Atomization spraying equipment and spraying method for automobile refitting
By using the combination of the flip mechanism and the drive assembly in the automotive modified spraying equipment, the automatic flip of the components and the reciprocating movement of the atomized spray head are achieved, and the problems of low production efficiency and insufficient spraying range in the prior art are solved, and the problem of low production efficiency and insufficient spraying range in the prior art is realized. Comprehensive spraying and drying of components improves the spraying effect.
Patent Information
- Application Number
- CN202411813334.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-01-07
AI Technical Summary
Existing automotive modified spraying equipment needs to suspend working and flip after spraying one side, resulting in low production efficiency and insufficient spraying range to achieve comprehensive spraying of components.
Atomization spraying equipment is designed, using a flip mechanism and a drive assembly to automatically flip the components through an electric push rod and a clamping assembly, and the reciprocating movement of the atomization spray head is realized through the cooperation of the stage and the drive assembly. , ensure that the upper and lower sides of the components are sprayed evenly.
Improve production efficiency, ensure full spraying and drying of components, and enhance the spraying effect and applicability.
Smart Images

Figure CN119259348A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spraying equipment, in particular to atomizing spraying equipment and a spraying method for automobile modification. Background Art
[0002] Car modification refers to the act of making some changes or upgrades to the original car to achieve personalization, improve performance or appearance, etc. During modification, some parts will be sprayed; Chinese patent CN111203347B discloses a spray drying device for automobile parts. The device cooperates with the transmission of the stirring shaft and the nozzle, so that during the process of stirring the paint, the nozzle can be driven to swing back and forth to spray the parts, thereby improving the spraying effect. However, some parts need to be sprayed on both the upper and lower sides. The prior art needs to stop working after spraying one side, and the parts can only be turned over manually before spraying can be continued, thereby reducing production efficiency. In addition, its swing gear can only drive the nozzle to swing back and forth in two directions, so that the spraying range of the nozzle is not wide enough. When facing large-area parts, comprehensive spraying cannot be achieved, resulting in poor spraying effect. Summary of the invention
[0003] In view of the deficiencies of the prior art, the present invention provides an atomizing spraying device and a spraying method for automobile modification to overcome the above-mentioned technical problems existing in the prior art.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: an atomizing spraying device and a spraying method for automobile modification, comprising a spraying cabinet and a spraying room arranged on the spraying cabinet, wherein the spraying cabinet is also provided with a loading platform, a turning mechanism, a spraying assembly, a driving assembly, a hot air blower and a ventilation assembly, wherein the loading platform is installed in the spraying room, the loading platform is used to place components and can drive the components to move toward the outside of the spraying room, the turning mechanism comprises a lifting bracket, an electric push rod and a clamping assembly, the lifting bracket and the electric push rod are both installed on the loading platform, the electric push rod is located below the lifting bracket, and a connecting piece is installed at the output end of the electric push rod, and the connecting piece is connected to the The lifting bracket is cooperated with, and the clamping assembly is installed on the connecting piece. The clamping assembly is used to clamp the parts on the worktable. The electric push rod can push the connecting piece to move upward, so that the connecting piece drives the clamping assembly to flip over with the cooperation of the lifting bracket, and turns over the parts on the clamping assembly. The spraying assembly includes an atomizing nozzle for spraying the parts, and the atomizing nozzle is cooperated with the driving assembly. The driving assembly is located above the worktable, and the driving assembly can drive the atomizing nozzle to move toward the side of the spraying room. The ventilation assembly is installed in the spraying room, and the ventilation assembly can discharge harmful substances floating in the spraying room after spraying.
[0005] Preferably, installation grooves are provided on both sides of the upper end of the loading platform, sliders are fixedly installed on both sides of the lower end of the loading platform, and a driving groove is also provided at the lower end of the loading platform, and the driving groove is located between the sliders on both sides, baffles are fixedly connected to both ends of the driving groove, and a driving rack is fixedly connected in the driving groove.
