201) is connected to the dust collecting water tank (3) via a trumpet pipe B (204); one end of the air outlet pipe B (202) is connected to the upper end of the conical tube (203); and the sedimentation box B (201) is fixed to the dust washing mechanism (4).

4. The high-efficiency dust removal and adsorption device according to claim 3 is characterized in that: The dust washing mechanism (4) comprises an outer barrel (401), an isolation ring (402), a clean water tank (403), a sewage tank (404) and a collecting ring (405); the isolation ring (402) is arranged in the outer barrel (401) and fixedly connected to the inner bottom wall thereof; the two are arranged concentrically; the clean water tank (403), the sewage tank (404) and the dust collecting water tank (3) are all arranged in the isolation ring (402) and fixed on the inner bottom wall of the outer barrel (401); the clean water tank (403) and the sewage tank (404) are respectively connected to the outer barrel (401) and the collecting ring (405) by means of a valve pipe; the clean water tank (403) and the sewage tank (404) are connected to the dust collecting water tank (3); the clean water tank (403) and the sewage tank (404) allow clean water to be present in the cavity between the outer barrel (401) and the isolation ring (402); The collecting ring (405) is a hollow structure and is fixed on the inner bottom wall of the outer barrel (401). The upper end of the collecting ring (405) is open and corresponds to the circular cavity between the outer barrel (401) and the isolation ring (402). A plurality of bosses (406) are fixedly installed on the inner bottom wall between the outer barrel (401) and the isolation ring (402). The bottom of the boss (406) is an open structure and is connected to the collecting ring (405). A through hole (407) is provided on the side of the boss (406). The through hole (407) is located on the inner bottom wall of the outer barrel (401). The through hole (407) connects the inner bottom wall of the outer barrel (401) and the collecting ring (405). One end of the air outlet pipe B (202) away from the conical pipe (203) extends upward to the side of the outer barrel (401); an expansion pipe (408) is fixedly installed on the outer wall of the outer barrel (401); one end of the air outlet pipe B (202) away from the conical pipe (203) is connected to the expansion pipe (408); a plurality of air distribution pipes (409) are installed on the expansion pipe (408); the other end of the air distribution pipe (409) is inserted between the outer barrel (401) and the isolation ring (402), and is tangent to the arc of the two. A ring plate (410) is provided at the bottom between the outer barrel (401) and the isolation ring (402). The ring plate (410) is concentrically arranged with the two and is rotatably connected with the two. A plurality of fan blades (411) are fixedly installed on the upper surface of the ring plate (410). A motor (412) is also fixedly installed on the inner bottom wall of the outer barrel (401) in the isolation ring (402). The motor (412) is used to drive the ring plate (410) to rotate. When the motor (412) drives the ring plate (410) to flow clean water around, the direction is opposite to the direction of the air distribution pipe (409). It also includes an air extraction pipe (413), which is installed on the outer barrel (401) and communicates with the cavity between the outer barrel (401) and the isolation ring (402).

5. The high-efficiency dust removal and adsorption device according to claim 4 is characterized in that: A cover plate (414) is installed on the outer barrel (401), and the cover plate (414) seals the cavity between the outer barrel (401) and the isolation ring (402) and the cavity within the isolation ring (402), and the air inlet pipe (102) and the air exhaust pipe (413) both penetrate the cover plate (414) upwards.

6. The high-efficiency dust removal and adsorption device according to claim 4 is characterized in that: The hollow box (101), the sedimentation box A (103) and the sedimentation box B (201) are all arranged in the isolation ring (402) and fixed on the inner bottom wall of the outer barrel (401).

7. The high-efficiency dust removal and adsorption device according to claim 4 is characterized in that: The boss (406) is a conical prism structure, the bottom end of the boss (406) is flush with the inner bottom wall of the outer barrel (401), the interior of the boss (406) is a hollow structure, the through hole (407) is located at the inclined surface of the boss (406), and a plurality of bosses (406) are distributed in a circular array at equal distances, and the through holes (407) on the boss (406) are located on the same arc line.

8. The high-efficiency dust removal and adsorption device according to claim 4 is characterized in that: An annular track (415) is fixedly mounted on the inner wall of the outer barrel (401) and the outer wall of the isolation ring (402); a plurality of rollers (416) are mounted on the inner and outer sides of the ring plate (410); the rollers (416) are clamped in the annular track (415) and can be connected to the annular track in a rolling manner; a plurality of conical friction wheels (417) are mounted on the output shaft of the motor (412); a plurality of concentrically arranged tooth grooves (418) are arranged on the bottom surface of the ring plate (410); and the conical friction wheels (417) can mesh with the tooth grooves (418) and drive the ring plate (410) to rotate.

9. The high-efficiency dust removal and adsorption device according to claim 4, characterized in that: A plurality of universal wheels (419) are installed at the bottom of the collecting circle (405).

Citation Information

Patent Citations

  • High-efficiency dust removal adsorption device

    CN107803067A