[0006] Preferably, the lifting bracket is fixedly installed on both sides of the worktable, the lifting bracket is located on the mounting groove, the lower end of the lifting bracket on the side facing the center of the worktable is fixedly connected to a support block, a reversing rack is fixedly connected to the inner wall of one side of the lifting bracket, and the reversing rack is located above the support block, the electric push rod is fixedly installed in the mounting groove, and a mounting seat is fixedly connected to the conveying end of the electric push rod, one side of the connecting member is fixedly connected to a rotating shaft, the rotating shaft is rotatably installed on the mounting seat, and one end of the rotating shaft passes through the mounting seat and extends to the side where the reversing rack is located, and a reversing gear is coaxially fixedly connected to the extended end of the rotating shaft, and one side of the reversing gear can engage with the reversing rack.
[0007] Preferably, the clamping assembly comprises a clamping cylinder and a clamping claw, one side of the clamping cylinder is fixedly connected to the other side of the connecting member, the output end of the clamping cylinder is equipped with a clamping claw, and the clamping cylinder can drive the clamping claw to open and close.
[0008] Preferably, the spray assembly also includes a material delivery pipe and a material storage box, one end of the material delivery pipe is fixedly connected to the atomizing nozzle, the material storage box is slidably installed on the spray cabinet and is located at the upper end of the spray room, the other end of the material delivery pipe is fixedly connected to the material storage box, and the material storage box transports the paint into the atomizing nozzle through the material delivery pipe.
[0009] Preferably, the driving assembly includes a driving motor, which is fixedly installed on the outside of the spray cabinet, and the output shaft of the driving motor passes through the spray chamber. A driving screw is coaxially fixedly connected to the output shaft of the driving motor, and the driving screw is rotatably installed in the spray chamber and located at the upper end of the stage. A guide rod is also fixedly installed in the spray chamber, and the guide rod is located on one side of the driving screw and is located on the same horizontal plane as the driving screw.
[0010] Preferably, the driving assembly also includes a driving block and a telescopic cylinder, one side of the driving block is threadedly assembled on the driving screw, and the other side of the driving block is slidably assembled on the guide rod, the telescopic cylinder is fixedly installed on the upper side of the driving block, the output shaft of the telescopic cylinder passes through the driving block toward the stage, a fixed rod is fixedly connected to the output shaft of the telescopic cylinder, and the atomizing nozzle is fixedly installed on the fixed rod.
[0011] Preferably, a slide rail corresponding to the slider is fixedly installed at the bottom of the spraying room, and the slider is slidably installed on the slide rail. A motor groove is provided at the bottom of the spraying room, and the motor groove is located between the slide rails. A motor is fixedly installed in the motor groove, and a driving gear is coaxially fixedly connected to the output shaft of the motor, and the driving gear is meshed with the driving rack. An air supply outlet is also provided on one side of the bottom of the spraying room, and the hot air blower is fixedly installed at the bottom of the spraying room, and the hot air blower is connected to the air supply outlet through an air supply duct.
[0012] Preferably, the exhaust assembly includes a ventilation fan and a treatment box, the ventilation fan is fixedly installed on an inner wall of one side of the spray chamber, a treatment box is fixedly installed on the outside of the spray chamber, activated carbon capable of adsorbing harmful substances is placed in the treatment box, one side of the ventilation fan is connected to an exhaust duct, and the exhaust duct is connected to the treatment box.
[0013] Preferably, a spraying method for automobile modification uses an atomizing spraying device.
[0014] Compared with the prior art, the present invention provides an atomizing spraying device and a spraying method for automobile modification, which have the following beneficial effects: 1. The atomizing spraying equipment and the spraying method for automobile modification, through the setting of the flipping mechanism, after the atomizing nozzle completes the spraying of one side of the component, the electric push rod of the flipping mechanism pushes the clamping assembly and the component thereon upward by extending its output shaft, so that the lower surface of the component is separated from the loading platform, and as the electric push rod continues to push, the connecting piece drives the clamping assembly and the component thereon to rotate 180 degrees in the forward direction under the cooperation of the lifting bracket, so that after the upper surface of the component is sprayed, it can be turned over immediately, so that its lower surface replaces its upper surface to be sprayed by the atomizing nozzle, and after the spraying of the upper and lower surfaces of the component is completed, the lifted component can be fully in contact with the hot air in the spraying room during the drying process, thereby accelerating the drying speed of the component, thereby improving the production efficiency of the component.
[0015] 2. The atomizing spraying equipment and the spraying method for automobile modification, through the cooperation of the stage and the driving assembly, when spraying parts, the stage can be moved along the slide rail driven by the motor, and the driving assembly can drive the atomizing nozzle to reciprocate on the stage. Through the cooperation of the stage and the driving assembly, the atomizing nozzle can comprehensively spray parts over a large area, so that the spraying effect of the equipment is better and the applicability of the equipment is increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional cross-sectional structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the positional relationship of the components such as the flipping mechanism of the present invention; Figure 3 It is a bottom view structural diagram of the bearing platform and other components of the present invention; Figure 4 It is a left structural schematic diagram of the present invention; Figure 5 It is a schematic cross-sectional structural diagram of the left side parts of the present invention; Figure 6 It is a schematic diagram of a top view and cross-section structure of the present invention; Figure 7 It is a front cross-sectional structural schematic diagram of the present invention; Figure 8 It is a right side cross-sectional structural schematic diagram of the present invention; Fig. 9 It is a schematic cross-sectional structural diagram of some components on the right side of the present invention; Fig.10 It is a schematic diagram of the structure on the right side of the present invention.
[0017] In the figure: 1, spray cabinet; 11, spray room; 111, slide rail; 112, motor slot; 113, air outlet; 2, loading platform; 21, mounting slot; 22, slider; 23, driving slot; 231, baffle; 24, driving rack; 3, motor; 31, driving gear; 4, turning mechanism; 41, lifting bracket; 42, support block; 43, reversing rack; 44, electric push rod; 441, mounting seat; 45, connecting piece; 451, rotating shaft; 46. Reversing gear; 5. Clamping assembly; 51. Clamping cylinder; 52. Clamping claw; 6. Spraying assembly; 61. Atomizing nozzle; 611. Feed pipe; 62. Storage box; 7. Driving assembly; 71. Driving motor; 72. Driving screw; 73. Guide rod; 74. Driving block; 75. Telescopic cylinder; 76. Fixed rod; 8. Hot air blower; 81. Air supply duct; 9. Ventilation assembly; 91. Ventilation fan; 92. Exhaust duct; 93. Processing box. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-Figure 10 , an atomizing spraying device and a spraying method for automobile modification, comprising a spraying cabinet 1 and a spraying room 11 arranged on the spraying cabinet 1, the spraying cabinet 1 is also provided with a loading platform 2, a turning mechanism 4, a spraying assembly 6, a driving assembly 7, a hot air blower 8 and a ventilation assembly 9, the loading platform 2 is installed in the spraying room 11, the loading platform 2 is used to place components, and can drive the components to move out of the spraying room 11, the turning mechanism 4 includes a lifting bracket 41, an electric push rod 44 and a clamping assembly 5, the lifting bracket 41 and the electric push rod 44 are both installed on the loading platform 2, the electric push rod 44 is located below the lifting bracket 41, and the output end of the electric push rod 44 is installed with a connecting piece 45, and the connecting piece 45 and the lifting bracket 41 are connected to each other. The bracket 41 cooperates, and the clamping assembly 5 is installed on the connecting piece 45. The clamping assembly 5 is used to clamp the components on the worktable 2. The electric push rod 44 can push the connecting piece 45 to move upward, so that the connecting piece 45 drives the clamping assembly 5 to flip over with the cooperation of the lifting bracket 41, and turns over the components on the clamping assembly 5. The spraying assembly 6 includes an atomizing nozzle 61 for spraying the components. The atomizing nozzle 61 is cooperated with the driving assembly 7. The driving assembly 7 is located above the worktable 2. The driving assembly 7 can drive the atomizing nozzle 61 to move toward the side of the spraying room 11. The ventilation assembly 9 is installed in the spraying room 11. The ventilation assembly 9 can discharge harmful substances floating in the spraying room 11 after spraying.
[0020] When in use, first move the stage 2 toward the door of the spray cabinet 1 to facilitate the operator to place the components. When the stage 2 moves to the side of the door of the spray cabinet 1, stop the movement of the stage 2, open the door of the spray cabinet 1, place the components to be sprayed on the stage 2, and clamp the two ends of the components with the clamping assembly 5. At this time, the output shaft of the electric push rod 44 is in a retracted state, and its connecting piece 45 is located at the lower end of the lifting bracket 41. The atomizing nozzle 61 is located on one side above the stage 2 and is aligned with the inward end of the component. After the clamping assembly 5 clamps the component, the door is closed and the spraying work is started. The atomizing nozzle 61 sprays the paint onto the upper surface of the component. At the same time, the stage 2 drives the component to move into the spraying room 11 , so that the outward end of the component moves under the atomizing nozzle 61. During the movement of the stage 2, the driving component 7 drives the atomizing nozzle 61 to move toward the other side of the stage 2. After the atomizing nozzle 61 moves to the other side of the stage 2, the driving component 7 drives the atomizing nozzle 61 back to the original side. When the stage 2 delivers the outward end of the component under the atomizing nozzle 61, the driving component 7 has driven the atomizing nozzle 61 to reciprocate multiple times, thereby evenly coating the upper surface of the component. Subsequently, the electric push rod 44 extends its output shaft to push the connecting member 45 and the clamping assembly 5 thereon upward, so that the lower surface of the component is separated from the stage 2, and during the rising process, the connecting member 45 cooperates with the lifting bracket 41 The clamping assembly 5 and the parts thereon are driven to rotate 180 degrees, thereby turning the parts over so that the lower surface of the parts faces the atomizing nozzle 61. After the parts are turned over, the electric push rod 44 stops working. At this time, the connecting piece 45 is located at the upper end of the lifting bracket 41. At the same time, the stage 2 drives the parts to move toward the cabinet door. During the movement of the parts, the driving assembly 7 drives the atomizing nozzle 61 to reciprocate and spray the lower surface of the parts. When the stage 2 moves the parts back to the cabinet door, the atomizing nozzle 61 completes the spraying of the parts. At this time, the hot air blower 8 is started to deliver hot air to the spraying room 11 to heat the air in the spraying room 11, thereby drying the parts that have just been sprayed. In this process, the parts lifted by the electric push rod 44 are The components can be fully in contact with the hot air in the spray chamber 11, thereby accelerating the drying speed. After the components are dried, the hot air blower 8 stops working and the ventilation component 9 starts running. The ventilation component 9 discharges the harmful substances in the spray chamber 11. After the temperature in the spray chamber 11 returns to room temperature, the electric push rod 44 contracts its output shaft, so that the connecting part 45 moves downward with the clamping component 5 and the components thereon. During this process, the connecting part 45 rotates one hundred and eighty degrees in the opposite direction with the cooperation of the lifting bracket 41. After the components are turned back, the electric push rod 44 stops working, the clamping component 5 releases the clamped components, and then the cabinet door is opened, the components on the stage 2 are taken out, and the next component to be sprayed is placed, and the above steps are repeated to continue production.
[0021] The difference from the above-mentioned embodiment lies in that mounting grooves 21 are provided on both sides of the upper end of the loading platform 2, sliders 22 are fixedly installed on both sides of the lower end of the loading platform 2, a driving groove 23 is also provided on the lower end of the loading platform 2, the driving groove 23 is located between the sliders 22 on both sides, baffles 231 are fixedly connected to both ends of the driving groove 23, and a driving rack 24 is fixedly connected in the driving groove 23.
[0022] The difference from the above embodiment is that the lifting bracket 41 is fixedly installed on both sides of the worktable 2, the lifting bracket 41 is located on the mounting groove 21, the lower end of the lifting bracket 41 facing the center of the worktable 2 is fixedly connected with a support block 42, a reversing rack 43 is fixedly connected to the inner wall of one side of the lifting bracket 41, the reversing rack 43 is located above the support block 42, the electric push rod 44 is fixedly installed in the mounting groove 21, the conveying end of the electric push rod 44 is fixedly connected with a mounting seat 441, one side of the connecting member 45 is fixedly connected with a rotating shaft 451, the rotating shaft 451 is rotatably installed on the mounting seat 441, and one end of the rotating shaft 451 passes through the mounting seat 441 and extends to the side where the reversing rack 43 is located, and a reversing gear 46 is coaxially fixedly connected to the extended end of the rotating shaft 451, and one side of the reversing gear 46 can engage with the reversing rack 43.
[0023] When the electric push rod 44 is in the retracted state, the clamping cylinder 51 rests on the support block 42, and the reversing gear 46 is located below the reversing rack 43 and does not mesh with the reversing rack 43. When the electric push rod 44 extends its output shaft, the electric push rod 44 pushes the connecting member 45 and the clamping assembly 5 installed on the connecting member 45 upward through the mounting seat 441, so that the reversing gear 46 moves toward the reversing rack 43 and meshes with the reversing rack 43. After the reversing rack 43 meshes with the reversing gear 46, as the connecting member 45 continues to move upward, the reversing gear 46 moves upward toward the reversing rack 43 and meshes with the reversing rack 43. The reversing rack 43 drives the reversing gear 46 to rotate one hundred and eighty degrees in the forward direction, thereby turning over the component clamped by the clamping assembly 5. After the turning over is completed, the electric push rod 44 stops working. When the component cools to room temperature, the electric push rod 44 contracts its output shaft again, thereby pulling the connecting member 45 and the clamping assembly 5 installed on the connecting member 45 to move downward. As the connecting member 45 descends, the reversing rack 43 drives the reversing gear 46 to rotate one hundred and eighty degrees in the reverse direction, thereby turning over the component again and causing the component to fall back onto the worktable 2.
[0024] The difference from the above embodiment is that the clamping assembly 5 includes a clamping cylinder 51 and a clamping claw 52, one side of the clamping cylinder 51 is fixedly connected to the other side of the connecting member 45, and the clamping claw 52 is matched on the output end of the clamping cylinder 51, and the clamping cylinder 51 can drive the clamping claw 52 to open and close.
[0025] Among them, at the beginning, the clamping cylinder 51 opens the clamping claw 52. When placing the component, the two ends of the component are placed in the opened clamping claw 52. Then the clamping cylinder 51 drives the clamping claw 52 to close, so as to clamp and fix the two ends of the component. After the spraying is completed, the clamping cylinder 51 drives the clamping claw 52 to open again to end the clamping of the component.
[0026] The difference from the above embodiment is that the spray assembly 6 also includes a feed pipe 611 and a storage box 62, one end of the feed pipe 611 is fixedly connected to the atomizing nozzle 61, the storage box 62 is slidably installed on the spray cabinet 1, and is located at the upper end of the spray room 11, the other end of the feed pipe 611 is fixedly connected to the storage box 62, and the storage box 62 transports the paint into the atomizing nozzle 61 through the feed pipe 611.
[0027] When in use, the paint needs to be filled into the storage box 62. When spraying parts, the paint in the storage box 62 is transported to the atomizing nozzle 61 through the delivery pipe 611. The atomizing nozzle 61 atomizes the paint and sprays it evenly on the parts.
[0028] The difference from the above embodiment is that the driving assembly 7 includes a driving motor 71, which is fixedly mounted on the outside of the spray cabinet 1, and the output shaft of the driving motor 71 passes through the spray chamber 11. A driving screw 72 is coaxially fixedly connected to the output shaft of the driving motor 71, and the driving screw 72 is rotatably mounted in the spray chamber 11 and is located at the upper end of the stage 2. A guide rod 73 is also fixedly mounted in the spray chamber 11, and the guide rod 73 is located on one side of the driving screw 72 and is located on the same horizontal plane as the driving screw 72.
[0029] When spraying parts, the driving motor 71 drives the driving screw 72 to rotate in the same direction by rotating in the forward direction or the reverse direction, thereby driving the atomizing nozzle 61 to reciprocate.
[0030] The difference from the above embodiment is that the driving assembly 7 also includes a driving block 74 and a telescopic cylinder 75, one side of the driving block 74 is threadedly assembled on the driving screw 72, and the other side of the driving block 74 is slidably assembled on the guide rod 73, and the telescopic cylinder 75 is fixedly installed on the upper side of the driving block 74, and the output shaft of the telescopic cylinder 75 passes through the driving block 74 toward the worktable 2, and a fixed rod 76 is fixedly connected to the output shaft of the telescopic cylinder 75, and the atomizing nozzle 61 is fixedly installed on the fixed rod 76.
[0031] Among them, when the driving screw 72 rotates forward, the driving block 74 moves from one side of the worktable 2 to the other side, and when the driving screw 72 rotates reversely, the driving block 74 returns from the other side of the worktable 2 to the original side. During the spraying process, the height between the atomizing nozzle 61 and the component can be changed by the telescopic cylinder 75. When it is necessary to lower the height between the atomizing nozzle 61 and the component, the telescopic cylinder 75 extends its output shaft, thereby pushing the fixing rod 76 to move downward, so that the atomizing nozzle 61 on the fixing rod 76 approaches the component. When it is necessary to increase the height between the atomizing nozzle 61 and the component, the telescopic cylinder 75 retracts its output shaft, thereby pulling the fixing rod 76 to move upward, so that the atomizing nozzle 61 on the fixing rod 76 is away from the component.
[0032] The difference from the above embodiment lies in that a slide rail 111 corresponding to the slider 22 is fixedly installed at the bottom of the spray chamber 11, the slider 22 is slidably installed on the slide rail 111, a motor slot 112 is provided at the bottom of the spray chamber 11, the motor slot 112 is located between the slide rails 111, a motor 3 is fixedly installed in the motor slot 112, a driving gear 31 is coaxially fixedly connected to the output shaft of the motor 3, the driving gear 31 is meshed with the driving rack 24, an air supply port 113 is also provided on one side of the bottom of the spray chamber 11, a hot air blower 8 is fixedly installed at the bottom of the spray chamber 11, and the hot air blower 8 is connected to the air supply port 113 through an air supply duct 81.
[0033] Among them, when the motor 3 rotates the driving gear 31 in the forward direction, the driving gear 31 drives the stage 2 to move toward the cabinet door by driving the rack 24. When the motor 3 rotates the driving gear 31 in the reverse direction, the driving gear 31 drives the stage 2 to move away from the cabinet door by driving the rack 24. When the parts need to be dried, the hot air blower 8 generates hot air and transports it to the air supply port 113 through the air supply duct 81. The hot air enters the spray chamber 11 through the air supply port 113 to heat the air in the spray chamber 11.
[0034] The difference from the above-mentioned embodiment is that the exhaust assembly includes a ventilation fan 91 and a treatment box 93. The ventilation fan 91 is fixedly mounted on an inner wall of one side of the spray chamber 11. A treatment box 93 is fixedly mounted on the outer side of the spray chamber 11. Activated carbon capable of adsorbing harmful substances is placed in the treatment box 93. An exhaust duct 92 is connected to one side of the ventilation fan 91, and the exhaust duct 92 is connected to the treatment box 93.
[0035] Among them, after the drying is completed, the ventilation fan 91 is started, and the gas in the spray chamber 11 is discharged into the processing box 93 through the exhaust duct 92. The activated carbon in the processing box 93 absorbs the harmful substances contained in the gas, preventing the operator from inhaling harmful substances when opening the cabinet door to take out the components, causing damage to his health, thereby ensuring that the operator can work safely.
[0036] The difference from the above-mentioned embodiment is that a spraying method for automobile modification uses an atomizing spraying device.
[0037] Working principle: When in use, first start the motor 3 to rotate forward, and the driving gear 31 drives the stage 2 to move toward the door of the spray cabinet 1 by driving the rack 24, so that the operator can place the parts conveniently. When the stage 2 moves to the door of the spray cabinet 1, turn off the motor 3, stop the movement of the stage 2, and open the door of the spray cabinet 1 to place the parts to be sprayed on the stage 2. In the beginning, the clamping cylinder 51 opens the clamping claw 52. When placing the parts, the two ends of the parts are placed in the opened clamping claw 52. Then the clamping cylinder 51 drives the clamping claw 52 to close, so as to clamp and fix the two ends of the parts. At this time, the output shaft of the electric push rod 44 is in a retracted state, and its connecting piece 45 is located at the lower end of the lifting bracket 41. The clamping cylinder 51 is placed on the support block 42. The reversing gear 46 is located below the reversing rack 43 and is not engaged with the reversing rack 43. The atomizing nozzle 61 is located The clamping assembly 5 clamps the component to one side above the stage 2 and aligns it with the inward end of the component. After the clamping assembly 5 clamps the component, the cabinet door is closed and the spraying work begins. The atomizing nozzle 61 sprays the paint onto the upper surface of the component. At the same time, the motor 3 rotates the driving gear 31 in the reverse direction, and the stage 2 drives the component to move into the spraying chamber 11, so that the outward end of the component moves under the atomizing nozzle 61. During the movement of the stage 2, the driving motor 71 drives the screw 72 to rotate forward, and the driving block 74 drives the atomizing nozzle 61 to move toward the other side of the stage 2. After the atomizing nozzle 61 moves to the other side of the stage 2, the driving motor 71 drives the screw 72 to rotate in the reverse direction, and the driving block 74 drives the atomizing nozzle 61 back to the original side. When the stage 2 delivers the outward end of the component to the atomizing nozzle 61, the driving assembly 7 has driven the atomizing nozzle 61 to reciprocate multiple times, thereby evenly coating the upper surface of the component. Subsequently, the electric push rod 44 extends its output shaft, and the electric push rod 44 pushes the connecting member 45 and the clamping assembly 5 installed on the connecting member 45 upward through the mounting seat 441, so that the reversing gear 46 moves toward the reversing rack 43 and meshes with the reversing rack 43. After the reversing rack 43 meshes with the reversing gear 46, as the connecting member 45 continues to move upward, the reversing rack 43 drives the reversing gear 46 to rotate 180 degrees in the positive direction, thereby turning over the component clamped by the clamping assembly 5 so that the lower surface of the component faces the atomizing nozzle 61. After the component is turned over, the electric push rod 44 The push rod 44 stops working. At this time, the connecting piece 45 is located at the upper end of the lifting bracket 41. At the same time, the stage 2 drives the component to move toward the cabinet door. During the movement of the component, the driving assembly 7 drives the atomizing nozzle 61 to reciprocate and spray the lower surface of the component. When the stage 2 moves the component back to the cabinet door, the atomizing nozzle 61 completes the spraying of the component. At this time, the hot air blower 8 starts to deliver hot air to the spraying room 11 to heat the air in the spraying room 11, thereby drying the component that has just been sprayed. In this process, the electric push rod 44 is lifted The components can be fully contacted with the hot air in the spray chamber 11, thereby accelerating the drying speed. After the components are dried, the hot air blower 8 stops working, and the ventilation fan 91 of the ventilation component 9 starts, and the gas in the spray chamber 11 is discharged into the treatment box 93 through the exhaust pipe 92. The activated carbon in the treatment box 93 absorbs the harmful substances contained in the gas, preventing the operator from inhaling harmful substances when opening the cabinet door to take out the components, causing damage to the health, thereby ensuring that the operator can work safely. After the temperature in the spray chamber 11 returns to room temperature , the electric push rod 44 contracts its output shaft, thereby pulling the connecting piece 45 and the clamping assembly 5 installed on the connecting piece 45 to move downward. As the connecting piece 45 descends, the reversing rack 43 drives the reversing gear 46 to rotate 180 degrees in the opposite direction, thereby turning the component over again and making the component fall back onto the stage 2. After the component is turned back, the electric push rod 44 stops working, the clamping assembly 5 releases the clamped component, and then opens the cabinet door, takes out the component on the stage 2, and puts in the next component to be sprayed, and repeats the above steps to continue production.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An atomizing spraying device, comprising a spraying cabinet and a spraying room arranged on the spraying cabinet, characterized in that: The spray cabinet is also provided with a loading platform, a turning mechanism, a spray assembly, a driving assembly, a hot air blower and a ventilation assembly. The loading platform is installed in the spray chamber, the loading platform is used to place components, and can drive the components to move toward the outside of the spray chamber, the turning mechanism includes a lifting bracket, an electric push rod and a clamping assembly, the lifting bracket and the electric push rod are both installed on the loading platform, the electric push rod is located below the lifting bracket, a connecting piece is installed at the output end of the electric push rod, the connecting piece cooperates with the lifting bracket, the clamping assembly is installed on the connecting piece, and the clamping assembly is used Clamping the components on the stage, the electric push rod can push the connecting part to move upward, so that the connecting part drives the clamping assembly to flip over with the cooperation of the lifting bracket, and turns over the components on the clamping assembly. The spraying assembly includes an atomizing nozzle for spraying the components, and the atomizing nozzle is cooperated with the driving assembly. The driving assembly is located above the stage, and the driving assembly can drive the atomizing nozzle to move toward the side of the spraying room. The ventilation assembly is installed in the spraying room, and the ventilation assembly can discharge harmful substances floating in the spraying room after spraying.
2. The atomizing spraying equipment according to claim 1, characterized in that: Installation grooves are provided on both sides of the upper end of the loading platform, sliders are fixedly installed on both sides of the lower end of the loading platform, and a driving groove is also provided at the lower end of the loading platform, the driving groove is located between the sliders on both sides, baffles are fixedly connected to both ends of the driving groove, and a driving rack is fixedly connected in the driving groove.
3. The atomizing spraying equipment according to claim 2, characterized in that: The lifting bracket is fixedly installed on both sides of the worktable, and the lifting bracket is located on the mounting groove. The lower end of the lifting bracket on the side facing the center of the worktable is fixedly connected to a support block, and a reversing rack is fixedly connected to the inner wall of one side of the lifting bracket, and the reversing rack is located above the support block. The electric push rod is fixedly installed in the mounting groove, and a mounting seat is fixedly connected to the conveying end of the electric push rod. A rotating shaft is fixedly connected to one side of the connecting member, and the rotating shaft is rotatably installed on the mounting seat, and one end of the rotating shaft passes through the mounting seat and extends to the side where the reversing rack is located. A reversing gear is coaxially fixedly connected to the extended end of the rotating shaft, and one side of the reversing gear can engage with the reversing rack.
4. The atomizing spraying equipment according to claim 3, characterized in that: The clamping assembly includes a clamping cylinder and a clamping claw. One side of the clamping cylinder is fixedly connected to the other side of the connecting piece. The output end of the clamping cylinder is equipped with a clamping claw. The clamping cylinder can drive the clamping claw to open and close.
5. The atomizing spraying equipment according to claim 4, characterized in that: The spray assembly also includes a material delivery pipe and a material storage box. One end of the material delivery pipe is fixedly connected to the atomizing nozzle. The material storage box is slidably installed on the spray cabinet and is located at the upper end of the spray room. The other end of the material delivery pipe is fixedly connected to the material storage box. The material storage box transports the paint into the atomizing nozzle through the material delivery pipe.
6. The atomizing spraying equipment according to claim 5, characterized in that: The driving assembly includes a driving motor, which is fixedly installed on the outside of the spray cabinet. The output shaft of the driving motor passes through the spray chamber. A driving screw is coaxially fixedly connected to the output shaft of the driving motor. The driving screw is rotatably installed in the spray chamber and is located at the upper end of the stage. A guide rod is also fixedly installed in the spray chamber. The guide rod is located on one side of the driving screw and is located on the same horizontal plane as the driving screw.
7. The atomizing spraying equipment according to claim 6, characterized in that: The driving assembly also includes a driving block and a telescopic cylinder, one side of the driving block is threadedly assembled on the driving screw, and the other side of the driving block is slidably assembled on the guide rod. The telescopic cylinder is fixedly installed on the upper side of the driving block, and the output shaft of the telescopic cylinder passes through the driving block toward the worktable. A fixed rod is fixedly connected to the output shaft of the telescopic cylinder, and the atomizing nozzle is fixedly installed on the fixed rod.
8. The atomizing spraying equipment according to claim 2, characterized in that: A slide rail corresponding to the slider is fixedly installed at the bottom of the spraying room, and the slider is slidably installed on the slide rail. A motor groove is provided at the bottom of the spraying room, and the motor groove is located between the slide rails. A motor is fixedly installed in the motor groove, and a driving gear is coaxially fixedly connected to the output shaft of the motor, and the driving gear is meshed with the driving rack. An air supply outlet is also provided on one side of the bottom of the spraying room, and the hot air blower is fixedly installed at the bottom of the spraying room, and the hot air blower is connected to the air supply outlet through an air supply duct.
9. The atomizing spraying equipment according to claim 8, characterized in that: The ventilation component includes a ventilation fan and a processing box. The ventilation fan is fixedly installed on an inner wall of one side of the spray chamber. The processing box is fixedly installed on the outer side of the spray chamber. Activated carbon capable of adsorbing harmful substances is placed in the processing box. An exhaust duct is connected to one side of the ventilation fan, and the exhaust duct is connected to the processing box.
10. A spraying method for automobile modification, characterized in that: An atomizing spraying device as described in any one of claims 1 to 9 is used.
Citation Information
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